`Sumitomo Industrial Solution for Aerospace

7/30/2019 `Sumitomo Industrial Solution for Aerospace

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1001 Business Center Drive

Mount Prospect, IL 60056-2181

Toll Free: (800) 950-5202

Phone: (847) 635-0044

Fax: (847) 635-7866

http://www.sumicarbide.com



Sumitomo continues to developinnovative tooling solutions for the aerospace manufacturingindustry.In aerospace, improving fuel ef ficiency takes top

priority. The search continues for lighter materials

that reduce airframe weight, materials such as

high temperature alloys, composite materials, andaluminum alloys.

Sumitomo presents tooling products for

a variety of applications uniquely suited

for high ef ficiency machining of super alloys

as well as other dif ficult-to-machine

aerospace materials.



For machining engine components For machining airframe components

SMD

Replaceable TipDrill• Available in metric and inch

diameters ranging from 0.4688”- 1.2008”

• Available in 3XD, 5XD, and 8XDhardened steel coolant throughbodies that can accept multiplediameters

• Three styles of DEX™ drill tipsto maximize performance insteels, stainless steels, castirons, and exotic materials

• Ground serrations on back

of drill tip allow for preciseassembly and superior repeatability

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SSEH-R SolidCarbide Endmill• Using a strong twist angle (45°),

the SSEH boasts improved

sharpness, as well as smoothand sure chip control

• Mirror-like finish on the relief surface as well as a specializedcoating allow for both highadhesion resistance and highwear resistance

• A smooth, unique radial shapesoftens the impact of cuttingand exhibits better anti-chipping

MSX

High Feed Endmill• High feed rates - up to 0.055 IPT

• Higher clamping rigidity due todouble clamping system

• Air holes provide improved chipevacuation

• Capable of both ramping andhelical boring applications

PVD CoatedAC510U & AC520U• PVD coated carbide for

roughing, finishing, and mediumcut machining of exotic material

• Tool life is extended due toincreased Super ZX™ coatinghardness

• Multilayered coating isalternately stacked and allowsfor higher speeds and wear resistance

SumiTurnCapto System• Quick change modular system

for high productivity witha unique tapered polygoncoupling that provides extremerigidity and highly dependableaccuracy

WDXIndexableDrill• New balanced design

for stability and threechipbreakers for superior chip control

• New insert grades yieldlonger tool life in steel andcast iron

• Four cornered insert designfor easy tool management

• Available in 2XD, 3XD, and4XD drills

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WEX IndexableEndmill• The unique shape and strength of

the cutting edge has been optimizedresulting in reduced cutting forces

• A wide range of machining applicationsdue to the new “Super ZX”, “Super FF”,and diamond-like carbon coatings

• Cutter body and insert strengthprovide for high feed ratecapabilities

• Ef ficient chip removal due to air/coolanthole design

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ationsr FF”,

f

WRX Wave

Repeater Endmill• High ef ficiency deep shoulder

milling

• Uses the same geometry insertas the 90° WEX endmill toreduce inventory costs

SUMIBORON PCBN (BN700, SVBreaker, & BNS800)• Machines super alloy

material effectively withmulti-corner (BN700) andsolid CBN (BNS800)

• Excellent chip control due toSV chipbreaker specificallydesigned to reduce long,stringy chips that maydamage the workpiece

00

GS/HGS SolidCarbide Drills• Increased wear resistance

due to the high oxidationtemperature of the SumitomoDEX™ coating

• Point and flute geometry of the GS drill reduce thrust andhorsepower consumption

• Available in coolant throughand non-coolant throughgeometries

GroovingInserts• Coated carbide grades that

excel in super alloy materials

• Internal and external holders

available

• Wide variety of widths availableto suit most applications

• Flat-top and chipbreaker insertgeometries available

roov n

Whisker

ReinforcedCeramic

WX2000• For high speed finishing and

roughing of super alloys

• Superior flank and notchwear resistance over conventional whisker-reinforced ceramics

Deep HoleCarbide Drill• Solid carbide coolant through

drills for deep hole drilling

• 12XD and 20XD available asstock standard items

• Diameters from 0.118” - 0.750”in 12XD, and 0.118” - 0.5512”in 20XD

• Excellent hole surface finishdue to its double margin flutedesign

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M A ST E R

T O O L , L L

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T O OLI N G

S P E C I A L I S

T SS u b s

i d i a

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.

Master Tool offers specialized

tooling systems designed

specifically to meet demands

unique to the aerospace

industry.

DLC Coated Drills(NHGS Type)• Combination of AURORA

COAT and special web thinningreduce cutting resistance

• Special cutting edge designimproves hole quality

• Longer tool life due to bothadvanced coating and cuttingedge design

s

DLC Coated Endmills

(ASM & SNB Type)• Available in two and four flutes(ASM) and ballnose (SNB)

• Advanced AURORA COATprovides low adhesion andsuperior surface finish

• Suitable for low rigiditymachines due to lower cuttingforces and rigidity

Endmills

Typer flutesB

ATand

cutting

WRCXIndexableShell Mill

• Round style DLC coated QPETinserts with wiper can withstandextraordinary feed rates whileproviding improved finishes

• Pocket design eliminates insertrotation and breakage duringaggressive machining

• Created specifically for theinterpolation of complex three-dimensional tooling surfacesand for maximum roughingcapabilities

QPET hstandhile

DLC Coated Drills(NHGS Type)• Combination of AURORA

COAT and special web thinningreduce cutting resistance

• Special cutting edge designimproves hole quality

• Longer tool life due to bothadvanced coating and cutting

edge design

SUMIDIA

DA1000• High-density, sintered ultra-finediamond insert

• Superior strength and wear resistance; 1.5X tougher thanconventional PCD grade

• High performance, highprecision, high ef ficiencymachining of non-ferrousmaterials

S

D•

• High-density, sintered ultra-finediamond insert

• Superior strength and wear resistance; 1.5X tougher thanconventional PCD grade

• High performance, highprecision, high ef ficiencymachining of non-ferrousmaterials

SUMIDIA DA1000



CAT.AEROSPACE.08/09

Huntsville Branch

5650 Sanderson Street NWSuite JHuntsville, AL 35805Phone: (256) 895-2845Fax: (256) 895-3150

Torrance Branch

21221 South Western AvenueSuite 200Torrance, CA 90501Phone: (800) 950-5202Fax: (310) 782-0211

Headquarters

1001 Business Center DriveMount Prospect, IL 60056-2181P.O. Box 545, Mt. Prospect, IL 60056-0545Phone: (800) 950-5202Phone: (847) 635-0044Fax: (847) 635-7866http://www.sumicarbide.com

Detroit Branch

14496 Sheldon Road #230Plymouth, MI 48170Phone: (800) 239-5177Phone: (734) 451-0200Fax: (734) 451-5338

Cincinnati Branch

4450 Carver Woods DriveCincinnati, OH 45242-5545Phone: (800) 879-1887Phone: (513) 891-4000Fax: (513) 794-2911

Sumitomo Hardmetal Mexico(SHMM)

Avenida Universidad #1703-AFracc. Lomas del Campestre

Aguascalientes, AGS MexicoPhone: 011-52-449-993-2740Fax: 011-52-449-993-2753

`Sumitomo Industrial Solution for Aerospace

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