STUDY OF MECHANICAL PROPERTIES OF CONCRETE WITH FINE … · The viva-voce of the PhD Thesis...
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STUDY OF MECHANICAL PROPERTIES OFCONCRETE WITH FINE AND COARSE
RECYCLED AGGREGATES
A Thesis submitted to Gujarat Technological University
for the Award of
Doctor of Philosophy
in
Civil Engineering
by
Kukadia Vijay Parshotam129990906002
under supervision of
Dr. R.K.Gajjar
Principal, VGEC, Chandkheda, Ahmedabad
GUJARAT TECHNOLOGICAL UNIVERSITYAHMEDABAD
AUGUST, 2019
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STUDY OF MECHANICAL PROPERTIES OFCONCRETE WITH FINE AND COARSE
RECYCLED AGGREGATES
A Thesis submitted to Gujarat Technological University
For the Award of
Doctor of Philosophy
in
Civil Engineering
By
Kukadia Vijay Parshotam
129990906002
under supervision of
Dr. R.K.Gajjar
Principal, VGEC, Chandkheda, Ahmedabad
GUJARAT TECHNOLOGICAL UNIVERSITYAHMEDABAD
AUGUST,2019
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© Kukadia Vijay Parshotam
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DECLARATION
I declare that the thesis entitled “Study of Mechanical Properties of Concrete
with Fine and Coarse Recycled Aggregates” submitted by me for the degree of
Doctor of Philosophy is the record of research work carried out by me during the
period from November 2012 to December 2018 under the supervision of
Prof. R. K. Gajjar, Principal, Vishwakarma Government Engineering
College (VGEC), Chandkheda, Ahmedabad and this has not formed the basis
for the award of any degree, diploma, associateship, and fellowship, titles in this
or any other University or other institution of higher learning.
I further declare that the material obtained from other sources has been duly
acknowledged in the thesis. I shall be solely responsible for any plagiarism or
other irregularities, if noticed in the thesis.
Signature of the Research Scholar: Date: 28 /08/2019
Name of Research Scholar: Kukadia Vijay P.
Place: Ahmedabad
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CERTIFICATE
I certify that the work incorporated in the thesis “Study of Mechanical Properties of
Concrete with Fine and Coarse Recycled Aggregates” submitted by Shri Kukadia
Vijay Parshotam was carried out by the candidate under my guidance. To the best of
my knowledge: (i) the candidate has not submitted the same research work to any other
institution for any degree/diploma, Associateship, Fellowship or other similar titles (ii)
the thesis submitted is a record of original research work done by the Research Scholar
during the period of study under my supervision, and (iii) the thesis represents
independent research work on the part of the Research Scholar.
Signature of Supervisor: Date: 28 /08/2019
Name of Supervisor: Prof. R. K. Gajjar
Principal, VGEC, Chandkheda
Place: Ahmedabad
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Course-work Completion Certificate
This is to certify that Mr Kukadia Vijay P enrolment no.129990906002 is a PhD scholar enrolledfor PhD program in the branch Civil Engineering of Gujarat Technological University,Ahmedabad.
(Please tick the relevant option(s))
He/She has been exempted from the course-work (successfully completed during M.Phil
Course)
He/She has been exempted from Research Methodology Course only (successfully completed
during M.Phil Course)
He has successfully completed the PhD course work for the partial requirement for the
award of PhD Degree. His/ Her performance in the course work is as follows-
Grade Obtained in Research Methodology Grade Obtained in Self Study Course (Core Subject)
(PH001) (PH002)
BB BB
Supervisor’s Sign
Prof. R. K. Gajjar
Principal, VGEC, Chandkheda
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Originality Report Certificate
It is certified that PhD Thesis titled “Study of Mechanical Properties of Concrete withFine and Coarse Recycled Aggregates”by Shri Kukadia Vijay Parshotam has been examined by us.
We undertake the following:
a. Thesis has significant new work / knowledge as compared already published or are
under consideration to be published elsewhere. No sentence, equation, diagram,
table, paragraph or section has been copied verbatim from previous work unless it
is placed under quotation marks and duly referenced.
b. The work presented is original and own work of the author (i.e. there is no
plagiarism). No ideas, processes, results or words of others have been presented as
Author own work.
c. There is no fabrication of data or results which have been compiled / analysed.
d. There is no falsification by manipulating research materials, equipment or
processes, or changing or omitting data or results such that the research is not
accurately represented in the research record.
e. The thesis has been checked using Turniton Plaglarism Software (copy of
originality report attached) and found within limits as per GTU Plagiarism Policy
and instructions issued from time to time (i.e. permitted similarity index <=25%).
Signature of the Research Scholar : Date:28 /08/2019
Name of Research Scholar: Kukadia Vijay Parshotam
Place : Ahmedabad
Signature of Supervisor: Date: 28 /08/2019
Name of Supervisor: Prof. R. K. Gajjar,Principal, VGEC, Chandkheda
Place: Ahmedabad
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PhD THESIS Non-Exclusive License toGUJARAT TECHNOLOGICAL UNIVERSITY
In consideration of being a PhD Research Scholar at GTU and in the interests of the
Facilitation of research at GTU and elsewhere, I, Kukadia Vijay Parshotam having
(Enrollment No.) 129990906002 hereby grant a non-exclusive, royalty free and perpetual
license to GTU on the following terms:
a) GTU is permitted to archive, reproduce and distribute my thesis, in whole or in part,
and/or my abstract, in whole or in part ( referred to collectively as the “Work”)
anywhere in the world, for non-commercial purposes, in all forms of media;
b) GTU is permitted to authorize, sub-lease, sub-contract or procure any of the acts
mentioned in paragraph (a);
c) GTU is authorized to submit the Work at any National / International Library,
under the authority of their “Thesis Non-Exclusive License”;
d) The Universal Copyright Notice (©) shall appear on all copies made under
the authority of this license;
e) I undertake to submit my thesis, through my University, to any Library and Archives.
Any abstract submitted with the thesis will be considered to form part of the thesis.
f) I represent that my thesis is my original work, does not infringe any rights of others,
including privacy rights, and that I have the right to make the grant conferred by this
non-exclusive license.
g) If third party copyrighted material was included in my thesis for which, under
the terms of the Copyright Act, written permission from the copyright owners is
required, I have obtained such permission from the copyright owners to do the
acts mentioned in paragraph (a) above for the full term of copyright protection.
h) I retain copyright ownership and moral rights in my thesis, and may deal with the
copyright in my thesis, in any way consistent with rights granted by me to my
University in this non-exclusive license.
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i) I further promise to inform any person to whom I may hereafter assign or license my
copyright in my thesis of the rights granted by me to my University in this non-
exclusive license.
j) I am aware of and agree to accept the conditions and regulations of PhD including
all policy matters related to authorship and plagiarism.
Signature of the Research Scholar:
Name of Research Scholar: Kukadia Vijay Parshotam
Date: 28/08/2019 Place:Ahmedabad
Signature of Supervisor:
Name of Supervisor: Prof. R. K. GajjarPrincipal, VGEC- Chandkheda
Date: 28/08/2019 Place: Ahmedabad
Seal:
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Thesis Approval Form
The viva-voce of the PhD Thesis submitted by Shri.Kukadia Vijay Parshotam(Enrollment No 129990906002) entitled “Study of Mechanical Properties of Concretewith Fine and Coarse Recycled Aggregates”was conducted on 28/08/2019 at Gujarat Technological University.
(Please tick any one of the following option)
The performance of the candidate was satisfactory. We recommend that he/she be
awarded the PhD degree.
Any further modifications in research work recommended by the panel after 3
months from the date of first viva-voce upon request of the Supervisor or request of
Independent Research Scholar after which viva-voce can be re-conducted by the
same panel again.
(briefly specify the modifications suggested by the panel)
The performance of the candidate was unsatisfactory. We recommend that he/she
should not be awarded the PhD degree.
(The panel must give justifications for rejecting the research work)
Name and Signature of Supervisor with Seal
Prof. R. K. Gajjar
(1)-----------------------------------------------------
(External Examiner 1) Name and Signature)
-------------------------------------------------------2) (External Examiner 2) Name and Signature
-------------------------------------------------------
3) (External Examiner 3) Name and Signature
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ABSTRACT
Depletion of natural resources for preparing concrete is a major issue in the construction
industry, while on the other hand Construction and Demolition (C&D) waste get dumped
without disposal. Recycling and reuse of these C&D wastes like recycled coarse aggregate and
recycled fine aggregate may reduce the usage of natural resources and it can also address the
issue of environment sustainability. Use of recycled materials in construction industry in the
making of concrete is highly challenging. The quality of recycled aggregate is greatly affected by
cement mortar attached to the surface of aggregate. This attached mortar results in higher porosity
and higher water absorption rates, which reduce the strength and mechanical performance of
concrete made from such recycled aggregate. Present research will study the properties of concrete
incorporating wastes from demolished concrete after applying different methods of treatment. The
treatment processes under study are (1) Abrasion treatment (AT) (2) Cement slurry treatment
(CST) (3) Chemical treatment (CT).
The aim of this research is to provide a base for the use of Recycled Aggregate (RA) in
structural concrete to get mechanical properties of concrete produced with treated coarse RA and
fine recycled aggregate which are comparable to concrete with natural coarse and fine
aggregates. Initially, physical and mechanical properties of natural materials and RA are studied
and compared. A mix proportion for M20 grade was then calculated to produce 19 series of
concrete mixture for all three types of treated coarse aggregates.RAC produced with different
percentage of coarse and fine recycled aggregate are tested.
The Properties of RAC were studied and influence of RA on slump value of fresh concrete was
analyzed. The results confirmed that among all the three treatments, abrasion treatment (AT) is
more effective and efficient.RAC (AT) gives higher compressive strength compared to other
kind of RAC. Furthermore, to study the effectiveness of this treated RA (AT) hardened
properties of RAC were also investigated for higher grade of concrete like M40, M50, M70 with
different percentage of coarse and fine recycled aggregates.
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The results show that partial replacement of 30% coarse RA and 50% fine RA produced at par
compressive strength to NAC. In order to study the stress strain behaviour of RAC, modulus of
elasticity was experimentally compared with IS code provision and found acceptable.
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Acknowledgement
I take this opportunity to express deep sense of gratitude to my honourable guide Prof. R.
K. Gajjar, Principal Vishwakarma Government Engineering College Ahmedabad-Gujrat
India for her valuable guidance. Her inspiring enthusiasm and parental care assets for this
research work.
I would like to thank my Doctor Progress Committee members Prof. Dr N.K.Aroa and
Prof. D.R.Panchal for their patience, insight, mentoring support and guidance throughout
my study.
I would like to extend my sincere thanks to Dr. D.N.Parekh for extending her valuable
guidance for this study and mentoring she has provided to me during my present research
in order to give it right direction.
I am very much grateful to the Principal of Government Polytechnic Porbandar Shri P.S
Joshi, & Shri V.J.Daudia for facilitate by allowing me to access all kinds of laboratories
within Polytechnic. I cannot forget the help provided by the Principals of Government
Polytechnic Junagadh Late shri S.B.Shinghania and Shri R.G.Parmar.
I am heartily thankful to Shri P.I.Bhatt , R.M.Khunti, A.N.Vadher , Yogesh Gadhvi ,
J.D.Odedara A.B.Rathod, V.R. Matang, for their support.
I also gratefully acknowledge and express deep appreciation to the many wonderful peoplewho have made this job possible, to National highway Engineer shri Milan Vaghela ,shriMori, Tacon Infrastructure private limited, Manish Odedra , for their support inprocurement of raw material for this study.
I am also thankful to Shri Hitesh Gajjar and Ramesh Chamudiya, Engineers ofAhmedabad Municipal Corporations for their support as and when required.
My warm thanks to my Ph D officials at GTU for their continuous support. I am alsothankful to VGEC staff members including Deepmala ben and Kaushik bhai for theirhelp.
Last but not the least; I would like to thank from bottom of heart to almighty and myfamily, whose loving support made all the difference. I dedicate these work and thesis tomy parents.
Vijay Kukadia
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Table of Contents
Declaration iii
Certificate iv
Course-Work Completion Certificate v
Originality Report Certificate vi
Non Exclusive License Certificate viii
Thesis Approval Form x
Abstract xi
Acknowledgement xiii
Table of Contents xiv
List of Abbreviations xviii
List of Figures xix
List of Tables xxi
List of Appendices xxii
CHAPTER: 1 Introduction .....................................................................................1-10
1.1 General ..................................................................................................................... 1
1.2 Requirement of C&D Waste Management ……………………...................................... 3
1.2.1 Scarcity of Natural Fine Aggregate ........................................................................5
1.3 Objectives and Scope of Work ………………………………………………......……….61.3.1 Objectives of Work..................................................................................................6
1.3.2 Scope of Work.........................................................................................................6
1.4 Significance of Research.....................................................................................................7
1.5 Research Methodology........................................................................................................7
1.6 Organisation of the Thesis.................................................................................................10
CHAPTER: 2 Literature Review..............................................................11-35
2.1 General ............................................................................................................................. 11
2.2 Economic Importance of Recycling of C &D wastes....................................................... 11
2.3 Production of Recycled Aggregates .................................................................................13
2.4 Properties of Recycled Aggregate.....................................................................................14
2.5 Recycled Aggregate Concrete (RAC): Fresh....................................................................16
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2.5.1 Water Demand and Workability…………………………………………………16
2.5.2 Density…………………………………………………………………………...18
2.6 Recycled Aggregate Concrete (RAC): Hardened ............................................................19
2.6.1 Compressive Strength……………………………………………………………19
2.6.2 Splitting Tensile Strength………………………………………………..………22
2.6.3 Behaviour of Recycled Aggregate Concrete in Flexure…………………………25
2.6.4 Drying Shrinkage and Creep…………………………………………………….26
2.6.5 Modulus of Elasticity…………….........................................................................28
2.7 Treatment for Improvement the Performance of RAC.......................................................30
2.8 Summary ..........................................................................................................................34
2.9 Research Gap.....................................................................................................................35
CHAPTER: 3 Construction and Demolition Waste Management in India .. 36-42
3.1 Introduction ...................................................................................................................... 36
3.2 Indian Context of C&D Waste..........................................................................................37
3.2.1 Indian Waste Management Policy for C&D ……………………………….……38
3.2.2 C&D Waste Estimation across Indian Cities. ………………………….……….38
3.3 Sources and Quantities of Construction and Demolition Wastes in Ahmedabad.............39
3.3.1 Overview of C&D Waste Management in Ahmedabad …………………...........40
3.4 Uses of Recycled Aggregate in Ahmedabad (Gujarat).....................................................42
3.5 Summary ...........................................................................................................................42
CHAPTER: 4 Materials and Experimental Program.................................. 44-68
4.1 Introduction ...................................................................................................................... 44
4.1.1 Materials ……………………………………………………………………..….46
4.1.2 Cement……...……………………………………………………………………46
4.1.3 Water………………………………………………………………….…………46
4.1.4 Admixture…………………………………………………………..……………47
4.1.5 Micro Silica ……………………………………………………..………………48
4.1.6 Natural Aggregates………………………………………………………………49
4.1.7 Natural Coarse Aggregates…………....................................................................49
4.1.8 Natural Fine Aggregate………………………………….………………………50
4.1.9 Recycled Coarse Aggregates………….................................................................51
4.1.10 Recycled Fine Aggregates…………………………….…………………………54
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4.1.11 Grading of Natural and Recycled Aggregates……...……………………………54
4.1.12 Properties of Recycled Aggregates ………………….………………….………54
4.2 Methods to Improve Properties of coarse Recycled Aggregates.......................................55
4.2.1 Abrasion Treatment of RA (AT)………………...………………………………55
4.2.2 Cement Slurry Treatment of RA (CST)………………........................................58
4.2.3 Chemical Treatment of RA (CT)…………………...……………………………59
4.3 Mix Preparation.................................................................................................................59
4.3.1 Mix Proportions………….....................................................................................59
4.3.2 Specimens Casting and Curing ……………………………………..……..…….61
4.3.3 Specimen Label………………………………………………………………….62
4.4 Testing Methods ...............................................................................................................63
4.4.1 Determination of Slump of Fresh Concrete ……………………………………..63
4.4.2 Compressive Strength Test………………………………………………………63
4.4.3 Tensile Splitting Strength……….........................................................................64
4.4.4 Flexural Strength………………………………………………………………..66
4.4.5 Modulus of Elasticity…………………………………………………………….67
CHAPTER: 5 Results and Discussion on Properties of Recycled AggregateConcrete ……………………………………………………69-100
5.1 Introduction.................................................................................................................. .....69
5.2 Discussion of Test Results.................................................................................................69
5.2.1 Workability Measurement by Slump Test…………….........................................69
5.2.2 Compaction Factor Test …………………………………………………………71
5.2.3 Determination of Compressive Strength of Recycled Aggregate Concrete…….74
5.2.4 High Strength Recycled Aggregate Concrete……………………………………80
5.2.5 Strength Measurement (High Strength Concrete) ……………………………...81
5.2.6 Flexural Strength and Splitting Tensile Strength of RAC…………….................83
5.2.7 Statistical Parameters of the Tested Compressive Strength (M20)……………...87
5.2.8 Probability Distribution Characteristics of the Compressive Strength…………..89
5.2.9 Trend Line Analysis of Various Percentage RA Replacement Vs CompressiveStrength of Concrete (M20)……………………………………………………..90
5.2.10 Trend Line Analysis of Tensile Strength and Flexural Strength of ConcretePrepared with Different Percentages of RA Replacements……………………...92
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5.2.11 Stress Strain Behaviour Recycled Aggregate Concrete…………………………93
5.2.12 Various Code Provisions for Modulus of Elasticity in Terms of fck …………..94
5.3 Cost Benefit Analysis .......................................................................................................99
5.3.1 Cost of Recycled Aggregates Concrete………….................................................99
CHAPTER: 6 Summary and Conclusions.................................................101-103
6.1 Summary...........................................................................................................................101
6.2 Conclusions..................................................................................................................... 102
6.3 Future Scope....................................................................................................................103
Reference .............................................................................................................................104-109
Publication ..................................................................................................................................110
Paper in Communication ............................................................................................................110
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List of Abbreviation
ACI American Concrete Institute
AEP Amdavad Enviro Projects
AMC Ahmadabad Municipal Corporation
AT Abrasion Treatment
C&D Construction and Demolition
CIPET Central Institute of Plastics Engineering and Technology
CST Cement Slurry Treatment
CT Chemical Treatment
C-S-H Hydrated Calcium Silicate
CPCB Central Pollution Control Board, New Delhi
CPHEEO Central Public Health and Environmental Engineering Organization
FA Fly Ash
FICCI Federation of Indian Chambers of Commerce and Industry
FRA Fine Recycled Aggregate
GGBS Ground Granulated Blast furnace Slag
GIZ Deutsche Gesellschaft für Internationale Zusammenarbeit GmbH
HSC High strength Concrete
MoEFCC Ministry of Environment, Forest and Climate Change
MPa Mega Pascal
NA Natural Aggregate
NCA Natural Coarse Aggregate
NEERI National Engineering and Environmental Research Institute
RAC Recycled Aggregate Concrete
RC Recycled Concrete
RCA Recycled Coarse Aggregate
SF Silica Fume
SSD Saturated Surface Dry
TIFAC Technology Information Forecasting and Assessment Council
TPD Tons Per Day
ULB Urban Local Body
UPV Ultrasonic Pulse Velocity
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List of Figures
No Particulars Page no
1.1 Sample of recycled aggregate 2
1.2 Work flow chart 9
2.1 Recycling of aggregates 12
2.2 Typical aggregate production sketch 14
2.3 Concrete compressive strength versus water-to cement ratio
for RCA contents of 0–100 % (Limbachiya et al)
21
2.4 Variation of compressive strength with age for different CRR 22
2.5 Relation compressive strength and split tensile strength 23
2.6 Relationship between splitting tensile strength and aggregate
crushing value
24
2.7 Comparison flexural strength of experimental result with
analytical equation
25
2.8 Variation of flexural tensile strength 26
2.9 Drying shrinkage measurements up to 90 days. 28
2.10 Change in modulus of elasticity (28-days) regarding RA
replacement
29
2.11 Comparison of compressive strength between moist curing
and CO2 curing samples
30
2.12 Development of compressive strength of concrete 31
3.1 C&D waste dumping in Ahmadabad 40
4.1 Laboratory jaw crusher 52
4.2 Laboratory sample of recycled coarse aggregate 53
4.3 Laboratory sample of recycled fine aggregate 53
4.4 Process flow chart of abrasion treatment of aggregate 57
4.5 Cement slurry treatment process 58
4.6 Laboratory mixture 61
4.7 Curing of specimen 62
4.8 Compressive strength test setup 64
4.9 Splitting tensile strength test setup 65
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xx
4.10 Flexural strength test set up 66
4.11 Test set up for modulus of elasticity 68
5.1 Slump value for various concrete mixes (M20) 70
5.2 Slump value for various concrete mixes (M40&M50) 71
5.3 Compaction factor – various concrete mix (M20) 72
5.4 Compaction factor – various concrete mixes (M40 &M50) 73
5.5 Casting of cubes 75
5.6 7 day strength comparison- RAC(AT),RAC(CST),RAC(CT) 77
5.7 Compressive strength comparison of RAC (AT&CST) 77
5.8 Compressive strength (RAC-AT) 30% treated Recycled
coarse aggregate with various percentage of fine RA
78
5.9 Concrete mix with 100% fine RA with various percentage of
treated recycled coarse aggregate
78
5.10 Concrete (RAC-AT) with 10%,20%,30% coarse recycled
aggregate with and without treatment
79
5.11 Compressive strength of RAC (AT) -M40&M50 80
5.12 Compressive strength of M70 grade of concrete 82
5.13 Tensile strength test 84
5.14 Flexural strength for M40&M50 grade 86
5.15 Tensile Strength for M40&M50 grade 86
5.16 Distribution of compressive strength RAC(AT)- M20 89
5.17 Distribution of compressive strength RAC(CST)- M20 89
5.18 Distribution of compressive strength RAC (CST) –M20 90
5.19 Trend line analysis- Compressive strength 91
5.20 Trend line analysis- Tensile strength 92
5.21 Trend line analysis- Flexural strength 93
5.22 Variation of modulus of elasticity with different codes 95
5.23 Variation in modulus of elasticity of concrete 96
5.24 Stress Vs strain for NAC & RAC-(M20) 97
5.25 Stress Vs strain for NAC & RAC-(M50) 98
5.26 Stress Vs strain for NAC & RAC-(M70) 98
5.27 Stress Vs strain of recycled aggregate concrete for all grade of
concrete
99
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xxi
List of Tables
No Description Page no
3.1 C&D waste generation data from selected Indian cities 39
4.1 Testing of cement 46
4.2 Chemical composition of OPC 46
4.3 Properties of super plasticisers 47
4.4 Technical specification of micro silica 48
4.5 Properties of NA and RA obtained after different treatment methods 49
4.6 Sieve analysis of natural coarse aggregates 50
4.7 Sieve analysis of natural fine aggregates 51
4.8 Details of drum rotation duration and retention of RA % 56
4.9 Results of drum rotation duration and percentage RA 56
4.10 Quantity of materials for M20, M40, M50, M70 grade of concrete 60
5.1 Compressive strength of recycled aggregate concrete(M20) 76
5.2 Result of flexural strength and splitting tensile strength of
RAC(M20)
85
5.3 Statistical parameters of the tested compressive strength (M20) 88
5.4 Trend line data for compressive strength, tensile strength and
flexural strength
91
5.5 Compressive strength of cylindrical specimen and cub specimen 94
5.6 Comparison of modulus of elasticity of concrete with different
codes
96
5.7 Cost of materials 100
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xxii
List of Appendices
Appendix A : Measurements from Modulus of Elasticity Test
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[1]
CHAPTER 1
Introduction
1.1 General
All inclusive, the concrete industry expends huge amount of natural resources, which are
getting to be deficient to meet expanding requests of demand. On the other hand old
concrete and masonry structures are outliving their lives, so needs arise to demolish these
buildings to provide for new construction.
Demolition rate of structures are expanding vigorously day by day while the expense of
dumping sites increases due to non accessibility of nearby sites. Safe and savvy
administration of C&D waste is a noteworthy environmental challenge for present day
society. Quick urbanization development is changing the idea of waste administration from
a low need, localized issue to an unavoidable social and ecological issue with dangers to
public health and environment. Inefficiently managed waste disposal can possibly
influence health and environment. Administration of wastes needs to consolidate the
principles of waste minimization of and reusing and work towards the processing &
disposal facility in an effective manner. Similarly Construction & Demolition (C & D)
Wastes is required to be disposed at all stages in an effective manner.
C and D waste in urban communities are predominantly produced from Demolition of
existing, old frail structures. These includes (1) Existing buildings renovation like
(residential, industrial, commercial) (2) Residential or commercial or hotel construction of
new buildings (3) Excavation or reconstruction of asphalt or concrete roads; (4)
Construction of fly over bridges (4) Water/ telephone/ internet/ sewer pipe lines
renovation/ installation etc.
(C&D) wastes are ordinarily comprise of concrete rubble, brick blocks and tiles, sand
and residue, timber, plastics, cardboard and paper, metals. Concrete rubble more often than
not establishes the biggest component of C&D. It has been demonstrated that crushed
solid rubble, after separation from other C&D waste and sieved, can be utilized as
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Introduction
[ 2 ]
substitute for regular coarse aggregate in concrete or as a sub-base or a base layer in
asphalts as recycled aggregates. Fig. 1.1 shows the sample of recycled aggregates.
FIGURE 1.1 Sample of recycled aggregate
At the point when any infrastructure is brought down, extensive amounts of waste is
created in a moderately shorter timeframe, contingent upon the destruction procedure
utilized. Standard concrete ordinarily contains around 12% cement and 80% aggregate by
mass. This implies that, for concrete making, we are consuming sand, gravel, and crushed
rock at the rate of 10 to 11 billion tones each year. Mining and transport activities
involved for generation of large amount of aggregate consume energy which adversely
affect the forested areas and river site ecology .So there is a need of proper waste
management in this case [1]Also looking at future infrastructure scenario in India, need for
the proper management of construction waste is required.
It is a fact that concrete is a, mass-produced material in the development world, like steel
and soil are. In any case, much exertion has been made to reuse and moderate valuable
common assets and resources and repeated reusing can be appropriate for concrete, just
like in the case for steel and aluminum. [2]
A powerful technique is to utilize recycled aggregate in production of recycled aggregate
concrete (RAC). However Recycled aggregates are connected with old cement mortar
produced by squashing destroyed concrete waste. RAC is created by mixing RA along with
other natural ingredients, including cement, water, fine aggregate and other materials. The
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Introduction
[ 3 ]
use of these materials as replacement of natural aggregates is an appealing alternative,
considering the benefits that it brings to the two issues mentioned above.
Despite the fact that there is increasing reuse of coarse aggregate for making new concrete
in the West and far Eastern part of world like Japan and Korea, there is moderately little
familiarity with the potential use of such aggregate in India. Truth is that after China, India
is the primary buyer of cement on the planet, which by recommendation suggests that India
is similarly one of the fundamental purchasers of concrete making materials like fine and
coarse aggregate. Since aggregate sources are constrained, it is basic to take care of the
potential of reused coarse and fine aggregate in the production of concrete in India.
1.2 Requirement of C&D Waste Management
The Swachh Bharat Mission under ministry of urban development imagines handling of
100% waste produced in urban communities by second October, 2019 as a key target,
which incorporates C&D waste. [3]
In India, unauthorized and improper disposal is typically the norm leading to myriad
problems. Moreover, the resource potential of C&D waste is lost without recycling. The
importance of C&D waste management is not lost among the stakeholders, especially in
large cities, where impact has already been felt. But effective management of C&D waste
is hampered by several challenges in India. However, proper management and processing
of C&D waste can lead to profitable recycling, as the experience of other countries have
shown.
The improperly managed C&D waste heaps impact the urban and natural environment in
multiple ways which could broadly be classified into the following categories:
Social:
Huge heaps of C&D waste on footpaths, carriageways, alleys, etc. is a common
scene in Indian cities turning the surrounding neighborhood unaesthetic.
C&D debris is bulky and usually cannot be removed by normal street sweeping or
household waste collection staff as they usually do not carry the equipment neither
enough capacity in the collection vehicle nor enough manpower.
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Introduction
[ 4 ]
Local people often tend to dump municipal solid waste on the C&D waste heap
making it a mix of waste further creating an unsanitary situation.
C&D waste is also stealthily dumped in open drains and water channels. The debris
clogs the drains and creates water logging during rains. Reports of water logging of
drains turning to a source of epidemics are common in India.
C&D waste dumped on streets and footpaths block traffic and pedestrians,
frequently contributing to traffic congestion and even accidents.
C&D waste can include hazardous substances such as sharps, broken glass,
boulders, broken wooden logs, rusted metal, broken ceramics, etc. which create a
hazardous environment when dumped on unfenced open places.
Environmental:
C&D debris over course of time forms fine dust creating air pollution and reducing
visibility.
The leachate and fine chemical particles from C&D waste dumps degrade the soil
leading to land and groundwater pollution. Especially hazardous components
include paints, oil and asbestos sheets.
Dumping of C&D waste in wetlands, water channels and riverbeds disrupts the
hydrology and destroys the aquatic ecosystem.
Economic:
C&D waste usually gets mixed up with other municipal solid waste during the
process of transfer or at the collection site. Once mixed with MSW, C&D waste is
very difficult to segregate. This results in increased processing cost and reduced
efficiency.
C&D waste disposal imposes significant costs on local government agencies
including costs of cleaning drains choked with C&D waste.
The huge volume of C&D waste fills up landfills and dump-yards resulting in
opening of more landfills or alternative dump sites.
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Introduction
[ 5 ]
Resource Shortage:
India is witnessing a construction boom due to rapid urbanization which is leading
to high rates of exploitation of primary resources for construction materials.
For instance, from an almost 100% of cement and bricks, 40-60% of steel, 85% of
Industry that can be reused or paint, and 70% of glass produced in India goes into
the recycled to be substituted in construction sector.
Sand, soil, stone and limestone are critical resources used in the sector that are
already facing supply disruptions and price spikes due to mining bans and
restrictions.
Therefore, use of secondary materials need to be promoted to supplement the use of
primary materials and recycled C&D waste is one of the best available options.
1.2.1 Scarcity of Natural Fine Aggregate
Concrete is regularly delivered utilizing alluvial river rock and sands. The materials are
copiously accessible and are moderately economical to process and thus, they are generally
utilized. Besides, they deliver great concrete because of their physical properties, for
example, shape, gradation and so forth. The normal procedure of arrangement of these
deposit happened more than a large number of years. These deposits are over misused.
There is shortage of sand. There is abundance sand mining which results in consumption of
ground water and posture ecological issues. Mining is denied by certain state governments
for the accompanying reasons: (I) Digging the sand from stream bed in abundance amount
is dangerous to the earth. (ii) The digging of deep pits in the stream bed influences the
ground water level. (iii) Due to abundance sand lifting, erosion of close-by lands happens.
It is a basic sight that the well foundation of the bridges is uncovered extensively because
of intemperate lifting of sand around the substructure imperils the life and security of
bridges.
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Introduction
[ 6 ]
1.3 Objectives and Scope of Work
The research work focuses on, experimental investigation of treatment of coarse recycled
aggregate, and simultaneous use of fine recycled aggregate with treated coarse recycled
aggregate in different grade of concrete.
1.3.1 Objectives of Work
1. To investigate the influence of treatment methods on properties of recycled
aggregate.
2. To determine fresh and hardened properties of different grades of concrete
incorporating various percentage of treated recycled coarse aggregate and recycled
fine aggregate content;
3. To determine the optimum % replacement of natural sand and natural aggregate
with recycled fine aggregate and coarse aggregate.
4. To verify the stress strain behaviour of recycled aggregate concrete.
1.3.2 Scope of Work
1. Procurement of recycled aggregate, and investigation of physical and mechanical
properties of RA and NA.
2. Verify various treatment methods available for treatment of RA, to find out
economical and effective treatment method of RA.
3. Check the feasibility of simultaneous use of recycled coarse and fine aggregate in
manufacturing of concrete.
4. Experiments will be conducted on low, medium and high strength concrete as the
usage of this type of concrete is higher in construction.
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Introduction
[ 7 ]
1.4 Significance of Research
1. Reduction of land spaces required for dumping of construction and demolition
debris.
2. Research results on use of recycled coarse aggregate in concrete mix are available.
However the residual left other than coarse recycled aggregate is treated as debris
and discarded. Present work incorporates the use of this recycled fine part too along
with the coarse aggregate, thus leading to consumption of 60 % part of C&D
wastes.
3. Uses of natural fine sand and ban on sand mining are a major concern for
construction industry. Hence this research aims to address this sustainability issue
by replacing natural fine aggregate with 40 to 90% of recycled aggregate.
4. Reduction in the use of natural coarse aggregate and fine aggregate for concrete
work, leading to less mining.
5. To overcome the performance issues, less workability, low strength, and high water
absorption associated with recycled aggregate by incorporating treatment to
recycled aggregate.
6. Reduction in overall cost of concrete work and saving in project cost.
1.5 Research Methodology
In order to achieve the above objectives following step by step methodology is
adopted.
Review of literature with current design standards.
Try different treatment methods on Recycled coarse aggregates:
(1) Abrasion treatment (2) Cement slurry treatment (3) Chemical treatment.
Investigation of physical and mechanical properties of RA and NA.
Study of mechanical properties of M-20 grade concrete by using different
percentage of treated recycled coarse aggregate and recycled fine aggregate.
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Introduction
[ 8 ]
Finalization of best suitable treatment methods based on the results
Finalization of optimum percentage of coarse and fine recycled aggregate in
concrete.
Study of mechanical properties of M-40 and M50 grade of concrete by using
optimum percentage of treated recycled coarse aggregate and recycled fine
aggregate.
Use of recycled fine and coarse aggregate in high strength concrete grade M70.
Study the stress strain behaviour recycled aggregate concrete.
Data analysis and result interpretation to derive some conclusions compatible with
the objective of the study.
Recommendation of fine and coarse RA use in concrete.
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Introduction
[ 9 ]
Literature Review
Verification and comparison of stress strainbehaviour RAC and NAC for M20, M40,
M50, and M70 grade concrete.
Design andManufactureConcrete Mix -M20
Determination of Physical andMechanical Properties of Material
ChemicalTreatment of
RA
Cement SlurryTreatment of
RA
Treatmentof RA
AbrasionTreatment of RA
(Text Entry)
Procurement of Virgin MaterialProcurement of RCA Lot &
Preparation of RA using Laboratory Jaw crusher
Design and manufacture concreteMix -M40, M50, M70
Design and ManufactureConcrete Mix - (Virgin) M20
Testing physical properties of fresh concreteand mechanical properties of hard concrete
Identification of suitabletreatment method
Determination of optimum percentageof coarse and fine RA
Design andManufactureConcrete Mix M-20
Design andManufactureConcrete Mix -M20
Design and manufacture concreteMix -M40, M50, M70
Testing physical properties of fresh concreteand mechanical properties of hard concrete
FIGURE 1.2 Flow chart of work
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Introduction
[ 10 ]
1.6 Organization of the Thesis
This thesis deals with the utilization of recycled coarse and fine aggregate in concrete, a
description of the various parts is given below.
Chapter 1 Introduction, This is basic and an introductory chapter that gives the reader the
foundation and background to the subject along with objective and scope of the thesis.
Chapter 2 Literature Review, this will give information about (1) general data about the
recycled aggregate properties and their constituents regarding environmental effect and
resistance as well as other properties (2) outlines of recycled aggregate concrete research
work (3) brief summarizes information related to research conducted on the effect of
treatment of aggregate on fresh as well hardened properties of concrete.
Chapter 3 Construction and Demolition Waste Management in India. This chapter
aims to provide information capacity development of local government authorities on some
aspects of C&D waste management in Ahmadabad (Gujrat) as well as is in India.
Chapter 4, Materials and Experimental program, in this chapter experimental
methodology of work is shown. This chapter will present the basic properties of coarse
recycled aggregates and fine recycled aggregate. This chapter includes the treatment
methods of coarse recycled aggregate to enhance properties of RA, concrete mix
proportions and details about the involved test methods.
Chapter 5, Results and Discussion on Properties of Recycled Aggregate
Concrete, In this chapter the experimental results on the fresh properties of concrete made
with different percentages recycled coarse aggregate and fine recycled aggregates are
presented. The aim of this chapter is to understand the effects of recycled aggregate on the
fresh properties. This chapter also includes the experimental results on the hardened
properties of concrete with coarse and fine recycled aggregate are presented. This part of
work includes the determination of compressive strength, splitting tensile strength, flexural
compressive strength and static modulus of elasticity with different grade of concrete.
Chapter 6, Summary and Conclusions, in this chapter the conclusions obtained for
experimental work are presented. In view of the outcome in the above parts and future
research is proposed as a continuation of this work.
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[11]
CHAPTER 2
Literature Review
2.1 General
The issues to be addressed of sustainability are a matter of worry nowadays as we utilize
huge quantity of natural resources for producing construction materials, for example,
concrete. The ongoing pattern in a large scale construction site is to utilize the
unconventional and alternative source of materials for construction which can replace the
utilization of natural materials keeping in mind the end goal to decrease ecological effect
as far as energy utilization, contamination, disposal of waste and increase in the average
temperature. The concrete industry consumes a large amount of natural resources that
cause substantial environmental, energy and economic losses as it exploits 50% raw
material, 40% of total energy, as well as generates 50% of total waste. Large amounts of
solid waste are produced in the process of constructing new buildings and demolishing old
ones all around the world. In last 20 to 30 years certain nations have begun the reutilization
of development and demolition waste as new construction material. This is being one of
the primary targets concerning sustainable construction exercises.
Literature review for the present investigation is carried out extensively towards concrete
made of reused materials for sustainability. The present examination utilizes various
treatment methods for recycled aggregate the improvement of RCA concrete.
2.2 Economical Importance of Recycling of (C&D) Wastes
The growth in construction activity has resulted into increased cost of construction
materials to a greater extent. This large scale modernization and industrialization have
prompted the triggering of debris from Construction and demolition (C&D) waste. During
the new development works waste creates from the remaining or residue concrete prepared
of ready mix concrete plant, precast concrete plants, and the tested broken samples in
laboratory experiment. These C&D wastes are the biggest waste of solid waste in many
nations all around the world.
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Literature Review
[ 12 ]
Besides, a lot of mechanical and mining activity resulted into byproducts like fly ash,
limestone powder remains, produced yearly. All these materials led to an increasing dearth
of landfill areas; available useful lands becoming more dumping yards. Overseeing such
debris and jetsam has turned out to be one of the critical issues in developed countries. In
addition, the worldwide worry about the decrease of carbon impression is additionally
playing a crucial role during the extraction process of recycled aggregate than natural
aggregate.
Limbachiya M [4] reported this fact that the, extricate and crushing of natural aggregate
cause use of potential amount of energy and more discharge of CO2 . Hence, the use of
recycled aggregate in day to day construction work as structural grade concrete may
consider for economic viability and environmental concern as well depletion of waste
materials. The recycling of C&D waste process shown in Fig.2.1
FIGURE 2.1 Recycling of aggregates
As of late broad research works have been completed to analyze distinctive properties of
concrete by utilizing RA.
Abbas A and Limbachiya Mukesh [5, 6] in their examinations have demonstrated that RA
could effectively be utilized as a substitute as common aggregate to deliver normal
structural concrete. It has been broadly acknowledged that it may be utilized in large scale.
Literature Review
[ 12 ]
Besides, a lot of mechanical and mining activity resulted into byproducts like fly ash,
limestone powder remains, produced yearly. All these materials led to an increasing dearth
of landfill areas; available useful lands becoming more dumping yards. Overseeing such
debris and jetsam has turned out to be one of the critical issues in developed countries. In
addition, the worldwide worry about the decrease of carbon impression is additionally
playing a crucial role during the extraction process of recycled aggregate than natural
aggregate.
Limbachiya M [4] reported this fact that the, extricate and crushing of natural aggregate
cause use of potential amount of energy and more discharge of CO2 . Hence, the use of
recycled aggregate in day to day construction work as structural grade concrete may
consider for economic viability and environmental concern as well depletion of waste
materials. The recycling of C&D waste process shown in Fig.2.1
FIGURE 2.1 Recycling of aggregates
As of late broad research works have been completed to analyze distinctive properties of
concrete by utilizing RA.
Abbas A and Limbachiya Mukesh [5, 6] in their examinations have demonstrated that RA
could effectively be utilized as a substitute as common aggregate to deliver normal
structural concrete. It has been broadly acknowledged that it may be utilized in large scale.
Preparedconcrete
After usefullife C&D
wasteRecycling
Naturalaggregat
Literature Review
[ 12 ]
Besides, a lot of mechanical and mining activity resulted into byproducts like fly ash,
limestone powder remains, produced yearly. All these materials led to an increasing dearth
of landfill areas; available useful lands becoming more dumping yards. Overseeing such
debris and jetsam has turned out to be one of the critical issues in developed countries. In
addition, the worldwide worry about the decrease of carbon impression is additionally
playing a crucial role during the extraction process of recycled aggregate than natural
aggregate.
Limbachiya M [4] reported this fact that the, extricate and crushing of natural aggregate
cause use of potential amount of energy and more discharge of CO2 . Hence, the use of
recycled aggregate in day to day construction work as structural grade concrete may
consider for economic viability and environmental concern as well depletion of waste
materials. The recycling of C&D waste process shown in Fig.2.1
FIGURE 2.1 Recycling of aggregates
As of late broad research works have been completed to analyze distinctive properties of
concrete by utilizing RA.
Abbas A and Limbachiya Mukesh [5, 6] in their examinations have demonstrated that RA
could effectively be utilized as a substitute as common aggregate to deliver normal
structural concrete. It has been broadly acknowledged that it may be utilized in large scale.
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Literature Review
[ 13 ]
2.3 Production of Recycled Aggregates
Crushing concrete to produce coarse aggregate for the production of new concrete is one
common means for achieving a more environment-friendly concrete. This reduces the
consumption of the natural resources as well as the consumption of the landfills required
for waste concrete. Generally RCAs are mixed with metals, bricks, tiles, and other various
materials like as glass, steel, wood, paper, plastic and other debris. Recycled aggregates are
through the processing of the debris of demolition of structures and other constructions. It
incorporates waste concrete, rejected precast concrete members, broken brick, concrete
road beds, remaining concrete from ready mix concrete, waste created from various
research laboratories, tiles and marbles recycled from flooring, and ceramic waste products
are different types of recycled aggregates.
Milad Ghanbari et al [7] have reported that a typical aggregate recycling facility involves a
number of steps. Construction, and demolition waste is delivered to the facility and
weighed. The hard C & D waste that is capable of being recycled is separated out and
stockpiled and subsequently loaded by shovel onto a conveyor which feeds a crusher. (In
some cases the material may not need to be crushed and would be conveyed directly to the
screens). After crushing the waste is passed over screens for grading into the size of
material wanted. In some cases the material is then washed to enhance the quality of the
finished products. The output material is then stockpiled ready for further use. The steps of
process for aggregate recycling process are shown in Fig. 2.2.
In couple of nations like Japan and China, also United States of America and Netherland,
exertion made by the analysts to created few propelled preparing advance systems to beat
the negative impact of RA.
With the utilization of these techniques, sensibly great qualities aggregates can be
delivered by expelling the attached mortar without suffer the loss of the virtue of original
coarse aggregate. Heating technique, ultrasonic treatment technique, nitric acid dissolution
technique, heating and rubbing technique, mechanical crushing technique etc are some of
the few names of these kinds of techniques.
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[ 14 ]
FIGURE 2.2 Typical aggregate production sketch [7]
2.4 Properties of Recycled Aggregate
Raw materials for generation of the natural aggregates and recycled concrete aggregate add
to a few contrasts and varieties of aggregate properties. Recycled concrete aggregate
comprises natural aggregate covered with cement paste residue , piece of normal
aggregate, or simply cement paste and a few polluting influences. Relative amount of these
components, and also grading, influence aggregate properties and classify the aggregate as
appropriate for generation of concrete. There is a general agreement that the amount of
cement paste impacts the quality, and the physical, mechanical and chemical properties of
the aggregates and in that capacity has potential effect on the properties of recycled
aggregate concrete. The properties of RCA were seen to be predominantly impacted by the
mortar substance of RCA. Akbarnezhad A et al [8] have said that the mortar substance of
RCA was found to rely upon the size of the normal aggregates in the parent concrete, the
parent concrete strength and number of the crushing stages. Contingent upon the feed
material, consolidating an extra crushing stage in the crushing administration can lessen
altogether the mortar substance of the RCA particles created.
Hansen TC et al. [9] said that the nature of recycled aggregate generally relies based on
Literature Review
[ 14 ]
FIGURE 2.2 Typical aggregate production sketch [7]
2.4 Properties of Recycled Aggregate
Raw materials for generation of the natural aggregates and recycled concrete aggregate add
to a few contrasts and varieties of aggregate properties. Recycled concrete aggregate
comprises natural aggregate covered with cement paste residue , piece of normal
aggregate, or simply cement paste and a few polluting influences. Relative amount of these
components, and also grading, influence aggregate properties and classify the aggregate as
appropriate for generation of concrete. There is a general agreement that the amount of
cement paste impacts the quality, and the physical, mechanical and chemical properties of
the aggregates and in that capacity has potential effect on the properties of recycled
aggregate concrete. The properties of RCA were seen to be predominantly impacted by the
mortar substance of RCA. Akbarnezhad A et al [8] have said that the mortar substance of
RCA was found to rely upon the size of the normal aggregates in the parent concrete, the
parent concrete strength and number of the crushing stages. Contingent upon the feed
material, consolidating an extra crushing stage in the crushing administration can lessen
altogether the mortar substance of the RCA particles created.
Hansen TC et al. [9] said that the nature of recycled aggregate generally relies based on
Literature Review
[ 14 ]
FIGURE 2.2 Typical aggregate production sketch [7]
2.4 Properties of Recycled Aggregate
Raw materials for generation of the natural aggregates and recycled concrete aggregate add
to a few contrasts and varieties of aggregate properties. Recycled concrete aggregate
comprises natural aggregate covered with cement paste residue , piece of normal
aggregate, or simply cement paste and a few polluting influences. Relative amount of these
components, and also grading, influence aggregate properties and classify the aggregate as
appropriate for generation of concrete. There is a general agreement that the amount of
cement paste impacts the quality, and the physical, mechanical and chemical properties of
the aggregates and in that capacity has potential effect on the properties of recycled
aggregate concrete. The properties of RCA were seen to be predominantly impacted by the
mortar substance of RCA. Akbarnezhad A et al [8] have said that the mortar substance of
RCA was found to rely upon the size of the normal aggregates in the parent concrete, the
parent concrete strength and number of the crushing stages. Contingent upon the feed
material, consolidating an extra crushing stage in the crushing administration can lessen
altogether the mortar substance of the RCA particles created.
Hansen TC et al. [9] said that the nature of recycled aggregate generally relies based on
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[ 15 ]
the recycling process methods to be embraced, however the different properties of
recycled aggregate mostly depends upon the water cement ratio of the pioneer concrete
from which it is achieved.
Hurley and Bush [10] reported that the water absorption of recycled aggregate was about 6
to 12 times higher compared with natural aggregate due to the presence of residue mortar
adhered to original aggregate. Recycled aggregate has about 4 to 5 times higher water
absorption rate than the virgin coarse aggregate. A.K. Padmini et al.[19] reported that the
water absorption of recycled aggregate increases with an increase in strength of parent
concrete from which the recycled aggregate is derived, while it decreases with an increase
in maximum size of aggregate. Higher water absorption of recycled aggregate necessitates
adjustment in mix water content to obtain the desired workability. The water absorption
capacity of recycled aggregate is 2 to 3 times higher than natural aggregate and it may go
up to the range of 12 percent for coarse and fine RA [11, 12]. Hansen T C et al[13] studied
that the water absorption capacity of RA is more for smaller particle size; since more
prominent the specific surface area subsequently greater is the mortar content.
Limbachiya et al. [14], In view of his exploratory examination wrap up that the relative
density of RA or surface saturated density (SSD) is roughly 7– 9% below that of natural
aggregate. Water absorption limit of RA varies which to a great extent relying upon the
amount of cement paste attached to the surface of the aggregate particles [15].
Typically it is discovered, that RA is having secondary mechanical properties, for example,
low crushing strength, low impact resistance and low abrasion resistance than natural
aggregate. Sagoe-Crentsil KK et al [16] reported that the plant processing of recycled
aggregate produce relatively smooth spherical particle which leads to improved concrete
performance in comparison with natural basalt aggregate concrete with equivalent grading
and ratio of fine to coarse aggregate.
McNeil K et al. [17] found that RA is poorly graded due to its poor particle size
distribution; Aggregate properties are most affected by the residual adhered mortar on
RCA. Because of this, RCA is less dense, more porous, and has a higher water absorption
capacity than natural aggregate. Recycled aggregate might be excessively coarse in size or
too fine because of the embraced preparing and crushing through different kinds of
crushers. RA might be related with natural contamination, for example, materials, textures,
polymeric materials.
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[ 16 ]
Presently, the potential utilization of RA has been perceived, despite the fact that there are
a few factors which limit the mass utilization of recycled aggregate in concrete as it
influences the genuine execution of concrete as far as strength, workability, and durability.
Consequently, different properties of recycled aggregate for example, shape and size of
aggregate, particle size distribution, impurity level, porosity, absorption, toughness,
hardness, strength and the, are required to be checked before its utilization in concrete.
2.5 Recycled Aggregate Concrete (RAC) :Fresh
Recycled aggregates used in concrete production have less density and more absorption
capacity than virgin aggregates due attached mortar. Concrete with recycled aggregates
have two interfacial transition zones, the existing interface between the original aggregate
and the adhered mortar, and the new interface between the old and new mortar. The
possibility of improving existing interface is less, and it is very important to achieve an
effective new Interface. Concrete prepared with the use of RA having fine or coarse or one
and other, generated from C&D waste either as a partial or 100% replacement of
conventional natural aggregates is known as recycled aggregate concrete (RAC). The
various properties of fresh concrete are discussed below.
2.5.1 Water Demand and Workability
At the point when concrete is in fresh stage its properties, for example, workability and wet
density are enormously affected by factors like water cement ratio, the properties of the
ingredients materials of concrete, extraordinarily the aggregate i.e. type of aggregate, water
absorption of aggregate, size of aggregate, and so forth. Workability of fresh concrete
likewise have influenced by other kind of physical state aggregate, for example, surface
texture, aggregate size, and shape of aggregate.
Tavakoli M et al [18] considered that in case of coarse recycled aggregate is utilized in
various circumstances like dry condition, at that point workability of concrete influenced,
all things considered, depending on the amount of RA utilized. Slump loss in RAC is for
the most part striking at higher rate replacement when it surpassed 50%. As the size of
recycled aggregate decreases, water demand increase because of more adhered mortar
amount. This observed increased in demand makes trouble in regulating the properties of
fresh concrete and as outcomes impacts the strength and durability properties of hardened
concrete [19].
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[ 17 ]
Sagoe-Crentsil et al. [16] said in their work that commercially produced RA demonstrated
satisfactory workability execution than research laboratory developed and broken RA since
it produces relatively smoother aggregate.
In their investigation by Tabsh and Abdelfatah [20] presumed that RAC requires 10%
additional water to produce a similar slump when RA is utilized instead of natural
aggregate. It was additionally found in study that concrete produced using RA, has a
harsher and granular texture because of the attached mortar which makes a higher water
demand and requires more energy for compaction due to entomb particle friction [21, 22].
It was discovered in literature writing that that the slump loss of RAC can be controlled by
the incorporation of some mineral admixtures, super plasticizers, and chemical admixture
or by including surplus water according to the absorption of aggregates [18]. With the
effective usage of super plasticizers, water demand of aggregate can be reward to keep up
the desired workability.
Yu-chang Liang et al.[23] reported that surface pre-treatment’s can improve the properties
of fresh RAC. With a proper surface pre-treatment method, the pores of residual cement
paste on recycled aggregates can be sealed and thus the workability of fresh RAC can be
improved. The water- cement ratio for the second casting stage can be lowered and thus the
compressive strength of RAC can be enhanced.
D. Matias et al. [24] investigated in their study that (1) the use of a high-performance super
plasticizer is more time-effective in achieving the desired workability and strength when
varying the incorporation rate of RA. (2) It is advisable to estimate the quantity of mixing
water which is absorbed by the RA and to also accurately determine the mixing time, as
this might affect the workability of concrete (3) The use of rounder particles may improve,
the concrete’s performance, by comparison with angular/elongated particles, which require
more cement paste and water to achieve an adequate workability and whose orientation
may decrease the concrete’s strength and durability.
K.Kim et al.[25] conclude that the higher ratio of recycled coarse aggregates generally
resulted in the better flowability of flesh concrete, which was found from the results of
both flow curve and slump tests. A roughly negative logarithmic relationship was found
between the slump and yield stress of the cases with different ratios of recycled aggregates.
The utilization of fly powder enhanced the flowability of concrete. The slump of concrete
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[ 18 ]
enormously increases because of fly powder, while the yield pressure just somewhat
decreased. The recycled aggregate concretes containing fly ash displayed fundamentally
bring down plastic consistency than those not containing fly ash.
Saravana Kumar and Dhinakaran [26] examined that the water demand could be lessened
by 12.5% by the utilization of RAs admixed with fly ash (20%) and super plasticizer than
that of without fly ash remains and super plasticizers. The slump cone test was performed
to confirm the workability and to settle the W/C ratio and amount of SP measurement for
the computed configuration mix. The 75-mm slump value was fixed, and the degree of
workability was kept as medium (exists in the 50– 100 slump). From the outcomes, it was
seen that water content was expanded to 12.5% as FA was substituted for cement, and this
can be credited to the expansion in surface area of the binder as FA is better than cement.
A wide range of SP utilized are equipped for lessening the measure of water required to
make consistent binder paste.
2.5.2 Density
C. Thomas et al.[27] concluded that the densities of recycled aggregate concretes made
with unsaturated recycled aggregate are below those of the control concrete despite the
reduction in the effective water/cement ratio. An addition of 20% of recycled aggregate
provides density values of around 5% lower than in the case of the control concrete.
Ö. Çakır [28] examined the impacts of RCA with and without silica fumes and GGBFS, in
view of the outcomes he accomplished, a converse relationship built up between the
density and the water absorption ratio in RCA concretes and this connection is demonstrate
more critical in higher amounts of RCA contents.
K.H. Younis [29] established a strong relationship with very good correlation appears to be
exist between the particle density and the strength of RAC. They found that an 8% increase
in particle density approximately leads to an increase of 10% in concrete strength,
regardless of RA content. Daniel Matias et al [30] find that the concrete’s specific density
is mostly influenced by the aggregate’s density; thus, higher RA particle density results in
higher concrete’s specific density.
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[19]
2.6 Recycled Aggregate Concrete (RAC) :Hardened
The mechanical properties for example compressive strength, split tensile strength, flexural
strength, and modulus of elasticity, creep, and bond strength are hardened properties of
RAC. Mechanical properties of concrete rely on numerous variables like as w/c ratio of
concrete, qualities of RA consumed in concrete and its microstructure. Numerous
examinations have been done on various hardened properties of RAC. These accentuations
on the concrete properties get influenced by the increase of RA content. Following are the
short exchange on these properties.
2.6.1 Compressive Strength
The behaviour of various combinations of recycled aggregate and natural aggregate in
compression is as follows;
Etxeberria et al.[21] carried out research concluded that the concrete made with
incorporation of 100% of recycled coarse aggregate has 20 to 25% less compressive
strength than conventional concrete at 28 days, considering the similar effective w/c ratio
and quantity of cement. Concrete prepared with 100% of coarse recycled aggregates
requires huge amount of cement to produce a high compressive strength and therefore this
is not an economic mix proposition as it is not cost effective. These recycled aggregates
might be used in concrete with low to medium compressive strength (20-45MPa).The fact
is that the adhered mortar in recycled aggregates is lower in strength than conventional
aggregates and the new paste. Accordingly the weakest point in concrete made with coarse
recycled aggregates employing a cement paste of medium-high strength (45-60MPa) can
be determined by the strength of the recycled aggregates or their adhered mortar. Medium
compressive strength in range of 30 to 45MPa concrete made with 25% of recycled coarse
aggregate able to achieve the same mechanical properties as that of conventional concrete
employing the same quantity of cement and the same amount of effective w/c ratio.
Medium compressive strength concrete made with 50% or 100% of recycled coarse
aggregates needs 4 to 10% lower effective w/c ratio and 5 to 10% more cement than
conventional concrete to achieve the same compressive strength at 28 days.
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[ 20 ]
S.C. Kou, C.S. Poon [31] report that the 28-day compressive strength of the concrete mix
diminished with an increase in the recycled aggregate substance. This was because of: (1)
the attached mortar in original aggregates reduces mechanical and physical properties of
recycled aggregates are more worse than those of raw aggregates and (2) the higher
amount of initial free water content in the concrete mix because of the higher water
absorption of recycled aggregate which was utilized at the air dried condition with
moisture substance of the aggregates at mixing much lower than the water absorption.
Similarly S.C. Kou,et al [32] reported that mechanical properties like compressive
strength of concrete were decreased with the incorporation of the low grade recycled
aggregates. In some other studies K. Kim et al.[33] observe that higher ratio of recycled
aggregates generally caused the lower compressive strengths of concrete. However, the
cases using 30% recycled aggregates showed only small reductions in the compressive
strength. Various exploratory examinations demonstrated decrease in compressive strength
isn't much notable, when the RA substitution is restricted for 30%. The conceivable
explanations behind this might be because of the lower quality of recycled aggregate,
pervious concrete, very weak interfacial bond between the aggregate and cement matrix
and the presence of smaller scale crack and gaps which may diminish the bonding with the
surrounding matrix. However RA of good quality (namely, low attached mortar content
and water absorption value, high 10% fines value) can be used to fully replace NA to
produce concrete with mechanical properties comparable to the concrete that are made
with NA. Zhen Hua et al.[34] It was found correct that from the earlier examinations that
the patterns is trailed by RAC as there is a decrease in strength with the increase in w/c
ratio as that of conventional concrete.
Hansen et al. [35] discovered that considering diverse factors moderately undefined, the
compressive strength of RAC depends upon the combination of w/c ratio of original
concrete and w/c ratio of RAC. The strength of RAC made out of 100% RA can be more
than or equivalent to source concrete if the w/c ratio of parent concrete isn't precisely or
proportionate to the strength of RAC anticipated that would be prepared.
However, in an examination by Limbachiya et al.[36], concrete made with up to 30 %
RCA had rise to compressive strengths for w/c ratios more prominent than 0.25 as
observed in Fig. 2.3, which indicates patterns for compressive strengths for three RCA
portions as they shift with w/c ratio. The information for 30 % RCA takes after that of 0 %
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[ 21 ]
RCA for relatively every w/c ratio tried, while the 100 % RCA information lie at
compressive strength esteems underneath that of 0 or 30 % RCA by around 5 N/mm2. At
the lower w/c ratios, the compressive strengths for mixes with RCA turn out to be more
unique to conventional concrete.
FIGURE.2.3 Concrete compressive strength versus water to cement ratio for RCA
contents of 0–100 % (Limbachiya et al.[36]
The reason behind this non-linearity among strength and w/c ratio at half replacement isn't
clear. Regardless of this, a couple of febricators have seen that compressive strength of
RAC is a portion of the time higher than regular aggregate concrete [37].It may be a direct
result of the bringing down of compelling w/c ratio in RAC with high rate of water
absorption of RA from concrete, which therefore prompts increase the strength.
Otsuki N,et al [38] in their preliminary examinations exhibited that the compressive
strength of RAC is proportional to the strength of normal aggregate concrete at higher w/c
ratio, for instance, 0.40, 0.55 and 0.70. In any case, the strength is less at lower water
cement ratio of 0.25.
It is seen by Rao MC et al [42] that the variety in compressive strength of RAC is
relatively comparative for all coarse aggregate replacement ratios from 7 days to 90 days
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[ 22 ]
i.e. increase with time. It is likewise seen that there is an increase of around 25– 27% of
compressive strength in recycled aggregate concrete (CRR 0.5 and CRR 1.0) when the
normal concrete strength expanded by roughly 42% over the most recent 21 days curing.
This demonstrates the recycled aggregate concrete at CRR 1.0 has achieved more early
strength than typical concrete. Fig.2.4 demonstrates a moderately slower strength picking
up rate for RAC for higher CRR estimations of 0.5 and 1.0. It is accounted for in the
writing that the increase in compressive strength of RAC at early age is primarily because
of high absorption limit of old mortar adhered to the recycled aggregates and the harsh
texture of recycled aggregates that give enhanced holding and interlocking characteristic
between the mortar and recycled aggregate themselves. Compressive strength of recycled
aggregate concrete (RAC) for all coarse aggregate replacement ratio at various times of
curing are exhibited in Fig. 2.4
FIGURE 2.4 Variation of comp. strength with age for different CRR ( Rao MC )[42]
2.6.2 Splitting Tensile Strength
Splitting tensile strength is less affected by recycled concrete aggregate content than
compressive strength. A couple of past and continuous tests exhibit that the splitting tensile
strength of RCA concrete is equivalent to conventional concrete. The influence of the order
of materials used in concrete production (made with recycled aggregates) with respect to
improving its splitting tensile strength was analyzed. On occasion, RCA concrete
performed superior to anything natural aggregate concrete. The recycled aggregate
concretes had a larger splitting tensile strength than those of the control concretes, except
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[ 23 ]
for the concrete where 100% of recycled aggregate was employed. However, With
deference strain as mention by Exteberria et al.[21], the change is a direct result of the
increase absorption of the mortar associated with the recycled aggregate and the viable
ITZ, which exhibits a better than average bond among aggregate and the mortar matrix.
A.K. Padmini et al [19] revealed that for a given compressive strength of concrete, the split
tensile strength is lower for RAC than parent concrete. On the contrary, The variation of
split tensile regarding compressive strength is appeared in Fig. 2.5, Visual examination of
fractured surface demonstrated that most failures in parent concrete happened along the
interface between cement mortar and aggregate. This demonstrates the weaker interfacial
zone in parent concrete administer the failures. Be that as it may, in RAC, interfacial bond
failures and aggregate failures have happened. The failures surface demonstrated that the
crushed aggregate were mortar piece of parent concrete. For a given compressive strength
of concrete, the split tensile and flexural strengths are bringing down for RAC than parent
concrete. This distinction limits with a decrease in compressive strength.
FIGURE 2.5 Relation compressive strength and split tensile strength [19]
Tijani AI et al. [39] inferred the impact of incorporating fiber in the concrete mixes was
significant on, tensile splitting strength, flexural strength and static modulus of elasticity
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[ 24 ]
Incorporation of 5, 10, 15, and 20% mineral admixture (micro silica) greatly improved the,
tensile splitting strength.
Butler L et al [40] discovered recognizable difference in the splitting tensile strength of
recycled aggregate concrete by utilizing 100% recycled aggregate. The aggregate strength
(ACV) impacts the splitting tensile strength for higher strength RCA concrete. As ACV
decreases (i.e., aggregate strength increases, the splitting tensile strength increments. In
any case, it was discovered that the splitting tensile strength of the RCA concretes tested
was statistically like the NA concrete.
FIGURE 2.6 Relationship between splitting tensile strength and aggregate crushing
value [40].
As showed in Fig. 2.6, a strong relationship was appeared to exist between the splitting
tensile strength and the ACV at the higher (60 MPa) strength level. Hence, for higher
concrete compressive strengths, the strength of the coarse RCA particles (estimated by
means of the ACV) affected the splitting tensile strength of the concrete.
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2.6.3 Behavior of Recycled Aggregate Concrete in Flexure
The modulus of rupture, a measure of flexural strength, and the modulus of elasticity
(generally called Young's modulus), a measure of concrete stiffness, are often foreseen
from compressive strength, anyway these associations don't speak to RCA concrete well as
NA concrete.
A few endeavors have been made on the modulus of rupture of RAC and the outcome has
demonstrated that the replacement percentage level of recycled aggregate has little effect
on the flexural strength of RAC [41]. Rao et al [42] have announced that there wasn’t huge
contrast found in flexural strength of RAC regardless of whether 100% RA in contrast with
that of conventional concrete.Fig.2.7 shows the result given by Rao et al[42].
FIGURE 2.7 Comparison flexural strength of experimental result with analytical
equation [42]
Tests conducted by Kang et al. [43] demonstrated that the modulus of rupture is fairly
affected by the substitution of RCA. In case of the RCA substitution proportion of 15–50
%, the modulus of rupture was decreased by only 13 %. However it was found at various
literatures spots it that the flexural quality of RAC diminished up to 10%. Moreover in
improvement part B.B. Mukharjee et al [44] investigated and check the feasibility of
incorporating Nano silica in RAC.
Flexural strength of completely recycled aggregate concrete expired as the development of
a weaker ITZ in recycled aggregate concrete contrasted with that of natural aggregate
concrete. This degradation of tensile strength could be repaid by including NS, which
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[ 26 ]
enhance the ITZ of RCA by fling the moment pores, present in it and forming a stronger
bond between cement paste and aggregates Fig. 2.8 demonstrates the variety of flexural
tensile strength regarding distinctive level of nano silica , which illustrates that flexural
tensile strength increments with expanding level of NS irrespective of kind of concrete.
FIGURE 2.8 Variation of flexural tensile strength [41]
2.6.4 Drying Shrinkage and Creep
Drying shrinkage is basic properties of RAC which is associated with decrease in volume
or choking of hardened concrete as a result of loss of capillary moisture. A series of
examinations on deformation characteristics of the RAC examples revealed that the creep
increases with the increases in substance of RA. This is because of the increased volume of
aggregate mortar content if there should be an occurrence of RAC when appeared
differently in relation to the conventional concrete.
Creep of concrete is directly corresponding to the content of the paste or mortar present in
concrete as drying shrinkage. In recycled aggregate concrete, the residual mortar of
recycled aggregate contributes towards more mortar content which may be the reason for
in extensive higher creep. The deficiencies of RAC because of the utilization of RA, for
example, drying shrinkage, creep can be limited by joining fly ash whether as addition or
replacement.
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Literature Review
[ 27 ]
Shi Cong kou et al. (2007) concluded that the drying shrinkage of concrete increased with
an increase in the recycled aggregate content. However, the use of fly ash as a partial
replacement of cement was able to reduce the drying shrinkage of the recycled aggregate
concrete. Further, a decrease in the W/B ratio also led to a reduction in the drying
shrinkage. The creep of the concrete increased with an increasing recycled aggregate
content. The use of fly ash as a partial replacement of cement was able to reduce the creep
of concrete as a result of the greater long term strength development due to the pozzolanic
reaction of fly ash.
S.C. Kou [31] inferred that the drying shrinkage of concrete expanded with an expansion in
the recycled aggregate substance. Be that as it may, the utilization of fly ash as an
incomplete replacement or addition of cement could decrease the drying shrinkage of the
recycled aggregate concrete. They likewise finished up the creep of concrete increased
with an increased recycled aggregate substance. The utilization of fly ash remains as a
partial replacement or addition of cement could decrease the creep of concrete because of
the more noteworthy long term strength improvement due to the pozzolanic response of fly
powder.
S. Ismail et al [45] inferred that the drying shrinkage estimations of concrete mixtures with
treated coarse recycled concrete aggregate were lower than those of concrete mixtures with
untreated coarse RCA. V. Corinaldesi, G. Moriconi[46] in their work concrete specimens
were manufactured by completely replacing fine and coarse aggregates with recycled
aggregates from a rubble recycling plant. Also RAC with fly ash (RA + FA) or silica fume
(RA + SF) were studied. They found that drying shrinkage of RAC does not appear to be a
problem. Under restrained conditions, the risk that cracks may form seems to be the same
as in RACs and ordinary concrete despite the higher shrinkage of RACs, due to their lower
stiffness. Fig. 2.9 shows the results (average of three samples) obtained up to 90 days.
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Literature Review
[ 28 ]
FIGURE 2.9 Drying shrinkage measurements up to 90 days.[46]
Daniel Matias et[30] al report that the RA concrete revealed higher shrinkage strains than
the RC (reference concrete, with NA only); however, super plasticizers, especially high
performance water reducing ones, can partially mitigate the occurrence of this
phenomenon in RA concrete.
2.6.5 Modulus of Elasticity
The stiffness of concrete can be represented by another vital mechanical property like
Modulus of elasticity. It is influenced by numerous parameters like aggregate porosity,
internal matrix, transition zone characteristic, dense nature of aggregate etc. Modulus of
elasticity for the aggregate itself is the main contributing factor affecting for the RCA
concrete property. This happens because density of aggregate and porosity of aggregate
decides the stiffness of matrix. The Modulus of elasticity also depends on the concrete age;
because of this age the cement paste get stiffening over time.
In case of substitution of natural aggregate by recycled aggregate it may affect the modulus
of elasticity as well. Nonetheless, RA content has more explained affect on the modulus of
elasticity than that of compressive strength due to its permeable nature, low density and
weak bond between old ITZ and new ITZ. It is also found in study that Modulus of
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Literature Review
[ 29 ]
elasticity of recycled aggregate concrete decrease compare to normal concrete and it
reduces with the increase in level of substitution of RA [10, 42].
Exteberria et al.[21] reported similarly that tensile strength improvement of with the
addition of RCA would for the most part be related with an enhanced elasticity;
notwithstanding, in light of the fact that the ''recycled aggregates are more inclined to
deformation than raw aggregates,'' the weakness of the aggregate reduces the Young's
modulus for concrete when RCA is utilized.
Generally, Young's modulus for RCA concrete was lower than that of regular concrete, yet
there is critical variety between contemplates concerning how much the modulus is
reduced. Variety of results of modulus of elasticity as detailed by different specialists with
natural aggregate and RA (100%) are displayed in Fig. 2.10.
FIGURE 2.10. Change in modulus of elasticity (28-days) regarding RA replacement
(1) Etxeberria et al. [21], (2) Rao et al. [42] (3) Xiao et al. [41](4) Kou et al. [47],
Also, Limbachiya et al. [4] in their exact investigations likewise concluded that with the
utilization of 100% RA, roughly 35% decrease in modulus of elasticity was observed.
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[30]
2.7 Treatment for Improvement the Performance of RAC.
The advantages and drawbacks of utilizing RA in concrete have been explored
widely. There are a few methodologies have been proposed keeping in mind the end
goal to upgrade the performance of RAC. These methodologies explained in brief as
follows.
B. Zhan et al.[48] sees that the CO2 curing process is a creative strategy for delivering
concrete blocks incorporating recycled aggregate. Throughout 24 h CO2 curing, the water
loss and Co2 curing degree of the blocks increased with curing time. In any case, the
replacement ratio of recycled aggregate had unnoticeable effect on CO2 curing degree,
perhaps coming about because of the interference of the high water content of blocks with
high level percentage of recycled aggregate. Contrasted with conventional moist curing,
CO2 curing enhanced the compressive strength of both the non-load- and load-bearing
blocks drastically and quickly with strength increases extending from 108% to 151% inside
24-h CO2 curing time.
Moreover, the drying shrinkage estimations of the blocks were altogether reduced by CO2
curing. The outcomes in Fig. 2.11 uncover the compressive strength improvement of LB
(load bearing) blocks arrangement with various curing procedures and curing times.
Contrasted with moist curing, the CO2 curing process enhanced the compressive strength
of both LB and NLB (Non load bearing) blocks.
FIGURE 2.11 Comparison of compressive strength between moist curing and CO2
curing samples (LB Series) [48]
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Literature Review
[ 31 ]
Similarly, S.-C. Kou et al.[49] observes that the compressive strength of the concrete made
with RMA(Recycled mortar aggregates) and CI-RMA (CO2 Cured aggregates) was still
lower than that of the control concrete at 28 days, Fig 2.12. However, at 90 days, the
compressive strength of the concrete made with CI-RMA2 was similar to the control
concrete.
Figure 2.12 Development of compressive strength of concrete [49]
The attempt was also made to improve performance of RCA by using Mineral additives
like silica fume (SF) and ground granulated blast furnace slag (GGBFS) at various ratios.
Ö. Çakır [50] contemplated the impacts of RCA with/without SF and GGBFS on the
physical and mechanical properties of concrete. (1) The compressive strength of the RCA
concrete bit by bit decreases as the amount of RCA increases. At 100% of the replacement
level, the concrete strength decreases around 24% at 28 days. At more than half of the
replacement level, the strength decrease is more significant (2) The compressive strength
of the specimens containing 5% and 10% SF substance increments, 30% and 60% GGBFS
contents decreases by replacing of the NCA with RCA at 28 days.
Research was done to analyze the impacts of surface treatment on RCA properties by
utilizing hydrochloric (HCl) at 0.5 mol (M) concentration, impregnated with calcium
metasilicate (CM). S. Ismail et al. [51] According to their outcomes (1) the decrease in the
compressive and flexural strength of concrete containing untreated RCA is lower than that
in concrete with natural regular aggregates at all testing dates. In addition, the concrete
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Literature Review
[ 32 ]
containing untreated RCA did not accomplish the target compressive strength of 50 MPa at
28 long periods of curing. (2) The concrete made with the treated RCA performs superior
to anything that made with the untreated RCA. The consideration of treated RCA
compensate for the reduction in the compressive and flexural strength, and elastic Modulus
of concrete.
The Attempt also made to use of NS (Nano silica) B.B. Mukharje et al [44] they find that
the enhancement of compressive strength of concrete mixes at early days was come about
on account of addition of NS and this change of strength could be attributable to the high
pozzolanic movement of NS at beginning periods. The phenomenon of increment of 28
days strength with increasing percentage level of NS is caused by the filling of voids C–
H– S structure prompting a dense structure. A decrease of 14% of compressive strength
was seen when replacement of NCA was done with 100% RCA. This decrease of strength
was a result of low quality of RCA contrasted with natural aggregates. Notwithstanding,
expansion of NS improved the compressive strength of RAC and with incorporation of 3%
NS the 28 days compressive strength adjusted with control concrete. This change of
strength was because of the filling impact of nano-particles and making the concrete strong
and dense.
Similarly D. Matias et al.[24] investigated effects of the introduction of super plasticizers
on some mechanical properties of concrete with recycled concrete aggregates and compare
them with the corresponding properties of conventional concrete made with natural
aggregates. They find that the addition of super plasticizers can compensate for loss of
compressive and splitting tensile strength resulting from the introduction of RA, but they
are less effective than in NAC.
The Attempt also made to use silica fume O¨ .C¸ akır, et al [52] concluded that concretes
produced with natural and recycled aggregates with silica fume experienced a decrease in
early age compressive strength. The compressive strength decreased with increment in the
silica fume content. In any case, compressive strength loss of concretes containing recycled
aggregate was not as much as the concretes containing normal aggregate at early age
because of the SF use. At 28 and 90 days, the strength of all the concrete mixtures with 5%
and 10% of silica fume was expanded, in contrast with the strength of the control concrete
without silica fume. He further concluded that utilization of SF is more viable on the
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Literature Review
[ 33 ]
compressive strength of concrete having 4/12 mm part recycled aggregate than 8/22 mm
division aggregate consolidating the same SF content.
The use of polymer based treatments was applied and then the performance achieved was
characterized in order to show the relevance of such polymer treatment. Valerie Spaeth et
al [53] in their study they used Soluble sodium silicate which is a water soluble polymer
was an industrial grade product and was used without further purification he find that
These kinds of treatment emphasize the formation of polymeric film in pore network. This
film allows the significant reduction of water absorption capacity.
Revathi Purushothaman et al. [54] in her study concluded that the physical and mechanical
properties of recycled aggregates such as specific gravity, water absorption, bulk density,
crushing value, impact value and abrasion value can be improved by suitable chemical or
mechanical treatments.
An enhancing technique is Presented by Pizhong Qiao et al. [55] to improve the
performance of RAC by adding a promising chemical admixture, an atomic polymer
technology (APT)in the form of a mesoporous inorganic polymer (MIP). Atomic polymer
technology in the form of a MIP (mesoporous inorganic polymer ) was used as a chemical
additive to improve the mechanical and durability performance for RAC. Based on the
static compression test results, the Young’s modulus, compressive strength, and flexural
strength of the RAC increase with an increase of the added amounts of MIP; the
compressive strength of RAC at 7 days increased as much as 42% by adding 5 oz
MIP=gallon of water. Overall in his literature study of this subject M. Behera et al. [56]
reveal that the use of RA is from C&D waste is contributing towards a sustainable
development in construction industry. However, to utilize RA as an auxiliary material, its
quality and properties should be portrayed absolutely as the nature of RA has critical effect
on the execution of RAC. Hence, rather than saying C&D waste , it may be named as raw
material to deliver financial assets for future.
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Literature Review
[ 34 ]
2.8 Summary
This chapter presents the review of literature and findings concerning engineering
properties of concrete made with recycled concrete aggregate. This has also included
production and the use of RA in concrete. The main conclusions can be summarized as
follows:
1. Mechanical performance of RAC is generally inferior to conventional concrete.
2. The compressive strength of RAC increases with age; the long-term compressive
strength of RAC is lower than that of NAC, but the extent of the disparity between
RAC and NC decreases with time.
3. In case of replacement of NA in concrete with RCA, the compressive strength
decrease, however it produces equivalent or higher splitting tensile strength.
4. The result obtains about modulus of elasticity falls lower than expected, caused by
more ductile aggregates.
5. Due to more water absorption of recycled coarse aggregate it may have less
workability.
6. The quality of RA has significant influence on the performance of Recycled
Aggregate Concrete (RAC).
7. The shrinkage and deformation of RAC is higher than that of NAC and increases
with the increase in RCA replacement percentage;
8. The creep deformation of RAC is about 20–60 % higher than that of NAC and
increases with the increase in the RCA replacement percentage.
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[35]
2.9 Research Gap
Researchers investigated properties of RA, studied the effect of treatment methods,
but cost criteria for adopting such treatment was not considered for practical
purposes.
Optimal mix proportioning has not been formulated, using both coarse and fine RA.
Detailed study for the influence of treated coarse recycled aggregate as partial
replacement of natural aggregate and simultaneously use fine recycled aggregates
as partial replacement for fine aggregates (natural sand) has not been done.
Testing and studies on the recycled coarse aggregate concrete is highly
recommended to indicate the strength characteristics of recycled coarse aggregate
for application in high strength concrete.
The use of RA in other concrete such as high performance concrete, geopolymer
concrete, and precast concrete, has not been studied.
Studies required on Pre-treatment of RA with different Chemical components.
Studies required for improving performance of RAC on adding admixtures such as
super plasticizer, fly ash, silica fume etc into the mixing.
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[36]
CHAPTER 3
Construction and Demolition Waste Managementin India
3.1 Introduction
Construction industry is 10 % of the GDP, and has been developing at a yearly rate of 10
% in the course of last 10 years as against the world normal of 5.5 % per annum. The built-
up area is expected to increase almost five times from 21 billion sq ft in 2005 to
approximately 104 billion sq ft by 2030[57].
This fast development of construction industry around the world and in India in the past
decades has led to generate huge quantities of construction and demolition waste materials.
Because of the scarcity of open lands and at the same time we have limited size of
municipal dumping sites to manage large quantities of debris and unprocessed construction
wastes. The random and uncontrolled disposal of construction and demolition wastes
creates several unwanted dump sites.
India is quickly moving from rural based country to industrial and services-oriented nation.
Around 31.2% populace is presently living in urban territories. More than 377 million
urban individuals are living in 7,935 towns/urban communities. India is a huge nation
isolated into 29 States and 7 Union Territories (UTs). There are three super urban areas—
Greater Mumbai, Delhi, and Kolkata—having populace of in excess of 10 million, 53
urban communities have in excess of 1 million populace, and 415 urban communities
having populace at least 100,000 (Census, 2011a)[58]
The urban areas having populace in excess of 10 million are fundamentally state capitals,
union territories, and different business/mechanical arranged focuses. India has distinctive
geographic and climatic locales (tropical wet, tropical dry, subtropical muggy atmosphere,
and mountain atmosphere) and four seasons (winter, summer, stormy, and pre-winter) and
as needs be inhabitants living in these zones have diverse utilization and waste design. Be
that as it may, till date, no solid steps had been taken to dissect provincial and geological
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Construction and Demolition Waste Management in India
[ 37 ]
particular waste designs for these urban towns analysts need to depend on the constrained
information accessible in view of the examination by Central Pollution Control Board
(CPCB), New Delhi; National Engineering and Environmental Research Institute
(NEERI), Nagpur; Central Institute of Plastics Engineering and Technology (CIPET),
Chennai; and Federation of Indian Chambers of Commerce and Industry (FICCI, 2009),
New Delhi.[62]
3.2 Indian Context of C&D Waste
In India, it is very common to see huge piles of C&D waste, stacked alongside major roads
resulting in traffic jams, congestion and choking of drains. Around 30% of the total
municipal solid waste generated in the country comprises of C&D waste. As indicated by
Technology Information, Forecasting and Assessment Council (TIFAC) has directed a
techno-advertise review on 'Usage of Waste from Construction Industry' focusing on
housing/building and road segment and street fragment. The total quantum of waste from
construction industry is evaluated to be 12 to 15 million tons for each year out of which 7-
8 million tons are concrete and brick waste.
According to the Central Public Health and Environmental Engineering Organization
(CPHEEO), the Indian Real Estate Industry alone is confronting a lack of aggregates to the
degree of 55,000 million cum. Moreover, 750 million cum of aggregates would be required
to accomplish the objectives of street development area, which will prompt enormous
weight on characteristic assets.The C&D Waste generated in each city would reflect
different characteristics based on each city’s growth pattern and lifestyle. While retrievable
items such as bricks, wood, metal, titles are recycled, the concrete and masonry waste,
accounting for more than 50% of the waste from construction and demolition activities, are
not being currently recycled in India.
The traditional practice in India is to dispose of this waste in landfills or illegally dump in
rivers and water bodies. Faced with growing environmental concerns and lack of landfill
space, most cities like Ahmedabad, Delhi, Mumbai and Pune are opting for recycling and
recovery of materials from C &D waste.[59]
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Construction and Demolition Waste Management in India
[ 38 ]
3.2.1 Indian Waste Management Policy for C&D
Before 2016, responsibilities for C&D waste management were included under the Solid
Waste Management Rules. In 2016, the Ministry of Environment, Forest and Climate
Change (MoEFCC) notified the Construction & Demolition Waste Management Rules,
2016 to regulate the handling and management of C&D waste generated in India, thus
bringing special emphasis on this issue. According to the new rules, various stakeholders
involved in C&D waste generation and management have been assigned specific
responsibilities. Local government entities are designated to play a central role in
organizing C&D waste management in their jurisdiction and targets/timelines have been
set for implementation. [60]. Joshi et al. [62] in his study concluded that, Characterization of
waste at collection and also at disposal point should be made and be available in public
domain. Government should take up to encourage Universities, technical Institution to take
up waste management subject in its curriculum. If it is required arrangement can be made
to assist of academic institutions to solicit in characterization of waste in their vicinity.
Thereby large parts of India would be covered and location-specific appropriate solutions
for waste management can be developed.
3.2.2 C&D Waste Estimation across Indian Cities.
Various studies have been done to estimate the quantity of C&D waste in India. Pappu,
Saxena et al calculated 14.5 million tonnes/year C&D waste in India [63]. In India
comprehensive generation estimates are lacking. The most cited estimate of 10-15 million
tonnes per year published by TIFAC in 2001 is widely considered a significant
underestimate. GIZ (The project is being implemented by Deutsche Gesellschaft für
Internationale Zusammenarbeit (GIZ) GmbH, in cooperation with the Ministry of
Environment, Forest and Climate Change (MoEFCC), Government of India) and
Development Alternatives carried out a survey of 10 Indian cities in 2015 and came up
with the following estimates shown in Table 3.1.
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Construction and Demolition Waste Management in India
[ 39 ]
TABLE 3.1 C&D waste generation data from selected Indian cities [61]
Urban local body
Population
(census 2011)
C&D waste
generation
(million
tonnes/annu
m)
C&D
waste
generation
(tonnes per
day
Municipal Corporation of Greater
Mumbai
12,442,373 0.750 2,500
Delhi Municipal Corporation 16,787,941 1.380 4,600
Greater Bengaluru Municipal
Corporation
8,443,675 0.263 875
Chennai Municipal Corporation 6,500,000 0.750 2,500
Kolkata Municipal Corporation 4,496,694 0.480 1,600
Jaipur Municipal Corporation 3,471,847 0.060 200
Patna Municipal Corporation 2,514,590 0.075 250
Ahmedabad Municipal Corporation 6,063,047 0.210 700
Bhopal Municipal Corporation 1,917,051 0.015 50
Coimbatore City Municipal
Corporation
2,618,940 0.028 92
3.3 Sources and Quantities of Construction and Demolition wastes inAhmedabad.
Ahmedabad is one of the quickest developing urban communities in India leading to huge
infrastructure development including the metro rail venture. The greater part of the
development happens inside the main city. Development is likewise expanding in the
peripheries of the city in the expectation of enhanced availability later on because of
advancement of streets and metro rail. On a normal all structures in the commercial and
residential is G+5 storied high. Utilization of red blocks is normal however fly powder and
empty blocks have likewise picked up prevalence in the most recent decade because of
government confinements, easy accessibility of raw material and simplicity of
manufacture.
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Construction and Demolition Waste Management in India
[ 40 ]
River sand mining is banned inside the city but is easily available from the outskirts of the
city; aggregates are transported from neighboring towns like Vadodara, Surat, Sevali and
Moda. Hence an additional cost is paid for the transport. There is shortage of fine
aggregates (river sand) during monsoon season and hence the construction industry is
generally dull during this period. Fig. 3.1 shows one the C&D waste dumping place in
Ahmedabad.
.
FIGURE 3.1 C&D waste dumping in Ahmadabad
3.3.1 Overview of C&D Waste Management in Ahmedabad
Although the demolition activities in Ahmedabad are not tracked, the construction permits
throw some light onto the quantum of demolition activities. As per the data shared by
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Construction and Demolition Waste Management in India
[ 41 ]
AMC, about 2700 permits were issued for construction of buildings in 2014-15;
approximately 50 percent of which were reconstructions projects with associated
demolition activities. In addition 40-45 permits were issued for major renovation while
minor renovations are done without even applying for permits. As per the new set of
building by- laws proposed for the walled city, AMC proposes to convert unused
government plots and old buildings into parking spaces. This will lead to demolition of
buildings, generating large quantities of C&D waste. On an average AMC estimates that
more than 700 tons of C&D waste is generated in Ahmedabad city per day. However the
actual generation is likely to be higher as the data received by AEP does not cover
generation from demolition carried out without permits.
The demolition is carried out through mechanical processes and the valuable materials are
segregated onsite and sold off in the secondary market. The debris are later transported by
private transport con- tractors and used for backfilling or dumped at sites designated by
AMC [64]
The model of C&D waste management in Ahmedabad is based on Public Private
Participation (PPP). Amdavad Enviro Projects Pvt. Ltd (AEP) is managing and processing
all of C&D waste in the city. AEP charges AMC ₹ 160/ton tipping fee to pick up waste
from any of the 16 designated dumping sites. AEP is responsible for transporting the C&D
waste from the collection points to the processing facility, whereas the generator is
supposed to dump the C&D waste at any of the 16 designated dumping locations.
Collection and transportation of C&D waste from different unauthorized locations to the
designated collection points is also carried out by AMC.
Currently the ground scenario is that C&D waste is actively dumped in only 2 designated
dumping sites as large amount of C&D waste is generated in the vicinity of these sites as.
However there are other designated sites where C&D waste is dumped but could not be
picked up by AEP. This is due to the fact that financial viability to transport the waste over
long distances is lost due to insufficient quantum of waste dumped at these sites. Transport
of waste is done by trucks owned by AEP and contracted tractors. To track the waste that is
picked trucks are enabled with GPS tracking system and waste is weighed receiving station
of AEP processing facility.[64]
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[42]
Ahmadabad Municipal Corporation (AMC) M/s DNP Infrastructure Pvt. Ltd. has been
awarded operations of a 300 TPD C & D waste processing plant 5 acres of land on PPP
mode for 30 years. It is operational from October, 2013, involved in collection &
transportation of such waste from 24 designated locations.[65]
Ahmedabad is the 7th largest metropolis in India, having a population of more than 60
lakhs and spread over an area of 466 sq.km. Earlier, 300 Tons per Day (TPD) of
Construction and Demolition (C&D) was being disposed without any treatment / recovery
which resulted into wastage of land and loss of valuable materials [66]
3.4 Uses of Recycled Aggregate in Ahmedabad (Gujarat)
All the quantity of aggregate used in all construction projects are imported from the
recycled aggregate was used in the following aspects:
Hollow blocks: Concrete hollow blocks are one of the practical applications for
recycled aggregate concrete, and it is known as the first application of recycled
aggregate concrete. It is relatively easy and practical to use and don’t need special
equipments like other applications. It is high benefits to manufacture recycled
aggregate hollow blocks compared to the natural concrete hollow block. At the
same time the hollow block is used in partition walls not structural element in
construction project.
Road Construction: Recycled aggregates can be considered as a good alternative to
natural aggregates especially in road construction. Most of the characteristic test
results were within the standard limits. The results of the tests that concern road
applications were very good and verified the adequacy of materials
3.5 Summary
Proper and detailed rules & regulations are required, in order to deal with the
enormous mass of construction waste it also helps to increase sustainability and
helps to develop market for recycled products.
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Construction and Demolition Waste Management in India
[ 43 ]
There will be huge challenge to manage C & D waste in next decade.
Separation of C & D waste should be promoted at source site only and an
institutional mechanism with help of government is desirable for waste collection.
The waste should be treated as resource, technologies should be adopted which
should be environmentally friendly for waste utilization of C & D waste.
Standards for C & D should be formulated for waste utilization.
More research, observation and proactive measures should be taken to ensure
maintenance of the quality of waste administration in urban areas.
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[44]
CHAPTER 4
Materials and Experimental Program
4.1 Introduction
Recycling of old demolished concrete into aggregate is a simple process which involves
breaking, removing, and crushing of existing concrete into a material with a specified size
and quality. The use of such recycled materials addresses sustainability issue by reducing
the energy investment in processing natural materials, conserving natural resources, and
allaying pollution.
RCA have lower specific gravity and higher water absorption capacity compared to natural
aggregates due to the adhered mortar with RCA. The properties of concrete made with
RCA are strongly dependent on the quality of the primary concrete crushed. This chapter
deals with study of various properties of natural material and recycled material. Second
part of this chapter presents the experimental results of enhancement of mechanical
properties of RCA using various treatments. Various test methods used in this study also
presented along with mix proportion of material used in concrete.
Experiments were carried out in five stages. In first stage there was preliminary
investigation of materials like ordinary portland cement (OPC) of 53 Grade, aggregate and
sand. The standard tests have been performed to characterize the cement and other
materials and results are tabulated. The details of subsequent stage of experiments are
mentioned below.
Stage-I
(1) Preliminary investigation carried out to determine the physical and mechanical
properties of virgin and recycled material.
(2) Application of different treatment to coarse recycled aggregate; in this study there
were three types of treatment under consideration namely (1) Abrasion treatment
(2) Cement slurry treatment (3) Chemical treatment.
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Materials and Experimental Program
[ 45 ]
(3) Determination of physical and mechanical properties of coarse recycled aggregates
after treatment.
Stage –II
(1) Detailed experiments programme to study fresh and hardened properties of M20
grade of concrete prepared with - 10,30,50,100 % replacement of fine RA with
natural sand and 10,20,30 % replacement of coarse RA with natural aggregate.
(2) In this stage of study for each type treatment there are 19 mixes with percentage
replacement of coarse and fine RA as mention above.
Stage-III
(1) It is required to find out the effective technique among all for treatment of coarse
RA, based on the analysis of the result of stage II experiments.
(2) With this effective treatment of aggregate, further study the fresh and hardened
properties of RAC for grade M40 and M50.
Stage-IV
(1) Experiments carried out to evaluate the strength of high strength concrete containing
coarse RA and fine RA and compare with NAC.
Stage-V
(1) Experiments carried out to verify the stress strain behaviour recycled aggregate
concrete.
(2) Cost benefits analysis.
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Materials and Experimental Program
[ 46 ]
4.1.1 Materials
The materials used in the test program are ordinary portland cement (OPC), natural coarse
aggregate, recycled coarse aggregate, natural sand, recycled fine aggregate, water, and
super plasticizer. The material properties were as follows:
4.1.2 Cement
Ordinary portland cement, conforming to specifications for 53 – grade ordinary portland
cement, as per the IS code 12269-1987 was used in this study. Specific gravity of cement
was found 3.15.
The samples of the cement were taken in accordance with the requirements of standard IS:
3535-1986, and tested by using the relevant specification of IS 4031 – 1996. The physical
properties and chemical composition of cement are shown in Table 4.1and 4.2
TABLE 4.1 Testing of cement
Type of testTestresults
ISlimits
Types of cement OPC-53grade -Fineness test 7% <10%Normal consistency 32% -Soundness test 7mm <10 MMInitial setting time 85min. >30 Min.Final setting time 240 min <600 Min
TABLE 4.2 Chemical composition of OPC
Component SiO2 Al2O3 Fe2O3 CaO SO3 MgO3 Na2O K2O CI LOI IR21.66 4.75 3.8 63.7 2.15 0.85 0.20 0.45 0.04 2 0.4
4.1.3 Water
Tap water, consumable with no salts or synthetic concoctions was utilized in the
examination. The water source was available at material testing laboratory in Government
Polytechnic Porbandar.
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Materials and Experimental Program
[ 47 ]
4.1.4 Admixture
Super plasticiser allows a decrease in the water substance of a solid blend without
influencing its consistency. The admixture as plasticiser from a reputed brand was utilized
in the present examination. MasterRheobuild 823PQ is made out of engineered polymers
uncommonly intended to give rheoplastic characteristics to concrete. A rheoplastic concrete
is liquid cement with a slump of no less than 200 mm, effectively streaming, yet in the
meantime free from isolation and having a similar water/cement ration as that of a slump
(25 mm) with admixture. Utilization of this admixture is constrained to M40 and M50 grade
of concrete. Superplasticizer enhances strength, quality, consistency of cement and reserve
funds in cost as far as practical blend outline, and speeding the procedure of construction.
For M70 grade of concrete MasterGlenium SKY 8402, new generation super plasticiser was
used. It contains polycarboxylate ether polymers. MasterGlenium SKY 8402 is free of
chloride and complies with BS5075 : Part 3 : 1985, its specific gravity is 1.08 and pH-
6.5.The details of super plasticizer with its properties of are given in Table 4.3
TABLE 4.3 Properties of super plasticizers
Particular Name of Super Plasticizer Manufacture
Master Rheobuild 823PQ Master Glenium SKY 8402
BASF-ChemicalCompany
Form Liquid Liquid
Color Dark brown Light brown
SpecificGravity
1.17 ±0.02 1.06 - 1.10
pH ≥6 6.0 - 7.5
CodeASTM C-494 Type B, D& G EN934-2: 11.1/11.2IS 9103: 1999
It is free of chloride andcomplies with BS5075: Part 3:1985, and is also compatible withall cements meeting recognizedinternational standards.
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Materials and Experimental Program
[ 48 ]
4.1.5 Micro Silica
Micro Silica is a super pozzolana or a finely powdered material used for providing strength
and durability in concrete mix. Micro fine is used to make the high strength concrete that is
often essential in major projects, such as record breaking tall buildings, roads and bridges.
These engineering applications requiring high strength concrete use micro silica as a cost
effective means to increase compressive strength. Increased strength results from micro
silica’s particle packing & pozzolanic reaction. In Micro Silica concrete, the thickness of
the transition zone (interface) between the cementitious paste and aggregate is reduced
and the CH crystals are smaller and more randomly oriented, resulting in decreased
porosity & increased interface bonding strength.
Micro Silica manufactures from some of special metathermic (Triple heated on metal
fremantle systems) calcified processed and non sticky materials under the inspection expert
team. Micro silica meets requirement as per Indian Standard IS 15388:2003.The other
technical specification of micro silica is represented in Table 4.4.
TABLE 4.4 Technical specification of Micro silica
Chemical & PhysicalCharacteristics
Unit G-Chem(BL-Z)
SiO2 % 92+
CaO % 0.91
Al2O3 % 0.59
Fe2O3 % 0.33
Loss on ignition % 2.00
Moisture % <1
Bulk density Kg/m3 Densified & Undensified(Reported)
Pozzolanic Activity Index (7 Days) % 105+
.
.
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Materials and Experimental Program
[ 49 ]
4.1.6 Natural Aggregates
The classification of aggregate into fine and coarse is done as per Indian standard code.
4.1.7 Natural Coarse Aggregates
In this experiments locally available crushed coarse aggregate conforming to Indian
Standard 383-1970 was used. Particle size distribution confirm to requirements of as per
IS (2386 part I). Nominal size passing through size 20mm and retain on 10 mm is sieve
used. ; The Specific gravity of coarse aggregate was 2.86. Table 4.5 shows other Physical
and mechanical properties of natural aggregates. The mechanical properties of natural
aggregate and recycled aggregate were determined in accordance with IS 2386-1963(Part
IV). Sieve analysis of natural coarse aggregates is shown in Table 4.6.
TABLE 4.5 Properties of NA and RA obtained after different treatment methods
PropertiesNatural
Aggregate
RecycledAggregate(Without
treatment)
AbrasiontreatedRA(AT)
CementSlurrycoated
RA(CS)
ChemicaltreatedRA(CT)
SpecificGravity
2.86 2.41 2.48 2.45 2.50
Waterabsorption
(%)1.15 9.7 3.92 5.15 6.15
ImpactValue (%)
9.52 16.94 13.23 14.26 15.99
CrushingValue (%)
24.67 32.95 26.13 28.16 27.13
AbrasionValue (%)
14.68 24.92 20.46 23.36 25.14
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Materials and Experimental Program
[ 50 ]
TABLE 4.6 Sieve analysis of natural coarse aggregates
4.1.8 Natural Fine Aggregate
Those fractions from 4.75 mm to 150 micron are termed as fine aggregate. River Sand
which is locally available was used as per Indian Standard 383-1970. The various physical
properties of river sand determined as per IS 2386 (Part III)-1963 (IS 1963). Sand was
confirming to Zone-I. The values of specific gravity, and fineness modulus of sand was
2.65, 3.35 respectively. Sieve analysis of natural fine aggregate is shown in Table 4.7.
Sieve analysis of coarse aggregateIs sieveSize
WeightRetained (kg)
CumulativeWeightRetained(kg)
Cumulative%WeightRetained
Cumulative% WeightPassing
40MM 0 0 0 10020MM 0.428 0.428 8.44 91.55
16MM 1.393 1.821 35.91 64.0812.5MM 2.19 4.011 79.09 20.9010MM 0.997 5.008 98.75 1.24
4.75MM 0.063 5.071 100 02.36MM ----------------- ----------------
-100 0
1.18MM ----------------- -----------------
100 0
600μ ----------------- -----------------
100 0
300μ ----------------- -----------------
100 0
150μ ----------------- -----------------
100 0
Lowerthan 150μ
----------------- ----------------- 0
TOTAL 5.071
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Materials and Experimental Program
[ 51 ]
TABLE 4.7 Sieve analysis of natural fine aggregates
Sieve analysis of fine aggregateIs sieve
sizeWeight
Retained(gm)
CumulativeWeight Retained
(gm)
Cumulative %Weight Retained
(gm)
Cumulative %Weight Passing
(gm)
10mm 15 15 1 994.75mm 95 110 7.33 92.672.36mm 115 225 15 851.18mm 495 720 48 52
600μ 335 1055 70.33 29.67300μ 370 1425 95 5150μ 45 1470 98 2
LowerThan150μ
30 1500 ----------------------------------
--------------------------------------
Total 1500 334.67 F.M=3.35
4.1.9 Recycled Coarse Aggregates
Construction and Demolished (C&D) waste was collected from two sources: (a)
demolished concrete beam, (demolished for addition and alteration purpose of existing
frame structure) age approx less than 05 year. (b) Crushed concrete cubes from laboratory
(approx aged up to 2 year old). Pilot recycling test set up arranged at laboratory of
Polytechnic Porbandar to process recycled aggregates that could be used for laboratory
experiments. The laboratory tested and crushed concrete specimen waste available in large
quantity to nearby institute. This laboratory tested cubes were part of the construction work
of bridge in the vicinity. This was used as the one of the source of RA.
Separation of material was done to set aside broken rock and concrete rubble appropriate
for reuse. These were further crushed manually and later on crushed with laboratory jaw
crusher and sieved. The Jaw Crusher is ruggedly constructed for general laboratory use.
Size of Jaw is 4”*6”, it has feeding size of 2” maximum, this laboratory jaw crusher can
produced 5 to 25 mm size of product which is adjustable, and it can produce output at rate
of 150 kg/hr.
Working of Jaw Crusher: The removable jaw hits two blows at every revolution thus
reducing over size to minimum. A combination of forward and downward stroke with
sufficient stroking action exerts pressure on the coarse material. It permits the finished
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Materials and Experimental Program
[ 52 ]
material to pass down through the steel jaws. A convenient hand wheel provides an easy
means of adjusting the jaw opening without the use of a wrench or shims. Smooth jaws
insure a more uniform product and easy cleaning.
Fig. 4.1 shows the laboratory jaw crusher used for producing coarse recycled aggregate.
The aggregate passing through 20mm sieve and retained on 10 mm sieve was used as
recycled aggregate. Fig.4.2 shows the sample of recycled aggregate.
FIGURE 4.1 Laboratory jaw crusher
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Materials and Experimental Program
[ 53 ]
FIGURE 4.2 Laboratory sample of recycled coarse aggregate
.
FIGURE 4.3 Laboratory sample of recycled fine aggregate
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Materials and Experimental Program
[ 54 ]
4.1.10 Recycled Fine Aggregates
In this experimental study Recycled Fine Aggregates (RFA) used was residue left at the
time of abrasion treatment given to coarse aggregate as well residue left at time of
application of jaw crusher for obtaining coarse aggregates. Size of Recycled fine aggregate
(RFA) used in experiments was passing from 4.75 mm and retains 150 µ. Fig.4.3 shows
the sample of fine recycled aggregate used in study. Specific gravity was 2.2 and water
absorption-10.71%.
4.1.11 Grading of Natural and Recycled Aggregates.
Aggregate grading: Coarse natural and coarse recycled aggregates had similar size
fractions. All the aggregate Sieving for the aggregates particle size distributions were in
accordance with as per IS: 2386 (Part I) – 1963.
4.1.12 Properties of Recycled Aggregates.
In this part various mechanical properties of the recycled coarse aggregates, natural coarse
aggregates and also river sand are determined by specified tests. These aggregates were
used in concrete production.
Strength of Aggregate
Recycled aggregates have lower strength than conventional aggregates, it can be seen
Table 4.5. This was a normal outcome and was caused by the adhered mortar on the parent
aggregates, this attached material much less resistant than that of the conventional
aggregates.
Water Absorption
Table 4.5 shows the result of the water absorption of the recycled aggregates, was 9.7%.
The water absorption of raw coarse granite aggregates 1.15%. for the purposed of mix
proportion of the concrete, all the absorption capacities need to be consider , besides the
humidity of the aggregates. This shows that water absorption poses a problem while using
RA.
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Materials and Experimental Program
[55]
4.2 Methods to Improve Properties of coarse Recycled Aggregates
In order to improve the quality of recycled aggregate, many techniques have been
developed and found in literature. The motive is to remove the mortar particle on the
aggregate surface. In this experimental study, three treatment techniques are adopted for
improving the quality of RA. These are (1) Abrasion treatment (AT) (2) Cement slurry
treatment (CST) (3) Chemical treatment (CT).
4.2.1 Abrasion Treatment of RA (AT)
The recycled concrete aggregates employed in these experiments were obtained from the
two sources as mentioned earlier, This selected sources were processed in the following
steps (1) Manual crushing, (2) Crushing with laboratory jaw crusher (3) Sieving, aiming at
transforming the debris of tested cubes in to aggregates of the appropriate size.
For the purpose of reducing the amount of fine materials attached to the surface of recycled
aggregates (mainly debris from cement paste and sand, called ‘‘attached mortar’’), an
abrasion treatment process was performed. In this treatment method coarse recycled
aggregate were placed inside Los Angeles abrasion machine. It consists of a hollow steel
cylinder, closed at both the ends with an internal diameter of 700 mm and length 500 mm
and capable of rotating about its horizontal axis. A removable steel shaft projecting radials
88 mm into cylinder and extending full length (i.e.500 mm) is mounted firmly on the
interior of cylinder. The Rotation the machine was kept at a speed of 25 revolutions per
minute for 5 minutes without charge inside. Due to rotation of drum, aggregate particle
strikes with each other due to this rubbing process attached mortar are removed.
Several trails in terms of Revolution per minute (RPM) of abrasion machine have been
taken for optimization of drum rotation duration. Table 4.8 shows the result of this trail.
Criteria adopted for selection of drum rotation duration was water absorption percentage of
RA after treatment. Trial results shows that treated product left after revolution of 5
minute absorbs 3.92% water which is minimum among other trails, hence 5 minute
duration adopted for the purpose of treatment of RA. One more criterion under the study
was percentage remaining of coarse RA particles after treatment. The results of trails
shows in Table 4.9 indicate that after 5 min revolution of drum, 17.4% of total mass of
aggregate falls under the less then 10mm size which was not used as coarse RA in the
concrete preparation. However remaining 82.6% of aggregate content used as coarse
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Materials and Experimental Program
[ 56 ]
aggregate in concrete. The whole process of aggregate treatment is schematically
represented in the chart shown in Fig.4.4.
TABLE-4.8 Details of drum rotation duration and retention of RA %
DurationWater
absorption ofRA-withouttreatment
1 Min.(EXP-1)
2 Min.(EXP-2)
5 Min.(EXP-3)
10 Min.(EXP-4)
% left of RA <10 mm sizeafter abrasion treatment
__ 4.5% 11% 17.4% 19.5%
Water absorption %( after duration of treatment)
9.7% 8.6% 7.5% 3.92% 3.96%
TABLE 4.9 Results of drum rotation duration and percentage RA
Batch
Wight ofRA
insidedrum
( 20 mmdown 10
mmretain)-
Kg
EXP-1Wt .of
RAafter
1Min.
EXP-1%
reductionin Wt.After 1
Min.
EXP-2Wt .of
RAafter
2Min.
EXP-2%
reductionin Wt.After 2
Min.
EXP-3Wt .of
RAafter
5Min.
EXP-3%
reductionin Wt.After 5
Min.
EXP-4Wt .of
RAafter
10Min.
EXP-4%
reductionin Wt.
After 10Min.
1 10 9.58 4.2 9.10 9.00 8.12 18.85 8.11 18.9
2 10 9.44 5.6 8.88 11.20 8.12 18.83 8.17 18.3
3 10 9.43 5.7 8.90 11.00 8.31 16.90 8.02 19.8
4 10 9.62 3.8 8.95 10.50 8.35 16.50 7.96 20.4
5 10 9.62 3.8 8.82 11.75 8.36 16.35 8.12 18.8
6 10 9.62 3.8 9.08 09.20 8.04 19.60 8.05 19.5
7 10 9.49 5.1 8.92 10.80 8.49 15.10 8.26 17.4
8 10 9.62 3.8 8.91 10.90 8.42 15.80 7.89 21.1
9 10 9.54 4.6 8.50 15.00 8.12 18.80 7.88 21.2
10 10 9.53 4.7 8.51 14.90 8.11 18.90 7.89 21.1Average
% 4.49 11.04 17.41 19.49
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Materials and Experimental Program
[ 57 ]
FIGURE. 4.4 Process flow chart of abrasion treatment of aggregate
Procurement of RCA from twoSources and cleaning
Separation of RA, which are 20 mm passing and 10mm retain in sieve
Sieving of output from laboratory Jaw crusher
(1)Manual crushing/breaking to make small pieces(2) Use of Laboratory Jaw crusher for developing RA
Weight of RA inside drum (20 mm passing and 10 mm retain) in a batch =10 kg
Exp -1 Revolution ofDrum
for 1 Min. At 25RPM
Exp -2 Revolution ofDrum
for 2 Min. At 25 RPM
Reduction in Avg.Weight of RA after
Exp 1 = (-4.5%)
Reduction in Avg.Weight of RA afterExp 3= (-17.4%)
Reduction in Avg.Weight of RA afterExp 2 = (-11.04%)
Reduction in Avg.Weight of RA afterExp 4 = (-19.5%)
Sieving and Weight of RA retain after sieving from 20 mm passing and 10 mm sieve.
Water Absorptionof RA after
Exp 1 – 8.60%
Exp -3 Revolution ofDrum
for 5 Min. At 25 RPM
Exp -4 Revolution ofDrum
for 10 Min. At 25 RPM
Water Absorptionof RA after
Exp 2 – 7.50%
Water Absorptionof RA after
Exp 3 – 3.92%
Water Absorptionof RA after
Exp 4 – 3.96%
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Materials and Experimental Program
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4.2.2 Cement Slurry Treatment of RA (CST)
In this treatment method paste was prepared with cement & water. Cement was taken 10%
by weight of water, and it was dissolved in water then this mixture was stirred for 10 to 15
minutes to make sure for the proper mixing and dispersion. As shown in Fig 4.5 sample of
recycled coarse aggregate is then soaked in this cement water paste for 24 Hours. The
saturated aggregate was then dried in the oven to ensure proper penetration of the cement
particles into the surface of the aggregate. After impregnation, the surface is covered with a
layer of cement particles and some crumbs are still seen, though in smaller quantities. This
dry recycled aggregate was used in concrete preparation.
FIGURE. 4.5 Cement slurry treatment process
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Materials and Experimental Program
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4.2.3 Chemical Treatment of RA (CT)
The difference between recycled aggregate and natural aggregates is the amount of cement
mortar attached on the surface of aggregate. When old concrete is crushed or broken,
mortar from the original cement mortar attach to the stone particles in the RA, which
produce relatively weak layer. For the purpose of remove the loose attached mortar
attached to the original RA, recycled coarse aggregates were pre-soaked in an acid for 24 h
and then cleaned with water to remove the acid. The acidic solvents are experimented in
this study, namely hydrochloric acid (HCl), with concentration of 0.1 mole.
4.3 Mix Preparation
In this study, The mix proportions were prepared according to Indian standard code IS
10262.The total four targeted groups of samples were chosen in this study with
compressive strength, M20, M40, M50,M70. The mix operation of concrete for all samples
was taken place in a conventional blade-type mixer.
4.3.1 Mix Proportions
In concrete production it is important to determine the relative amounts of the materials
that comprise the constitute concrete which can produce an economical concrete. This will
satisfy certain minimum properties such as strength, durability and required amount of
consistency.
In this experimental study, all the concrete mixture batches prepared as per the IS 10262.
Concrete specimens were cast under laboratory conditions. It was removed from mould
after 24 h of casting, and then fully submerged in water at 27 °C.
Mix proportioning carried out for M 20 grade of concrete to achieve target strength of
26.6 MPa at 28 days. The mix proportion (by weight) was arrived at as 1:1.53:3.28,
(cement: fine: coarse) with cement content of 388 kg per m3, adopting 0.57 as the water-
cement ratio. A concrete mix was prepared in the above proportion using conventional
ingredients such as natural coarse aggregate and natural fine aggregate for bench mark or
reference and designated as control concrete or natural aggregate concrete. Similar kind of
concrete mix was prepared in the same proportion replacing natural aggregate with
recycled aggregate in 10%, 20%, 30% and designated as RAC. Concrete mixes were
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Materials and Experimental Program
[ 60 ]
prepared with treated RA in same percentage replacement. Mixes is also prepared with fine
RA in replacement of 10%, 20%, 30%, 50%, 100 Natural fine aggregate. In M20 grade of
concrete the total 19 batches of concrete mixes were prepared with different percentage
of replacement of natural material to recycled materials 6 - 150-mm size cubes, 3 -
100x100x500mm size of beam and 3- 150-mm diameter, 300-mm long cylinders were
casted in each and every of the mix series. The determination of compressive strength
was carried out at 7, 28, days of age. Similarly splitting tensile strength and flexural
strength test also conducted at 7 and 28 days of age.
Indian standard method [IS 10262 (IS 2009)] applicable for natural aggregate is adopted for
M40 and M50 grade of concrete for the mix design. Maximum size of aggregate taken is
20mm and grading of sand is zone I. The quantity of materials required for 1m3 of
conventional M40, M50 and M70 concrete mix are given Table 4.9. In this experimental
study, 10, 20 and 30%, replacement of treated RA by weight of the total coarse aggregate
content was used. In addition to coarse RA replacement fine RA is also replaced with 30
and 50% with natural sand. These batches were distinguished by the different %
replacement of coarse RA and fine RA.
TABLE 4.10 Quantity of materials for M20, M40, M50, M70 grade of concrete
Grade
of
Concrete
Material in Kg per m3
CementMicro
SilicaWater
Fine
Aggregate
Coarse
AggregateAdmixture
M20 388 -- 221 593 1273 ---
M40 445 -- 166 830 1154 1%
M50 490 -- 166 797 1140 1%
M70 450 60 140 731 1180 1%
For high strength concrete preparation, Preliminary studies have been done with different
proportions of natural ingredients to develop mix proportion for M70 grade of concrete.
During this trial mix micro silica were used along with natural ingredients. During trail mix
for developing desire workability in control concrete different percentage in the range of 0.5
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Materials and Experimental Program
[ 61 ]
% to 1 % (dosage) of admixture was used. Final mix proportion for normal concrete mix
arrived is shown in Table 4.10
4.3.2 Specimens Casting and Curing
Mixing of all the materials was conducted in laboratory mixer under laboratory condition
as shown in Fig. 4.6. The cement, sand and coarse aggregates were placed inside and dry-
mixed for about 2 min before water was added. After water was added 2 min of mixing
was allowed for each concrete mixture, in each mix 150 mm cubes, 150x300 mm cylinder
and 100x100x50 mm beam were cast. The cubes were used to determine the compressive
strength and. Cylinders were used to evaluate the splitting tensile strength and static
modulus of elasticity. 100x 500100x mm beams were used to determine flexural strength.
In this study, normal water curing was used. The specimens were kept covered with wet
gunny bag in air for a period of 24 hours before they were immersed in water. For M20
grade of concrete, three cubes, three cylinders and three beams were tested for the 7-day
strength. The remaining specimens were cured as shown in Fig 4.7 in a water tank at 27 ±
1ºC up to the test ages were reached.
FIGURE 4.6 Laboratory mixture
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Materials and Experimental Program
[ 62 ]
FIGURE 4.7 Curing of specimen
4.3.3 Specimen Label
NA stands for control concrete prepared with natural aggregate and natural sand. RA10,
RA20, RA30 indicate concrete prepared with 10%, 20%, 30% replacement of untreated
coarse recycled aggregate. Letter “T” indicated treatment given to coarse RA. RA10T
means 10% treated coarse RA replacement. Likewise RA20T and RA30T is 20 % and 30
% replacement of treated coarse RA. RA10T FRA10 means 10% treated coarse RA
replacement with 10 % fine RA replacement to the natural ingredients. Same as in case of
RA10T FRA30, RA10T FRA50, RA10T FRA100 and so on. FRA indicates fine recycled
aggregate with its percentage replacement. Concrete with abrasion treated RA designates
as RAC(AT) similarly RAC(CST) is concrete with cement slurry treated aggregate and
chemical treated RA is RAC(CT).
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Materials and Experimental Program
[ 63 ]
4.4 Testing Methods
In this study, fresh properties and hardened properties of concrete were determined.
4.4.1 Determination of Slump of Fresh Concrete
Workability by slump cone was determined by using Methods of Sampling and Analysis of
Concrete (IS:1199, 1959), IS 456 for concrete mixes. For the purpose of examining fresh
properties of recycled aggregate concrete (RAC), Workability of concrete is affected by
many factors such as water content, mix proportion, size and shape of aggregate grading of
aggregate, surface texture of aggregate and use of admixture. In this study workability is
determined by slump test or compaction factor test. Concrete mixes were prepared by
replacing 10%, 20%, 30% coarse RA with and without treatment. Concrete with Abrasion
treated RA designates as RAC(AT) similarly RAC(CST) is concrete with cement slurry
treated aggregate. In above concrete mix there were also replacement of fine aggregate
with fine recycle aggregate in proportion of 10%,30%,50%&100%. Concrete mix was
prepared with combination of coarse treated recycle aggregate and fine recycled aggregate,
replacement of coarse RA was restricted to 30%.
Compacting factor test also used to determine the workability of fresh concrete. It is not
used on site testing because the apparatus is very heavy. The compacting factor test gives a
more accurate workability of fresh concrete than slump test. It mentioned that the
compacting factor test also known as the “drop test”, which measures the weight of fully
compacted concrete and compare it with the weight of partially compacted concrete.
4.4.2 Compressive Strength Test
The compressive strength of specimens is determined after 7 and 28 days of curing
respectively with surface dried condition as per Indian Standard IS: 516-1959. Moulds
size 150x 150 x150mm was used for evaluation of compressive strength. Cube specimens
were placed centrally within the machine in such a fashion as shown in Fig. 4.8, that the
load is applied perpendicular to the casting faces. The load was applied in an
exceedingly continuous and uniform fashion without shock. During this test the maximum
load carried by every specimen has been recorded. Compressive strength is calculated by
dividing the maximum load obtained by the cross- sectional area of the specimen. Three
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Materials and Experimental Program
[ 64 ]
specimens were tested for each of type of mix, and therefore the mean compressive
strength of three specimens is taken into account as compressive strength.
FIGURE 4.8 Compressive strength test set up
4.4.3 Tensile Splitting Strength
Tensile splitting strength of concrete was found out as per IS: 516-1959. Cylinders of size
150 x300 mm were used for getting tensile splitting strength of concrete throughout
experiment. Split tensile strength test has been carried out in compression testing machine.
The casting and testing of the specimens were done as per IS: 5816- 1970.in Fig.4.9 shows
the test set up for tensile strength.
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Materials and Experimental Program
[ 65 ]
Calculation of the splitting tensile strength of the specimen is as follows
T = 2P/πLD
Where
T = Splitting tensile strength
P = Maximum applied load
L = Length,, D = Diameter
FIGURE 4.9 Splitting tensile strength test setup
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Materials and Experimental Program
[ 66 ]
4.4.4 Flexural Strength
Flexural strength is a measurement that indicates the resistance of a material to
deformation when placed under bending load. The beam specimens were 100 x 100 x 500
mm in cross-section. Flexural strength of recycled aggregate concrete beams was
investigated for different grades of concrete. Flexural strength of concrete was found out as
per IS: 516-1959.The Flexural Strength or modulus of rupture (fb) is given by
fb = pl/bd2 (when a > 20.0cm for 15.0cm specimen or > 13.0cm for 10cm specimen)
or
fb = 3pa/bd2 (when a < 20.0cm but > 17.0 for 15.0cm specimen or < 13.3 cm but > 11.0cm
for 10.0cm specimen.)
Where,
a = the distance between the line of fracture and the nearer support, measured on the centre
line of the tensile side of the specimen
b = width of specimen (cm),d = failure point depth (cm),l = supported length (cm)
p = max. Load (kg)
FIGURE. 4.10 Flexural strength test set up
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Materials and Experimental Program
[ 67 ]
4.4.5 Modulus of Elasticity
The compressive strength and static modulus of elasticity are very critical properties of
concrete. These are the fundamental parameters for calculating deflection of reinforced
concrete structures. Different nations have set up their practice codes in view of this
empirical connection between static modulus of elasticity, and compressive strength of
plain concrete at age of 28 days curing. Concrete is definitely not a genuine elastic material
however it indicates non linear behaviour between the stress and strains. The elastic
modulus of concrete is a standout amongst the most important mechanical properties
reflecting capacity of concrete to deform elastically. For assessing the modulus of elasticity
of concrete as per the IS 516-1959, the test specimen will be cylindrical specimen of size
150x300mm with the height/diameter ratio is kept as 2.0.Six specimens were cast for each
grade with replacement of 30 % coarse aggregate and 50% fine aggregate replacement.
The grade of concretes was M20, M40, M50 and M70. Similar kind of method was
followed for mixing and casting of specimens as discussed in previous section.
Test Set up and Testing Procedure:
Specimens were removed from the water tank, made saturated dry condition. The ultimate
compressive strength of cylinder was evaluated by testing of three specimens in
compression testing machine first.
The compressometer has been fabricated to find out the elastic properties of cement
concrete cylinders of size 150x300mm. Dial gauge deformation readings were magnified
twice to get the actual deformation of the specimen, in such way that observed readings of
the dial gauge were divided by two. The compressometer consists of a dial gauge 0.002 X
5 mm, Top frame, bottom frame and spacers. The length of the gauge was fixed as 20cm,
so as to fix the frame properly to the specimen for gauge length of 20cm. In order to fix the
frame of gauge length, it is essential to mark with marker properly on specimen with
spacers. The concrete specimen was placed on table surface and the compressometer was
adjusted in such a way that it is centre to the specimen and tightened the screws of bottom
and top frames which were at an equal distance from the two ends. The spacers were
removed by unscrewing the spacer screws and placed the specimen with compressometer
on the lower platen of the compression testing machine. Initial reading was recorded and
uniform incremental load was applied. Readings were recorded at regular intervals and to
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Materials and Experimental Program
[ 68 ]
get the actual deformations, the observed readings of the dial gauge were divided by two.
Experimental set up and testing is presented in Fig.4.11 Before testing of modulus of
elasticity, it is required to know the ultimate load at which the specimen will be fail. For
determining the modulus of elasticity of concrete, seventy percent of ultimate load was
applied and the dial gauge readings were recorded.
FIGURE 4.11 Test set up for modulus of elasticity
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[69]
CHAPTER 5
Results and Discussion on Properties of RecycledAggregate Concrete
5.1 Introduction
The main aim of this chapter is to represent and discuss the results of the fresh and hard
condition properties of recycled aggregate concrete. These fresh properties include slump,
compaction factor and hard condition properties include compressive strength, tensile
strength flexure strength and modulus of elasticity. The influences of recycled aggregate
on the slump are discussed. The effects of use of treated recycled aggregate on the
compressive strength, tensile splitting strength, static modulus of elasticity, on the recycled
aggregate concrete are presented here.
5.2 Discussion of Test Results
Results from various tests on fresh and hard concrete are analyzed and discussed.
5.2.1 Workability Measurement by Slump Test
In spite of the fact that the test is basic, yet the testing must be done precisely because of a
huge slump may acquire if there is any unsettling influence in the process.
Workability by slump cone was determined by using Methods of Sampling and analysis of
Concrete (IS:1199, 1959) for concrete mixes. The slump test was conducted as per IS:
7320 – 1974. The value of slump was measured in millimeter. Concrete mixes were
prepared by replacing 10%, 20%, 30% coarse RA with and without Treatment. Concrete
with Abrasion treated RA designates as RAC(AT) similarly RAC(CST) is concrete with
cement slurry treated aggregate.
In above concrete mix there were also replacement of fine aggregate with fine recycle
aggregate in proportion of 10%,30%,50% & 100%. Concrete mix was prepared with
combination of coarse treated recycle aggregate and fine recycled aggregate, replacement
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 70 ]
of coarse RA was restricted to 30%. All the results of slump test are shown below in
Fig.5.1. It can be observed that coarse RA-10,20,30% replacement- exhibits workable
concrete which is at par with NAC ,fine RA-10,30,50,100% replacement- Shows stiff
concrete. One of the key point observed here that when fine recycled aggregate is used at
higher percentages (i.e. 30%,50%and 100%), the concrete mixes were cohesive than those
prepared with natural aggregates.
In case of M20 grade of concrete the recorded slump value was 145 mm obtained in the
NAC, similarly only 45 mm was obtained in the case of RA30TFRA10 with, this has
despite of maintaining RA in SSD, before mixing.
The reason may be the harsh surface and bigger surface zone of RA requesting higher
water as contrasted with NAC. Workability of concrete mixes prepared with treated RA is
higher than normal RAC and a workability of 135 mm was seen in the event that 20%
substitution of coarse RA.
FIGURE 5.1 Slump value for various concrete mix (M20)
In concrete grade M40 and M50, Abrasion treated coarse recycled aggregate was used
along with fine RA in concrete preparation. Comparison of slump value is made with
Natural Aggregate Concrete. It was observed that there was no significant change in the
slump of concrete in RAC compared to NAC, when 1.0% admixture was used in all
145 135 130 125140 135 130
90
5030
10
5030 20 10
4520 20 10145 130 125 120 120 110 110 80 45 25 10 40 25 10 10 35 15 10
020406080
100120140160
NA
RA
10
RA
20
RA
30
RA
10T
RA
20T
RA
30T
RA
10T
FR
A10
RA
10T
FR
A30
RA
10T
FR
A50
RA
10T
FR
A10
0
RA
20T
FR
A10
RA
20T
FR
A30
RA
20T
FR
A50
RA
20T
FR
A10
0
RA
30T
FR
A10
RA
30T
FR
A30
RA
30T
FR
A50
RA
30T
FR
A10
0
A B C D E F G H I J K L M N O P Q R S
Slum
p va
lue
(mm
)
Concrte mix with diffrenct % of RA and FRA
Slump value comparision RAC(AT)and RAC(CST) M20
Abrassion Treated Aggregate Cement slurry treated aggregate
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 71 ]
concrete mixtures in this grade based on the manufacturer’s recommendations. Super
plasticizer is an effective water-reducing admixture with a very good plasticizing effect on
concrete. Super plasticizer permits a reduction in the water content of a concrete mix
without affecting its consistency. It is widely used to increase the fluidity of concrete to
give a mix with higher workability thereby leading to easier placing and compaction. The
plasticizing effect can be utilized in reducing of water/cement ratio of the mix and
increasing strength with same workability.
The results of variations of concrete slump of fresh concrete are shown in Fig. 5.2. The
recorded slump for the mix prepared with natural coarse aggregate was 80mm which was
less than the target slump of 90 mm. Result shows that the slump values of various
replacement of coarse and fine RA, It can be seen that, except 30% coarse RA and 50%
fine RA all other mixes, were within a near range of the target slump. Reduction in slump
value may be because of the dampness condition of various kinds of coarse aggregate and
increased surface roughness and angularity with age.
FIGURE 5.2 Slump value for various concrete mix (M40&M50)
5.2.2 Compaction Factor Test
Compaction factor test measures compactness of fresh concrete as well dry concrete. This is
also important aspect of workability. It is most suitable for laboratory conditions.
80
6050
5565
60
45
3025
70
5045
6560 60
4030 30
0102030405060708090
NA
RA
10-T &
FR
A30
RA
10-T &
FR
A50
RA
20 T
RA
20-T &
FR
A30
RA
20-T &
FR
A50
RA
30 T
RA
30-T &
FR
A30
RA
30-T &
FR
A50
Slum
p va
lue
(mm
)
Various concret mix
Slump value- (RAC-AT) M40 &M50
Slump valueMM-M40
Slump Value M-50
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 72 ]
Fig.5.3. shows the values of compaction factor for RAC for 10%, 30%, 50%, and 100%
fine RA along with various percentages replacement of coarse aggregate. Values of
Compaction factor show less in case of higher percentage of fine recycled aggregates; very
stiff mix observed reasons are the same what was found in the workability test. The low
workability of recycled aggregate concrete is due to the high water absorption capacity of
recycled aggregate. Similarly Fig.5.4 shows the values of Compaction factor for M40 and
M50 grade of concrete.
FIGURE 5.3 Compaction factor – various concrete mix (M20)
0.97 0.95 0.960.90
0.85 0.820.76
0.95 0.91 0.90 0.88 0.87 0.840.94 0.93 0.92
0.84 0.840.79
0
0.2
0.4
0.6
0.8
1
NA
RA
10
RA
10T
RA
10T &
FR
A10
RA
10T &
FR
A30
RA
10T &
FR
A50
RA
10T &
FR
A100
RA
20
RA
20T
RA
20T &
FR
A10
RA
20T &
FR
A30
RA
20T &
FR
A50
RA
20T &
FR
A100
RA
30
RA
30T
RA
30T &
FR
A10
RA
30T &
FR
A30
RA
30T &
FR
A50
RA
30T&
FR
A100
Com
pact
ion
fact
or
Various concrete mix
Compaction factor - RAC(AT)M20
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 73 ]
FIGURE 5.4 Compaction factor – various concrete mixes (M40 &M50)
Observations on Workability: Fresh State of RAC
Workability for fresh concrete was decreasing with increase of incorporation of
fine recycled aggregates, especially when 50% and 100% replacement of fine
aggregates.
Compaction factor also showing less in case of higher percentage of fine recycled
aggregates (100% replacement), it means very stiff mix observed.
10%, 30% fine aggregates replacement gives better workability compare to 50%,
100% fine aggregate replacement.
In case of 10% replacement of fine aggregates with 10%,20%,30% replacement of
treated coarse recycled aggregates slump values decrease uniformly -as percentage
of coarse aggregate increase slump decrease.
Marginal higher values of slump were recorded for treated coarse recycled
aggregate against coarse recycled aggregate
0.92 0.87 0.86 0.84 0.87 0.85 0.84 0.82 0.82
0.91
0.860.85
0.86 0.860.87
0.830.82
0.81
0.740.760.78
0.80.820.840.860.88
0.90.920.94
NA
RA
10-T &
FR
A30
RA
10-T &
FR
A50
RA
20 T
RA
20-T &
FR
A30
RA
20-T &
FR
A50
RA
30 T
RA
30-T &
FR
A30
RA
30-T &
FR
A50
Com
pact
ion
fact
or
Various concrete mix
Compaction factor RAC(AT) -M40 &M50
Compaction factorM40
Compaction factorM50
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 74 ]
5.2.3 Determination of Compressive Strength of Recycled Aggregate Concrete
The compressive strength for all grade of concrete determined as per IS 516-1959 (IS
1959) using a compression machine with a loading capacity of 3,000 kN. The compressive
strength was determined with cube specimen of 150x150x150 mm size. Cube specimen is
shown in Fig.5.5. The specimens were cured in water for 7-days, and 28-days. Six identical
specimens are casted for each concrete mix to understand the influence of the coarse and
fine recycled aggregate replacement. At the test age the specimens were taken out from the
curing tank and kept outside for 10 to 15 minutes. Then one by one specimen is placed on
the steel platen of the machine such that the specimen is tested perpendicular to the casting
face. The test is carried out at the loading rate of 5 KN/s specified IS: 516 – 1959. Cube
strength is calculated as crushing load per unit area and is results are presented in Table 5.1
7 day strength comparison of concrete prepared with treated coarse RA, (treatment under
study is abrasion, cement slurry and chemical treatment of coarse aggregate) is given in
Fig. 5.6. Result indicates that the 7 day compressive strength of abrasion treated RA20AT
is 36 % higher compare to cement slurry treated RAC. The compressive strength of
concrete prepared with abrasion treated RA at 20% replacement is 35 % higher compare to
acid treated RAC. In case of 30% coarse RA replacement, compressive strength of
RAC(AT) is 30 % higher compared to RAC(CST) and the compressive strength of
RAC(AT) is 27.07% higher compared to RAC(CT) while compressive strength of
RAC(AT) is 18.31% higher compared to NAC. Based on the other result obtained and
presented in Fig 5.6, it was found that pre-soaking recycled aggregate in HCL is less
efficient than cement slurry treatment. However, among all treatment methods under study,
it is found that abrasion treatment of aggregate will give better performance and it is also
convenient in real practice.
The comparison of 28 day compressive strength between RAC (AT) and RAC (CST) with
different percentage of replacement of coarse RA and fine RA shown in Fig 5.7. From this
figure, it is seen that the 28 days compressive strength of RAC (AT) with 30% replacement
of coarse RA is 27% higher of RAC(CST) and 14% higher to NAC. This increase in
strength is due to effective removal of the adhered mortar, The 28 days compressive
strengths of mixes prepared RAC(AT) in simultaneous use of fine RA 50% are is increase
up to 33 % compare to NAC. Compressive strength (RAC-AT) 30% treated recycled
coarse aggregate with various percentage of fine RA is shown in Fig 5.8, 30% coarse RA
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 75 ]
with 50% fine RA gives maximum strength that is 39.73 N/mm2, Fig. 5.9 shows results of
concrete mix with 100% fine RA with various percentage of treated recycled coarse
aggregate.
The change in compressive strength is additionally because of higher density of aggregates,
which eventually prompts higher strength. This higher efficiency achieve with simple
abrasion technique, Fig. 5.10 shows the result of concrete (RAC-AT) with 10%, 20%, 30%
coarse recycled aggregate with and without treatment. This result indicates that this
technique ultimately gives good quality aggregates with better properties such as reduced
water absorption because of efficiently removal of adhered mortar.
FIGURE 5.5 Casting of cubes
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 76 ]
Table 5.1 Compressive strength of recycled aggregate concrete (M20)
Serial
numbers
Mix
series
Mix series Compressive
strength
N/mm2
RAC(AT)
Compressive
strength
N/mm2
RAC(CST)
Compressive
strength
N/mm2
RAC(CT)
7
days
28
days
7
days
28
days
28 days
1 A NA 18.05 29.78 18.05 29.78 29.78
2 B RA10 21.10 30.28 17.53 28.32 30.28
3 C RA20 21.70 31.61 17.76 27.21 31.61
4 D RA30 20.60 30.86 14.44 26.88 30.86
5 E RA10T 21.96 30.78 17.27 26.01 30.58
6 F RA20T 22.80 36.83 16.68 26.29 32.05
7 G RA30T 21.30 34.21 16.35 26.78 33.42
8 H RA10T FRA10 22.12 36.31 16.08 22.67 31.62
9 I RA10T FRA30 22.30 30.23 17.43 23.49 31.08
10 J RA10T FRA50 24.96 36.88 18.02 24.02 32.08
11 K RA10T FRA100 28.56 32.94 19.10 25.70 32.05
12 L RA20T FRA10 23.39 35.73 20.73 28.18 32.86
13 M RA20T FRA30 23.69 34.66 21.88 28.85 33.01
14 N RA20T FRA50 24.50 36.16 22.51 29.61 33.45
15 O RA20T FRA100 24.46 30.69 22.97 30.59 32.00
16 P RA30T FRA10 20.58 28.49 24.91 32.45 30.05
17 Q RA30T FRA30 24.75 34.34 25.65 34.64 33.25
18 R RA30T FRA50 26.11 39.73 26.27 36.81 27.05
19 S RA30TFRA100 27.57 33.7 26.82 37.22 27.55
Mean N/mm2 23.18 33.38 20.02 28.71 31.30Max N/mm2 28.56 39.73 26.82 37.22 33.45Min N/mm2 18.05 28.49 14.44 22.67 27.05SD N/mm2 2.51 2.99 3.74 4.04 1.75
CoV (%) 10.81 8.95 18.66 14.08 5.61
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 77 ]
FIGURE 5.6 7 day strength comparison- RAC(AT),RAC(CST),RAC(CT)
FIGURE 5.7 Compressive strength comparison of RAC (AT&CST)
18.05
21.10
21.96
17.27
17.10
21.70
22.80
16.68
16.86
20.60
21.30
16.35
16.70
0 5 10 15 20 25
NA
RA10
RA10-AT
RA10-CST
RA10-CT
RA20
RA20 -AT
RA20-CST
RA20-CT
RA30
RA30 -AT
RA30-CST
RA30-CT
Compressive Strength N/mm2
Mix
7 day Comp. strength comparsion- RAC(AT),RAC(CST),RAC(CT)
29.7830.2831.6130.8630.78
36.83
34.2136.31
30.23
36.88
32.94
35.7334.66
36.16
30.6928.49
34.34
39.73
33.7
0
5
10
15
20
25
30
35
40N
A
RA
10
RA
20
RA
30
RA
10T
RA
20T
RA
30T
RA
10T F
RA
10
RA
10T F
RA
30
RA
10T F
RA
50
RA
10T F
RA
100
RA
20T F
RA
10
RA
20T F
RA
30
RA
20T F
RA
50
RA
20T F
RA
100
RA
30T F
RA
10
RA
30T F
RA
30
RA
30T F
RA
50
RA
300TF
RA
100
Com
pres
sive
str
engt
h N
/mm
2
Concrete mix
28 day Compressive strength comparison of RAC
Compressive StrengthRAC(AT) 28 days
Compressive strengthRAC(CS) 28 days
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 78 ]
FIGURE 5.8 Compressive strength (RAC-AT) 30% treated recycled coarse
aggregate with various percentage of fine RA
FIGURE 5.9 Concrete mixes with 100% fine RA with various percentage of treated
recycled coarse aggregate
29.78 30.8634.21
28.4934.34
39.7333.7
05
1015202530354045
NA
RA
30
RA
30T
RA
30T &
FR
A10
RA
30T &
FR
A30
RA
30T &
FR
A50
RA
30T&
FR
A100
Com
pres
sive
str
engt
h N
/mm
2
Concrete mix with 30% treated recycled coarse aggregate withvarious percentage of fine RA
Compressive strength at 28 days N/mm2 (RAC-AT)
29.78
32.94
30.69
33.7
27
28
29
30
31
32
33
34
NA
RA
10T &
FR
A100
RA
20T &
FR
A100
RA
30T&
FR
A100C
ompr
essi
ve s
tren
gth
N/m
m2
Concrete mix with 100% fine RA with various percentage oftreated recycled coarse aggregate
Compressive strength at 28 days N/mm2 (RAC-AT)
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 79 ]
FIGURE 5.10 Concrete (RAC-AT) with 10%,20%,30% coarse recycled aggregate
with and without treatment
For M40 and M50 grade of concrete, the properties of the concrete prepared with abrasion
treated RCA and fine RA were analyzed and then compared with those of the control
concrete. In M40 and M50 grade of concrete 9 concrete mixes prepared. In each series of
mix 150-mm size cubes used for compressive strength measurement, 150-mm diameter,
300-mm long cylinders were used for splitting tensile strength and for determination of
flexural strength 10x10x50 cm size specimen was used for cast in each of the mix series.
These test specimens were cured in water under laboratory conditions until the age of
testing. The compressive strength, flexural strength and splitting tensile strength of the
specimen were determined at 28, days of age.
The compressive strength results for the concrete mixtures for M40 and M50 grade
concrete is presented in Fig 5.11 All concrete mixtures with recycled material obtained a
higher compressive strength in comparison to the control concrete which is prepared with
natural ingredients, except for M40-concrete made with replacement of 30% coarse
recycled aggregate with 50% fine RA which obtained 10% lower strength.
29.78 30.28 30.78
31.61 36.8330.86 34.21
05
10152025303540
NA
RA
10
RA
10T
RA
20
RA
20T
RA
30
RA
30T
Com
pres
sive
str
engt
h N
/mm
2
Compressive strength at 28 days N/mm2
Concrete mix with 10%,20%,30% coarse recyled aggregate, with andwithout treatment
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 80 ]
FIGURE 5.11 Compressive strength of RAC (AT) -M40&M50
5.2.4 High Strength Recycled Aggregate Concrete
High quality strength concrete has been generally utilized all through the world throughout
the previous three decades. The compressive strength of high performance concrete may
fluctuate between 20 MPa to 200 MPa. It winds up important to utilize high amount of
quality materials to meet the quality prerequisites. The properties of the constituents of
concrete to be specific cement, fine aggregate and coarse aggregate impact the properties
of high strength concrete. Aggregates constitute around 70%– 80% of the volume of the
concrete. This makes the depletion of natural aggregates which greatly affects the
sustainable development. In this manner, there is a need to discover and use alternative
material for aggregates by using the waste. To make high quality concrete as a
conservative and environmental material, a few mineral admixtures like micro silica, fly
ash, metakaolin and rice husk powder are included or supplanted with cement.
51.63 53.58 53.6050.15 48.25 48.04
53.5450.33 50.35
60.57 61.65 61.50 61.05 61.16 61.41 60.74 59.12 58.62
0
10
20
30
40
50
60
70
NA
RA
10-T &
FR
A30
RA
10-T &
FR
A50
RA
20 T
RA
20-T &
FR
A30
RA
20-T &
FR
A50
RA
30 T
RA
30-T &
FR
A30
RA
30-T &
FR
A50
Com
pres
sive
str
engt
h N
/mm
2
Various concrete mix
Compressive strength of M40-M50 grade concrete 28 day Compressive Strength-M40
28 day Compressive Strength-M50
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 81 ]
In this study high strength concretes was produced using recycled fine aggregates (RFA) in
substitution of 30% and 50% of natural sand, and using 10%, 20% and 30% of abrasion
treated coarse recycled aggregates on substitution of natural coarse aggregates. A various
batches of concretes mixes were cast to survey the impact of coarse RA on compressive
strength. The conventional mix design method for normal concrete was adopted for natural
aggregate concrete. RCA concrete mixes were proportioned using NA and coarse RA up to
30% and fine RA up to 50%. Micro silica was additionally used as binding material in
partial replacement of cement. The Compressive strength of high strength recycled
aggregate concretes was determined and compared to those of the results of natural
aggregate concrete.
5.2.5 Strength Measurement (High Strength Concrete)
Fig.5.12 shows the variation of compressive strength due to replacement of coarse and fine
recycled aggregate at the age of 28 days. The target compressive strength of M70 is 78.25
N/mm2. From the result, it was observed that the concrete mixes in all cases is above the
target mean strength which is 78.25 MPa, However concrete made with 10% coarse RA
and 50% fine RA exhibits strength which is close to natural concrete. Concrete prepared
with 30% coarse RA and 50% Fine RA shows 5% less compressive strength reference to
control concrete. The general trends observed that up to 30% coarse RCA replacement had
no effect on the change in compressive strength. In order to judge the result of use of
recycled aggregate mixture on failure pattern, a visible examination of broken test
specimens was done. In general, interface failures were ascertained for all the
concretes, however aggregate splitting was observed in broken specimen of RCA concrete
failing at strengths larger than 75 N/mm2.
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 82 ]
FIGURE 5.12 Compressive strength of M70 grade of concrete
Observations on Compressive Strength of RAC-(M20)
Coarse recycled aggregates at 10,20,30 % replacement level show at par strength
in comparison to control concrete.
Coarse recycled aggregates after abrasion treatment with replacement of 10, 20,
and 30% in concrete show better strength comparison to untreated aggregates.
Fine RA replacement level of 10, 30, and 50,100% shows higher compressive
strength in comparison to control concrete.
Coarse RA replacement of 30% with replacement of fine RA 50% shows maximum
strength, compare to 20%,30%,100% coarse RA replacement.
Observations on Compressive Strength of RAC-(M40&M50)
Coarse recycled aggregates at 20, 30 % replacement level show at par strength in
comparison to Control concrete.
Coarse recycled aggregates after abrasion treatment with replacement of 10, 20,
and 30% in concrete show better strength comparison to untreated aggregates.
86.26
82.45
84.76
81.4682.05
81.38
82.56
78
79
80
81
82
83
84
85
86
87
NA RA10-T&FRA30
RA10-T&FRA50
RA20-T&
FRA30
RA20-T&
FRA50
RA30-T&
FRA30
RA30-T&
FRA50
A B C D E F G
Com
pres
sive
Str
engt
h N
/mm
2
Concrete mix
28 day Compressive strength M70
28 daycomp.strengthN/mm2
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 83 ]
In case of M50-fine RA replacement level of 30, 50, shows higher comp. strength
in comparison to control concrete. (RCA20%)
Coarse RA replacement of 10% with replacement of fine RA 100% shows
maximum strength, compare to 20%and 30% coarse RA replacement.
Observations on Compressive Strength of RAC-(M70)
It was observed that the concrete made with 10% Coarse RA and 50% fine RA
exhibits compressive strength close to strength of Natural concrete.
Concrete prepared with 30% coarse RA and 50% fine RA shows 5% less
compressive strength compared strength of natural concrete.
5.2.6 Flexural Strength and Splitting Tensile Strength of RAC
In order to study the flexural strength and splitting tensile strength of concrete M20 Grade
concrete with different replacement percentage of recycled coarse aggregate and fine
aggregate, the test were designed and carried out on above 19 concrete mixes. Flexural
strength test is done as per IS: 516-1959. The size of beam specimens for flexural tensile
strength was 100x100x500 mm. The specimens were cured in water for 7-days, and 28-
days. Flexure strength test, the beam specimen is simply supported on two rollers of 4.5 cm
diameter. The flexural tensile strength is calculated as the ratio of the calculated bending
moment and section modulus of the beam specimen. The Tensile test set-up and flexure
test set up is shown in Fig.5.13. Split tensile strength of concrete was performed as per IS
5816-1999. Cylinders of 150mm diameter and 300mm length were casted. The samples
were cured for 28 days. The tensile test is conducted on compression testing machine of
capacity 3000 KN. Results of splitting tensile strength and flexural strength for strength of
grade M20 are shown in Table-5.2 for various concrete mixes.
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 84 ]
FIGURE 5.13 Tensile strength test
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 85 ]
Table 5.2 Result of flexural strength and splitting tensile strength of RAC(M20)
Mix
series
Mix series Tensile
strength
N/mm2
RAC
(AT)
Tensile
strength
N/mm2
RAC
(CST)
Flexural
strength
N/mm2
RAC
(AT)
Flexural
strength
N/mm2
RAC
(CST)
Tensile
strength
N/mm2
RAC
(CT)
Flexural
strength
N/mm2
RAC
(CT)
28 days 28 days 28 days 28 days 28 days 28 days
A NA 2.29 2.29 5.73 5.73 2.29 5.73
B RA10 1.95 1.95 5.31 5.31 1.95 5.31
C RA20 1.95 1.83 4.82 4.76 1.95 4.82
D RA30 2.10 1.71 4.20 4.06 2.10 4.20
E RA10T 2.10 1.97 5.40 5.36 1.98 5.33
F RA20T 2.20 2.04 5.32 5.26 1.97 4.87
G RA30T 2.25 2.14 5.29 5.30 2.05 3.96
H RA10T FRA10 3.00 2.97 3.95 3.89 1.99 5.37
I RA10T FRA30 3.10 2.98 4.10 3.93 2.01 5.47
J RA10T FRA50 3.20 3.02 4.15 3.96 2.10 5.50
K RA10T FRA100 3.30 3.18 4.22 4.11 1.99 5.30
L RA20T FRA10 3.50 3.40 4.35 4.29 1.99 4.91
M RA20T FRA30 3.50 3.42 4.56 4.31 1.99 4.95
N RA20T FRA50 3.55 3.48 4.86 4.36 2.02 5.01
O RA20TFRA100 3.70 3.58 4.90 4.46 1.98 4.85
P RA30T FRA10 3.52 3.52 4.80 4.55 2.06 3.98
Q RA30T FRA30 3.55 3.54 4.86 4.75 2.08 3.50
R RA30T FRA50 3.60 3.58 5.26 5.03 2.15 5.15
S RA30TFRA100 3.72 3.70 5.20 5.03 2.26 5.2
Fig.5.14 and Fig.5.15 shows the result of flexural strength and splitting tensile strengths
and for M40 and M50 grade concretes respectively. The concretes made with recycled
aggregate achieved a similar or marginal less flexural and splitting strength to those of the
control concrete, especially in case of 50% replacement of fine aggregate. The use of
recycled fine aggregate substitution of natural fine aggregates for concrete production had
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 86 ]
a negative influence on those properties. Only the concrete made with 30% of fine RA
obtained or at par flexural strength to that of control concrete.
FIGURE 5.14 Flexural strength for M40&M50 grade
FIGURE 5.15 Tensile strength for M40&M50 grade
7.44
4.96 4.984.48 4.24
3.84 4.00
2.483.40
7.76 7.04 7.16 5.24 5.44 4.32 4.16 3.76 4.000.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
NA
RA
10-T &
FR
A30
RA
10-T &
FR
A50
RA
20 T
RA
20-T &
FR
A30
RA
20-T &
FR
A50
RA
30 T
RA
30-T &
FR
A30
RA
30-T &
FR
A50
Fle
xura
l str
engt
h N
/mm
2
Concrete mix
28 day Flexural strength N/mm2 M-40&M50
M40
M50
4.94 4.96 4.984.48 4.37
3.95 3.954.58
4.23
4.60 4.40 4.42 4.60 3.89 3.67 4.61 4.45 4.220.00
1.00
2.00
3.00
4.00
5.00
6.00
NA
RA
10-T &
FR
A30
RA
10-T &
FR
A50
RA
20 T
RA
20-T &
FR
A30
RA
20-T &
FR
A50
RA
30 T
RA
30-T &
FR
A30
RA
30-T &
FR
A50
Ten
sile
str
engt
hN/m
m2
Concrete mix
28 day Split tensile strength N/mm2 M-40&M50
M40
M50
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 87 ]
5.2.7 Statistical Parameters of Tested Compressive Strength (M20)
After testing concrete cube specimens for the results of compressive strength under the
same condition, a series of strength values can be obtained. The statistical parameters, such
as the maximum and the minimum value, and the mean value, the standard deviation and
the coefficient of variation for the compressive strength of the concretes are obtained and
shown in Table 5.1. All 18 mix proportions is further grouped in 10, 20,30% coarse RA
replacement. This group with its results shown in Table 5.3 It reveals that, except for the
10% coarse RA replacement percentage, the standard deviations and the coefficients of
variation of the compressive strength of the recycled aggregate concrete are improved with
an increase in RA percentage, in all types of concrete under this study. But generally
speaking, they are not much different from those of the normal concrete, irrespective of the
RCA replacement percentage. It is observed that mean compressive strength of RAC is
higher compare to NAC. In comparison to all three treatments under consideration
concrete produced using abrasion treatment aggregate gives higher mean strength with
various coarse and fine RA replacements. One can see from Table 5.3 that the standard
deviations and the coefficient of variation for the compressive strength of all the three
RACs are somewhat higher than that of normal concrete. Generally speaking, the
variability for the three RACs is not much different from those of the reference NAC.
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 88 ]
Table 5.3 Statistical parameters of the tested compressive strength (M20)
Group Mix series Compressivestrength N/mm2
Compressivestrength N/mm2
Compressivestrength N/mm2
RAC(AT) RAC(CST) RAC(CT)
NA NA 29.78 29.78 29.78
RA10
RA10 30.28 28.32 30.28
RA10T 30.78 26.01 30.58
RA10T FRA10 36.31 22.67 31.62
RA10T FRA100 32.94 25.7 32.05
RA10T FRA30 30.23 23.49 31.08
RA10T FRA50 36.88 24.02 32.08
Mean (N/mm2) 32.90 25.04 31.28
SD (N/mm2) 2.77 1.88 0.69
CoV(%) 8.41 7.51 2.21
RA20
RA20 31.61 27.21 31.61
RA20T 36.83 26.29 32.05
RA20T FRA10 35.73 28.18 32.86
RA20T FRA100 30.69 30.59 32.00
RA20T FRA30 34.66 28.85 33.01
RA20T FRA50 36.16 29.61 33.45
Mean (N/mm2) 34.28 28.46 32.50
SD (N/mm2) 2.32 1.44 0.65
CoV(%) 6.77 5.04 2.00
RA30
RA30 30.86 26.88 30.86
RA30T 34.21 26.78 33.42
RA30T FRA10 28.49 32.45 30.05
RA30T FRA30 34.34 34.64 33.25
RA30T FRA50 39.73 36.81 27.05
RA30TFRA100 33.7 37.22 27.55
Mean (N/mm2) 33.56 32.46 30.36
SD (N/mm2) 3.47 4.28 2.48
CoV(%) 10.33 13.17 8.17
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 89 ]
5.2.8 Probability Distribution Characteristics of Compressive Strength
The histograms, which are primarily used for illustrating the distributions of the concrete
compressive strength of concrete mixtures, are shown in Fig.5.16, 5.17, and 5.18 for
concrete of after all three treatments of aggregates under consideration. It can be seen the
compressive strength various in narrow range. Form the histogram, it is reasonable to
assume a normal distribution to fit the data measured data for all the concrete prepared
with recycled coarse and fine aggregate as well natural aggregates.
FIGURE 5.16 Distribution of compressive strength RAC(AT)- M20
FIGURE 5.17 Distribution of compressive strength RAC(CST)- M20
0
1
2
3
4
5
6
7
22-24 24-26 26-28 28-30 30-32 32-34 34-36 36-38 38-40
Fre
quen
cy
Compressive strength N/mm2
Distribution of compressive strength RAC(AT)
Frequency
0
1
2
3
4
5
6
22-24 24-26 26-28 28-30 30-32 32-34 34-36 36-38 38-40
Fre
quen
cy
Compressive strength N//mm2
Distribution of compressive strength RAC(CST)
Frequency
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 90 ]
FIGURE 5.18 Distribution of compressive strength RAC (CST) –M20
5.2.9 Trend Line Analysis of Various Percentage RA Replacement VersusCompressive Strength of Concrete. (M20)
The 28 day compressive strength of concrete is mostly used for check the quality. This
quality check requires equipment and setup as well. Compressive strength results can be
analyzed with trend line analysis. Linear function of trend line used to analyze the data and
results plotted in Fig 5.19.
0123456789
22-2424-2626-2828-3030-3232-3434-3636-3838-40
Fre
quen
cy
Compressive strength N//mm2
Distribution of compressive strength RAC(CST)
RAC(CT) Frequency
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 91 ]
FIGURE 5.19 Trend line analysis- compressive strength
The equations along with the value of R2 are listed in Table 5.4. The value of R2 is an
important parameter in regression analysis which gives percentage of variation of fitted
data. R-squared is a statistical measure of how close the data are to the fitted regression
line. It is also known as the coefficient of determination, generally high value of the
parameter represents higher accuracy of data fit.
Table 5.4 Trend line data for compressive strength, tensile strength and flexural strength
TypesRAC
Compressive strength Tensile strength Flexural strength
PolynomialR2 Polynomial
R2 Polynomial R2
RAC(AT)
y = 0.2027x+ 31.352
0.138y = 0.1125x
+ 1.82630.8622
y = -0.027x+ 5.1982
0.04
RAC(CST)
y = 0.4841x+ 23.87
0.4304y = 0.118x+ 1.6777
0.8533y = -0.0276x
+ 4.93180.0752
RAC(CT)
Y = -0.0428x+ 31.724
0.018y = 0.0035x
+ 2.01280.0411
= -0.0291x+ 5.207
0.0746
RAC(AT)y = 0.2027x + 31.352
R² = 0.138
RAC(CST)y = 0.4841x + 23.87
R² = 0.4304
RAC(CT)y = -0.0428x + 31.724
R² = 0.0178
0
5
10
15
20
25
30
35
40
45
NA
RA
10
RA
20
RA
30
RA
10T
RA
20T
RA
30T
RA
10T
FR
A10
RA
10T
FR
A30
RA
10T
FR
A50
RA
10T
FR
A10
0
RA
20T
FR
A10
RA
20T
FR
A30
RA
20T
FR
A50
RA
20T
FR
A10
0
RA
30T
FR
A10
RA
30T
FR
A30
RA
30T
FR
A50
RA
30T
FR
A10
0
Com
pres
sive
str
engt
h N
/mm
2
Various concrete mix of RA
Compressive strength (M20)-Trendline by linear function CompressiveStrength N/mm2RAC(AT) 28 days
Compressivestrength N/mm2RAC(CST) 28days
Compressivestrength N/mm2RAC(CT) 28 days
Linear(CompressiveStrength N/mm2RAC(AT) 28days)Linear(Compressivestrength N/mm2RAC(CST) 28days)
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 92 ]
5.2.10 Trend Line Analysis of Tensile Strength And Flexural Strength of ConcretePrepared with Different Percentages of RA Replacements.
In similar manner to compressive strength, tensile strength and flexural strength data isanalyzed. The results of trend line analysis for linear functions are plotted in Fig 5.20 andFig 5.21. The functions obtained are listed in Table 5.4. It may be visualized from thisfigure and value of R squared that this linear function gives results in good agreement.
FIGURE 5.20 Trend line analysis- tensile strength
RAC(AT)y = 0.1125x + 1.8263
R² = 0.8622
RAC(CST)y = 0.118x + 1.6777
R² = 0.8533
RAC(CT)y = 0.0035x + 2.0128
R² = 0.0411
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
NA
RA
10
RA
20
RA
30
RA
10T
RA
20T
RA
30T
RA
10T
FR
A10
RA
10T
FR
A30
RA
10T
FR
A50
RA
10T
FR
A10
0
RA
20T
FR
A10
RA
20T
FR
A30
RA
20T
FR
A50
RA
20T
FR
A10
0
RA
30T
FR
A10
RA
30T
FR
A30
RA
30T
FR
A50
RA
30T
FR
A10
0
Ten
sile
stre
ngth
N/m
m2
Various concrete mix of RA
Tensile strength -Trendline by linear function Tensile strength N/mm2RAC (AT) 28 days
Tensile strength N/mm2RAC (CST) 28 days
Tensile strength N/mm2RAC (CT) 28 days
Linear (Tensile strengthN/mm2 RAC (AT) 28days)Linear (Tensile strengthN/mm2 RAC (CST) 28days)Linear (Tensile strengthN/mm2 RAC (CT) 28days)
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 93 ]
FIGURE 5.21 Trend line analysis- flexural strength
5.2.11 Stress Strain Behaviour Recycled Aggregate Concrete.
Out of six specimens, three specimens were tested for determining the ultimate
compressive strength of cylindrical specimen and remaining three were used for
determining the strain. It can be observed from Table 5.5, the 28 days cylindrical
compressive strength less compare to cube compressive strength. The purpose behind this
can be on account of extra contact space of cube specimen with high arm of the
compressive testing machine and resistant against the expansion of cylindrical specimen.
Elastic characteristic of any material is standard measure of its stiffness. Regardless of non
linear behaviour of concrete, it is very much required to do an estimate of the modulus of
elasticity as it is necessary for determining the stresses induced by strains. Test results
obtained of modulus of elasticity for recycled aggregate concrete shown in Table. 5.6.
Modulus of Elasticity EC = 5000 √fck, (fck is characteristic strength of concrete) - As per
the IS456-2000.
RAC(CT)y = -0.027x + 5.1982
R² = 0.04
RAC(CST) y = -0.0276x + 4.9318
R² = 0.0752
RAC(CT)y = -0.0291x + 5.207
R² = 0.0746
0
1
2
3
4
5
6
7
8
NA
RA
10
RA
20
RA
30
RA
10T
RA
20T
RA
30T
RA
10T
FR
A10
RA
10T
FR
A30
RA
10T
FR
A50
RA
10T
FR
A10
0
RA
20T
FR
A10
RA
20T
FR
A30
RA
20T
FR
A50
RA
20T
FR
A10
0
RA
30T
FR
A10
RA
30T
FR
A30
RA
30T
FR
A50
RA
30T
FR
A10
0
Fle
xure
stre
ngth
N/m
m2
Various concrete mix of RA
Flexure strength -Trendline by linear function Flexural strengthN/mm2 RAC (AT)28 daysFlexural strengthN/mm2 RAC (CST)28 daysFlexural strengthN/mm2 RAC (CT)28 daysLinear (Flexuralstrength N/mm2 RAC(AT) 28 days)Linear (Flexuralstrength N/mm2 RAC(CST) 28 days)Linear (Flexuralstrength N/mm2 RAC(CT) 28 days)
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 94 ]
Table 5.5 Compressive strength of cylindrical specimen and cube specimen
Compressive strength
Srno
Mix Grade ofconcrete
Compressivestrength
of cylindersin MPa
Compressivestrength
of cubes in MPa
1 NAC M20 26.80 29.78
2 RA30TFRA50 M20 26.85 33.15
3 NAC M40 45.43 51.63
4 RA30TFRA50 M40 39.77 50.35
5 NAC M50 52.09 60.57
6 RA30TFRA50 M50 43.96 58.62
7 NAC M70 73.32 86.26
8 RA30TFRA50 M70 60.26 82.56
Observation :
It was observed from the results that the 28 days cylindrical compressive strength
decreases as the replacement of natural aggregate with coarse and fine recycled
aggregate (30% coarse and 50% fine). In case of M20 grade it was found at par,
while in case of M40, M50, M70 grades it has decreased at 12.45%, 15.60%, and
17.81% respectively in comparisons to NAC.
It was observed that the cube compressive strength either at par or slightly decrease
in case of coarse and fine recycled aggregate (30% coarse and 50% fine)
replacement. In case of M20 grade it was found at 11.31 % increase while in case
of M40, M50, M70 grades it was slightly marginal decrease 2.47%, 3.21%, and
4.28% respectively in comparisons to NAC.
5.2.12 Various Code Provisions for Modulus of Elasticity in Terms of fck
The Indian code of practice (I.S.: 456-2000) suggest the actual and empirical relation
between the static modulus of elasticity and cube compressive strength of concrete as
Ec=5000√fck
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 95 ]
The ACI code (ACI -318) has given the relationship between elastic modulus of concrete
and cylinder compressive strength for calculating deflection as,
Ec=4734√fck’
The British Code of practice (BS – 8110) suggest the following expression for static
modulus of elasticity with cube compressive strength of concrete as
Ec=20000+0.2fck
Where Ec is the static modulus of elasticity at 28 days in N/mm2, fck is cube compressive
strength at 28 days in N/mm2, fck’ is cylinder compressive strength at 28days in N/mm2.
Variation of modulus of elasticity of calculations in different code provisions is presented
in Fig.5.22.
FIGURE 5.22 Variation of modulus of elasticity with different codes
0
10
20
30
40
50
60
70
M20 M20 M50 M50 M70 M70
NAC RA30TFRA50 NAC RA30TFRA50 NAC RA30TFRA50
1 2 5 6 7 8
Mod
ulus
of
elas
tici
tyG
pa
Various grade of concrete
Variation in modulus of elasticity
ExperimentalGpa
As per IS456-2000-GpaEC = 5000 √fck,
The ACI codeEc=4734√fck’
The BritishCode of practice(BS – 8110)Ec=20000+0.2fck
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 96 ]
Table 5.6 Comparison of modulus of elasticity of concrete with different codes
Comparison of modulus of elasticity of concrete with different codes
Modulus of concrete
Srno
Concretemix
Gradeofconcrete
Experim-entalGpa
As per IS456-2000-
GpaEC = 5000
√fck,
The ACIcodeEc=4734√fck’
The Britishcode of practice(BS – 8110)Ec=20000+0.2fck
1 NAC M20 31.84 27.29 24.51 20.01
2 RA30TFRA50 M20 25.47 28.79 24.53 20.01
3 NAC M50 39.63 38.91 31.91 20.01
4 RA30TFRA50 M50 30.00 38.28 29.85 20.01
5 NAC M70 57.30 46.44 34.17 20.01
6 RA30TFRA50 M70 52.45 45.43 31.39 20.01
Experimental values of elasticity modulus are marginal, compared with IS Code
provisions. Hence, it is concluded that, recycled coarse and fine aggregate is acceptable to
replace the natural aggregates.
FIGURE 5.23 Variation in modulus of elasticity of concrete
Due to immersion water for longer duration in the recycled aggregate concrete specimen,
water absorption and strength properties of recycled aggregate influencing the decreasing
mode of Young’s modulus.
31.84
25.47
39.63
30.007
57.3
52.45
0 10 20 30 40 50 60 70
M20
M20
M50
M50
M70
M70
NA
C
RA
30T
FR
A50
NA
C
RA
30T
FR
A50
NA
C
RA
30T
FR
A50
Modulus of Elasticity
Con
cret
e
Comparison of experimentalmodulus of elasticity -NAC vs RAC
ExperimentalGpa
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 97 ]
Modulus of elasticity of recycled aggregate concrete is lower by 20% with respect to
reference concrete in M20 grade, similarly 24.28 % in M50 grade and 8.46 % in M70
grade of concrete and it is represented in Fig. 5.23. Hence, it is acceptable in concrete
composition; handling problems were arising when the volume of fine practical fraction
increases.
Fig. 5.24, Fig. 5.25 and Fig 5.26 represent the stress vs. strain with respect to different
grade of concrete. With reference to natural aggregate concrete and recycled aggregate
concrete. All experimental results are presented in the Fig.5.27, in which it represented that
stress strain curve for all replacements are non linear behavior. Modulus of elasticity was
calculated as at corresponding to a strain of 0.0002. All experimental results are presented
in the fig.5.27, and measurement of modulus of elasticity is presented in Appendix A for
M20, M50, and M70 grade of concrete. Many reasons influenced the test results for
declining mode because of lower modulus of elasticity of recycled aggregate concrete is
brittle nature, and higher water absorption of recycled aggregates.
FIGURE 5.24 Stress Vs strain for NAC & RAC(M20)
0
3
6
9
12
15
18
21
24
0.00000 0.00040 0.00080 0.00120 0.00160 0.00200
Stre
ss in
Mpa
Strain
Stress Vs strain for NAC & RAC-M20
NAC(M20) RAC(M20)
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 98 ]
FIGURE 5.25 Stress Vs strain for NAC & RAC (M50)
FIGURE 5.26 Stress Vs strain for NAC & RAC(M70)
0
10
20
30
40
50
60
0.00000 0.00040 0.00080 0.00120 0.00160 0.00200 0.00240 0.00280
Stre
ss in
Mpa
Strain
Stress Vs strain for NAC&RAC-M50
RAC(M50) NAC(M50)
0
10
20
30
40
50
60
0.00000 0.00040 0.00080 0.00120 0.00160 0.00200
Stre
ss in
Mpa
Strain
Stress Vs strain for RAC-M70
NAC(M70)
RAC(M70)
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 99 ]
FIGURE 5.27 Stress Vs strain of recycled aggregate concrete all grade of concrete
5.3 Cost Benefit Analysis
The cost benefits analysis work out presented in Table 5.7. The cost analysis carried out by
using comparing the scheduled rate of (SOR) of Road and Building department Porbandar
Division, Government of Gujarat and market rate, the cost of materials considered in the
study is follows: INR 6.0 for Cement, INR 0.7 for sand and INR 0.5 for NCA per kg. INR
600 is considered for the labour cost per cubic meter of concrete.
5.3.1 Cost of Recycled Aggregates Concrete
The market investigation of building materials and raw materials uncover that the distance
of source of natural raw materials from the city, expands the expense of materials inside
the city. Attempt made is to do sample cost analysis for how much savings is possible in
case of utilization of C&D waste can be observed as compared to natural aggregate. The
details of materials and labor are as under.
0369
12151821242730333639424548515457
0.00000 0.00040 0.00080 0.00120 0.00160 0.00200
Stre
ss in
Mpa
Strain
Stress Vs strain for NAC & RAC-M20
RAC(M50)
NAC(M50)
NAC(M70)
RAC(M70)
NAC(M20)
RAC(M20)
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Results and Discussion on Properties of Recycled Aggregate Concrete
[ 100 ]
Source of R.A. = Available from C & D waste which is available free of cost from
site,
R.A. separated from C & D waste by two methods (1) With help of labour.(2) With
help of crusher.
TABLE 5.7 Costs of materials
Types ofconcrete
Material quantity in Kg
Cement Sand NCA RCA RFA Cost(INR)
Remarks
RAC-M20Grade(RA30TFRA50) 388 297 891 392 297 3581
Laborcost ofINR600included
ControlConcrete-M20
388 594 1273 -- -- 3980
Laborcost ofINR600included
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[101]
CHAPTER 6
Summary and Conclusions
6.1 Summary
The following primary objectives of this research were identified from literature review.
Experiments were conducted on the materials that can be used in concrete by recycling for
sustainability.
To investigate the influence of treatment methods on properties of recycled
aggregate.
To determine fresh and hardened properties of different grades of concrete
incorporating various percentage of treated recycled coarse aggregate and recycled
fine aggregate content.
To determine the optimum % replacement of natural sand and Natural aggregate
with recycled fine aggregate and coarse aggregate.
To verify the stress strain behaviour of recycled aggregate concrete.
The use of coarse recycled aggregates in concrete production is an increasingly in practice,
but the use of fine recycled aggregate, is still not in wide practice. High demand of
construction industry on natural aggregates is creating an unsustainable environmental.
Therefore it is now required to adopt the use of fine and coarse recycled aggregate in
concrete production.
This study incorporated the preparation of concrete mixes containing varied percentages of
coarse treated recycled aggregate and fine recycled aggregate. This study also included the
evaluation of concrete properties in fresh and hardened states. The studied properties
involved mix workability, compressive strength, tensile strength, flexural strength and
modulus of elasticity of concrete. According to experimental results, the use of recycled
coarse and fine aggregate in concrete mixes as a good alternative to natural aggregate.
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Summary and Conclusions
[ 102 ]
The following section presents the main conclusion which can be drawn based on the
experimental results.
6.2 Conclusions
Experiments on reused aggregates have demonstrated that good quality concrete can be
created with coarse and fine reused aggregates.
(1) The compressive strength of recycled aggregate concrete with 30% replacement of
coarse aggregate is at par with natural aggregate concrete. The compressive strength
of recycled aggregate concretes after abrasion treatment, acid treatment and cement
slurry treatment was found comparable to strength of natural aggregate concrete.
(2) Abrasion treatment of recycled aggregate is more efficient and suitable than chemical
and cement slurry treatment in removing the attached mortar and improving
performance of recycled aggregate.
(3) The use of 50% of fine recycled aggregates and 30% of coarse recycled aggregate
replacement, gives comparable 28 days compressive strength and tensile strength of
conventional concrete in concrete grades M20, M40, M50 and M70.
(4) The workability of recycled aggregate concrete mix is lower than natural aggregate
concrete. In case of concrete mix with only 30% treated coarse recycled aggregate
concrete has produced satisfactory workable concrete. However by adding super
plasticizer, workability of concrete with 30% coarse recycled and 50% fine recycled
aggregate becomes comparable to that of conventional concrete with natural
aggregates.
(5) In comparison to the theoretical value given in IS 456, Experimental elastic modulus
for natural aggregate concrete is at par with code value, However the values are
marginally less in M20, M40 and M50 grades for concrete containing 30% recycled
coarse aggregates and 50 % fine recycled aggregate which is still higher than that
derived by BS and ACI.
The experimental value of modulus of elasticity in natural aggregate concrete and
recycled aggregate concrete is higher than the theoretical modulus of elasticity of
concrete calculated by British code (BS-8110) and ACI.
(6) Making use of recycled aggregates material over natural materials can save money to
certain extent, 10% cost benefit can be achieved in this region.
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Summary and Conclusions
[ 103 ]
6.3 Future Scope
1. The recycled aggregate used in this study was obtained from two sources. However
the impurities and other properties from construction and demolition debris vary
from source to source. Hence it is recommended that further research should be
conducted to assess the effect(s) of these impurities from various sources on the
properties of recycled aggregate concrete. As it is the case that the qualities of RCA
are found highly varied among different sources, there is room for more testing to
make sure results of RCA concrete, regardless of the RCA source.
2. Studies have shown that recycled concrete aggregate can be used as aggregate for
new concrete, there is a need to obtain long-term in-service performance and life
cycle cost data for concrete made with recycled aggregate.
3. Investigations and laboratory tests should be done on the durability of recycled
aggregate concrete which is made from coarse and fine RA.
4. The fire-resistant property of concrete prepared with recycled aggregates should be
studied.
5. Studies are required on the economical aspect of new concrete processing recycling
of materials.
6. The present examination concentrated on just a specific sort fine aggregate
replacement material. Consequently, examinations can be made on distinctive kinds
of counterfeit fine aggregates like pulverized block bats, foundry sand, colliery ruin,
china mud waste and slate waste to examine the mechanical and solidness related
properties.
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[ 104 ]
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[110]
List of Publications
1. Vijay P. Kukadia, Dr. R.K.Gajjar, Dr.D.N.Parkeh , Performance of Recycled
Concrete Aggregates- New Era for Use in Construction - A Literature review
,International Journal for Scientific Research & Development|-IJSRD Vol. 2, Issue
10, 2014 | ISSN : 2321-0613.
2. Vijay P Kukadia, Prof. (Dr) Rajul K Gajjar , Experimental Study On Treatment
Effect On The Properties Of Fresh Concrete Prepared With Coarse And Fine
Recycled Aggregate National Conference On Emerging Research Trends In
Engineering 2016- Vishwakarma Government Engineering College, Ahmedabad
pp 367-372.
3. Vijay P. Kukadia, Prof(Dr). R.K.Gajjar, Dr.D.N.Parkeh, Influence Of Aggregate’s
Treatment On Properties Of Recycled Aggregate Concrete. International journal of
Civil Engineering &Technology (SCOPUS INDEXED JOURNAL) –Vol.8, Issue
3, 2017
ISSN Print: 0976 – 6308, ISSN Online: 0976 – 6316 ,pp 351-361.
4. V. P Kukadia,Dr.R.K.Gajjar,Dr.D.N.Parekh, Mechanical strength properties of
concrete containing treated coarse recycled concrete aggregates and recycled fine
aggregate, 33rd National Convention of Civil engineers, The institution of
Engineers (India),Gujarat state center , 02-03-septmber 2017.
Paper in Communication
1. Vijay. P. Kukadia, Prof(Dr). R.K.Gajjar, Dr.D.N.Parkeh, Experimental Study of
Concrete Prepared With Fine Recycle Aggregate and Treated Coarse Recycle
Aggregate, International Journal of Materials and Structural Integrity
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[111]
Appendix A: Measurements from Modulus of Elasticity Test
Table-A1 M20 (NAC)
Load(Kn)Deformation
(mm)Stress-N/mm2 Strain Ec-Gpa
0 0 0.00 0.00000 --
15 0.004 0.85 0.00003 31.85
30 0.012 1.70 0.00008 21.23
45 0.018 2.55 0.00012 21.23
60 0.022 3.40 0.00015 23.16
75 0.028 4.25 0.00019 22.75
90 0.03 5.10 0.00020 25.48
105 0.038 5.94 0.00025 23.47
120 0.041 6.79 0.00027 24.86
135 0.046 7.64 0.00031 24.92
150 0.051 8.49 0.00034 24.98
165 0.056 9.34 0.00037 25.02
180 0.062 10.19 0.00041 24.66
195 0.068 11.04 0.00045 24.35
210 0.076 11.89 0.00051 23.47
225 0.082 12.74 0.00055 23.30
240 0.091 13.59 0.00061 22.40
255 0.1 14.44 0.00067 21.66
270 0.111 15.29 0.00074 20.66
285 0.122 16.14 0.00081 19.84
300 0.133 16.99 0.00089 19.16
315 0.146 17.83 0.00097 18.32
330 0.16 18.68 0.00107 17.52
345 0.179 19.53 0.00119 16.37
358.8 0.212 20.31 0.00141 14.37
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[ 112 ]
Table-A2 M20 (RAC-RA30TFRA50)
Load(Kn)Deformati
on(mm)
Stress-N/mm2 Strain Ec-Gpa
0 0 0.00 0.00000 --
15 0.003 0.85 0.00002 42.46
30 0.007 1.70 0.00005 36.40
45 0.011 2.55 0.00007 34.74
60 0.015 3.40 0.00010 33.97
75 0.019 4.25 0.00013 33.52
90 0.023 5.10 0.00015 33.23
105 0.027 5.94 0.00018 33.03
120 0.032 6.79 0.00021 31.85
135 0.036 7.64 0.00024 31.85
150 0.046 8.49 0.00031 27.69
165 0.056 9.34 0.00037 25.02
180 0.066 10.19 0.00044 23.16
195 0.074 11.04 0.00049 22.38
210 0.082 11.89 0.00055 21.75
225 0.091 12.74 0.00061 21.00
240 0.099 13.59 0.00066 20.59
255 0.105 14.44 0.00070 20.62
270 0.115 15.29 0.00077 19.94
285 0.124 16.14 0.00083 19.52
300 0.132 16.99 0.00088 19.30
315 0.139 17.83 0.00093 19.25
330 0.146 18.68 0.00097 19.20
345 0.152 19.53 0.00101 19.28
360 0.162 20.38 0.00108 18.87
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Table-A3 M50 (NAC)
Load(Kn) Deformation(mm) Stress-N/mm2 Strain Ec-Gpa
0 0 0.00 0.00000 --
35 0.011 1.98 0.00007 27.02
70 0.012 3.96 0.00008 49.54
105 0.016 5.94 0.00011 55.73
140 0.023 7.93 0.00015 51.69
175 0.0375 9.91 0.00025 39.63
210 0.041 11.89 0.00027 43.50
245 0.052 13.87 0.00035 40.01
280 0.06 15.85 0.00040 39.63
315 0.072 17.83 0.00048 37.15
350 0.091 19.82 0.00061 32.66
385 0.099 21.80 0.00066 33.03
420 0.103 23.78 0.00069 34.63
455 0.112 25.76 0.00075 34.50
490 0.132 27.74 0.00088 31.53
525 0.152 29.72 0.00101 29.33
560 0.168 31.71 0.00112 28.31
595 0.2 33.69 0.00133 25.27
630 0.245 35.67 0.00163 21.84
665 0.265 37.65 0.00177 21.31
700 0.355 39.63 0.00237 16.75
877.6 - 49.69 - -
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Table-A4 M50 (RAC-RA30TFRA50)
Load(Kn) Deformation(mm) Stress-N/mm2 Strain Ec-Gpa
0 0 0.00 0.00000 --
35 0.009 1.98 0.00006 33.03
70 0.021 3.96 0.00014 28.31
106 0.03 6.00 0.00020 30.01
140 0.04 7.93 0.00027 29.72
175 0.049 9.91 0.00033 30.33
210 0.056 11.89 0.00037 31.85
245 0.065 13.87 0.00043 32.01
280 0.073 15.85 0.00049 32.57
315 0.085 17.83 0.00057 31.47
350 0.093 19.82 0.00062 31.96
385 0.105 21.80 0.00070 31.14
420 0.115 23.78 0.00077 31.02
455 0.131 25.76 0.00087 29.50
490 0.143 27.74 0.00095 29.10
525 0.157 29.72 0.00105 28.40
560 0.171 31.71 0.00114 27.81
595 0.201 33.69 0.00134 25.14
630 0.217 35.67 0.00145 24.66
665 0.234 37.65 0.00156 24.13
675 0.256 38.22 0.00171 22.39
854.4 - 48.37 - -
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[ 115 ]
Table-A5 M70 (NAC)
Load(Kn) Deformation(mm) Stress-N/mm2 Strain Ec-Gpa
0 0 0.00 0.00000 --
46 0 2.60 0.00000 --
92 0 5.21 0.00000 --
138 0.006 7.81 0.00004 195.33
184 0.018 10.42 0.00012 86.81
210 0.031 11.89 0.00021 57.53
276 0.045 15.63 0.00030 52.09
322 0.059 18.23 0.00039 46.35
368 0.067 20.84 0.00045 46.65
414 0.079 23.44 0.00053 44.51
460 0.092 26.04 0.00061 42.46
506 0.105 28.65 0.00070 40.93
552 0.117 31.25 0.00078 40.07
598 0.129 33.86 0.00086 39.37
644 0.141 36.46 0.00094 38.79
690 0.163 39.07 0.00109 35.95
736 0.184 41.67 0.00123 33.97
782 0.201 44.27 0.00134 33.04
828 0.217 46.88 0.00145 32.40
874 0.237 49.48 0.00158 31.32
920 0.256 52.09 0.00171 30.52
877.6 - 49.69 - -
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Table A6 M70 (RAC-RA30TFRA50)
Load(Kn) Deformation(mm)Stress-N/mm2 Strain Ec-Gpa
0 0 0.00 0.00000 --
46 0 2.60 0.00000 --
92 0.003 5.21 0.00002 260.44
138 0.007 7.81 0.00005 167.42
184 0.021 10.42 0.00014 74.41
210 0.034 11.89 0.00023 52.45
276 0.048 15.63 0.00032 48.83
322 0.062 18.23 0.00041 44.11
368 0.076 20.84 0.00051 41.12
414 0.091 23.44 0.00061 38.64
460 0.105 26.04 0.00070 37.21
506 0.117 28.65 0.00078 36.73
552 0.128 31.25 0.00085 36.62
598 0.134 33.86 0.00089 37.90
644 0.152 36.46 0.00101 35.98
690 0.168 39.07 0.00112 34.88
736 0.184 41.67 0.00123 33.97
782 0.201 44.27 0.00134 33.04
828 0.217 46.88 0.00145 32.40
874 0.234 49.48 0.00156 31.72
920 0.251 52.09 0.00167 31.13
966 - 54.69 - -