Successful Application of Successful Application of ...

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Successful Application of Successful Application of Dextranase Dextranase in in Sugar Beet Factories Sugar Beet Factories Sugar Beet Factories Sugar Beet Factories Eggleston G Eggleston G 1 A Dilks A Dilks 2 M Blowers M Blowers 2 and K Winters and K Winters 2 Eggleston, G. Eggleston, G. 1 , A. Dilks , A. Dilks 2 , M. Blowers , M. Blowers 2 , and K. Winters , and K. Winters 2

Transcript of Successful Application of Successful Application of ...

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Successful Application of Successful Application of DextranaseDextranasein in

Sugar Beet FactoriesSugar Beet FactoriesSugar Beet FactoriesSugar Beet Factories

Eggleston GEggleston G 11 A DilksA Dilks22 M BlowersM Blowers22 and K Wintersand K Winters22Eggleston, G.Eggleston, G.11, A. Dilks, A. Dilks22, M. Blowers, M. Blowers22, and K. Winters, and K. Winters22

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Presentation Outline• Background information on commercial dextranases:Background information on commercial dextranases:

Principle of dextranase action

Problem associated with different activity units of commercial dextranases

New ICUMSA method to measure dextranase activity at the factory

Industrial conditions that affect the efficiency of dextranases

• Trials on the use of dextranase at Wissington British Sugarfactory in the 2009/10 campaign y p g

Include effects on second carbonation filtration

Cost e al ations of the de tranase trial Cost evaluations of the dextranase trial

• Major conclusions

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Background Information on Commercial Dextranases

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Basic chemical structure of Basic chemical structure of dextrandextran ((--(1→6)(1→6)----DD--glucanglucan))

(1→3)‐D‐glycoside branching is shown in the figure

Glucose molecules are linked by (1→6)-D-glycoside bonds. Approximately 5% branching occurs in cane dextrans, mostly through (1→4), and (1→3), and to a lesser extent (1→2)-D-glycoside linkages.

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Principle of Dextranase ActionDextranaseDextranase hydrolyzeshydrolyzes(1(1→→6)6)--DD--Glycoside Linkages in Random “Glycoside Linkages in Random “Endo”SitesEndo”Sites

f HMWf HMW D tD tof HMW of HMW DextranDextran

High MW dextran(>1000 KDa)

H2O dextranaseMed MW dextran(~100 – 1000 KDa)

H2O dextranaseLower MW dextran

(~45-100 KDa)

Oligosaccharides (2 to 10 degrees of polymerization), i.e., isomaltotriose, isomaltose

H2O dextranase

H2O dextranase

glucose*Reaction times are not represented

Dots and connecting lines represent chains of glucose molecules linked by (1→6) glycosidic bonds in the dextran molecule.

From Eggleston et al (2005). Process. Biochem.

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Current Problem

• At the present time, the activities or strengths of commercial dextranases as vendors use a multitude of methods with different units of activity to measure and quote the activity:y q y

For ExampleCurrent Different Units of Strength or Activity

u/gDu/gDu/gU/mL

Du/mLkDu-A/gkDu-A/g

• The dextranase market is very dynamic – activities and pricesh l lcan change regularly

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A Large Range in Variation Exists in Activities of Commercial Dextranases Available in the U.S. to the Sugar Industry

CommercialCommercialDextranaseDextranase

Dextranase Activity DU/mL Classification2003 2004 2008 2009DextranaseDextranase 2003 2004 2008 2009

AA 52000 51920 52000 52000 “Concentrated”

BB 5499 6500 2500 nd “Non Concentrated”BB 5499 6500 2500 nd Non-Concentrated

CC 4786 2750 “Non-Concentrated”

DD 55XX 8000 “Non-Concentrated”D D 55XX 8000 Non Concentrated

DD 3000 “Non-Concentrated”

“Concentrated” Dextranases 25 000 58 000 DU/mL

Eggleston Classification:

Concentrated Dextranases 25,000 - 58,000 DU/mL“Non-Concentrated” Dextranases <25,000 DU/mL

Eggleston et al (2007) ACS Book Chapter.

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Activity per Unit Dollar Varies Enormously AmongActivity per Unit Dollar Varies Enormously AmongCommercialCommercial DextranasesDextranasesCommercial Commercial DextranasesDextranases

CommercialDextranase

Dextranase Activity DU/mL/$ ClassificationDextranase 2003 2004 2008 2009A 2832.2 2827.9 2813.9 2813.9 “Concentrated”

B 916.5 583.3 416.6 “Non-Concentrated”

D 5X 490.5 “Non-Concentrated”

D 735 3 “N C t t d”D 735.3 “Non-Concentrated”

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Simple Titration Method to Measure Dextranase Activity at Sugar Beet and Sugarcane Factories

buretteAd t f thi th dAdvantages of this method:

1. Simple2 No need for sophisticated equipment2. No need for sophisticated equipment 3. No need for standards and a standard curve

Eggleston and Monge (2004). SPRI Proc.

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Reaction End C l

PrincipleColor

(a) K3Fe(CN)6 +  Reducing Sugar→ Na2CO3 →  K4Fe(CN)6 yellow

(b) 2K3Fe(CN)6 +  2KI  →  Ace c acid  →  2K4Fe(CN)6 + I2 orange

(c) 2K4Fe(CN)6 + 3ZnSO4 →  K2Zn[Fe(CN)6]2. + 3K2SO4 orange6 6

(d) I2 + starch indicator →  starch‐I2 complex dark blue

(e) Starch‐I2 complex  +  2NaS2O3 → Na2S4O6 + 2NaI white

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Measuring Dextranase Activity Using Simple Equipment at the Factory

Incubation at 37oC Boiling

Adding reagents Simple Titration

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DU

/g Comparison of Two Different Dextranase Activity Methods

Accuracy

40506070

ands

ric m

etho

d D

010203040

Thou

satr

opho

tom

etr

0 10 20 30 40 50 60

ThousandsSimple Titration Method DU/mL

0

Spec

t

R-square = 1 # pts = 4 y = 944 + 1.24x

• The excellent correlation between the two methods, confirms the ,accuracy of the simple titration method.

ICUMSA Method GS7-8 (2010): “Standard Measurement of the Activity ( ) yof Dextranases at Sugarcane or Sugar Beet Factories using a Simple Titration Method” – Tentative Status

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Also Need an ICUMSA Dextranase Method Because the Activity of Commercial Dextranases Changes on Storage

Simulated Factory Storage35

40

45

U/m

L 5

6

y D

U/m

l

“concentrated” StorageStored at room temperature in shaded place (~25 oC) over15

20

25

30

Thou

sand

s

dext

rana

se a

ctiv

ity D

2

3

4

Thou

sand

s

nc d

extr

anas

e ac

tivity

“non‐concentrated” place ( 25 C) over 90 day processing season

0 10 20 30 40 50 60 70 80 90

Storage time (days)

0

5

10

Con

c. d

0

1 Non

-con

non concentrated

40

50

U/m

L

6

DU

/mL

“ d”

Storage time (days)

20

30

Thou

sand

sex

tran

ase

activ

ity D

U

4

5

Thou

sand

sde

xtra

nase

act

ivity

Refrigerated Temperature (4 oC) “non concentrated”

“concentrated”

0 25 50 75 100 125 150St ti (d )

0

10

Con

c. d

e

2

3

Non

-con

c (4 oC) non‐concentrated

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Industrial Conditions That AffectThe Efficiency of Dextranases

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140

Effect of Temperature

80

100

120

usan

ds

(isom

alto

trio

se p

eak

ht)

Conc 4.6X dilNon-conc. A

Pure Dextran T2000 ‐2000ppm50ppm dextranase

20

40

60Thou

Rel

. Dex

tran

ase

Act

ivity

( Non-Conc. B pH 5.425 min 

80

20 30 40 50 60 70

Temperature oC

0

R

Juice

50

60

70

ands

isom

alto

trio

se p

eak

ht)

Conc. 4.6X dil

Dextran in Juice3177ppm/Brix100ppm dextranaseH 5 4

AdditionEvaporator

SyrupAddition

20

30

40

Thou

sa

Rel

. Dex

tran

ase

Act

ivity

( Non-conc. ANon-conc. B

pH 5.425 min

20 30 40 50 60 70

Temperature oC

0

10

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Effect of Brix (% Dissolved Solids)2500ht

)1000ppm Dextran100 ppm dextranasepH 5.425 min

2000

2500triose peak h

Evaporatorli ti

EvaporatorSyrups

120oF1500

usan

dsy (isom

altot

Conc 4.6X dilNon‐conc. A

application

Juices500

1000Tho

nase Activity Non‐conc B

10 20 30 40 50 60 700

500

Rel. Dextran Juice 

application

10 20 30 40 50 60 70

Brix

pH optimum is between 5 and 6

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100

Effect of Dextran Concentrations on Dextranase Action

80

wn

60

n breakdow

40

% dextran

20

00 2000 4000 6000 8000

Antibody dextran (ppm/Brix)

It is easier to breakdown large amounts of dextran than smaller amounts with dextranase

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Contact Between Dextran (Substrate) and “Concentrated” Dextranase (Enzyme)

N d F W ki S l iNeed Factory Working Solutions

Low Contact“Conc” dextranase‐No dilution

.

. ... . ........Dextran.... .

Same ppm.

1:1 dilution.

. ....... ..

Low Contact

of dextranaseto juice

1:1 dilution..

. ... ... .

.... .

Low Contact

1:4 dilution..

.. ....

. ..

.. . . .

....

HighContact

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Studies into the Use of DextranaseStudies into the Use of Dextranase at Wissington Factory

During the 2009/10 CampaignDuring the 2009/10 Campaign

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Problem• During the 2009/10 beet campaign the UK experienced a v. coldDuring the 2009/10 beet campaign the UK experienced a v. cold

winter with freezing temperatures for 15 days during January2010, which was followed by gradual warming – conducive to Leuconostoc mesenteriodes growth and dextran formationLeuconostoc mesenteriodes growth and dextran formation

• The large crop and long campaign lengths (up to 180 days) also led to difficult beet processing conditions later in the campaign

Problems Caused by Dextran in Factory

led to difficult beet processing conditions later in the campaign

• Higher 2nd carbonation filtration pressures which significantly slowdown beet processing rates

High mol wt dextran detrimentally affects the crystallization of High mol. wt. dextran detrimentally affects the crystallization ofcalcium carbonate - thus small calcium carbonate particles are formed which detrimentally impact 2nd carbonation filtration

• Increased viscosity by high concentrations of dextran can cause sugar crystallization problems, but this issue is more prevalent in the cane industry

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Simple Scheme Showing Dextranase Addition PointRaw Juice to Carbonation

RT DiffuserHeaters Cossettes

Rt = 18 min

MinglerHot Raw Juice (71 oC)

Cold Raw Juice25-30 oC Mingler

Dextranase addition

Concentrated dextranase added as a working solution (1:4 in tap water)

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First Trial2nd Carb Filtration (Pre Dextranase Trial) @ 12h0m0s

Prior to First Dextranase Trial2.002.002.002.00

60.00900.0015.00

28/02/2010 12:00:00 01/03/2010 00:00:00Chemically cleaned (1.5% HCl)factory throughput

0.000 00

~30 cleanings per day of carbonationfilters

#1 (A) pi0206d.pv 01/03/2010 00:00:00 0.48 BAR (Raw) 2FILT F2 PRESS RESV PRES**#2 (A) pi0106d.pv 01/03/2010 00:00:00 0.61 BAR (Raw) 2FILT F1 PRESS RESV PRES**#3 (A) pi0406d.pv 01/03/2010 00:00:00 0.64 BAR (Raw) 2FILT F4 PRESS RESV PRES**#4 (A) pi0506d.pv 01/03/2010 00:00:00 0.80 BAR (Raw) 2FILT F5 PRESS RESV PRES**#5 (A) li5085d.pv 01/03/2010 00:00:00 0.58 PERCENT (Raw) GAUDFRIN ACID DRAIN TANK**#6 (A) TOTSLICE.PV 01/03/2010 00:00:00 747.44 TON/HR (Avg @2 Min) TOTAL BEET SLICED**#7 (A) FI6014C.PV 01/03/2010 00:00:00 0.05 M3/HR (Raw) SODA TO 2ND CARB FLOW**

0.000.000.000.000.000.00

During the First Dextranase Trial2.002.002.002.00

60.00900.0015.00

02/03/2010 12:00:00 03/03/2010 00:00:00

2nd Carb Filtration (During Dextranase Trial) @ 12h0m0s

3 ppm concentrated (52000 Du/ml) dextranase ANo change in factorythroughput because of existing limits on

~ 8 cleanings per day

of existing limits on the diffuser

#1 (A) pi0206d.pv 03/03/2010 00:00:00 0.67 BAR (Raw) 2FILT F2 PRESS RESV PRES**#2 (A) pi0106d.pv 03/03/2010 00:00:00 0.68 BAR (Raw) 2FILT F1 PRESS RESV PRES**#3 (A) pi0406d.pv 03/03/2010 00:27:00 0.00 BAR (Raw) 2FILT F4 PRESS RESV PRES**#4 (A) pi0506d.pv 03/03/2010 00:00:00 0.64 BAR (Raw) 2FILT F5 PRESS RESV PRES**#5 (A) li5085d.pv 03/03/2010 00:00:00 0.91 PERCENT (Raw) GAUDFRIN ACID DRAIN TANK**#6 (A) TOTSLICEPV 03/03/2010 00:00:00 751 53 TON/HR (Avg @2 Min) TOTAL BEET SLICED**

0.000.000.000.000.000.000.00

day

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The First Trial finished on 5 March 2010 after which the 2nd carbonation filterpressures increased resulting in more acid washing and PCC reactor blockage

2.002.002.002.00

60.00900 00

05/03/2010 18:00:00 06/03/2010 06:00:00

2nd Carb Filtration (Post Dextranase Trial) @ 12h0m0s

900.0015.00

#1 (A) pi0206d.pv 06/03/2010 06:00:00 0.25 BAR (Raw) 2FILT F2 PRESS RESV PRES**#2 (A) pi0106d.pv 06/03/2010 06:00:00 0.50 BAR (Raw) 2FILT F1 PRESS RESV PRES**#3 (A) pi0406d.pv 06/03/2010 06:00:00 0.37 BAR (Raw) 2FILT F4 PRESS RESV PRES**#4 (A) pi0506d.pv 06/03/2010 06:00:00 0.49 BAR (Raw) 2FILT F5 PRESS RESV PRES**#5 (A) li5085d.pv 06/03/2010 06:00:00 0.62 PERCENT (Raw) GAUDFRIN ACID DRAIN TANK**#6 (A) TOTSLICE.PV 06/03/2010 06:00:00 729.78 TON/HR (Avg @2 Min) TOTAL BEET SLICED**#7 (A) FI6014C.PV 06/03/2010 06:00:00 0.05 M3/HR (Raw) SODA TO 2ND CARB FLOW**

0.000.000.000.000.000.000.00

S d T i lSecond Trial The Second Trial re-started with another dextranase B (54302 DU/ml) at 1 ppm,

but the filtration conditions continued to be poor with some periods of markedly

During the Second Dextranase Trial

lower throughputs being experienced:

2.002.002.002.00

05/03/2010 13:00:00 06/03/2010 01:00:00

2nd Carb Filtration ( Dextranase Trial) @ 12h0m0s

1 ppm concentrated (54302 DU/ml) dextranase Blower60.00

900.003.00

lowerthroughputperiod

#1 (A) pi0206d.pv 05/03/2010 13:56:58 0.63 BAR (Raw) 2FILT F2 PRESS RESV PRES**#2 (A) pi0106d.pv 05/03/2010 13:56:58 0.49 BAR (Raw) 2FILT F1 PRESS RESV PRES**#3 (A) pi0406d.pv 05/03/2010 13:56:58 0.52 BAR (Raw) 2FILT F4 PRESS RESV PRES**#4 (A) pi0506d.pv 05/03/2010 13:56:58 0.74 BAR (Raw) 2FILT F5 PRESS RESV PRES**#5 (A) li5085d.pv 05/03/2010 13:56:58 0.40 PERCENT (Raw) GAUDFRIN ACID DRAIN TANK**#6 (A) TOTSLICE.PV 05/03/2010 13:56:58 749.47 TON/HR (Avg @2 Min) TOTAL BEET SLICED**#7 (A) FI6014C.PV 05/03/2010 13:56:58 0.04 M3/HR (Avg @3 Min) SODA TO 2ND CARB FLOW**

0.000.000.000.000.000.000.00

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Second TrialTrend of second carbonatation filtration and throughput conditions during the Second Trial showing effect of PCC

2.002.002.002.00

06/03/2010 07:00:00 06/03/2010 19:00:00

2nd Carb Filtration ( Dextranase Trial) @ 12h0m0s

conditions during the Second Trial showing effect of PCC reactor blockage.

1 ppm concentrated (54302 DU/ml) dextranase B60.00

900.003.00

#1 (A) pi0206d.pv 06/03/2010 07:00:49 0.43 BAR (Raw) 2FILT F2 PRESS RESV PRES**#2 (A) pi0106d.pv 06/03/2010 07:00:49 0.71 BAR (Raw) 2FILT F1 PRESS RESV PRES**#3 (A) pi0406d.pv 06/03/2010 07:00:49 0.49 BAR (Raw) 2FILT F4 PRESS RESV PRES**#4 (A) pi0506d.pv 06/03/2010 07:00:49 0.51 BAR (Raw) 2FILT F5 PRESS RESV PRES**#5 (A) li5085d.pv 06/03/2010 07:00:49 0.69 PERCENT (Raw) GAUDFRIN ACID DRAIN TANK**#6 (A) TOTSLICEPV 06/03/2010 07:00:49 748 11 TON/HR (Avg @2 Min) TOTAL BEET SLICED**

0.000.000.000.000.000.000.00

#6 (A) TOTSLICE.PV 06/03/2010 07:00:49 748.11 TON/HR (Avg @2 Min) TOTAL BEET SLICED#7 (A) FI6014C.PV 06/03/2010 07:00:49 0.04 M3/HR (Avg @3 Min) SODA TO 2ND CARB FLOW**

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Second Trial Dextranase B addition rate was increased to 2.1 ppm and conditions improved:conditions improved:

2.002.002.002.00

60.00900.00

3.00

09/03/2010 06:00:00*** 09/03/2010 18:00:00***

2nd Carb Filtration (Dextranase Trial) @ 12h0m0s

2.1 ppm concentrated (54302 DU/ml) dextranase B

#1 (A) pi0206d.pv 09/03/2010 18:00:00 0.15 BAR (Raw) 2FILT F2 PRESS RESV PRES**#2 (A) pi0106d.pv 09/03/2010 18:00:00 0.40 BAR (Raw) 2FILT F1 PRESS RESV PRES**#3 (A) pi0406d.pv 09/03/2010 18:00:00 0.45 BAR (Raw) 2FILT F4 PRESS RESV PRES**#4 (A) pi0506d.pv 09/03/2010 18:00:00 0.62 BAR (Raw) 2FILT F5 PRESS RESV PRES**#5 (A) li5085d 09/03/2010 18 00 00 0 62 PERCENT (R ) GAUDFRIN ACID DRAIN TANK**

0.000.000.000.000.000.000.00

#5 (A) li5085d.pv 09/03/2010 18:00:00 0.62 PERCENT (Raw) GAUDFRIN ACID DRAIN TANK**#6 (A) TOTSLICE.PV 09/03/2010 03:00:00 750.98 TON/HR (Avg @2 Min) TOTAL BEET SLICED**#7 (A) FI6014C.PV 09/03/2010 18:00:00 1.98 M3/HR (Avg @3 Min) SODA TO 2ND CARB FLOW**

• Improved conditions allowed the increase in alkali addition to the 2nd

carbonation vessel to aid limesalts control• Sodium carbonate addition increased 4-fold without any detrimental impact

on 2nd carbonation filtration and allowed a reduction in filtered 2nd

carbonation limesalts from ~0.01g to 0.086gCaO/100Brix

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End of Campaign• During the remainder of the 2009/10 campaign (after dextranase trial) u g e e a de o e 009/ 0 ca pa g (a e de a ase a )2nd carbonation filtration continued to impact on factory throughput. This continued to lead to increased chemical cleaning of filters and higher 2nd

carbonation limesalts due to the limited addition of alkali to the process.

2nd Carb Filtration ( Dextranase Trial) @ 12h0m0s

Trend of second carbonation filtration and throughput conditions after the end of the second dextranase trial

2.002.002.002.00

60.00900.00

3.00

10/03/2010 17:00:00 11/03/2010 05:00:00

Highrate ofcleaning

Higher

#1 (A) pi0206d.pv 10/03/2010 17:22:35 1.18 BAR (Raw) 2FILT F2 PRESS RESV PRES**#2 (A) pi0106d.pv 10/03/2010 17:22:35 0.00 BAR (Raw) 2FILT F1 PRESS RESV PRES**#3 (A) pi0406d pv 10/03/2010 17:22:35 1 00 BAR (Raw) 2FILT F4 PRESSRESVPRES**

0.000.000.000.000.000.000.00

Higher limesalts

#3 (A) pi0406d.pv 10/03/2010 17:22:35 1.00 BAR (Raw) 2FILT F4 PRESS RESV PRES#4 (A) pi0506d.pv 10/03/2010 17:22:35 1.02 BAR (Raw) 2FILT F5 PRESS RESV PRES**#5 (A) li5085d.pv 10/03/2010 17:22:35 0.51 PERCENT (Raw) GAUDFRIN ACID DRAIN TANK**#6 (A) TOTSLICE.PV 10/03/2010 17:22:35 711.14 TON/HR (Avg @2 Min) TOTAL BEET SLICED**#7 (A) FI6014C.PV 10/03/2010 17:22:35 0.35 M3/HR (Avg @3 Min) SODA TO 2ND CARB FLOW**

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Effect of Dextranase on 2nd

Carbonation Particle Size

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Continuous Precipitated Calcium Carbonate (PCC) Reactors

Used during the 2009/10 campaign to aid 2nd carbonation filtration

How Does It Work?How Does It Work?

By adding additional PCC to the second carbonation vessel, smallerl i b t t l f d ithi th i l l tcalcium carbonate crystals formed within the gassing vessel agglomerate

-this results in a lowering of the very small crystals “fines” in the 2nd

carbonation juice leading to improved filterability

ReferencesReferencesBurrough and Wones (2003). The Effect of frost damaged beet and other factors on Dorr 2nd Carbonation juice particle size Proc of European Societyfactors on Dorr 2 Carbonation juice particle size, Proc. of European Societyfor Sugar Technology (ESST), pp 237-246

Struijs, Jaspers, van Dijk (2009). Methods used in the Netherlands to limit frost j , p , j ( )damage and to process frost-deteriorated beets,Proc. of European Society for Sugar Technology (ESST), pp 33- 38

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12

14

2nd Carbonation Juice with and without PCC addition and Dextranase

10

%

Fre

PCC only

no PCC, no Dextranase

6

8equenc

Dextranase and PCC

Dextranase only

4

cy

“fines”

0

2

fines

Typical 2nd carbonation particle size distribution, with no PCC and no dextranase,

1 10 100

Particle size µm

yp pwith PCC only, with dextranase only and with PCC and dextranase.

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10

12

14

%

2nd Carbonation Juice with and without PCC addition and Dextranase

PCC only

6

8

10

Freq

no PCC, no Dextranase

Dextranase and PCC

Dextranase only

2

4

uency

“fines”

0

1 10 100Particle size µm

Modal Particle size/ µm % < 3µmNo PCC and no dextranase 27.8 7.3

With PCC addition only 24.3 1.9

With Dextranase only 21 4 5 4With Dextranase only 21.4 5.4

With PCC and Dextranase 31.8 0.0

improved factory operationsp y p more stable beet-end flows smoothing of vapor demands a reduction in the amount of recycle to raw juice from filter cleaning

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Dextran Levels In Juice Streams

British Sugar haze dextran method at absorbance 720 nmg

Dextran levels in 2nd carbonation juice of ≥ 60 ≥ 60 ppmppm lead to filtration problems (information supplied by Nordic Sugar)filtration problems (information supplied by Nordic Sugar)

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Dextran Levels in Juice Streams180

2 ppm

160

Dextranase

Dextranase on 1 ppm

2 ppmDextranase A Dextranase B

120

140

pm

Trial start

Dextranaseaddition stopped

Dextranase back Dextranase

Ran Out

100

Dex

tran

/ pp on at 9:15am

Dextranase

Addition increased to 2.1 ppm

60

80 Ran Out filtrationproblems

40

20

Time

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C t E l ti f thCost Evaluation of the Dextranase TrialDextranase Trial

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Breakdown of Cost Evaluation of the Dextranase TrialBreakdown of Cost Evaluation of the Dextranase Trial

based on 3 ppm of Concentrated (52000 DU/ml) Dextranase A addition as much t ff ti ( ti it it $ hi h )

% Reduction

Trial Saving

more cost effective (activity per unit $ higher)

$/day

Cost of conc. Dextranase

-- -2741

Cost of acid washing filters

73%

C O t * 11%CaO to process* 11%

Anthracite 9%

Th h t t 84%Throughput costs (LOP)

84%

Total Savings 3,180

* Lime required to aid filtration Other Financial Benefit: Reduction in water to ponds and shorter

campaign lengths

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Major Conclusions• Commmercial dextranases occur in “concentrated’ and “non-

$concentrated” forms; activities, and activites per unit $, vary widely

• A new ICUMSA tentative method is now available to uniformally andeasily measure the activity of dextranases at the factory to (1)easily measure the activity of dextranases at the factory to (1) economically compare activites of different commercial dextranases, (2) monitor the changing activities of dextranases on storage, and (3) measure activity of delivered batchesmeasure activity of delivered batches

• 2nd Carbonation filtration significantly improved by addingdextranase in a number of ways:y Frequency of 2nd carbonation filter chemical cleaning reduced by 73%

Reduced chemical usageg

Reduction in the volume of water discharged to the effluent treatmentplant with the used acid by 418 m3/day

• Adding dextranase significantly improved beet throughput

• $3180/day saved by using concentrated 52000 DU/ml dextranase (3 ki l ti )

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Acknowledgements

British Sugar Operations Services Science DepartmentWissington Factory Laboratory Team

Geoff ParkinGarry BowlerGarry Bowler

Bob HoweBarbara Muir

Jan Maarten de BruijnJan-Maarten de BruijnArend Wittenberg (Suiker Unie)

Jan Struijs (Suiker Unie)Eldwin St. Cyr (USDA)