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Transcript of Suksess med marine oljer - Møre og Romsdalmed+marine+oljer+GC+Rieber.pdf · Suksess med marine...
Suksess med marine oljer
Jan Roger Bjerkestrand, Adm. dir. GC Rieber Oils
19. oktober, 2016
There is a major deficiency problem in the world
today of EPA and DHA (Omega-3)
Source: GOED
Science has ultimately driven the growth and
interest in these Omega-3 market segments
2000
IOM DRI Review
8,135 Papers
888 RCTs
2004
Qualified Health Claim
11,373 Papers
1,264 RCTs
2010P
Today
19,736 Papers
2,214 RCTs
Source: Pubmed
GC RIEBER OILS4
Marin Ingrediensindustri i Møre og Romsdal – en sentral global posisjon
14 ingrediens
produsenter av:
- Omega-3
- Proteiner
- Fiske olje
Historisk
leverandør av
40% verdens
omega-3
GC Rieber Oils - from Trading to High-Tech Concentrates
1900
•Trading in cod-liver oil
1920
•Purchase KnarrevikSildeoljefabrikk(Herring oil factory)
1950
•Purchase Cod-liver oil, boiling plant Tromsø
1993
•Majority stock holder at AlnæsMarine Oils Refinery
2008
• Development of enzymatic technology
2010
•Open the new concentrate factory
2014
•Expansion of concentrate factory
2016
•Further expansion of concentrate factory
Continuous development for more than a century:- The solid foundation for GC Rieber Oils’ ultra pure Omega-3 concentrates
GC RIEBER OILS 5
1965
•Alnæs Marine Oils Founded in Kristiansund
•Exit from 1812
Fish catch Crude Fish Oil (HC) Omega-3 Refining Omega-3 Concentrate Omega-3 Encapsulation/bottle
• Anchovy, sardine,
mackerel
• Peru
• Chile
• Morocco
• Natural purification of
omega-3 fish oil • Concentration of
omega-3 fish oil • Encapsulation/packaging
• Marketing
• Sales and distribution to
consumer.
• A variety of companies all over
the world
GC Rieber Oils position in value chain
GC RIEBER OILS 6
Strict quality and sustainability control for all raw materials
GC RIEBER OILS 7
• GC Rieber Oils source the highest quality EU Human Consumption crude fish oil from fisheries certified by IFFO RS and/or Friend of the Sea
• Our predominant source of crude oil is anchovies and sardines, caught off the coast of Peru and Chile.
• Only purchased from approved suppliers, every batch analyzed.
• Transportation, storage and handling is all performed in accordance with international FOSFA regulations, and third party surveys are performed.
• Import regulation and monitoring are performed by the Norwegian Food Safety Authority and based upon the EU Hygiene Directives.
21.10.2016
8Verden trenger mer råvarer til omega-3 og fiskeoppdrett
850,000t
other fish oil
150,000t omega-3
fish oil
9 mill/t
of other
products
1 mill/tof fish oil
Ca 10 mill. t*
Supplements
51,148t
Pharma
1,391t
Fish oil Omega-3 fish oil end-use Fish (industrial landings)
* Ca 2010 industrial landings (falling from 17 Mt since 2004)
** GOED 2011 estimate by sector (metric tons)
Ca 1 mill. t 85,603t**
Animal Feed
20,400t
Food &
Beverage
9,561
Infant
Nutrition
3,103
65,000t
by products
85,000t omega-3
fish oil
Omega-3 Fish oil
Ca 150 000 t
21.10.2016
9
From crude fish oil to premium omega-3 concentrate - processing
Fish Oil
Refinement
Synthesis of
Ultra
Concentrates
Molecular
Distillation
Ethylisation
Molecular
Distillation
Packaging
Intermed
- tanksSynthesis of
Triglycerides
Molecular
Distillation
Vitaminization
1
2
3
9
4
6
7
Winterization5
60% Concentrates
90% Concentrates
3
Thin Film
Deodorisation
8
GC RIEBER
Advanced and gentle processing of premium
omega-3 fish oil concentrates
All VivoMega TG concentrates are produced using enzymatic technology after distillation.
Thin-film deodorization reduce heat stress and ensures that all products have the GCR characteristic superior taste and smell profile
GC Rieber is registered under the NSF GMP program
All VivoMega Products:• Guaranteed 3 years shelf life• Totox – max 12• Ultra low environmental parameters
Soil improvementBiogasFeed Industry
2/3 biofuel
for steam boiler
1/3 sold as biofuel
30%Omega-3
concentrates50%light
fractions
Zero carbon footprint in productionGMP registered, state-of-the-art production
12
Creating a sustainable life cycle in the value chain
By-product for FEEDfromfish oil refiningHighly purified
Crude fish oil
Crude fish meal
Highly purified essential fatty acids
By-product for ENERGY
13
By-product
Soap from deacid.
By-product
Soap from citrix wash
By-product
Spend bleach earth
By-product
Buffer oil
By-product
Recovered Ethanol
1
2
3
4
5
6
7
8
9
10
11
NO Byproduct Annualvolume (mt)
Typical content Application
1 Soap – deacid 25 Soap from fatty acids ENERGY: biogas productionFEED: after soap-splitting
2 WW-FLOT OIL 600 Flotation oil from process water treatment Oils refinery
ENERGY: biogas production
3 Spend Bleach Earth 200 – 250 Fat (30-50%), ash (40-50%) ENERGY: biogas production
4 FFA distilate 150 – 200 70% Free fatty acids (FFA), 11% cholesterol
FEED: to improve energy concentration and improve content of EPA&DHA in FEEDENERGY: biogas production
5 Crude Glycerol-fish 400 Glycerol 60-80%, 5-25% fatty acids ENERGY: biogas production
6 EE-WW-FLOT OIL 200 Flotation oil from process water treatment Concentrate plant
ENERGY: biogas production
7 Light Fraction (FOEE) 3500-4000 Fish oil ethyl esters 98% ENERGY: for heating generation engines/burnersFEED: for animal feed with reg. controls
8 Heavy Fraction (Ω40) 400-450 Crude fish oil 99%, FFA 1% FEED: to improve energy concentration andimprove content of EPA&DHA in FEED (fish, chicken and sows)ENERGY: biogas productionTECHNICAL: sterol concentration
9 Recovered Ethanol 100 >90% ethanol ENERGY/Technical use
10 Buffer oil 50 Crude fish oil 90-99%, impur. 0,1% ENERGY: biogas production
11 Stearin 100-150 Crude fish oil 99%, FFA 1% FEED: to improve energy concentration andimprove content of EPA&DHA in FEED (fish, chicken and sows)
TOTAL 5 725 – 6 425
GC Rieber Oil’s by-products – volume, content and application
10 kg Light Fraction = 10 kWh; 3500-4000 mt = 35 – 40 Gwh (may heat 2000 - 2300 houses)
Fast and customized technical & QA support
14
Our experienced QA and QC team will assist you on all technical questions:
• Product details
• Analysis
• Product development
• Formulation support
• Custom specifications
• Statements and questionnaires
• Test results
• Other documentation
Our QA and QC team has a short response time and are available for customer
meetings.
Highly skilled R&D team focusing on continuous development
PhD Bente J. FossChief Technology Officer
PhD Geoff NadolskiSenior Chemist
PhD Hanne S. Felberg Senior Product Manager R&D
M.Sc. Emil SørskårR&D Project Manager
GC RIEBER OILS 15
R&D team focus areas:
Product development
- Spec improvements- New specifications- Process optimization
Strategic Innovation
- New technology- New fish species - New products
Products: High quality with excellent environmental parameters
GC RIEBER OILS
Guaranteed 3 years shelf life
Totox – max 12
Ultra low environmental parameters
90% Triglycerides
Up to 820 mg/g total Omega-3
VivoMega High-DHA
GC RIEBER OILS
70 DHA Ultra TG/EETotal Omega-3: 820 mg/g
DHA: 700 mg/g
EPA: 50 mg/g
VivoMega 60 DHA TG/EETotal Omega-3: 710 mg/g
DHA: 600 mg/g
EPA: 10 mg/g
1050 TG/EETotal Omega-3: 670 mg/g
DHA: 500 mg/gEPA: 100 mg/g
DHA supplementation is recommended for*:
Maternal NutritionEye HealthBrain Health
*EFSA Health Claims
17
Our products/ingredients are sold all over the globe – some examples
of final products
• «Omega daily»
• Dietary supplement for all
• Sold by Blackmores
• «Femibion»
• Dietary supplement for pregnant women
• Sold by Merck
• Selges i 40 land
GC
RIEBER
Takk for oppmerksomheten
19