Supplied Air Monitoring System - SATA · SATA SUPPLIED AIR RESPIRATOR The NIOSH ap-proved SATA...

6
Nationwide Distributor of SATA Spray Equipment DAN-AM CO. ® A Complete System For Worker Health Protection SUPPLIED AIR MONITORING SYSTEM Supplied Air Respirator Carbon Monoxide Monitor Compressed Air Filter

Transcript of Supplied Air Monitoring System - SATA · SATA SUPPLIED AIR RESPIRATOR The NIOSH ap-proved SATA...

Page 1: Supplied Air Monitoring System - SATA · SATA SUPPLIED AIR RESPIRATOR The NIOSH ap-proved SATA vision 2000 hood is a type C, continuous flow supplied air respirator, with full face

Components and Accessories for SATA® Supplied Air Respirators

Your SATA Dealer:

© Dan-Am Co.

Exclusive Independent Nationwide Distributor of SATA Products in the US and Puerto Rico

Dan-Am Co.®One Sata Drive

Spring Valley, MN 55975

Tel: 800-533-8016 Fax: 800-633-7282

www.satausa.com • e-mail: [email protected] 42

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A Complete System For Worker Health Protection

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SATA® vision™ 2000

Full Hood Only Order # 51854

Full Hood w/Charcoal Belt Unit Order # 36384

Full Hood w/Industrial Belt Valve Order # 60707

SATA vision 2000Charcoal Belt UnitOrder # 37200

SATA top air™ humidifierEnsures a better working environment with humidified breathing air to prevent dry mucous membranes.Order # 89086

Activated Charcoal FilterReplacement cartridge for the supplied air belt unit.Order # 13904

Belt Unit Support Straps Helps prevent belt sagging from the additional weight of the SATA top air humidifier and the air hose.Order # 15412

PREMOFLEX Non-Gassing Hose

Top quality non-gassing hose for breathing air and air tools from 25' to 100'

25' Order #336635' Order #463550' Order #6633

SUPPLIED AIR MONITORING SYSTEM

Calibration KitFor calibrating the X767 Carbon Monoxide monitor. Includes test gas and valve with tubing in handy carrying case.

Order # X81-1231K

Remote AlarmOptional remote alarm for X767 CO monitor.

Standard 78db alarm buzzer with cable. Order # XA176

Extra loud 104db remote alarm buzzer with cable. Order # XA176A

Choose the SATA filter unit, Carbon Monoxide monitor, Premoflex hose length, 1 or 2-person setup that best suits your operation from the list of part numbers below. All required SATA hoses, nipples, couplings, and SATA vision 2000 supplied air respirators are factored in the part number.

Other system combinations are available on inquiry. Using the air fresh half mask, 3 stage charcoal filter units and longer hose lengths are other possibilities. If your ideal system is not listed above, please call 800-533-8016 for assistance.

X 4 6 7 3 5 2

(Supplied Air Monitoring System)

EXAMPLE for part no. X467352

This example includes:

Build your custom *S*A*M*S System from these components

Supplied Air Respirator

Carbon Monoxide Monitor

Compressed Air Filter

Filter Unit 2 0/244 Filter Unit (P/N 44404) 3 0/284 Filter Unit (P/N 44484) 4 0/444 Filter Unit (P/N 92296) 5 0/484 Filter Unit (P/N 92320)

CO Monitor 44 X144 ICOM (P/N X144) 58 X758 Cube (P/N X758) 67 X767 Guardian (P/N X767-PLUS)

Hose Length 35 35' Hose (P/N 3366-35) 50 50' Hose (P/N 6633-50)

1 or 2 Person 1 1 Person Setup 2 2 Person Setup (2 person recieves only one X758 or X767 and only one filter unit)

All systems include whip hose (P/N 55640), Coupler (P/N 13599) & Nipples (P/N 13656) where required,

Vision 2000 Full Hood and Activated Charcoal Belt Unit (P/N 36384)

This part number includes:1 - 0/444 Filter unit

1 - X767 CO Monitor

2 - Whip hoses with Couplers and Nipples

2 - 35' Hoses

2 - Vision 2000 Full Masks with Charcoal belt units

X

Page 2: Supplied Air Monitoring System - SATA · SATA SUPPLIED AIR RESPIRATOR The NIOSH ap-proved SATA vision 2000 hood is a type C, continuous flow supplied air respirator, with full face

Figure 4

• Conformstogovernmentregulations

• DeliverscleanGradeDair

• MonitorsforCarbonMonoxide

• NIOSHApprovedRespirator

• Compressedairfreeofparticles,

oilandcondensation

The *S*A*M*S

Advantage

Figure 1

CarbonMonoxideisanodorless,colorless, highly poisonous gascaused by partial combustion.Combustiondoesnottakeplaceinacompressor.Yetanoverheatedcompressor could convertlubricatingoiltoCarbonMonoxideor contaminated air could bedrawnintothecompressorintakefromanoutsideenvironment.

Painting causes excessivesolventvapor.Mostsolventscausetoxiceffects if theyareabsorbedinto the bloodstream. Isocyanatehardeners and waterbornematerialareespeciallyhazardous.ACarbonMonoxidemonitor,SATAfilterunitandfullhoodsuppliedairrespirator safeguard the worker.The *S*A*M*S system from Dan-AmCompanyiscosteffectiveandmeetsgovernmentregulations.

The combination of a properly located compressor providing adequate air volume and design of the air delivery system with a top quality filter unit and CO monitor will ensure Grade D breathing air.

The Air Compressor

The safety professional or business manager faced with providing clean Grade D breathing air for personnel working in hazardous environments may find information complex and inconsistent. The most important and confusing area is defining the capacity and duty cycle to prevent compressor damage. Consulting with the compressor supplier is usually the best solution to establish air volume requirements. Usually a low-pressure (150 psi) compressor is utilized in the majority of breathing air systems. They are in universal use in body shops and many other industrial manufacturing firms.

Air compressors are normally of the reciprocating or axial screw type. Either type will provide safe, clean breathing air when properly located, filtered and monitored. Compressors are available in oil-lubricated and oil-free types. An oil-lubricated compressor must have heat and/or carbon monoxide monitoring according to OSHA regulations 29 CFR 1910.134 (i) (7). The statute was written over concern that carbon monoxide would be generated in oil-lubricated high-pressure compressors. But any compressor, whether oil-lubricated or oil-less, could inhale dangerous levels of carbon monoxide. Regulations apply to any compressor used as the source of breathing air.

Excerpts from The Federal Code of Regulations Title 29 Labor part 1910.134 (i) (7); “For oil lubricated compressors, the employer shall use a high-temperature

or carbon monoxide alarm, or both. If only a high-temperature alarm is used, the air from the compressor shall be frequently tested to monitor carbon monoxide levels...” In addition, OSHA Title 29 CFR part 1910.134 (i) (1) (ii) air quality specification states; “Compressed breathing air shall meet at least the requirements for Grade D breathing air described in ANSI/Compressed Gas Association commodity specification G-7.1-1989, to include: (A) Oxygen content (v/v) of 19.5 - 23.5%; (B) Hydrocarbon (condensed) content of 5 milligrams per cubic meter of air or less; (C) Carbon Monoxide (CO) content of 10 ppm or less; (D) Carbon Dioxide content of 1000 ppm or less; and (E) Lack of noticeable odor. (See figure 2)

Choosing the location of the compressor that supplies the breathing air system is crucial. If intake air is clean and free of toxic gases the remainder

of the system should not cause any special problem. However, if

the compressor air intake is located inside a manufacturing plant, on the roof in proximity to vents and exhausts, or through a waIl into an environment of auto exhaust, or within any toxic environment, there is virtually no chance that the system will function satisfactorily. Badly worn compressors often introduce excessive oil into the air delivery system and produce greater demands on the filtering or conditioning units. Overall maintenance of the compressor and regular draining of receivers is essential in avoiding oil accumulation.

THE AIR PIPE SYSTEM

Often pipes may be a long distance from the compressor to the delivery point. Pipes of adequate diameter and proper material to avoid pressure loss and contamination of the air stream are required. The most common material in

use is black iron pipe. With proper design, filtering and monitoring, it is fully acceptable. Thermo-plastic pipes should never be used

because the material might out-gas in the event of high ambient temperatures. “Out-gassing” is a term meaning the release of toxic gases as air flows over the material used in the manufacturing process. The size of pipe and over-all system design for a major installation would exceed the scope of this review. See figure 1 and 3 for a general overview of pipe diameter based on CFM, length of pipe run and correct method of installation. The objective is to plan a delivery system that will avoid pressure loss due to unnecessary flow restriction with a reasonable size of plumbing and deal with the accumulation of oil, scale and water.

BUILDING THE *S*A*M*S SYSTEM

Dan-Am Company has made it easy and simple to comply with OSHA and NIOSH rules for breathing air quality and monitoring for Carbon Monoxide. *S*A*M*S is an acronym for Supplied Air Monitoring System. It is a complete breathing air system consisting of five parts: a SATA air filter, the SATA vision 2000 supplied air respirator, choice of Carbon Monoxide monitor, Premoflex breathing air hose, and all necessary couplings and fittings. One or two person systems are available.

*S*A*M*S Systems Consist of the Following Components:

SATA FILTER UNIT

SATA modular coalescing filter units remove condensation, oil residue and dust particles to a microscopic 0.01-micron ensuring Grade D air quality. Water and oil in the first stage are separated by cyclone rotation and removed with an automatic

condensation discharger. A reusable sintered bronze filter removes particle contamination up to 5 micron. SATA 0/444 filter units include a pressure regulator and deliver 130 cfm at 90 psi (the SATA 0/244 delivers 70 cfm at 90 psi). (See figure 4)

SATA filter systems resist temperatures to 248º F. and charcoal filter units to 140º. They are constructed of a heavy duty all metal housing. Service is easy with the special wrench provided. There is no desiccant maintenance and dual gauges monitor pressure differential. A pressure difference of 15 psi or more on the dual gauges indicate the filters need servicing. The second stage fine filter has particle separation to 0.01 micron. A convenient air connection module has two Teflon air outlet ball valves.

SATA SUPPLIED AIR RESPIRATOR

The NIOSH ap-proved SATA vision 2000 hood is a type C, continuous flow supplied air respirator, with full face shield. provides complete

1 Pressure Regulation

2 Gauge, Stage 1 Outlet

Pressure

3 Air Inlet Fitting, R 1/2"

4 Sintered Bronze Filter,

5 Micron

5 Cyclone Separator

6 Condensate Baffle

7 Large Condensate Sump

Capacity

8 Integral Automatic Condensate

Discharger

9 Condensate Drain

10 Filter Housing

11 Gauge, Stage 2 Outlet Pressure

12 Connection Fitting

13 End Plug, R 1/2"

14 Teflon Ball Valves

15 Air Outlets, R 1/4"

16 Fine Filter Cartridge,

0.01 Micron

17 Mounting bracket (not shown)

11

1

2

4

5

6

8

9 10

16

14

3

17

13

Cutaway 0/4442-Stage Filter

7

12

15

AirSupply

In CFM

18

36

54

72

108

3/4"

1"

1"

1 1/4"

1 1/2"

1"

1 1/4"

1 1/2"

2"

2"

Increase

To

Larger

Diameter

Up To165 ft

Up To495 ft

Over495 ft

Minimum Diameter

Figure 3

protection for the eyes, skin and respiratory system. The SATA vision 2000 offers complete head and breathing air protection from solvent vapor and Isocyanates. The single pane anti-static visor is non-glare and provides a wide field of vision. It’s very comfortable to wear with adjustable headband, tip-up visor and easily replaced hygienic linings.

The belt unit includes an auxiliary filter for final air cleansing. Breathing air is filtered through activated charcoal to remove oil vapor and compressor tank odors. Airflow is regulated with a throttle valve and an airflow gauge indicates the correct airflow setting. The NIOSH approved SATA Vision 2000 full hood respirator holds approval number TC-19C-211. Replacement parts are readily available.

CARBON MONOXIDE MONITOR

X144 ICOM

The affordable battery powered X144 ICOM (Individual Carbon Monoxide Monitor) is a high performance, simple and effective tool to determine CO levels. An audible➀ beep is factory set to alarm at 10ppm. The X144 is a stand-alone unit and because of its tiny size, it is easily mounted with a Velcro strip on the inside of the SATA vision 2000 full hood supplied air respirator. The X144 is only 2.4 x 1.4 x 0.6 inches and weighs less than an ounce.

Monitor accuracy is +/-10% of reading at standard conditions of 32° - 122°F. Periodic maintenance and performance checks are recommended at 12-month intervals. The operating life is one year and that can be extended by replacement of the battery and sensor.

X758 SENTRY

Economy and simplicity were the most important features for the design concept of the X758 Carbon Monoxide Monitor. The X758 automatically monitors breathing air to supplied air respirators and sounds an alarm➁ if the OSHA limit of 10 ppm is exceeded. Power is supplied internally with a 1 ½ Volt C battery that lasts up to 6 months of continuous operation and is easily replaced within minutes.

Normal operation is indicated by a blinking green light and low battery by an amber light. A red light and an alarm buzzer signal Carbon Monoxide in excess of 10 ppm. Compact and service friendly, the X758 has no replaceable parts except the battery and the electrochemical CO sensor. With long battery life there is no need to turn the unit off; therefore no on-off switch was installed.

X767 GUARDIAN

The X767 is an AC or DC powered Carbon Monoxide Monitor with LCD readout for larger shops or shops that require remote alarms. These monitors provide continuous digital indication of CO levels from 0 to 199 ppm and operate with the reliable Electrochemical sensor. The units give an audible➁ and visual alarm at 10 ppm. 10 feet of air sample tubing connect the monitor to the filter unit.

The X767 monitor housing is fitted with RF filters to minimize interference from portable radios and cell phones. The battery powered X767 DC version has been submitted to the Canadian Standards Association for examination and has been certified for intrinsic safety in Class 1 Division 1 Groups A-D hazardous

environments. CSA certification is applicable in the USA and Canada. An optional remote alarm buzzer is available.

BREATHING AIR HOSE

Not only is Premoflex ideal for breathing air, it is an ideal hose to use with spray guns and other air tools. Premoflex is a high quality non-gassing hose recommended for breathing air. Non-gassing hoses will not introduce harmful vapors or gasses into the air stream. The high quality rubber composition of Premoflex will not break down and introduce particle contamination into compressed air. Moisture cannot wick through the rubber sidewalls of the hose.

The inside diameter of hoses, couplings and nipples can account for a significant loss of pressure. As hose length increases and hose diameter decreases, pressure drop increases. That is crucial when spraying with HVLP guns. Pressure drop is minimal when 3/8 ID Premoflex hose is used. Lengths are available from 25 to 100 feet.

SATA NIPPLES AND COUPLINGS

SATA fittings are lightweight and compact in design for unrestricted airflow. There are no Teflon seals to leak or bearings to stick or break. SATA nipples and couplings function and fasten with ease and contribute to comfortable handling and less weight. They work extremely well with HVLP guns because of their short design and large diameter bore. Male and Female nipples and couplings are available and threads are ¼ BSP.

WATER TRAP

Pressure Reserve Tank

Compressor and

Air Dryer

SATA 0/414™ Unregulated filter with automatic discharger

SATA 0/424™ Regulated filter with automatic discharger

(Where applicable, mounted outside the electrically classified hazardous area)Correct Method of Air Line Installation

Incline of 0.5-1%

floor

Pipeoutlet to air line on top floor

SATA 0/414™ Unregulated filter with automatic discharger

SATA 0/444™ Combination Breathing Air Filter with Automatic Discharger SPRAY BOOTH

CO MONITOR

Figure 2

Type Ambient Air Grade NIOSH TWA Limits D

%O2 (Volume) 19.5 - 23.5 19.5 - 23.5

Hydrocarbons (Mg/ma) 5

Carbon Monoxide (PPM) 35 10

Carbon Dioxide (PPM) 10,000 1,000

It is the responsibility of the shop owner or his delegated authority to ensure that fresh uncontaminated air enters the compressor air intake.

➀ Decibels,76db@3ft➁ Decibels,85db@3ft

Page 3: Supplied Air Monitoring System - SATA · SATA SUPPLIED AIR RESPIRATOR The NIOSH ap-proved SATA vision 2000 hood is a type C, continuous flow supplied air respirator, with full face

Figure 4

• Conformstogovernmentregulations

• DeliverscleanGradeDair

• MonitorsforCarbonMonoxide

• NIOSHApprovedRespirator

• Compressedairfreeofparticles,

oilandcondensation

The *S*A*M*S

Advantage

Figure 1

CarbonMonoxideisanodorless,colorless, highly poisonous gascaused by partial combustion.Combustiondoesnottakeplaceinacompressor.Yetanoverheatedcompressor could convertlubricatingoiltoCarbonMonoxideor contaminated air could bedrawnintothecompressorintakefromanoutsideenvironment.

Painting causes excessivesolventvapor.Mostsolventscausetoxiceffects if theyareabsorbedinto the bloodstream. Isocyanatehardeners and waterbornematerialareespeciallyhazardous.ACarbonMonoxidemonitor,SATAfilterunitandfullhoodsuppliedairrespirator safeguard the worker.The *S*A*M*S system from Dan-AmCompanyiscosteffectiveandmeetsgovernmentregulations.

The combination of a properly located compressor providing adequate air volume and design of the air delivery system with a top quality filter unit and CO monitor will ensure Grade D breathing air.

The Air Compressor

The safety professional or business manager faced with providing clean Grade D breathing air for personnel working in hazardous environments may find information complex and inconsistent. The most important and confusing area is defining the capacity and duty cycle to prevent compressor damage. Consulting with the compressor supplier is usually the best solution to establish air volume requirements. Usually a low-pressure (150 psi) compressor is utilized in the majority of breathing air systems. They are in universal use in body shops and many other industrial manufacturing firms.

Air compressors are normally of the reciprocating or axial screw type. Either type will provide safe, clean breathing air when properly located, filtered and monitored. Compressors are available in oil-lubricated and oil-free types. An oil-lubricated compressor must have heat and/or carbon monoxide monitoring according to OSHA regulations 29 CFR 1910.134 (i) (7). The statute was written over concern that carbon monoxide would be generated in oil-lubricated high-pressure compressors. But any compressor, whether oil-lubricated or oil-less, could inhale dangerous levels of carbon monoxide. Regulations apply to any compressor used as the source of breathing air.

Excerpts from The Federal Code of Regulations Title 29 Labor part 1910.134 (i) (7); “For oil lubricated compressors, the employer shall use a high-temperature

or carbon monoxide alarm, or both. If only a high-temperature alarm is used, the air from the compressor shall be frequently tested to monitor carbon monoxide levels...” In addition, OSHA Title 29 CFR part 1910.134 (i) (1) (ii) air quality specification states; “Compressed breathing air shall meet at least the requirements for Grade D breathing air described in ANSI/Compressed Gas Association commodity specification G-7.1-1989, to include: (A) Oxygen content (v/v) of 19.5 - 23.5%; (B) Hydrocarbon (condensed) content of 5 milligrams per cubic meter of air or less; (C) Carbon Monoxide (CO) content of 10 ppm or less; (D) Carbon Dioxide content of 1000 ppm or less; and (E) Lack of noticeable odor. (See figure 2)

Choosing the location of the compressor that supplies the breathing air system is crucial. If intake air is clean and free of toxic gases the remainder

of the system should not cause any special problem. However, if

the compressor air intake is located inside a manufacturing plant, on the roof in proximity to vents and exhausts, or through a waIl into an environment of auto exhaust, or within any toxic environment, there is virtually no chance that the system will function satisfactorily. Badly worn compressors often introduce excessive oil into the air delivery system and produce greater demands on the filtering or conditioning units. Overall maintenance of the compressor and regular draining of receivers is essential in avoiding oil accumulation.

THE AIR PIPE SYSTEM

Often pipes may be a long distance from the compressor to the delivery point. Pipes of adequate diameter and proper material to avoid pressure loss and contamination of the air stream are required. The most common material in

use is black iron pipe. With proper design, filtering and monitoring, it is fully acceptable. Thermo-plastic pipes should never be used

because the material might out-gas in the event of high ambient temperatures. “Out-gassing” is a term meaning the release of toxic gases as air flows over the material used in the manufacturing process. The size of pipe and over-all system design for a major installation would exceed the scope of this review. See figure 1 and 3 for a general overview of pipe diameter based on CFM, length of pipe run and correct method of installation. The objective is to plan a delivery system that will avoid pressure loss due to unnecessary flow restriction with a reasonable size of plumbing and deal with the accumulation of oil, scale and water.

BUILDING THE *S*A*M*S SYSTEM

Dan-Am Company has made it easy and simple to comply with OSHA and NIOSH rules for breathing air quality and monitoring for Carbon Monoxide. *S*A*M*S is an acronym for Supplied Air Monitoring System. It is a complete breathing air system consisting of five parts: a SATA air filter, the SATA vision 2000 supplied air respirator, choice of Carbon Monoxide monitor, Premoflex breathing air hose, and all necessary couplings and fittings. One or two person systems are available.

*S*A*M*S Systems Consist of the Following Components:

SATA FILTER UNIT

SATA modular coalescing filter units remove condensation, oil residue and dust particles to a microscopic 0.01-micron ensuring Grade D air quality. Water and oil in the first stage are separated by cyclone rotation and removed with an automatic

condensation discharger. A reusable sintered bronze filter removes particle contamination up to 5 micron. SATA 0/444 filter units include a pressure regulator and deliver 130 cfm at 90 psi (the SATA 0/244 delivers 70 cfm at 90 psi). (See figure 4)

SATA filter systems resist temperatures to 248º F. and charcoal filter units to 140º. They are constructed of a heavy duty all metal housing. Service is easy with the special wrench provided. There is no desiccant maintenance and dual gauges monitor pressure differential. A pressure difference of 15 psi or more on the dual gauges indicate the filters need servicing. The second stage fine filter has particle separation to 0.01 micron. A convenient air connection module has two Teflon air outlet ball valves.

SATA SUPPLIED AIR RESPIRATOR

The NIOSH ap-proved SATA vision 2000 hood is a type C, continuous flow supplied air respirator, with full face shield. provides complete

1 Pressure Regulation

2 Gauge, Stage 1 Outlet

Pressure

3 Air Inlet Fitting, R 1/2"

4 Sintered Bronze Filter,

5 Micron

5 Cyclone Separator

6 Condensate Baffle

7 Large Condensate Sump

Capacity

8 Integral Automatic Condensate

Discharger

9 Condensate Drain

10 Filter Housing

11 Gauge, Stage 2 Outlet Pressure

12 Connection Fitting

13 End Plug, R 1/2"

14 Teflon Ball Valves

15 Air Outlets, R 1/4"

16 Fine Filter Cartridge,

0.01 Micron

17 Mounting bracket (not shown)

11

1

2

4

5

6

8

9 10

16

14

3

17

13

Cutaway 0/4442-Stage Filter

7

12

15

AirSupply

In CFM

18

36

54

72

108

3/4"

1"

1"

1 1/4"

1 1/2"

1"

1 1/4"

1 1/2"

2"

2"

Increase

To

Larger

Diameter

Up To165 ft

Up To495 ft

Over495 ft

Minimum Diameter

Figure 3

protection for the eyes, skin and respiratory system. The SATA vision 2000 offers complete head and breathing air protection from solvent vapor and Isocyanates. The single pane anti-static visor is non-glare and provides a wide field of vision. It’s very comfortable to wear with adjustable headband, tip-up visor and easily replaced hygienic linings.

The belt unit includes an auxiliary filter for final air cleansing. Breathing air is filtered through activated charcoal to remove oil vapor and compressor tank odors. Airflow is regulated with a throttle valve and an airflow gauge indicates the correct airflow setting. The NIOSH approved SATA Vision 2000 full hood respirator holds approval number TC-19C-211. Replacement parts are readily available.

CARBON MONOXIDE MONITOR

X144 ICOM

The affordable battery powered X144 ICOM (Individual Carbon Monoxide Monitor) is a high performance, simple and effective tool to determine CO levels. An audible➀ beep is factory set to alarm at 10ppm. The X144 is a stand-alone unit and because of its tiny size, it is easily mounted with a Velcro strip on the inside of the SATA vision 2000 full hood supplied air respirator. The X144 is only 2.4 x 1.4 x 0.6 inches and weighs less than an ounce.

Monitor accuracy is +/-10% of reading at standard conditions of 32° - 122°F. Periodic maintenance and performance checks are recommended at 12-month intervals. The operating life is one year and that can be extended by replacement of the battery and sensor.

X758 SENTRY

Economy and simplicity were the most important features for the design concept of the X758 Carbon Monoxide Monitor. The X758 automatically monitors breathing air to supplied air respirators and sounds an alarm➁ if the OSHA limit of 10 ppm is exceeded. Power is supplied internally with a 1 ½ Volt C battery that lasts up to 6 months of continuous operation and is easily replaced within minutes.

Normal operation is indicated by a blinking green light and low battery by an amber light. A red light and an alarm buzzer signal Carbon Monoxide in excess of 10 ppm. Compact and service friendly, the X758 has no replaceable parts except the battery and the electrochemical CO sensor. With long battery life there is no need to turn the unit off; therefore no on-off switch was installed.

X767 GUARDIAN

The X767 is an AC or DC powered Carbon Monoxide Monitor with LCD readout for larger shops or shops that require remote alarms. These monitors provide continuous digital indication of CO levels from 0 to 199 ppm and operate with the reliable Electrochemical sensor. The units give an audible➁ and visual alarm at 10 ppm. 10 feet of air sample tubing connect the monitor to the filter unit.

The X767 monitor housing is fitted with RF filters to minimize interference from portable radios and cell phones. The battery powered X767 DC version has been submitted to the Canadian Standards Association for examination and has been certified for intrinsic safety in Class 1 Division 1 Groups A-D hazardous

environments. CSA certification is applicable in the USA and Canada. An optional remote alarm buzzer is available.

BREATHING AIR HOSE

Not only is Premoflex ideal for breathing air, it is an ideal hose to use with spray guns and other air tools. Premoflex is a high quality non-gassing hose recommended for breathing air. Non-gassing hoses will not introduce harmful vapors or gasses into the air stream. The high quality rubber composition of Premoflex will not break down and introduce particle contamination into compressed air. Moisture cannot wick through the rubber sidewalls of the hose.

The inside diameter of hoses, couplings and nipples can account for a significant loss of pressure. As hose length increases and hose diameter decreases, pressure drop increases. That is crucial when spraying with HVLP guns. Pressure drop is minimal when 3/8 ID Premoflex hose is used. Lengths are available from 25 to 100 feet.

SATA NIPPLES AND COUPLINGS

SATA fittings are lightweight and compact in design for unrestricted airflow. There are no Teflon seals to leak or bearings to stick or break. SATA nipples and couplings function and fasten with ease and contribute to comfortable handling and less weight. They work extremely well with HVLP guns because of their short design and large diameter bore. Male and Female nipples and couplings are available and threads are ¼ BSP.

WATER TRAP

Pressure Reserve Tank

Compressor and

Air Dryer

SATA 0/414™ Unregulated filter with automatic discharger

SATA 0/424™ Regulated filter with automatic discharger

(Where applicable, mounted outside the electrically classified hazardous area)Correct Method of Air Line Installation

Incline of 0.5-1%

floor

Pipeoutlet to air line on top floor

SATA 0/414™ Unregulated filter with automatic discharger

SATA 0/444™ Combination Breathing Air Filter with Automatic Discharger SPRAY BOOTH

CO MONITOR

Figure 2

Type Ambient Air Grade NIOSH TWA Limits D

%O2 (Volume) 19.5 - 23.5 19.5 - 23.5

Hydrocarbons (Mg/ma) 5

Carbon Monoxide (PPM) 35 10

Carbon Dioxide (PPM) 10,000 1,000

It is the responsibility of the shop owner or his delegated authority to ensure that fresh uncontaminated air enters the compressor air intake.

➀ Decibels,76db@3ft➁ Decibels,85db@3ft

Page 4: Supplied Air Monitoring System - SATA · SATA SUPPLIED AIR RESPIRATOR The NIOSH ap-proved SATA vision 2000 hood is a type C, continuous flow supplied air respirator, with full face

Figure 4

• Conformstogovernmentregulations

• DeliverscleanGradeDair

• MonitorsforCarbonMonoxide

• NIOSHApprovedRespirator

• Compressedairfreeofparticles,

oilandcondensation

The *S*A*M*S

Advantage

Figure 1

CarbonMonoxideisanodorless,colorless, highly poisonous gascaused by partial combustion.Combustiondoesnottakeplaceinacompressor.Yetanoverheatedcompressor could convertlubricatingoiltoCarbonMonoxideor contaminated air could bedrawnintothecompressorintakefromanoutsideenvironment.

Painting causes excessivesolventvapor.Mostsolventscausetoxiceffects if theyareabsorbedinto the bloodstream. Isocyanatehardeners and waterbornematerialareespeciallyhazardous.ACarbonMonoxidemonitor,SATAfilterunitandfullhoodsuppliedairrespirator safeguard the worker.The *S*A*M*S system from Dan-AmCompanyiscosteffectiveandmeetsgovernmentregulations.

The combination of a properly located compressor providing adequate air volume and design of the air delivery system with a top quality filter unit and CO monitor will ensure Grade D breathing air.

The Air Compressor

The safety professional or business manager faced with providing clean Grade D breathing air for personnel working in hazardous environments may find information complex and inconsistent. The most important and confusing area is defining the capacity and duty cycle to prevent compressor damage. Consulting with the compressor supplier is usually the best solution to establish air volume requirements. Usually a low-pressure (150 psi) compressor is utilized in the majority of breathing air systems. They are in universal use in body shops and many other industrial manufacturing firms.

Air compressors are normally of the reciprocating or axial screw type. Either type will provide safe, clean breathing air when properly located, filtered and monitored. Compressors are available in oil-lubricated and oil-free types. An oil-lubricated compressor must have heat and/or carbon monoxide monitoring according to OSHA regulations 29 CFR 1910.134 (i) (7). The statute was written over concern that carbon monoxide would be generated in oil-lubricated high-pressure compressors. But any compressor, whether oil-lubricated or oil-less, could inhale dangerous levels of carbon monoxide. Regulations apply to any compressor used as the source of breathing air.

Excerpts from The Federal Code of Regulations Title 29 Labor part 1910.134 (i) (7); “For oil lubricated compressors, the employer shall use a high-temperature

or carbon monoxide alarm, or both. If only a high-temperature alarm is used, the air from the compressor shall be frequently tested to monitor carbon monoxide levels...” In addition, OSHA Title 29 CFR part 1910.134 (i) (1) (ii) air quality specification states; “Compressed breathing air shall meet at least the requirements for Grade D breathing air described in ANSI/Compressed Gas Association commodity specification G-7.1-1989, to include: (A) Oxygen content (v/v) of 19.5 - 23.5%; (B) Hydrocarbon (condensed) content of 5 milligrams per cubic meter of air or less; (C) Carbon Monoxide (CO) content of 10 ppm or less; (D) Carbon Dioxide content of 1000 ppm or less; and (E) Lack of noticeable odor. (See figure 2)

Choosing the location of the compressor that supplies the breathing air system is crucial. If intake air is clean and free of toxic gases the remainder

of the system should not cause any special problem. However, if

the compressor air intake is located inside a manufacturing plant, on the roof in proximity to vents and exhausts, or through a waIl into an environment of auto exhaust, or within any toxic environment, there is virtually no chance that the system will function satisfactorily. Badly worn compressors often introduce excessive oil into the air delivery system and produce greater demands on the filtering or conditioning units. Overall maintenance of the compressor and regular draining of receivers is essential in avoiding oil accumulation.

THE AIR PIPE SYSTEM

Often pipes may be a long distance from the compressor to the delivery point. Pipes of adequate diameter and proper material to avoid pressure loss and contamination of the air stream are required. The most common material in

use is black iron pipe. With proper design, filtering and monitoring, it is fully acceptable. Thermo-plastic pipes should never be used

because the material might out-gas in the event of high ambient temperatures. “Out-gassing” is a term meaning the release of toxic gases as air flows over the material used in the manufacturing process. The size of pipe and over-all system design for a major installation would exceed the scope of this review. See figure 1 and 3 for a general overview of pipe diameter based on CFM, length of pipe run and correct method of installation. The objective is to plan a delivery system that will avoid pressure loss due to unnecessary flow restriction with a reasonable size of plumbing and deal with the accumulation of oil, scale and water.

BUILDING THE *S*A*M*S SYSTEM

Dan-Am Company has made it easy and simple to comply with OSHA and NIOSH rules for breathing air quality and monitoring for Carbon Monoxide. *S*A*M*S is an acronym for Supplied Air Monitoring System. It is a complete breathing air system consisting of five parts: a SATA air filter, the SATA vision 2000 supplied air respirator, choice of Carbon Monoxide monitor, Premoflex breathing air hose, and all necessary couplings and fittings. One or two person systems are available.

*S*A*M*S Systems Consist of the Following Components:

SATA FILTER UNIT

SATA modular coalescing filter units remove condensation, oil residue and dust particles to a microscopic 0.01-micron ensuring Grade D air quality. Water and oil in the first stage are separated by cyclone rotation and removed with an automatic

condensation discharger. A reusable sintered bronze filter removes particle contamination up to 5 micron. SATA 0/444 filter units include a pressure regulator and deliver 130 cfm at 90 psi (the SATA 0/244 delivers 70 cfm at 90 psi). (See figure 4)

SATA filter systems resist temperatures to 248º F. and charcoal filter units to 140º. They are constructed of a heavy duty all metal housing. Service is easy with the special wrench provided. There is no desiccant maintenance and dual gauges monitor pressure differential. A pressure difference of 15 psi or more on the dual gauges indicate the filters need servicing. The second stage fine filter has particle separation to 0.01 micron. A convenient air connection module has two Teflon air outlet ball valves.

SATA SUPPLIED AIR RESPIRATOR

The NIOSH ap-proved SATA vision 2000 hood is a type C, continuous flow supplied air respirator, with full face shield. provides complete

1 Pressure Regulation

2 Gauge, Stage 1 Outlet

Pressure

3 Air Inlet Fitting, R 1/2"

4 Sintered Bronze Filter,

5 Micron

5 Cyclone Separator

6 Condensate Baffle

7 Large Condensate Sump

Capacity

8 Integral Automatic Condensate

Discharger

9 Condensate Drain

10 Filter Housing

11 Gauge, Stage 2 Outlet Pressure

12 Connection Fitting

13 End Plug, R 1/2"

14 Teflon Ball Valves

15 Air Outlets, R 1/4"

16 Fine Filter Cartridge,

0.01 Micron

17 Mounting bracket (not shown)

11

1

2

4

5

6

8

9 10

16

14

3

17

13

Cutaway 0/4442-Stage Filter

7

12

15

AirSupply

In CFM

18

36

54

72

108

3/4"

1"

1"

1 1/4"

1 1/2"

1"

1 1/4"

1 1/2"

2"

2"

Increase

To

Larger

Diameter

Up To165 ft

Up To495 ft

Over495 ft

Minimum Diameter

Figure 3

protection for the eyes, skin and respiratory system. The SATA vision 2000 offers complete head and breathing air protection from solvent vapor and Isocyanates. The single pane anti-static visor is non-glare and provides a wide field of vision. It’s very comfortable to wear with adjustable headband, tip-up visor and easily replaced hygienic linings.

The belt unit includes an auxiliary filter for final air cleansing. Breathing air is filtered through activated charcoal to remove oil vapor and compressor tank odors. Airflow is regulated with a throttle valve and an airflow gauge indicates the correct airflow setting. The NIOSH approved SATA Vision 2000 full hood respirator holds approval number TC-19C-211. Replacement parts are readily available.

CARBON MONOXIDE MONITOR

X144 ICOM

The affordable battery powered X144 ICOM (Individual Carbon Monoxide Monitor) is a high performance, simple and effective tool to determine CO levels. An audible➀ beep is factory set to alarm at 10ppm. The X144 is a stand-alone unit and because of its tiny size, it is easily mounted with a Velcro strip on the inside of the SATA vision 2000 full hood supplied air respirator. The X144 is only 2.4 x 1.4 x 0.6 inches and weighs less than an ounce.

Monitor accuracy is +/-10% of reading at standard conditions of 32° - 122°F. Periodic maintenance and performance checks are recommended at 12-month intervals. The operating life is one year and that can be extended by replacement of the battery and sensor.

X758 SENTRY

Economy and simplicity were the most important features for the design concept of the X758 Carbon Monoxide Monitor. The X758 automatically monitors breathing air to supplied air respirators and sounds an alarm➁ if the OSHA limit of 10 ppm is exceeded. Power is supplied internally with a 1 ½ Volt C battery that lasts up to 6 months of continuous operation and is easily replaced within minutes.

Normal operation is indicated by a blinking green light and low battery by an amber light. A red light and an alarm buzzer signal Carbon Monoxide in excess of 10 ppm. Compact and service friendly, the X758 has no replaceable parts except the battery and the electrochemical CO sensor. With long battery life there is no need to turn the unit off; therefore no on-off switch was installed.

X767 GUARDIAN

The X767 is an AC or DC powered Carbon Monoxide Monitor with LCD readout for larger shops or shops that require remote alarms. These monitors provide continuous digital indication of CO levels from 0 to 199 ppm and operate with the reliable Electrochemical sensor. The units give an audible➁ and visual alarm at 10 ppm. 10 feet of air sample tubing connect the monitor to the filter unit.

The X767 monitor housing is fitted with RF filters to minimize interference from portable radios and cell phones. The battery powered X767 DC version has been submitted to the Canadian Standards Association for examination and has been certified for intrinsic safety in Class 1 Division 1 Groups A-D hazardous

environments. CSA certification is applicable in the USA and Canada. An optional remote alarm buzzer is available.

BREATHING AIR HOSE

Not only is Premoflex ideal for breathing air, it is an ideal hose to use with spray guns and other air tools. Premoflex is a high quality non-gassing hose recommended for breathing air. Non-gassing hoses will not introduce harmful vapors or gasses into the air stream. The high quality rubber composition of Premoflex will not break down and introduce particle contamination into compressed air. Moisture cannot wick through the rubber sidewalls of the hose.

The inside diameter of hoses, couplings and nipples can account for a significant loss of pressure. As hose length increases and hose diameter decreases, pressure drop increases. That is crucial when spraying with HVLP guns. Pressure drop is minimal when 3/8 ID Premoflex hose is used. Lengths are available from 25 to 100 feet.

SATA NIPPLES AND COUPLINGS

SATA fittings are lightweight and compact in design for unrestricted airflow. There are no Teflon seals to leak or bearings to stick or break. SATA nipples and couplings function and fasten with ease and contribute to comfortable handling and less weight. They work extremely well with HVLP guns because of their short design and large diameter bore. Male and Female nipples and couplings are available and threads are ¼ BSP.

WATER TRAP

Pressure Reserve Tank

Compressor and

Air Dryer

SATA 0/414™ Unregulated filter with automatic discharger

SATA 0/424™ Regulated filter with automatic discharger

(Where applicable, mounted outside the electrically classified hazardous area)Correct Method of Air Line Installation

Incline of 0.5-1%

floor

Pipeoutlet to air line on top floor

SATA 0/414™ Unregulated filter with automatic discharger

SATA 0/444™ Combination Breathing Air Filter with Automatic Discharger SPRAY BOOTH

CO MONITOR

Figure 2

Type Ambient Air Grade NIOSH TWA Limits D

%O2 (Volume) 19.5 - 23.5 19.5 - 23.5

Hydrocarbons (Mg/ma) 5

Carbon Monoxide (PPM) 35 10

Carbon Dioxide (PPM) 10,000 1,000

It is the responsibility of the shop owner or his delegated authority to ensure that fresh uncontaminated air enters the compressor air intake.

➀ Decibels,76db@3ft➁ Decibels,85db@3ft

Page 5: Supplied Air Monitoring System - SATA · SATA SUPPLIED AIR RESPIRATOR The NIOSH ap-proved SATA vision 2000 hood is a type C, continuous flow supplied air respirator, with full face

Components and Accessories for SATA® Supplied Air Respirators

Your SATA Dealer:

© Dan-Am Co.

Exclusive Independent Nationwide Distributor of SATA Products in the US and Puerto Rico

Dan-Am Co.®One Sata Drive

Spring Valley, MN 55975

Tel: 800-533-8016 Fax: 800-633-7282

www.satausa.com • e-mail: [email protected] 42

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SATA® vision™ 2000

Full Hood Only Order # 51854

Full Hood w/Charcoal Belt Unit Order # 36384

Full Hood w/Industrial Belt Valve Order # 60707

SATA vision 2000Charcoal Belt UnitOrder # 37200

SATA top air™ humidifierEnsures a better working environment with humidified breathing air to prevent dry mucous membranes.Order # 89086

Activated Charcoal FilterReplacement cartridge for the supplied air belt unit.Order # 13904

Belt Unit Support Straps Helps prevent belt sagging from the additional weight of the SATA top air humidifier and the air hose.Order # 15412

PREMOFLEX Non-Gassing HoseTop quality non-gassing hose for breathing air and air tools from 25' to 100'

25' Order #336635' Order #463550' Order #6633

SUPPLIED AIR MONITORING SYSTEM

Calibration KitFor calibrating the X767 Carbon Monoxide monitor. Includes test gas and valve with tubing in handy carrying case.

Order # X81-1231K

Remote AlarmOptional remote alarm for X767 CO monitor.

Standard 78db alarm buzzer with cable. Order # XA176

Extra loud 104db remote alarm buzzer with cable. Order # XA176A

Choose the SATA filter unit, Carbon Monoxide monitor, Premoflex hose length, 1 or 2-person setup that best suits your operation from the list of part numbers below. All required SATA hoses, nipples, couplings, and SATA vision 2000 supplied air respirators are factored in the part number.

Other system combinations are available on inquiry. Using the air fresh half mask, 3 stage charcoal filter units and longer hose lengths are other possibilities. If your ideal system is not listed above, please call 800-533-8016 for assistance.

X 4 6 7 3 5 2

(Supplied Air Monitoring System)

EXAMPLE for part no. X467352

This example includes:

Build your custom *S*A*M*S System from these components

Supplied Air Respirator

Carbon Monoxide Monitor

Compressed Air Filter

Filter Unit 2 0/244 Filter Unit (P/N 44404) 3 0/284 Filter Unit (P/N 44484) 4 0/444 Filter Unit (P/N 92296) 5 0/484 Filter Unit (P/N 92320)

CO Monitor 44 X144 ICOM (P/N X144) 58 X758 Cube (P/N X758) 67 X767 Guardian (P/N X767-PLUS)

Hose Length 35 35' Hose (P/N 3366-35) 50 50' Hose (P/N 6633-50)

1 or 2 Person 1 1 Person Setup 2 2 Person Setup (2 person recieves only one X758 or X767 and only one filter unit)

All systems include whip hose (P/N 55640), Coupler (P/N 13599) & Nipples (P/N 13656) where required,

Vision 2000 Full Hood and Activated Charcoal Belt Unit (P/N 36384)

This part number includes:1 - 0/444 Filter unit

1 - X767 CO Monitor

2 - Whip hoses with Couplers and Nipples

2 - 35' Hoses

2 - Vision 2000 Full Masks with Charcoal belt units

X

Page 6: Supplied Air Monitoring System - SATA · SATA SUPPLIED AIR RESPIRATOR The NIOSH ap-proved SATA vision 2000 hood is a type C, continuous flow supplied air respirator, with full face

Components and Accessories for SATA® Supplied Air Respirators

Your SATA Dealer:

© Dan-Am Co.

Exclusive Independent Nationwide Distributor of SATA Products in the US and Puerto Rico

Dan-Am Co.®One Sata Drive

Spring Valley, MN 55975

Tel: 800-533-8016 Fax: 800-633-7282

www.satausa.com • e-mail: [email protected] 42

SA

MS

SY

ST

EM

Pri

nte

d i

n U

.S.A

.

08

-09

08

Nationwide Distributor of SATA Spray Equipment

Dan-am Co.®

A Complete System For Worker Health Protection

Tech

nica

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ratio

ns R

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ved

SAT

A, S

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SATA® vision™ 2000

Full Hood Only Order # 51854

Full Hood w/Charcoal Belt Unit Order # 36384

Full Hood w/Industrial Belt Valve Order # 60707

SATA vision 2000Charcoal Belt UnitOrder # 37200

SATA top air™ humidifierEnsures a better working environment with humidified breathing air to prevent dry mucous membranes.Order # 89086

Activated Charcoal FilterReplacement cartridge for the supplied air belt unit.Order # 13904

Belt Unit Support Straps Helps prevent belt sagging from the additional weight of the SATA top air humidifier and the air hose.Order # 15412

PREMOFLEX Non-Gassing HoseTop quality non-gassing hose for breathing air and air tools from 25' to 100'

25' Order #336635' Order #463550' Order #6633

SUPPLIED AIR MONITORING SYSTEM

Calibration KitFor calibrating the X767 Carbon Monoxide monitor. Includes test gas and valve with tubing in handy carrying case.

Order # X81-1231K

Remote AlarmOptional remote alarm for X767 CO monitor.

Standard 78db alarm buzzer with cable. Order # XA176

Extra loud 104db remote alarm buzzer with cable. Order # XA176A

Choose the SATA filter unit, Carbon Monoxide monitor, Premoflex hose length, 1 or 2-person setup that best suits your operation from the list of part numbers below. All required SATA hoses, nipples, couplings, and SATA vision 2000 supplied air respirators are factored in the part number.

Other system combinations are available on inquiry. Using the air fresh half mask, 3 stage charcoal filter units and longer hose lengths are other possibilities. If your ideal system is not listed above, please call 800-533-8016 for assistance.

X 4 6 7 3 5 2

(Supplied Air Monitoring System)

EXAMPLE for part no. X467352

This example includes:

Build your custom *S*A*M*S System from these components

Supplied Air Respirator

Carbon Monoxide Monitor

Compressed Air Filter

Filter Unit 2 0/244 Filter Unit (P/N 44404) 3 0/284 Filter Unit (P/N 44484) 4 0/444 Filter Unit (P/N 92296) 5 0/484 Filter Unit (P/N 92320)

CO Monitor 44 X144 ICOM (P/N X144) 58 X758 Cube (P/N X758) 67 X767 Guardian (P/N X767-PLUS)

Hose Length 35 35' Hose (P/N 3366-35) 50 50' Hose (P/N 6633-50)

1 or 2 Person 1 1 Person Setup 2 2 Person Setup (2 person recieves only one X758 or X767 and only one filter unit)

All systems include whip hose (P/N 55640), Coupler (P/N 13599) & Nipples (P/N 13656) where required,

Vision 2000 Full Hood and Activated Charcoal Belt Unit (P/N 36384)

This part number includes:1 - 0/444 Filter unit

1 - X767 CO Monitor

2 - Whip hoses with Couplers and Nipples

2 - 35' Hoses

2 - Vision 2000 Full Masks with Charcoal belt units

X