Strictly Private & Confidential - Lan Kft. · HFCL is committed to the protection of the...

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Strictly Private & Confidential

Transcript of Strictly Private & Confidential - Lan Kft. · HFCL is committed to the protection of the...

Page 1: Strictly Private & Confidential - Lan Kft. · HFCL is committed to the protection of the environment in the course of its business activities including compliance with all applicable

Strictly Private & Confidential

Page 2: Strictly Private & Confidential - Lan Kft. · HFCL is committed to the protection of the environment in the course of its business activities including compliance with all applicable
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Diversified customer base across India and in more than 45

countries in the world.

Comprehensive solutions provider: Designing, Supply,

Implementation, Maintenance. Competent Talent Pool with

>2,000 people employed directly by HFCL.

Average top management industry experience > 20 years.

Financial Turnover for FY 2015-16 : ~ US$ 402 Million.

Enterprise focused on high growth and high returns

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HFCL GROUP Business Activities

Manufacturing & Product

Management

Optic fiber cables

Optical Transmission equipment

Broadband Access equipment

Wireless Equipment

Microwave Products and Solutions

Dragon Wave HFCL JV:

4G IP radio Backhaul Solutions

2G/3G Hybrid Backhaul Solutions

Value Added Services Platforms

NexG TV: Mobile TV

Polixel: Security Solutions

Digicall: BPO

NexG Devices: Import & Trading

Koovs.com: eCommerce

mPurse: Mobile Wallet

Comprehensive Project

Implementation

Radio & Optical Transmission N/W

Broadband Access networks

2G/3G/4G Wireless networks

Optical Fiber cable Networks

Power Solutions

Exicom Tele-Systems:

Integrated Telecom Power Units

Energy Management Systems

Solar Power Solutions

New Initiatives

Railway Solutions

Defense & Security

Smart City Solutions

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STATE-OF-THE-ART MANUFACTURING FACILITIES

SOLAN

GURGAON CHENNAI

GOA

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GROUP FINANCIAL TURNOVER

2013-14 2014-15 2015-16

203

386 402

Turnover(Million USD)

2013-14 2014-15 2015-16

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OPTICAL FIBRE CABLE

CAPACITY

Total Annual Capacity : 11 M F Km

Goa Location : 7 M F Km

Chennai Location : 4 M F Km

Total Annual Capacity : 225,000 C Km

Goa Location : 150,000 C Km

Chennai Location : 75,000 C Km

LOCATION

Goa : Established in 1996. Produces all type of under ground /aerial Optical Fibre Cables including Ribbon Cables.

Chennai : Started in 2016 in view of big opportunity in Indian / overseas OFC Market . Produces all type of under ground /aerial Optical Fibre Cables including all type of FTTx Cables.

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HIMACHAL FUTURISTIC COMMUNICATIONS LTD.,

CABLE DIVISION, GOA

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CHENNAI

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Plant Capacity

Production Process

Product Portfolio

Product & Process Certification

Testing

Clientele & Approvals

Contents

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Total Annual Capacity : 12.5 Million Fibre Km

Goa Location : 7.5 Million Fibre Km

Chennai Location : 5 Million Fibre Km

Total Annual Capacity : 250,000 Cable Km

Goa Location : 150,000 Cable Km

Chennai Location : 100,000 Cable Km

Plant Capacity

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Machines Quantity (No.)

Coloring Line 5

Ribbon Making Line 2

Tubing Line 8

SZ Stranding Line 8

Sheathing Line 9

Manufacturing Facility - Goa

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Machines Quantity (No.)

Coloring Line 5

Tubing Line 5

SZ Stranding Line 5

Sheathing Line 7

FTTX Lines 9

Spiral Armouring 20

Manufacturing Facility - Chennai

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Production Process - Goa

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Colour coding of Optical Fibres are done for ease of identification during

installation and operation.

Colouring as per MUNSELL COLOUR Standards.

1. Colouring Line

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Ribbon cables deliver the highest fiber density in the most compact cable

package possible. Streamlining fiber termination can save time and money

with easy mass-fusion splicing.

2. Ribbon Stage

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A PBTP loose tube is extruded on one or more primary coated optical

fibres/ribbon fibres.

The gap in the tube is filled with suitable filling gel to prevent water

penetration

3. Secondary Coating

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Loose tube are stranded around the central strength member.

Wet Water Blocking.

Dry Water Blocking

4. Stranding

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The HDPE/Nylon/LSZH sheath is extruded over the stranded unit/loose

tube. Rip cords are provided to slit the sheath.

The cable is marked with hot foil or ink jet printer for identification

5. Sheathing 5. Sheathing

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Product Portfolio

Product Portfolio

Unarmoured Cables

Armoured Cables

ADSS Cables

Fig-8 Aerial Cables

Micro Cables

FTTX Cables

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Steel Tape Armoured Cables

Product Portfolio

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Non Metallic Armoured Cables

Product Portfolio

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Unarmoured Cables

Product Portfolio

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Aerial Cables

Product Portfolio

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Micro Cables

Product Portfolio

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FTTX Cables

Product Portfolio

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CROSS SECTIONAL VIEW OF

CABLES

www.hfcl.com

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ARMOURED CABLES

MULTI TUBE SINGLE SHEATH CST ARMOURED DESIGN MULTI TUBE DOUBLE SHEATH CST ARMOURED DESIGN

Fiber

Loose Tube (Gel Filled)

FRP Rod

Flooding Gel

Polyester Tape

ECCS Tape

Ripcord

Outer Sheath

Fiber

Loose Tube (Gel filled)

FRP Rod

Flooding Gel

PolyesterTape

Inner Sheath

ECCS Tape

Ripcord

Outer Sheath

USP-ARMOURED CABLES

Rodent Protection

Improves compressive strength

Direct burial applications www.hfcl.com

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ARMOURED CABLES

USP-ARMOURED CABLES

Rodent Protection

Improves compressive strength

Direct burial applications

Fibre

Filling Gel

Loose Tube

Glass Yarn

ECCS Tape

Outer Sheath

Fibre

Loose Tube

Glass Yarn

Inner Sheath

Wire Armour

Ripcord

Outer Sheath

UNI TUBE SINGLE SHEATH CST ARMOURED DESIGN UNITUBE SINGLE SHEATH WIRE ARMOURED DESIGN

www.hfcl.com

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AERIAL CABLES – ADSS

MULTI TUBE SINGLE SHEATH DESIGN MULTI TUBE DOUBLE SHEATH DESIGN

USP – ADSS CABLES

• Dielectric design eliminates grounding issues

• Increase in lifetime die to anti tracking property

• Customized according to weather conditions.

Fiber

Loose Tube (Gel Filled)

FRP Rod

Water Swellable Yarn

Water Swellable Tape

Aramid Yarn

Outer Sheath

Ripcord

Fiber

Loose Tube (Gel filled)

FRP Rod

Flooding Gel

PolyesterTape

Inner Sheath

Aramid Yarn

Ripcord

Outer Sheath

www.hfcl.com

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AERIAL CABLES - FIGURE-8

MULTI TUBE SINGLE SHEATH DESIGN UNI TUBE SINGLE SHEATH DESIGN

USP – FIGURE-8 CABLES

• Confirms to standard pole attachment hardware

• Small diameter

• Robust construction

Messenger Wire

Web

Fibre

Loose Tube (Gel Filled)

FRP Rod

Filler

Water Swellable Yarn

Water Swellable Tape

Ripcord

Outer Sheath

Stranded Messenger Wire

Web

Fiber

Loose Tube (Gel Filled)

Outer Sheath

www.hfcl.com

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DUCT CABLES

MULTI TUBE SINGLE SHEATH DESIGN UNI TUBE SINGLE SHEATH DESIGN

USP – DUCT CABLES

• Duct applications

• Dielectric design eliminates grounding issues

Fiber

Loose Tube (Gel Filled)

FRP Rod

Flooding Gel

Polyester Tape

Glass Yarn

Ripcord

Outer Sheath

Fibre

Loose Tube (Gel Filled)

Glass Yarn

Ripcord

Outer Sheath

FRP Rod

www.hfcl.com

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RIBBON CABLES

UNI TUBE RIBBON DESIGN MULTI TUBE RIBBON DESIGN –DUCT/ARMOURED

USP - RIBBON DESIGN

• Higher fiber count from 48F – 576F

• Compact design

• Ribbon splicing - reduction in labor cost & time saving

• Cost effective in counts above 96 fibers

Ribbon Fiber

Loose Tube

Filling Gel

FRP Rod

WS Yarn

WS Tape

Glass Yarn

ECCS Tape

Outer Sheath

Ripcords

Ribbon Fibre

Filling Gel

Loose Tube

Water Swellable Tape

ECCS Tape

Outer Sheath

Ripcord

Steel Rods

Outer Sheath

www.hfcl.com

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INDOOR/OUTDOOR CABLES

MULTI TUBE SINGLE SHEATH DESIGN UNI TUBE SINGLE SHEATH DESIGN

USP – INDOOR/OUTDOOR CABLES

• Duct applications

• Dielectric design eliminates grounding issues

Fibre

Filling Gel

Loose Tube

Glass Yarn

Ripcord

Outer Sheath

Fiber

Loose Tube (Gel Filled)

FRP Rod

Flooding Gel

Polyester Tape

Glass Yarn

Ripcord

Outer Sheath

www.hfcl.com

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MICRO DUCT/AIRBLOWN CABLES

MULTI TUBE MICRO DUCT DESIGN UNI TUBE AIR BLOWN DESIGN

UNI TUBE MINI CABLE DESIGN USP – MICRO DUCT CABLES

• Small Diameter

• Light Weight & Compact

• Flexible

• Can be blown into existing duct

Fiber

Loose Tube (Gel Filled)

FRP Rod

Filler

WS Yarn s

Ripcord

Outer Sheath

Fibre

Loose Tube (Gel Filled)

ARP Rod

Outer sheath

Fibre

Loose Tube (Gel Filled)

Aramid Yarn

Outer Sheath

www.hfcl.com

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FTTH CABLES

FLAT TYPE DROP CABLE HIGH BEND FLEXI DROP CABLE

FIGURE-8 TYPE DROP CABLE

USP – FTTH CABLES

• Very Flexible.

• Low Bend radius.

• Withstands horizontally applied force.

• Easier installations in home environment

ARP/FRP Rod

Fibre

Outer LSZH Sheath

Optical Fibre

Loose Tube (Gel Filled)

FRP Rod

Outer HDPE

FRP /ARP Rod

Fibre

Outer LSZH Sheath

Messenger FRP/G.I Wire

H

W

www.hfcl.com

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INDOOR CABLES

DISTRIBUTION CABLE SIMPLEX CABLE

DUPLEX CABLE

Tight Jacketed Fibre

Aramid Yarn

Outer Sheath

Tight Jacketed Fibre

Aramid Yarn

Outer Sheath

Tight Jacketed Fibre

Aramid Yarn

Outer Sheath

www.hfcl.com

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INDOOR CABLES

BREAKOUT CABLE

USP – INDOOR CABLES

• Premises cable

• Ease of connectorisation

• Light weight & flexible

• Riser and Plenum rated

Tight Jacketed Fibre

Aramid Yarn

Outer Sheath

FRP Rod

Water Swellable Yarn

Water Swellable Tape

Glass Yarn

Ripcord

Outer Sheath

www.hfcl.com

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Process Certification (from TÜV SÜD, South Asia)

a. TL 9000/ISO 9001-Quality Management System-Telecommunication Product

b. ISO 14001 – Environmental Management System

c. OHSAS 18001 –Occupational Health & Safety Management System

d. ISO 10002 –Customer Complaint Handling

Product Certification

a. CE Marking (from TÜV NÖRD)

b. Technical Specification Evaluation Certificate (from BSNL)

c. Type Approval Certificate (from RDSO)

d. Product Certificate (from Engineers India Limited)

Certifications

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TL9000/ISO9001

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ISO 14001:2004

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OHSAS 18001:2007

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ISO 10002:2014

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www.hfcl.com

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TEST EQUIPMENT AND STANDARDS (OPTICAL)

• Spectral Analyzer (Cutoff wavelength, MFD &Spectral Attenuation) IEC 60793-1-

40

IEC 60793-1-44

IEC 60793-1-45

•Chromatic Dispersion Analyzer

IEC 60793-1-42

•PMD Analyzer

IEC 60793-1-48

•Geometry Analyzer

IEC 60793-1-20 & 21

•CD & PMD Integrated system

IEC 60793-1-42 & 48

• Fiber Curl

IEC 60793-1-34

•Microscope

FOTP -123

•Micro Bend Loss Measurement

IEC 60793-1-47

• Fibre Strippability Force , Tensile Strength

IEC 60793-1-31 & 32

•OTDR

IEC 60793-1-40

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TEST EQUIPMENT AND STANDARDS (RAW MATERIALS)

•ESCR

ASTM D 1693

•Carbon black content

ASTM D 1603

•Carbon black dispersion

IS 7328

•MFI tester

BS 2782 ( Method 720A)

•UTM

ASTM D 638

•Weighing balance

ASTM D 792

•Drop point tester

ASTM D 566

• Flash point tester

ASTM D 92

•Cone penetration setup

ASTM D 217/937

•Differential Scanning Calorimeter

ASTM D 3895

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TEST EQUIPMENT AND STANDARDS (RELIABILITY)

•Tensile

IEC-60794-1-2-E1

•Abrasion

IEC-60794-1-2-E2

• Impact

IEC-60794-1-2-E4

•Crush

IEC-60794-1-2-E3

•Torsion

IEC-60794-1-2-E7

•Bend

IEC-60794-1-2-E11

•Repeated Bend

IEC-60794-1-2-E6

• Flexural Rigidity

ASTM D790

•Aeolian Vibration Test Setup

IEC-60794-1-2-E19

•Galloping Vibration Test Setup

IEC-60794-1-2-E19

•Environmental Test Chamber

IEC-60794-1-2-F1

•Hot Air Oven (Drip Test)

IEC-60794-1-2-E14

•Humidity Test Chamber

Bell core GR 20

•WPT Test setup

IEC-60794-1-2-F5

•Ribbon Mechanical test Equipment

FOTP-131 & 141

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TESTING STAGES

1 Incoming Goods inspection stage.

2 In process inspection

3 Finished Goods testing

4 Reliability testing

5 Traceability of fiber & other RM is maintained

HFCL has well defined Quality Management System with rigorous quality checks. Testing is done at various levels to ensure best of quality.

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TYPES OF TESTS ON OPTICAL FIBER CABLES

• Geometrical Testing

• Spectral Attenuation

• Chromatic Dispersion

• Polarization Mode Dispersion (PMD)

• Attenuation Testing

Optical Testing

• Tensile • Torsion • Crush

• Repeated Bending • Snatch

• Figure of 8 • Slip • Kink

• Flexural Rigidity

• Cable Bend

Mechanical Testing • Temperature Cycling

• Water Penetration Test

• Drip

• Cable Aging

Environmental Test

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OPTICAL TESTING

ATTENUATION TESTING

GEOMETRICAL PARAMETER

TESTING

SPECTRAL ATTENUATION

TESTING

CHROMATIC DISPERSION (CD) & POLARIZED DISPERSION (PMD)

TESTING

•Attenuation Testing

•Geometrical Parameter Testing

•Spectral Attenuation Testing

•Chromatic Dispersion (CD) and Polarized Dispersion

(PMD)Testing

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•Tensile Strength Testing

•Impact Testing

•Crush Test

•Cable Bend Test

•Torsion Test

•Repeated Bend Test

•Figure of 8

•Snatch Test

MECHANICAL TESTING

TENSILE STRENGTH TESTING

IMPACT TESTING

CRUSH TEST CABLE BEND TEST

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•Tensile Strength Testing

•Impact Testing

•Crush Test

•Cable Bend Test

•Torsion Test

•Repeated Bend Test

•Figure of 8

•Snatch Test

MECHANICAL TESTING

TORSION TEST REPEATED BEND TEST

FIGURE OF 8 TEST SNATCH TEST

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•Temperature Cycling Test

•Water Penetration Test

•Drip Test

ENVIRONMENTAL TESTING

TEMPRATURE CYCLING TEST

WATER PENETRATION TEST

DRIP TEST

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PRODUCT COMPLIANCE CERTIFICATIONS

RoHS directive 2011/65/EU

HFCL is committed to the protection of the environment in the course of its

business activities including compliance with all applicable

environmental regulations. Accordingly, this declaration is to certify

that to the best of our knowledge

Products manufactured by HFCL conform to the requirements of the

European Parliament and Council Directive 2011/65/EC for the

Restriction and use of Certain Hazardous Substances in Electrical and

Electronic Equipment (RoHS)

No lead (Pb) has been intentionally added to the product or any metallic

coatings used.

HFCL uses RoHS compliant Raw materials for manufacturing of products

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PRODUCT COMPLIANCE CERTIFICATIONS

REACH regulation 1907/2006/EC

As a downstream user, HFCL does not manufacture/import chemical

substances or preparations.

Products manufactured at HFCL comply with the REACH requirements

and do not contain substances which are identified in the “Candidate

List of Substances of Very High Concern” with a concentration of

more than 0.1% of the mass.

https://echa.europa.eu/candidate-list-table

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PRODUCT APPROVALS IN PROGRESS

UL Approval : Underwriters Laboratories (UL) is a government-approved

company that carries out testing and certification to ensure products meet

safety specifications. These standards are based on probable hazards

associated with the product. UL vigorously tests a sample of the product to

determine how it reacts in each hazardous situation.

Telecordia Certifications : Product compliance to these criteria provides a

minimum level of product performance to maintain network integrity and

furnishes information beneficial to the telecommunication providers in

evaluating the suitability of the product for their networks.

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TESTING STANDARDS

IEC 60793

IEC 60794

EIA – TIA FOTP

ASTM

Bell Core GR 20

ITU-T STANDARDS

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Optical Fibre Testing facility from PK Technologies & PE Fibre Optics

Testing Facilities

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Raw Material Testing for IGI of materials

Testing Facilities

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Cable drums are manufactured from treated wood and are sourced from one

of the best sources in world. Packing done as per ISPM 15 requirements

PACKING & MARKING

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Year OFC

Manufactured

(CKM)

13-14 54170

14-15 85795

15-16 97449

16-17 * 165000

Growth Path

* Projected Figure

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GLOBAL FOOTPRINTS

Exporting to more than 45 countries

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RECENT INTERNATIONAL PROJECTS

IRAN

• MTN (TELCO) - Double Sheath Duct Cables- 220 Kms

QATAR

• Ooredoo (TELCO) - Duct Cables-2000 Kms

MOROCCO

• INWI (TELCO) - Duct Cables- 940 Kms

• Maroc Telecom (TELCO) – Duct, Armoured, ADSS Cables- 5750 Kms

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RECENT INTERNATIONAL PROJECTS

POLAND Mazowieckie BN Building (GOVT BB) - Microduct Cables- 2268 Kms Podlaska BN (GOVT BB) - Duct Cables- 3800 Kms Swietokrzyska BN (GOVT BB) - Duct Cables- 2600 Kms

NEPAL Ncell (TELCO) - Armoured and Fig.-8 Aerial Cables-325Kms

BHUTAN Bhutan Telecom (TELCO) - Aerial Fig.-8 and Duct Cables- 27 Kms

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RECENT INTERNATIONAL PROJECTS

BANGLADESH Ircon International (UTILITY)- Armoured Cables- 150 Kms Info Sarkar (FIBER@HOME)- Fig. 8 Aerial Cables- 2000Kms

GEORGIA Silknet (TELCO)- Duct Cables- 300 Kms

KOSOVO PTK (POST & TELCO) - Duct Cables- 24 Kms

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RECENT INTERNATIONAL PROJECTS

CYPRUS MTN (TELCO) - Duct Cables- 300 Kms

OMAN Oman Broadband (TELCO)- Unarmored Cables - 210 Kms

INDIA Reliance JIO (4G Project ) (TELCO)- Duct, ADSS, Micro & Drop Cables- 200000 Kms

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TAP- Switzerland

The Trans Adriatic Pipeline (TAP) AG is a company established to plan, develop and build the

TAP natural gas pipeline.

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TAP- Switzerland

TAP will transport natural gas from the giant Shah Deniz II field in Azerbaijan to Europe. The

878 km long pipeline will connect with the Trans Anatolian Pipeline (TANAP) at the Turkish-

Greek border at Kipoi, cross Greece and Albania and the Adriatic Sea, before coming ashore

in Southern Italy.

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TAP- Switzerland

TAP’s routing can facilitate gas supply to several South Eastern European countries, including

Bulgaria, Albania, Bosnia and Herzegovina, Montenegro, Croatia and others. TAP’s landfall in

Italy provides multiple opportunities for further transport of Caspian natural gas to some of the

largest European markets such as Germany, France, the UK, Switzerland and Austria.

Till date, HFCL has manufactured and delivered 1600km of Unarmoured cable with specific

design to TAP.

http://www.tap-ag.com/news-and-events/2016/06/21/tap-awards-fibre-optic-cable-contract

http://www.fomsn.com/fiber-optic-news/jayu/hfcl-bags-trans-adriatic-pipeline-project/

http://www.cbc.az/en/video/economics-video/trans-adriatic-pipeline-project/

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CORPORATE AWARDS

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INTERNATIONAL CUSTOMERS

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INTERNATIONAL CUSTOMERS

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DOMESTIC CUSTOMERS

TELCOS/UTILITIES/OIL & GAS/ RAILWAYS /ISP/ INFRASTRUCTURE COMPANIES

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APPROVALS- GLOBAL

TiS, Thailand

•ADSS 24F/120F and Fig-8 24F/96F

SBN, Thailand

•ADSS 24F/120F

Globe Telecom, Philippines

•Duct cables

Mobily, Saudi Arabia

• Micro Cables/Duct Cables .

MOI, Saudi Arabia

• Approval as applied through contractor.

ANATEL, Brazil

•ADSS Cables.

STC, Saudi Arabia

•Micro Cables/Duct Cables .

Saudi Railways

• Armored Cables/Duct Cables.

Saudi Electricity

• ADSS Cables.

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APPROVALS- GLOBAL

Ooredoo, Qatar

•24 F/48 F /96 F/144 F/ 192 F Duct /ADSS OFC

Etisalat, UAE

•Micro Cables/ FTTX Cables

Orange , Poland

•Micro Cables/ Duct cables

MOC/KOC/KNETCO/KNPC , Kuwait

• Various Cables

TIME , Digi Cellcom , Malaysia

• Micro cables / Duct Cables

NCell, Nepal

•Duct Cables/ADSS Cables.

Tyco Electronics

•Various Cables as OEM

R&M , Schneider Electric

• Various Cables as OEM .

Alcatel Lucent

• Duct Cables/ADSS Cables /Armoured Cables

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APPROVALS- DOMESTIC

Railways

• Approving Authority - RDSO

• Cables approved - Armoured OFC

Oil and Gas

• Approving Authority -EIL (Engineers India Limited)

• Armoured & U/A cable (IOCL/BPCL/HPCL/OIL)

Telecommunications- Government Sector

• Approving Authority -TEC BSNL

• Armoured, Duct, Ribbon intrusion and non intrusion cable

Telecommunications - Private Sector

• Approving Authority - Reliance JIO Infocomm

• Approving Authority - Idea Cellular /Aircel / MTS/ ALU

• Approving Authority - TTSL/TTML/TCL

• Armoured, Duct, ADSS, Ribbon intrusion and non intrusion cable

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HFCL GROWTH PATH

13-14 14-15 15-16 16-17 (Projected)

54170

85795

97449

110000

OFC Manufactured (CKM)

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HFCL GROWTH PATH

P

r

o

j

e

c

t

e

d

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Overseas Offices

UNITED KINGDOM

POLAND

MALAYSIA

THAILAND

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SECTOR

TELECOMMUNICATIONS OIL & GAS

RAILWAYS & METRO INFRASTRUCTURE

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DOMESTIC CUSTOMER

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Page 85: Strictly Private & Confidential - Lan Kft. · HFCL is committed to the protection of the environment in the course of its business activities including compliance with all applicable

Thank You

HFCL Corporate Office:

8, Commercial Complex,

Masjid Moth, Greater Kailash II,

New Delhi 110017