SUNDCO COIL HANDLING SYSTEM - Sund · PDF fileSUNDCO COIL HANDLING SYSTEM ... Wheel conveyor...
Transcript of SUNDCO COIL HANDLING SYSTEM - Sund · PDF fileSUNDCO COIL HANDLING SYSTEM ... Wheel conveyor...
SUNDCO COIL HANDLING SYSTEM
is designed and developed to give a
smooth and gentle handling of coils.
The PCVA compactor withintegrated KNB bindingunits or SBH5 strappingunits is a powerfulsolution.
The coil collectingstation with distributorand easy downfunction assuresthat optimal coilsare created andmaintained.
The design gives a convenientaccess to the binding units and makesmaintenance of vital parts easy.
1
2
3
4
5
6
12
VSUNDCO VA handling system that fulfills the highest demands
The PCVA compactoris cost effective andquick to install.
TYPICALM A I N F U N C T I O N S
The unloadingstation withweighing.
8
9
10
11
1. Coil distributor
2. Coil collecting station,
easy down
3. Empty pallet
4. Turn table
5. Wheel conveyor
6. Coil on pallet
7. Control room
8. Coil compactor, PCVA
9. Weighing scale, wheel conveyor
and manual tag marking
10. Tilting station
11. Unloading station
12. Storage rack
VV The coil collecting is done on a pallet in vertical position and by so avoiding deep foundation pits for down-enders or other mechanisms in collecting stationCoil shape is maintained round on the pallet until it has been allowed to cool down and stabilizeVery little floor space is occupied since supporting steel structure is limited
When continuous rolling (welding of billets) is used where no front or rear ends needs to be trimmed the vertical system with vertical compactor is preferred
on quality and cost efficiency
7
TYPICALMAIN FUNCTIONS
1. Coil collecting station
2. Hook with stable stand
3. Wheel conveyor, belt operated
4. Trimming station
5. Coil compacting station
6. Unloading station
7. Control room
HSUNDCO HA horizontal coil handling system that gives rolling
1
6
HH mills a rational and efficient coil transportation
Easy and quick to take samples and to remove front and tail ends of coil by trimmingThe coil compactor is kept above floor level for easy access and maintenanceCompactor can have smaller wire guide system since compacting is done from both sidesShape of big coils is maintained good during compacting, even at very high pressureUnloading can be done quick and easy
2
3
4
5
7
TYPICALM A I N F U N C T I O N S
1. Coil distrubutor
2. Coil collecting station,
easy down
3. Pallet with coil
4. Transfer - horizontal to vertical
5. Hook with car
6. Turn table with wheel section
7. Wheel conveyor
8. Trimming area
9. Coil compactor, PCH
10. Unloading station
11. Control panel
The coilcollecting canbe done on a pallet in a verticalposition and by so avoiding deepfoundation pits for down-enders or other mechanismsin collecting station. The coil shape is maintained round on thepallet until it has been allowed to cool down and become stabile.
V/HSUNDCO V/HThe art of handling system that sets a standard for
1
2
3
7
6
4
SUNDCO-V/H combines the best of the two systems andgives a practical system suitable for most mills.
HH smooth and gentle handling of coils
The coil collecting is done on a pallet in vertical position and by so avoiding deep foundation pits for down-enders or other mechanisms in collecting stationCoil shape is maintained round on the pallet until it has been allowed to cool down and stabilizeVery little floor space is occupied since supporting steel structure is limitedEasy and quick to take samples and to remove front and tail of coil by trimmingShape of big coils is maintained good during compacting, even at very high pressureUnloading can be done quick and easy
11
10
9
5
8
SU
ND
CO
V/H
SU
ND
CO
VS
UN
DC
O H
With
a te
chno
logy
bui
lt up
on o
ver 4
0 ye
ars
of k
now
-how
,Th
e SU
ND
CO
CO
NC
EPT
has
prov
en to
be
a ar
t of h
andl
ing
syst
em fo
r sm
ooth
and
gen
tle h
andl
ing
of c
oils
.So
me
of th
e m
ajor
adv
anta
ges
with
the
SUN
DC
O C
ON
CEP
T ar
e:
Coi
l col
lect
ing
stat
ion
with
dis
trib
utor
and
easy
dow
n fu
nctio
n.
A sy
stem
that
can
han
dle
coil
wei
ghts
up
to30
00 k
g.
East
to e
xten
d du
e to
sta
ndar
diza
tion
ofco
nvey
or s
ectio
ns.
Low
mai
tena
nce
cost
s du
e to
util
izat
ion
of b
elt
driv
e an
d no
pow
er c
hain
.
Sim
ple
and
heav
y co
nstr
uctio
n de
void
of
sens
itive
com
pone
nts.
Com
pact
or e
quip
ped
with
wire
bin
ding
hea
dsK
NB
or s
trap
ping
hea
ds S
BH
5.
A ho
ok th
at c
an b
e or
ient
ated
in a
ny d
irect
ion
to s
uit t
he v
ario
us w
orki
ng s
tatio
ns.
Exce
llent
hoo
k st
abili
ty in
all
dire
ctio
ns.
A to
p m
oder
n an
d sp
ace
savi
ng d
esig
n.
The
purp
ose
of S
UN
D B
IRST
A ha
ndlin
g sy
stem
is to
rec
eive
coi
ls o
n em
pty
hook
s in
the
conv
eyor
sys
tem
com
ing
from
the
load
er a
nd tr
ansp
ort t
hem
to d
iffer
ent w
orki
ng s
tatio
ns.
The
hand
ling
syst
em is
com
plet
ely
auto
mat
ic, b
ut d
iffer
ent p
arts
in th
e sy
stem
can
be
oper
ated
man
ually
.
A T
YP
ICA
L FU
NC
TIO
N D
ES
CR
IPT
ION
A T
YP
ICA
L FU
NC
TIO
N D
ES
CR
IPT
ION
A T
YP
ICA
L FU
NC
TIO
N D
ES
CR
IPT
ION
Ref
orm
Sta
tion.
Coi
ls a
re re
ceiv
ed o
nto
the
palle
ts b
y m
eans
of a
n ea
sy d
own
syst
em.
Pal
let
Con
veyo
r Li
ne.
The
pal
let
line
is
desi
gned
to
acco
mm
odat
e the
mill
layo
ut as
per
; cap
acity
, num
ber o
f wor
king
stat
ions
, coi
l wei
ght a
nd b
uffe
r dem
and.
Trim
min
g St
atio
n. T
rimm
ing
of c
oil t
op a
nd b
otto
m r
ings
isal
so p
ossi
ble
in th
e ve
rtica
l sys
tem
.
Coi
l C
ompa
ctor
, PC
V. T
he C
oil
Com
pact
or i
s de
sign
ed t
oac
com
mod
ate
a va
riety
of
coil
high
ts. T
he C
ompa
ctor
can
be
equi
pped
with
eith
er w
ire b
indi
ng o
r stra
ppin
g un
its.
Wei
ghin
g St
atio
n an
d Ta
g M
arki
ng. T
he s
ame
conc
ept f
orth
e ve
rtica
l sys
tem
as
desc
ribed
for t
he h
oriz
onta
l sys
tem
.
Unl
oadi
ng S
tatio
n. V
ario
us t
ypes
of
unlo
adin
g st
atio
ns a
reav
aila
ble;
Sto
ring
Rac
k, W
alki
ng B
eam
and
Wal
king
Car
.
Elec
tric
al C
ontr
ol S
yste
m-T
rack
ing.
As
desc
ribed
in
the
horiz
onta
l the
com
plet
e sy
stem
is P
LC c
ontro
lled.
Tra
ckin
g of
the
coils
is b
ased
on
hook
iden
tific
atio
n re
ader
s in
terc
onne
cted
to m
ill c
ompu
ter s
yste
m.
Hyd
raul
ic S
yste
m.
Whe
re n
eces
sary
, th
e m
ovem
ents
are
hydr
aulic
ope
rate
d w
ith o
il su
pply
fro
m a
SU
ND
BIR
STA
cent
ral p
ower
uni
t.
Coi
ls. C
oils
are
pla
ced
onto
the
C-h
ook
by m
eans
of a
stri
pper
car a
t the
refo
rm s
tatio
n.
Elev
ator
. The
C-h
ook
can
be m
oved
up
or d
own
(dep
endi
ng o
nth
e m
ill la
y-ou
t) be
twee
n th
e m
ain
leve
l of
the
hook
con
veyo
rsy
stem
type
SU
ND
CO
-H a
nd th
e st
rippe
r car
.
Hoo
k C
onve
yor L
ine.
The
hoo
k co
nvey
or, w
ith b
elt o
pera
ted
whe
el se
ctio
ns, i
s tai
lor m
ade t
o su
it th
e mill
lay-
out r
equi
rem
ents
as; c
apac
ity, n
umbe
r of
wor
king
sta
tions
, coi
l wei
ght,
requ
ired
buff
er z
one
and
type
of u
nloa
ding
sta
tion.
Trim
min
g St
atio
n. T
he s
tatio
n is
des
igne
d to
giv
e a
oper
ator
full
acce
ss to
bot
h en
ds o
f the
coi
ls.
Coi
l C
ompa
ctor
, PC
H. T
he C
oil
Com
pact
or t
ype
PCH
is
avai
labl
e in
var
ious
siz
es d
epen
ding
on
the
coil
size
. Th
eC
ompa
ctor
can
be
equi
pped
with
eith
er w
ire b
indi
ng h
eads
or
stra
ppin
g un
its.
Wei
ghin
g St
atio
n an
d Ta
g M
arki
ng.
Wei
ghin
g an
d ta
gm
arki
ng a
re d
esig
ned
to fo
llow
the
cust
omer
´s d
eman
d.
Unl
oadi
ng S
tatio
n. T
he u
nloa
ding
sta
tion
is d
esig
ned
as a
nin
ter m
edia
te c
oil s
tora
ge.
Ele
ctri
cal
Con
trol
Sys
tem
– T
rack
ing.
The
com
plet
eha
ndlin
g sy
stem
fro
m l
oadi
ng o
f an
unc
ompa
cted
coi
l up
to
unlo
adin
g of
com
pact
ed an
d tie
d/st
rapp
ed co
ils is
fully
auto
mat
icPL
C c
ontro
lled.
Hyd
raul
ic S
yste
m.
Whe
re n
eces
sary
, th
e m
ovem
ents
are
hydr
aulic
ope
rate
d w
ith o
il su
pply
fro
m a
SU
ND
BIR
STA
cent
ral p
ower
uni
t.
Ref
orm
Sta
tion
with
coi
l dis
trib
utor
. Coi
ls ar
e rec
eive
d on
toth
e pa
llets
by
mea
ns o
f an
easy
dow
n sy
stem
.
Pal
let
Con
veyo
r Li
ne.
The
pal
let
line
is
desi
gned
to
acco
mm
odat
e th
e m
ill la
yout
as;
cap
acity
, num
ber
of w
orki
ngst
atio
ns, c
oil w
eigh
t and
buf
fer d
eman
d.
Tran
sfer
Sta
tion.
The
pal
let w
ith c
oil i
s til
ted
to a
hor
izon
tal
posi
tion
and
the
coil
is tr
ansf
ered
to th
e ho
ok.
Hoo
k C
onve
yor L
ine.
The
hoo
k co
nvey
or, w
ith b
elt o
pera
ted
whe
el se
ctio
ns, i
s tai
lor m
ade t
o su
it th
e mill
lay-
out r
equi
rem
ents
as; c
apac
ity, n
umbe
r of
wor
king
sta
tions
, coi
l wei
ght,
requ
ired
buff
er z
one
and
type
of u
nloa
ding
sta
tion.
Trim
min
g St
atio
n. T
he s
tatio
n is
des
igne
d to
giv
e a
oper
ator
full
acce
ss to
bot
h en
ds o
f the
coi
ls.
Coi
l C
ompa
ctor
, PC
H. T
he C
oil
Com
pact
or t
ype
PCH
is
avai
labl
e in
var
ious
siz
es d
epen
ding
on
the
coil
size
. Th
eC
ompa
ctor
can
be
equi
pped
with
eith
er w
ire b
indi
ng h
eads
or
stra
ppin
g un
its.
Wei
ghin
g St
atio
n an
d Ta
g M
arki
ng. T
he s
ame
conc
ept f
orth
e ve
rtica
l sys
tem
as
desc
ribed
for t
he h
oriz
onta
l sys
tem
.
Unl
oadi
ng S
tatio
n. T
he u
nloa
ding
sta
tion
is d
esig
ned
as a
nin
ter m
edia
te c
oil s
tora
ge. C
hois
e be
twee
n 4-
8 co
ils s
tora
ging
.
Elec
tric
al C
ontr
ol S
yste
m-T
rack
ing.
As
desc
ribed
in
the
horiz
onta
l the
com
plet
e sy
stem
is P
LC c
ontro
lled.
Tra
ckin
g of
the
coils
is b
ased
on
hook
iden
tific
atio
n re
ader
s in
terc
onne
cted
to m
ill c
ompu
ter s
yste
m.
Hyd
raul
ic S
yste
m.
Whe
re n
eces
sary
, th
e m
ovem
ents
are
hydr
aulic
ope
rate
d w
ith o
il su
pply
fro
m a
SU
ND
BIR
STA
cent
ral p
ower
uni
t.
Representatives World Wide, see: www.sundbirsta.com
Head office
Sund Birsta ABHeffnersvägen 24, P.O. Box 994, SE-852 25 Sundsvall, Sweden
Phone: Int. +46 60 139 400 Fax: Int. +46 60 153 450
E-mail: [email protected]
www.sundbirsta.com TI0054