SUBJECT DYNAMICS OF MACHINERY (2161901)
Transcript of SUBJECT DYNAMICS OF MACHINERY (2161901)
Faculty of Degree Engineering-083 Department of Mechanical Engineering – 19
SUBJECT
DYNAMICS OF MACHINERY
(2161901)
IMPORTANT QUESTIONS
WITH ANSWER
PREPARED BY: PROF. ASHOK BAGDA
Faculty of Degree Engineering-083 Department of Mechanical Engineering – 19
1) Explain the balancing of several masses rotating in same plane by
Graphical Method.
Consider four numbers of masses of magnitude m1, m2, m3 and m4 at distances of r1,
r2, r3 and r4 from the axis of the rotating shaft. Let θ1, θ2, θ3 and θ4 be the angles of
these masses with the horizontal line OX, as shown in Figure.
Let these masses rotate about an axis through O and perpendicular to the plane of
paper, with a constant angular velocity of ω rad/s.
Figure: Angular position and force polygon
The magnitude and position of the balancing mass may be found out graphically as
discussed below:
First of all, draw the space diagram with the positions of the several masses, as
shown in Figure.
Find out the centrifugal force (or product of the mass and radius of rotation) exerted
by each mass on the rotating shaft.
Now draw the vector diagram with the obtained centrifugal forces (or the product of
the masses and their radii of rotation), such that ab represents the centrifugal force
exerted by the mass m1 (or m1.r1) in magnitude and direction to some suitable scale.
Similarly, draw bc, cd and de to represent centrifugal forces of other masses m2, m3
and m4 (or m2.r2, m3.r3 and m4.r4).
Now, as per polygon law of forces, the closing side ae represents the resultant force
in magnitude and direction, as shown in Figure.
PREPARED BY: PROF. ASHOK BAGDA
Faculty of Degree Engineering-083 Department of Mechanical Engineering – 19
2) What is swaying couple? Derive an expression for swaying couple.
The unbalanced forces along the line of stroke for the two cylinders constitute a couple
about the centre line YY between the cylinders as shown in Figure. This couple has
swaying effect about a vertical axis, and tends to sway the engine alternately in
clockwise and anticlockwise directions. Hence the couple is known as swaying couple.
Let a = Distance between the centre lines of the two cylinders.
The swaying couple is maximum or minimum when (cos, sin) θ+ θ is maximum or
minimum. For (cos sin ) θ+ θ to be maximum or minimum,
In order to reduce the magnitude of the swaying couple, revolving balancing masses
are introduced. But, as discussed in the previous article, the revolving balancing masses
because unbalanced forces to act at right angles to the line of stroke.
Since a swaying couple is more harmful than an oscillating couple, therefore a value of
‘c’ from 2/3 to 3/4, in two-cylinder locomotives with two pairs of coupled wheels, is
usually used. But in large four cylinder locomotives with three or more pairs of coupled
wheels, the value of ‘c’ is taken as 2/5.
PREPARED BY: PROF. ASHOK BAGDA
Faculty of Degree Engineering-083 Department of Mechanical Engineering – 19
3) What is Hammer blow? Derive an expression for limiting speed required
for hammer blow.
The maximum magnitude of the unbalanced force along the perpendicular to the line
of stroke is known as hammer blow.
We know that the unbalanced force along the perpendicular to the line of stroke due
to the balancing mass B, at a radius b, in order to balance reciprocating parts only is
B. ω 2 .b sin θ. This force will be maximum when sin θ is unity, i.e. when θ = 90° or
270°.
∴ Hammer blow =± B.ω2
The effect of hammer blow is to cause the variation in pressure between the wheel
and the rail. This variation is shown in Figure, for one revolution of the wheel.
Let P be the downward pressure on the rails (or static wheel load) and Net pressure
between the wheel and the rail= = 2 PB b
If (P±B.ω 2 .b) is negative, then the wheel will be lifted from the rails. Therefore the
limiting condition in order that the wheel does not lift from the rails is given by 2 PB
b = ω, and the permissible value of the angular speed,
PREPARED BY: PROF. ASHOK BAGDA
Faculty of Degree Engineering-083 Department of Mechanical Engineering – 19
4) Explain the balancing of V-Engine.
Consider a symmetrical two cylinder V-engine as shown in Figure, The common crank
OC is driven by two connecting rods PC and QC. The lines of stroke OP and OQ are
inclined to the vertical OY, at an angle α as shown in Figure.
Let m = Mass of reciprocating parts per cylinder,
l = Length of connecting rod,
r = Radius of crank,
n = Ratio of length of connecting rod to crank radius = l / r
θ = Inclination of crank to the vertical at any instant,
ω = Angular velocity of crank.
Inertia force due to reciprocating parts of cylinder 1, along the line of stroke,
Inertia force due to reciprocating parts of cylinder 2, along the line of stroke,
The balancing of V-engines is only considered for primary and secondary forces as
PREPARED BY: PROF. ASHOK BAGDA
Faculty of Degree Engineering-083 Department of Mechanical Engineering – 19
PREPARED BY: PROF. ASHOK BAGDA
Faculty of Degree Engineering-083 Department of Mechanical Engineering – 19
5) Explain the concept of direct and reverse crank.
The method of direct and reverse cranks is used in balancing of radial or V-engines, in
which the connecting rods are connected to a common crank. Since the plane of
rotation of the various cranks (in radial or V-engines) is same, therefore there is no
unbalanced primary or secondary couple.
Consider a reciprocating engine mechanism as shown in Figure. Let the crank OC
(known as the direct crank) rotates uniformly at ω radians per second in a clockwise
direction.
Let at any instant the crank makes an angle θ with the line of stroke OP. The indirect
or reverse crank OC′ is the image of the direct crank OC, when seen through the
mirror placed at the line of stroke.
A little consideration will show that when the direct crank revolves in a clockwise
direction, the reverse crank will revolve in the anticlockwise direction. We shall now
discuss the primary and secondary forces due to the mass (m) of the reciprocating
parts at P.
Considering the primary forces
PREPARED BY: PROF. ASHOK BAGDA
Faculty of Degree Engineering-083 Department of Mechanical Engineering – 19
This force is equal to the component of the centrifugal force along the line of stroke,
produced by a mass (m) placed at the crank pin C.
It is assumed that m / 2 is fixed at the direct crank (termed as primary direct crank) pin
C and m / 2 at the reverse crank (termed as primary reverse crank) pin C′, as shown in
Fig. Centrifugal force acting on the primary direct and reverse crank,
Component of the centrifugal force acting on the primary direct crank,
Component of the centrifugal force acting on the primary reverse crank,
∴ Total component of the centrifugal force along the line of stroke,
Considering secondary forces
The crank OD is the secondary direct crank and rotates at 2ω rad/s in the clockwise
direction, while the crank OD′ is the secondary reverse crank and rotates at 2ω rad/s in
the anticlockwise direction as shown in Fig. In the similar way as discussed above, it
will be seen that for the secondary effects, the mass (m) of the reciprocating parts may
be replaced by two masses (each m/2) placed at D and D′ such that OD = OD′ = r/4n.
PREPARED BY: PROF. ASHOK BAGDA
Faculty of Degree Engineering-083 Department of Mechanical Engineering – 19
6) Describe Dunkerley’s method to find the natural frequency of a shaft
carrying several loads.
The natural frequency of transverse vibration for a shaft carrying a number of point
loads and uniformly distributed load is obtained from Dunkerley’s empirical formula.
According to this,
Where,
fn = Natural frequency of transverse vibration of the shaft carrying point loads and
uniformly distributed load.
fn1, fn2, fn3,, etc. = Natural frequency of transverse vibration of each point load.
fns = Natural frequency of transverse vibration of the uniformly distributed load
(or due to the mass of the shaft).
Now, consider a shaft AB loaded as shown in Fig.
Figure: Shaft carrying a number of point loads and a uniformly distributed load.
Let δ1, δ2, δ3, etc. = Static deflection due to the load W1, W2, W3, when considered
separately.
δS = Static deflection due to the uniformly distributed load or due to the
mass of the shaft.
Natural frequency of transverse vibration due to load W1,
PREPARED BY: PROF. ASHOK BAGDA
Faculty of Degree Engineering-083 Department of Mechanical Engineering – 19
Natural frequency of transverse vibration due to load W2,
Natural frequency of transverse vibration due to load W3,
Also natural frequency of transverse vibration due to uniformly distributed load or
weight of the shaft,
Therefore, according to Dunkerley’s empirical formula, the natural frequency of the
whole system,
PREPARED BY: PROF. ASHOK BAGDA
Faculty of Degree Engineering-083 Department of Mechanical Engineering – 19
7) Discuss the effect of damping on vibratory systems. What is meant by
under damping, critical damping and over damping?
The motion of a body is resisted by frictional forces. In vibrating systems, the effect of
friction is referred to as damping. The damping provided by fluid resistance is known as
viscous damping.
In damped vibrations, the amplitude of the resulting vibration gradually diminishes. This
is due to the reason that a certain amount of energy is always dissipated to overcome the
frictional resistance. The resistance to the motion of the body is provided partly by the
medium in which the vibration takes place and partly by the internal friction, and in some
cases partly by a dash pot or other external damping device.
Figure: Damped, under damped and over
damped vibration
The damping of a system can be described as being one of the following:
a) Over damped: The system returns to equilibrium without oscillating.
b) Critically damped: The system returns to equilibrium as quickly as possible
without oscillating.
c) Under damped: The system oscillates (at reduced frequency compared to the
undammed case) with the amplitude gradually decreasing to zero.
PREPARED BY: PROF. ASHOK BAGDA
Faculty of Degree Engineering-083 Department of Mechanical Engineering – 19
8) Explain Vibration isolation and transmissibility
A little consideration will show that when an unbalanced machine is installed on the
foundation, it produces vibration in the foundation. In order to prevent these vibrations
or to minimize the transmission of forces to the foundation, the machines are mounted
on springs and dampers or on some vibration isolating material, as shown in Fig.
The arrangement is assumed to have one degree of freedom, when a periodic (i.e.
simple harmonic) disturbing force is applied to a machine of mass m supported by a
spring of stiffness s, then the force is transmitted by means of the spring and the
damper or dashpot to the fixed support or foundation.
PREPARED BY: PROF. ASHOK BAGDA
Faculty of Degree Engineering-083 Department of Mechanical Engineering – 19
The ratio of the force transmitted (FT) to the force applied (F) is known as the isolation
factor or transmissibility ratio of the spring support.
9) What are the classifications of vibration?
Vibrations are classified as below:
According to the actuating force:
a) Free vibration
b) Forced vibration
According to energy dissipation:
a) Undamped vibration
b) Damped vibration
According to behavior of vibrating system:
a) Linear vibration
b) Non – linear vibration
According to motion of system with respect to axis:
a) Longitudinal vibration
b) Transverse vibration
c) Torsional vibration
PREPARED BY: PROF. ASHOK BAGDA
Faculty of Degree Engineering-083 Department of Mechanical Engineering – 19
10) Define the following terms:
a) Time period: It is the time interval after which the motion is repeated itself. The
period of vibration is usually expressed in seconds.
b) Cycle: It is the motion completed during one time period.
c) Frequency: It is the number of cycles described in one second. In S.I. units, the
frequency is expressed in hertz (briefly written as Hz) which is equal to one cycle per
second.
d) Critical or whirling speed: The speed at which the shaft runs so that the additional
deflection of the shaft from the axis of rotation becomes infinite, is known as critical
or whirling speed.
e) Natural frequency: When no external force acts on the body, after giving it an
initial displacement, then the body is said to be under free vibrations. The frequency
of the free vibrations is called free or natural frequency.
f) Degree of Freedom: The minimum number of independent coordinates required to
determine completely the position of all parts of a system at any instant of time
defines the degree of freedom of the system.
g) Damping Factor: The ratio of the actual damping coefficient (c) to the critical
damping coefficient (Cc) is known as damping factor or damping ratio.
h) Resonance: When the frequency of the external force is same as that of the natural
vibrations, this phenomenon is known as resonance.
i) Forced vibrations: When the body vibrates under the influence of external force,
then the body is said to be under forced vibrations.
j) Damped vibrations: When there is a reduction in amplitude over every cycle of
vibration, the motion is said to be damped vibration.
PREPARED BY: PROF. ASHOK BAGDA
Faculty of Degree Engineering-083 Department of Mechanical Engineering – 19
11) Derive an expression for Torsion ally Equivalent Shaft System.
In General, shaft comprised of multiple cross-sectional diameters with different
lengths. Sometimes it is necessary to assume the shaft as a uniform diameter and
length for some calculations such as finding the natural frequency.
In such cases, we have to replace the different cross-section diameters with the
equivalent shaft of uniform diameter. This will discuss how we can construct such data
of torsionally equivalent shaft for calculation purposes.
Consider a shaft of varying cross-sections as shown in below fig. Let this shaft is
replaced by an equivalent shaft of uniform diameter d and length l as shown figure.
These two shafts must have the same total angle of a twist when equal opposing
torques T is applied at the opposite ends.
d1, d2 and d3 = Diameters for the lengths l1, l2 and l3 respectively,
θ1, θ2 and θ3 = Angles of twist for the lengths l1, l2 and l3 respectively,
θ = Angle of twist for the diameter d and length l,
J1, J2 and J3 = Polar moment of inertia for the shaft of
diameters d1, d2 and d3 respectively.
Since the total angle of the twist of the shaft is equal to the sum of angle of twists of the
different lengths.
θ = θ1 + θ2 + θ3
PREPARED BY: PROF. ASHOK BAGDA
Faculty of Degree Engineering-083 Department of Mechanical Engineering – 19
As we want to make the multiple cross-sectional shafts into a uniform diametric shaft, so
we have to assume that diameter d of the equivalent shaft should be equal to the one of
the diameters of the actual shaft. So we can assume d = d1
PREPARED BY: PROF. ASHOK BAGDA
Faculty of Degree Engineering-083 Department of Mechanical Engineering – 19
12) Explain Rayleigh’s method for finding the natural frequency of vibratory
system.
In this method, the maximum kinetic energy at the mean position is equal to the
maximum potential energy (or strain energy) at the extreme position. Assuming the
motion executed by the vibration to be simple harmonic, then
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