SuperWal 2020 · 2020. 3. 23. · LiteWate and DecraStone concrete masonry units meet or exceed...
Transcript of SuperWal 2020 · 2020. 3. 23. · LiteWate and DecraStone concrete masonry units meet or exceed...
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Ole Miss Student Recreation Center, Oxford, MS
SuperWal 2020
DIV2-4 is a division of Tupelo Concrete Products120 North Industrial Road • Tupelo, MS 38801 • www.div2-4.com • (866) DIV-TWO4
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High Point Climbing, Memphis, TN
WELCOME
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From its early founding in 1945 to the current year DIV 2-4 has expanded its offerings to accommo-date the needs of the masonry industry and the design community. The company has annually devel-oped and marketed new products to the industry to provide economically beautiful and long-lasting building veneers and load bearing walls to end users in Mississippi, Tennessee, Alabama, Georgia, Florida, and Louisiana regularly. Our product offerings have increased each year from the essential Split Face. We now offer Ground Face, Satin Face, Velour Face, and Cast Stone. Our many sizes of units range from Utility Veneer to Regular Size to Oversized Units.
Our mission is focused on creativity in Architectural Concrete Masonry. DIV 2-4 strives to differen-tiate ourselves from other competitors within our industry by providing services that are in keeping with the budget and time constraints that most projects require. We do this by having experienced and well-trained employees, on time regional shipping, competitive pricing, accurate billing, quality products, great architectural resources, and a high level of customer service. DIV 2-4 is committed to being a specialist in the concrete products industry. We strive to be part of your team in the design-ing, planning and implementation of all your projects.
DIV 2-4 manufactures both normal and lightweight concrete block. Both have properties that meet or exceed ASTM C90 requirements. Our proprietary LiteWate and DecraStone provide increased efficiency for designers and installers and savings to the owner.
LiteWate is the ultimate lightweight concrete block. It is manufactured with the highest quality aggre-gates to guarantee the installer the most efficient concrete masonry unit. Much faster to install than some competitor’s heavyweight block, LiteWate has been the standard for over forty years. DIV 2-4 is North Mississippi’s supplier of LiteWate block for all project types. We deliver these blocks with our own trucks fitted with forklifts.
Colored architectural masonry, whether Split Face, Ground Face, Satin Face or Velour Face, is man-ufactured with the designer in mind. Lots of color possibilities—Lots of shapes—Lots of sizes. The possibilities are endless.
DIV 2-4 offers “Concrete Products Solutions”. Technical Blogs on our website emphasize problem prevention and great final results. Lunch and Learn, and after hours seminars can qualify for AIA CEU’s. Our seminar focuses on the technical aspects of architectural masonry units, high-density masonry units, segmental retaining wall systems, and hardscape products. Contact us to set up a presentation.
Resources
DecraStone & LiteWate
History
Products
Differentiation
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1. St Anns Catholic Church, Decatur, AL 2. Athens Government Bldg, Athens, AL 3.Arthur Ash School, New Orleans, LA 4 . Corner High School, Corner, AL
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1. New Trussville High School, Trussville, AL 2. Nichols State Studen Wellness Center, thibodaux, LA 3 Dudy Noble Field at Miss. State University, Starkville, MS 4. Highland Community Hospital,,Picayune, MS
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Fisk Howard Middle School, New Orleans, LA
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Fisk Howard Middle School, New Orleans, LA
DecraStone Ground Face CMU come in a variety of Shapes and Sizes. Each ground face masonry unit contains integral water repellent, is manufactured with fine natural aggregates which give the CMU's a unique finish. Twenty-four available colors are produced from natural and synthetic pigments. Maintenance free, multiple shapes and sizes, and with a factory coating of sealer, the ground face CMU is ready for use after a simple cleaning. All units are exactly alike. The color is thru-the-body and is permanent for either interior or exterior use in either a load bearing or non-load bearing masonry wall application. Multiple finished faces
are available.• An improved smoother finish• Excellent adhesion and gloss retention • The finish is a clear high gloss • 24 standard colors • The face treatment breathes• Load bearing and veneer options• Mold and mildew resistant • Many Shapes and Sizes to choose from• The new finish enhances the rainwater resistance
provided by the integral water resistant admix incorporated within the block mix
DecraStone Ground Face is THE Premium yet Cost Effective Architectural CMU Available
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DecraStone Split Face block can be specified in a variety of Shapes and Sizes. Sizes range from 4" split face block, 6" split face block, 8" split face block to 12" split face block widths. All DecraStone products can be combined with endless possibilities. Split face masonry may be used either for interior or exterior applications. The same common sense installation practices that are used for all concrete masonry units apply to split face architectural block. Split face CMU's are integrally colored thru-the-body with permanent synthetic and natural pigments. DecraStone liquid pigments are introduced in a wet state to achieve a
uniform distribution. All split face concrete masonry units are manufactured with the most modern batching systems. Integral water repellant for wall protection is included in all produced DecraStone Split Face block.• Split Face dimensions: from half-high
to 8"x16" faces• A variety of Shapes and Sizes to choose
from• 24 Standard Colors plus blends • Veneer or load bearing applications • All units made with integral water
repellent • Mold and mildew resistant • Conforms to ASTM C90 & IBC 2015
Split Face CMU's
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Rooms To Go, Memphis, TN
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1. Magnolia Middle School , Moss Point, MS 2. Ruffner Mtn Nature Center, Birmingham AL 3. W. TN Transitional, Memphis, TN 4. Louisville Ky Soccer Stadium, Louisville, KY 5. Whole Foods, Destin Fl
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Auburn University Student Recreation Center, Auburn, AL
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Unequaled for InteriorsOle Miss Student Rec CenterOle MissOxford, MSArchitect: JBHM & HOKColor: Vintage Granite, Castille White, Oxford White10K Units
A University LibraryHistorically designated student cafeteria with a new modern interiorFant LibraryMississippi University for WomenColumbus, MSArchitect: Burris Wagnon ArchitectsColor: Vintage Granite Ground Face13K Units
Young-Mauldin CafeteriaDelta State UniversityCleveland, MSArchitect: Burris/Wagnon ArchitectsColor: Amber Mist Ground Face10K units
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Split Face Velour Face14
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1. Apple2. Beechnut3. Brookledge4. Boca5. Brick6. Buttercup7. Calico8. Cherry9. Concord10. Driftwood11. Earthen12. Ivory
13. Java14. Limestone15. Marble16. Moss17. Natchez18. Portico19. Rosewood20. Seville21. Slate22. Smoke23. Waverly24. Wallstone
1. Amber Mist2. Autumn Rush3. Canary Cream4. Castille White5. Champagne Cream6. Dark Chocolate7. Dark Rust8. Deep Ash9. Dorset Grey10. Ecru Wisp11. Kahki Sunrise12. Messina Gold
13. Moroccan Tan14. Ocean Pearl15. Oxford White16. Palermo Vein17. Pecos Cream18. Provencial Yellow19. Russet Grain20. Sable Stone21. Saddle Beige22. Smokey Sand23. Umber Wheat24. Vintage Granite
13. Java14. Limestone15. Marble16. Moss17. Natchez18. Portico19. Rosewood20. Seville21. Slate22. Smoke23. Waverly24. Wallstone
1. Apple2. Beechnut3. Brookledge4. Boca5. Brick6. Buttercup7. Calico8. Cherry9. Concord10. Driftwood11. Earthen12. Ivory
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Ground Face
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So Many Possibilities with a DecraStone SuperWal
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Detail, ShapesHorizontal chamfers offer a shadow relief to oversizes ground face. Sill block bands under windows or bands around the exterior facade can utilize many various shapes. DecraStone offers many different ways to express texture in large walls. By mixing various height ground face in blended colors in different formats (traditional 8"x16" face or 16"x24" faces) , designers can create unique wall designs that express individuality for each building.
Our staff is willing to work with your concepts to bring them to reality. Just call us.
GeneralLiteWate and DecraStone concrete masonry units meet or exceed ASTM C90 for the current year. The following specific standards are referenced for physical require-ments.
The LiteWate CMU’s and the Normal Weight CMU’s use concrete batch designs composed of lightweight aggre-gate, coarse aggregate, fine aggregates, admixtures and portland cement. Other referenced documents that are complied with are ASTM C145 and ASTM C 55.
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Special Shapes & Design O
pportunities
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Split FaceEconomy• Enhanced rainwater resistance provided by the integral
water resistant admix incorporated with the block mix • Veneer or Load Bearing• Mold and mildew resistant• Available in Blends, Full Range Blends
Velour Face Simplicity• Half high to full face dimensions• Enhanced rainwater resistance provided by the
integral water resistant admix incorporated within the block mix
• Veneer or Load Bearing• Mold and mildew resistant• Available in Blends, Full Range Blends
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Ground FaceElegance• An improved smoother finish • Excellent adhesion and gloss retention• Finish is a clear high gloss penetrati sealer• The face treatment “breathes”• Excellent UV stability• Enhances the rainwater resistance provided by the integral
water resistant admix incorporated within the block mix.
Bric CladTried & Tested• 24 Standard colors of Bric-Clad• All units are made with RainBloc integral water
repellent• Applications for interior or exterior in 4” and 8” high
units for both load bearing and non load bearing walls
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Industrial warehouse for Mercedes, Tuscaloosa, AL
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LiteWate, Medium Weight,
Normal WeightNote there are no strength differences between these three (3) weight classes. Obvious differences are in weight which may require substantial structural and installation considerations. LiteWate CMU’s provide better insulation values (R) and better sound absorptions values. Architectural CMU’s (ACMU) fall into the Medium Weight or Normal Weight classification depending on the aggregates used in their mix designs.
LiteWate (lightweight) CMU's are the most econom-ical masonry wall system available for construction. Installation is faster and the lightweight units are more commonly inventoried. Normal weight are generally special order thus actually costing more per unit.
GeneralLiteWate and DecraStone concrete masonry units meet or exceed ASTM C90 for the current year. Th following specific standards are referenced for physical requirements.
The LiteWate CMU’s and the Normal Weight CMU’s use concrete batch designs composed of lightweight aggregate, coarse aggregate, fine aggregates, admixtures and portland cement. Other referenced documents that are complied with are ASTM C145 and ASTM C 55.
Oven-dry densityWeight of cmu concrete
Classification avg of 3 units avg of 3 units indiv. Units avg of 3 units indiv. Units
Lightweight Less than 105 18 20 1,900 1,700
Medium Weight 105 to 125 15 17 1,900 1,700
Normal Weight greater than 125 13 15 1,900 1,700
Max water absorption Minimum net areaCompressive strength psilb/cf
NormalizedNominal width Face shell Web web area
of unit. Thickness Thickness Min in. Min. in. in. in./ft.
3" 3/4" 3/4" 6.5
4" 3/4" 3/4" 6.5
6" 1" 3/4" 6.5
8" 1 1/4" 3/4" 6.5
12" 1 1/4" 3/4" 6.5
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1. Sill block detail in Deep Ask GF 2. New Trussville High School in Oxford White GF 3. Magnilia Middle School in 12 x 24 Oxford White GF 4. St Thomas Catholic Church
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2.25 x 4 x 16
6 x 8 x 16 Sill
4 x 4 x 16
4 x 12 x 16
8 x 8 x 16 Closed Bottom
6 x 8 x 16 Closed Bottom
4 x 8 x 16 Regular
10 x 8 x 16
4 x 8 x 16
4 x 8 x 8 x 16 L Corner
8 x 8 x 16 Open Bottom
12 x 8 x 16 Regular12 x 8 x 16 Closed Bottom
8 x 8 x 16 Regular
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DecraStone Covers the Spectrum with Shapes, Sizes, Textures
6 x 8 x 16 Regular6 x 8 x 8 Half 6 x 8 x 16 Sill 6 x 8 x 16 Closed Bottom
4x 8 x 8 x 16 L Corner 4 x 4 x 16 Half High4 x 8 x 16 Regular 4 x 8 x 8 Half
2.25 x 8 x 16 Solid
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8 x 8 x 16 Regular
12 x 8 x 16 Closed Bottom
12x 8 x 8 Half
12 x 4 x 16 Half High
12 x 8 x 16 Closed Bottom
8 x 8 x 16 Knockout 8 x 8 x 16 Closed Bottom
8 x 8 x 16 Sill
12 x 8 x 16 Regular
10 x 8 x 16 Closed Bottom
12 x 8 x 16 Open Bottom
10 x 8 x 16 Regular
8 x 8 x 16 Cloed Bottom
8 x 8 x 16 Open Bottom
8 x 8 x 16 Half8 x 4 x 16 Half High
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DecraStone Covers the Spectrum with Shapes, Sizes, Textures
4 x 8 x 16
6 x 8 x 16 Sill
6 x 8 x 16 Closed Bottom
4 x 4 x 16 Half High 4 x 8 x 16 Regular
3 x 3 x 8 Queen Size
6 x 8 x 16 Half
4 x 8 x 16 Sill
4 x 8 x 8 x 16 L Corner2.25 x 8 x 16
6 x 8x 16 Regular
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8 x 8 x 16 Knockout
12 x 8 x 16 Regular12x 8 x 16 Open Bottom12 x 8 x 16 Half
8 x 8 x 16 Header
8 x 8 x 16 Regiular
10 x 8 x 16 Regular
8 x 8 x 16 Open Bottom
8 x 8 x 16 Half
12 x 8 x 16 Closed Bottom
8 x 8 x 16 Sill
8 x 4 x 16 Half High
12 x 4 x 16 Half High
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1. Blackburn Middle School, Jackson, MS 2. Main Library, Baton Rouge, LA 3. Dudy Noble Stadium, Starkville, MS 4. New Trussville High School, Trussville, AL
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4 x 4 x 24
4 x 6 x 16
4 x 12 x 16
4 x 16 x 16
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1. Color Consistency
The color of the block is distributed uniformly throughout the matrix of the block by a digital mixing and color weighing system. Color consistency is achieved by controlling the raw materials of the prod ucts, which are used in the block mix. Vendors of these raw materials are, to a great extent, national compa nies that understand the importance of consistency of their products. As natural materials inherently are conceived within the earth, their texture is not perfect, and it must be understood that the finished product will reflect these natural variations. These natural aggregates are not developed exclusively for the con-crete products industry and may be used in ready-mix concrete (limestone and cement), road construction (limestone), or even face powder (marble). Natural variations will include some color, size, and texture changes. These variations only enhance the final appearance. Mortar joints can also affect the overall appearance as well since they make up a significant percentage of the wall surface. The most practical way to handle color variations is to use the same common sense approach that is used in brick construction.
2. Color Matching of Existing Jobs
Valid matching of older existing jobs can be achieved within the limits of available raw materials. To achieve this, a sample of the block to be matched should be available for our representative. Care should be tak-en to understand that most walls have had atmospheric wear, dust impregnation to the surface, or improper cleaning, all of which can drastically change the original color. The original color is generally the color beneath the surface and is most often the color that should be matched. Removing a sample from the wall or the job site and re-splitting it is the best way to determine the original color.• Ground Face units may be much harder to match because of special aggregates that are exposed by burnishing. The unit’s color matrix can closely be matched and, with some similar aggregates, can often be very acceptable.• Split Face units can have a close match achieved by our technical staff Changes may have occurred in the natural aggregates and cements since the original products were produced. Abutting these new walls with old ones will show some differences no matter whom the manufac turer. A sample panel will show up any color or texture issues.
3. Cleaning
After the best installation methods have been followed, a proper chemical cleaning may be necessary to remove concrete splashes, excess mortar, mud, retarders, heavy efflorescence, embedded stains, rust, and surface soiling. Excellent cleaning products, which will remove these blemishes, are available from our warehouse. Specifically, the most significant problem is efflorescence, which is caused by excessive water col-lection within the wall and is most notable during winter conditions. Our architectural masonry units contain special formulated admixes to prevent initial efflorescence as well as deep-water penetration. Despite these preventative measures, efflorescence may occur due to improper storage techniques or constructed walls that allow water penetration to collect within the cells of the wall. If the water is not permitted to exit the concrete block quickly, then the moisture may create the efflorescence. Extreme temperature swings only complicate the prob lem. Winter weather is especially a frustrating time. For Split Face masonry use only Sure Klean Custom Masonry Cleaner (no stronger than an I:6 cleaner to water ratio) and apply with a pump up sprayer not to exceed 50 psi. Strictly follow Prosoco cleaning instructions that are provided on each container. Laboratory testing has identi fied that these Sure Klean products as the most effective on and compatible with these concrete block For test results contact your representa tive. For Ground Face masonry, use only Sure Klean Burnished Masonry Cleaner. Cleaning methods are the same as for the Split Face block.High-pressure washers and munatic acids must not be used; however, low pressure may be used. Pressure rinse with 400 psi at a water flow rate of4 to 8 gallons per minute and a 40 degree fan spray tip. Reduce water pressure to avoid damage to delicate masonry.
Project FAQ's for DecraStone
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4. Moisture Resistance
An integral water repellent is used in all DecraStone products. The same water repellent is also recommended for use in the mortar. All mortar should be installed following its manufacturer’s recommendations, including the proper tooling of the joints, to ensure a tight seal of the mortar against the block Raking of the joints is not recommended because the mortar bond is enhanced through the use of a concave joint-ing tool. In most instances, a job applied masonry sealer is recommended as further insurance against water penetration through bug holes and bonding cracks in the mortar joints.esenta tive. For Ground Face masonry, use only Sure Klean Burnished Masonry Cleaner. Cleaning methods are the same as for the Split Face block.
5. 5. Surface CoatingSurface Coating
Depending on the intentions of the designer, a surface coat may be specified for DecraStone units. For moisture resistance, our integral water repellent is generally considered adequate for this purpose. A Surface sealer provides an inexpensive method to prevent water intrusion from inconsistencies that may occur in construction. This is highly recommended in the case of single wyth walls.
For DecraStone Ground Face units, a final field coat of sealer, applied only after proper cleaning and drying of the wall, may be utilized to achieve a gloss finish and to protect the wall’s surface further. Decra-Stone uses a high solids water-based acrylic coating at the factory to prevent masonry staining. However, this potentially sacrificial coating may possibly be removed during the construction cleaning process. This totally depends on the individual cleaner’s aggressiveness. The installation of a field coat will ensure that the finished surface will be enhanced for a more extended period.
6. Product Availability
It is rare that products are inventoried for a specific job since each job is individually produced. When a sales agreement is signed, the quantities for production are set for each shape, size, and color. Production may take some time due to backlogs. Ground face block alone must have at least a week to cure before they are burnished. Decisions to change the quantities after production is begun will involve additional costs and delays in delivery. Proper quantity estimates are impera tive for a smooth running job. We generally produce the job in one continuous run to maintain quality.
7. Jobsite Handling, Storage, and Installation
• Proper jobsite handling and storage involves keeping the block covered and dry to prevent weathering problems during construction.• DecraStone Ground Face products should be moved with the utmost caution (not in a wheelbarrow), as careless handling can cause chipping and scarring.• Installed walls should be protected after each day’s work is completed to prevent water from collecting within each block or within the cavity of the wall. Straw should be placed around the foundation of the building to prevent mud stains and should not be removed until the building is landscaped.• Inventory should be rotated and units should be drawn from at least three (3) cubes during installation for each wall. Ths process insures the proper distribution of the block• Walls should be brushed and/or burlap bagged down daily to maintain a cleaner wall. This will eliminate most chemical cleaning. DecraStone units that are field-cut with a wet saw should be rinsed with clean water to remove residue from the cutting operation; they should then be allowed to air-dry prior to installation in the wall.• Proper architectural design details should be followed in order to prevent water incursion within the building shell thusly preventing efflorescence.
More FAQ'S can be found on the website under "Resources". These helpful and detailed informative pages include:
• Estimating CMU's• What Sealers, Cleaners to use• SDS brochure
• Commentary on Masonry Specifications • Mortar Joint Selection• Product Codes• Proper Cleaning, Sealing Methods• Job and weather protection of masonry• Preventing Job damage to masonry
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(662) 842-7811 • www.div2-4.com • [email protected] North Industrial Road, Tupelo, MS 38801