Supply Chain

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Introduction The Multi-Fibre Agreement (MFA), that had governed the extent of textile trade between nations since 1962, expired on 1 January, 2005. It is expected that, post-MFA, most tariff distortions would gradually disappear and firms with robust capabilities will gain in the global trade of textile and apparel. The prize is the $360 bn market which is expected to grow to about $600 bn by the year 2010 – barely five years after the expiry of MFA. An important question facing Indian firms is whether their capabilities and their diverse supply chain are aligned to benefit from the opening up of global textile market? The history of textiles in India dates back to the use of mordant dyes and printing blocks around 3000 BC. The diversity of fibres found in India, intricate weaving on its state-of-art manual looms and its organic dyes attracted buyers from all over the world for centuries. The British colonization of India and its industrial policies destroyed the innovative eco-system and left it technologically impoverished. Independent India saw the building up of textile capabilities, diversification of its product base, and its emergence, once again, as an important global player. Today, the textile and apparel sector employs 35.0

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Suppy Chain

Transcript of Supply Chain

Introduction The Multi-Fibre Agreement (MFA), that had governed the extent of textile trade betweennations since 19!, ex"ired on 1 #anuar$, !%%&'( )t is ex"ected that, "ost-MFA, mosttariff distortions would graduall$ disa""ear and firms with robust ca"abilities will gain intheglobal tradeof textileanda""arel' The"ri*eis( the+,%bnmar-et whichisex"ected to grow to about +%% bn b$ the $ear !%1% ./0 barel$ five $ears after the ex"ir$of MFA'( An im"ortant 1uestion facing )ndian firms is whether their ca"abilities andtheir diverse supply chainare aligned to benefit from the o"ening u" of global textilemar-et2 The histor$ of textiles in India dates bac- to the use of mordant d$es and "rinting bloc-saround ,%%% 34'(The diversit$ of fibres found in )ndia, intricate weaving on its state-of-art manual looms and its organic d$es attracted bu$ers from all over the world forcenturies'( The3ritishcoloni*ationof)ndiaanditsindustrial "oliciesdestro$edtheinnovative eco-s$stem and left it technologicall$ im"overished')nde"endent )ndia sawthe building u" of textile ca"abilities, diversification of its "roduct base, and itsemergence, once again, as an im"ortant global "la$er'( Toda$, the textile and a""arelsector em"lo$s ,&'% mn "eo"le (and is the !ndlargest em"lo$er), generates 15&thof thetotal ex"ort earnings and contributes 6 "er cent to the 789 thereb$ ma-ing it the largestindustrial sector of the countr$'(This textile econom$ is worth :; +,< bn and its shareof the global mar-et is about &'9% "er cent'( The sector as"ires to grow its revenue to:; +=&bn, its ex"ort value to :; +&%bn and em"lo$ment to 1! million b$ the $ear !%1%(Texmin !%%&)'The Textile and Apparel Supply ChainThe Textile and A""arel ;u""l$ 4hain com"rises diverse raw material sectors, ginningfacilities, s"inning and extrusion "rocesses, "rocessing sector, weaving and -nitting factories and garment (and other stitched and non-stitched) manufacturing that su""l$ anextensive distribution channel (see Figure 1)'(This su""l$ chain is "erha"s one of themost diverseintermsoftherawmaterialsused, technologiesde"lo$edand"roducts"roduced' This su""l$ chain su""lies about agents./?who secure and consolidate orders for "roducers'( @x"orts aretraditionall$ executed through@x"ort Aouses( or "rocurement5commissioningofficesof large global a""arel retailers' )t is estimated that there exist &,%%% garment units in the organizedsector, of whichabout =="ercent areforwovenclothwhiletheremainingarefor-nits'( Aowever,onl$( ,%./06% units are large in si*e (as a result of long $ears of reservation of non-ex"orting garment units for the small scale sectors ./0 a regulation that was removedrecentl$)'(Bhile these firms are s"read all over the countr$, there are clusters emergingintheCational 4a"ital Degion(C4D), Mumbai, 3angalore, Tiru"ur54oimbatore, andEudhiana em"lo$ing about ,'& mn "eo"le'(According to our estimate, the total value of"roduction in the garment sector is around Ds'1,%&%./01,1%% bn of which about =1 "ercent comes from the domestic mar-et'The value of )ndian garments (eg' saree, dhoti,salwar -urta, etc') is around Ds'!%%./0!&% bn'(About 6% "er cent of fabric for garment"roduction is im"orted ./0 a figure that is ex"ected to rise in(coming $ears' The weaving and -nits sector lies at the heart of the industr$' )n !%%6-%&, of the total"roduction from the weaving sector, about 6 "er cent was cotton cloth, 61 "er cent was1%%F non-cotton including -hadi, wool and sil- and 1, "er cent was blended cloth'( Threedistinctivetechnologiesareusedinthesector./0handlooms, "owerloomsand-nitting machines'(The$ also re"resent ver$ distinctive su""l$ chains'(The handloomsector(including -hadi, sil-and some wool) serves thelowand thehigh endsofthevalue chain ./0 both mass consum"tion "roducts for use in rural )ndia as well as niche"roducts for urban G ex"orts mar-ets'( )t "roduces, chiefl$, textiles with geogra"hicalcharacteri*ation (e'g', cotton and sil- sarees in 9ocham"all$ or Haranasi) and in smallbatches'(Aandloom "roduction in !%%,-%6 was around &69, mn's1'meters(of whichabout =! "er cent was using cotton fibre' Aandloom"roduction is mostl$ rural(em"lo$ing about 1% million, mostl$, household weavers) and revolves around master-weavers who "rovide designs, raw material and often the loom' Beaving, using "owerlooms, was traditionall$ done b$ com"osite mills that combined itwith s"inning and "rocessing o"erations'( Iver the $ears, government incentives anddemand for low cost, high volume, standard "roducts (es"eciall$ sarees and gre$ cloth)moved the "roduction towards "owerloom factories and awa$ from com"osite mills (thatwere essentiall$ full line variet$ "roducers)' Bhile some li-e Arvind Mills or Ashimatransformedthemselves intocom"etitiveunits, othersgraduall$closeddown'( ( )n!%%,-%6, there remained !!, com"osite mills that "roduced 16,6 mn' s1' mts' of cloth'( Most of these mills are located in Gujarat and Maharashtra'(Most of the woven clothcomesfromthe"owerlooms(chiefl$at ;urat, 3hiwandi, C4D, 4hennai)'( )n!%%&,there were 6!&,