Strictly Private & Confidential - Lan Kft. · HFCL is committed to the protection of the...
Transcript of Strictly Private & Confidential - Lan Kft. · HFCL is committed to the protection of the...
Strictly Private & Confidential
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Single-window solution for telecom projects, system
installation & integration services for network
implementation.
Leader in manufacturing of Optical Fibre Cables and Telecom
equipment.
Large EPC contractors for turnkey telecom projects.
Managing workforce of > 5,000 people in contracts.
Project Management capabilities to undertake large
projects
Introduction - HFCL
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Diversified customer base across India and in more than 45
countries in the world.
Comprehensive solutions provider: Designing, Supply,
Implementation, Maintenance. Competent Talent Pool with
>2,000 people employed directly by HFCL.
Average top management industry experience > 20 years.
Financial Turnover for FY 2015-16 : ~ US$ 402 Million.
Enterprise focused on high growth and high returns
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HFCL GROUP Business Activities
Manufacturing & Product
Management
Optic fiber cables
Optical Transmission equipment
Broadband Access equipment
Wireless Equipment
Microwave Products and Solutions
Dragon Wave HFCL JV:
4G IP radio Backhaul Solutions
2G/3G Hybrid Backhaul Solutions
Value Added Services Platforms
NexG TV: Mobile TV
Polixel: Security Solutions
Digicall: BPO
NexG Devices: Import & Trading
Koovs.com: eCommerce
mPurse: Mobile Wallet
Comprehensive Project
Implementation
Radio & Optical Transmission N/W
Broadband Access networks
2G/3G/4G Wireless networks
Optical Fiber cable Networks
Power Solutions
Exicom Tele-Systems:
Integrated Telecom Power Units
Energy Management Systems
Solar Power Solutions
New Initiatives
Railway Solutions
Defense & Security
Smart City Solutions
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STATE-OF-THE-ART MANUFACTURING FACILITIES
SOLAN
GURGAON CHENNAI
GOA
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GROUP FINANCIAL TURNOVER
2013-14 2014-15 2015-16
203
386 402
Turnover(Million USD)
2013-14 2014-15 2015-16
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OPTICAL FIBRE CABLE
CAPACITY
Total Annual Capacity : 11 M F Km
Goa Location : 7 M F Km
Chennai Location : 4 M F Km
Total Annual Capacity : 225,000 C Km
Goa Location : 150,000 C Km
Chennai Location : 75,000 C Km
LOCATION
Goa : Established in 1996. Produces all type of under ground /aerial Optical Fibre Cables including Ribbon Cables.
Chennai : Started in 2016 in view of big opportunity in Indian / overseas OFC Market . Produces all type of under ground /aerial Optical Fibre Cables including all type of FTTx Cables.
HIMACHAL FUTURISTIC COMMUNICATIONS LTD.,
CABLE DIVISION, GOA
CHENNAI
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Plant Capacity
Production Process
Product Portfolio
Product & Process Certification
Testing
Clientele & Approvals
Contents
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Total Annual Capacity : 12.5 Million Fibre Km
Goa Location : 7.5 Million Fibre Km
Chennai Location : 5 Million Fibre Km
Total Annual Capacity : 250,000 Cable Km
Goa Location : 150,000 Cable Km
Chennai Location : 100,000 Cable Km
Plant Capacity
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Machines Quantity (No.)
Coloring Line 5
Ribbon Making Line 2
Tubing Line 8
SZ Stranding Line 8
Sheathing Line 9
Manufacturing Facility - Goa
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Machines Quantity (No.)
Coloring Line 5
Tubing Line 5
SZ Stranding Line 5
Sheathing Line 7
FTTX Lines 9
Spiral Armouring 20
Manufacturing Facility - Chennai
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Production Process - Goa
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Colour coding of Optical Fibres are done for ease of identification during
installation and operation.
Colouring as per MUNSELL COLOUR Standards.
1. Colouring Line
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Ribbon cables deliver the highest fiber density in the most compact cable
package possible. Streamlining fiber termination can save time and money
with easy mass-fusion splicing.
2. Ribbon Stage
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A PBTP loose tube is extruded on one or more primary coated optical
fibres/ribbon fibres.
The gap in the tube is filled with suitable filling gel to prevent water
penetration
3. Secondary Coating
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Loose tube are stranded around the central strength member.
Wet Water Blocking.
Dry Water Blocking
4. Stranding
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The HDPE/Nylon/LSZH sheath is extruded over the stranded unit/loose
tube. Rip cords are provided to slit the sheath.
The cable is marked with hot foil or ink jet printer for identification
5. Sheathing 5. Sheathing
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Product Portfolio
Product Portfolio
Unarmoured Cables
Armoured Cables
ADSS Cables
Fig-8 Aerial Cables
Micro Cables
FTTX Cables
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Steel Tape Armoured Cables
Product Portfolio
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Non Metallic Armoured Cables
Product Portfolio
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Unarmoured Cables
Product Portfolio
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Aerial Cables
Product Portfolio
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Micro Cables
Product Portfolio
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FTTX Cables
Product Portfolio
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CROSS SECTIONAL VIEW OF
CABLES
www.hfcl.com
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ARMOURED CABLES
MULTI TUBE SINGLE SHEATH CST ARMOURED DESIGN MULTI TUBE DOUBLE SHEATH CST ARMOURED DESIGN
Fiber
Loose Tube (Gel Filled)
FRP Rod
Flooding Gel
Polyester Tape
ECCS Tape
Ripcord
Outer Sheath
Fiber
Loose Tube (Gel filled)
FRP Rod
Flooding Gel
PolyesterTape
Inner Sheath
ECCS Tape
Ripcord
Outer Sheath
USP-ARMOURED CABLES
Rodent Protection
Improves compressive strength
Direct burial applications www.hfcl.com
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ARMOURED CABLES
USP-ARMOURED CABLES
Rodent Protection
Improves compressive strength
Direct burial applications
Fibre
Filling Gel
Loose Tube
Glass Yarn
ECCS Tape
Outer Sheath
Fibre
Loose Tube
Glass Yarn
Inner Sheath
Wire Armour
Ripcord
Outer Sheath
UNI TUBE SINGLE SHEATH CST ARMOURED DESIGN UNITUBE SINGLE SHEATH WIRE ARMOURED DESIGN
www.hfcl.com
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AERIAL CABLES – ADSS
MULTI TUBE SINGLE SHEATH DESIGN MULTI TUBE DOUBLE SHEATH DESIGN
USP – ADSS CABLES
• Dielectric design eliminates grounding issues
• Increase in lifetime die to anti tracking property
• Customized according to weather conditions.
Fiber
Loose Tube (Gel Filled)
FRP Rod
Water Swellable Yarn
Water Swellable Tape
Aramid Yarn
Outer Sheath
Ripcord
Fiber
Loose Tube (Gel filled)
FRP Rod
Flooding Gel
PolyesterTape
Inner Sheath
Aramid Yarn
Ripcord
Outer Sheath
www.hfcl.com
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AERIAL CABLES - FIGURE-8
MULTI TUBE SINGLE SHEATH DESIGN UNI TUBE SINGLE SHEATH DESIGN
USP – FIGURE-8 CABLES
• Confirms to standard pole attachment hardware
• Small diameter
• Robust construction
Messenger Wire
Web
Fibre
Loose Tube (Gel Filled)
FRP Rod
Filler
Water Swellable Yarn
Water Swellable Tape
Ripcord
Outer Sheath
Stranded Messenger Wire
Web
Fiber
Loose Tube (Gel Filled)
Outer Sheath
www.hfcl.com
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DUCT CABLES
MULTI TUBE SINGLE SHEATH DESIGN UNI TUBE SINGLE SHEATH DESIGN
USP – DUCT CABLES
• Duct applications
• Dielectric design eliminates grounding issues
Fiber
Loose Tube (Gel Filled)
FRP Rod
Flooding Gel
Polyester Tape
Glass Yarn
Ripcord
Outer Sheath
Fibre
Loose Tube (Gel Filled)
Glass Yarn
Ripcord
Outer Sheath
FRP Rod
www.hfcl.com
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RIBBON CABLES
UNI TUBE RIBBON DESIGN MULTI TUBE RIBBON DESIGN –DUCT/ARMOURED
USP - RIBBON DESIGN
• Higher fiber count from 48F – 576F
• Compact design
• Ribbon splicing - reduction in labor cost & time saving
• Cost effective in counts above 96 fibers
Ribbon Fiber
Loose Tube
Filling Gel
FRP Rod
WS Yarn
WS Tape
Glass Yarn
ECCS Tape
Outer Sheath
Ripcords
Ribbon Fibre
Filling Gel
Loose Tube
Water Swellable Tape
ECCS Tape
Outer Sheath
Ripcord
Steel Rods
Outer Sheath
www.hfcl.com
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INDOOR/OUTDOOR CABLES
MULTI TUBE SINGLE SHEATH DESIGN UNI TUBE SINGLE SHEATH DESIGN
USP – INDOOR/OUTDOOR CABLES
• Duct applications
• Dielectric design eliminates grounding issues
Fibre
Filling Gel
Loose Tube
Glass Yarn
Ripcord
Outer Sheath
Fiber
Loose Tube (Gel Filled)
FRP Rod
Flooding Gel
Polyester Tape
Glass Yarn
Ripcord
Outer Sheath
www.hfcl.com
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MICRO DUCT/AIRBLOWN CABLES
MULTI TUBE MICRO DUCT DESIGN UNI TUBE AIR BLOWN DESIGN
UNI TUBE MINI CABLE DESIGN USP – MICRO DUCT CABLES
• Small Diameter
• Light Weight & Compact
• Flexible
• Can be blown into existing duct
Fiber
Loose Tube (Gel Filled)
FRP Rod
Filler
WS Yarn s
Ripcord
Outer Sheath
Fibre
Loose Tube (Gel Filled)
ARP Rod
Outer sheath
Fibre
Loose Tube (Gel Filled)
Aramid Yarn
Outer Sheath
www.hfcl.com
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FTTH CABLES
FLAT TYPE DROP CABLE HIGH BEND FLEXI DROP CABLE
FIGURE-8 TYPE DROP CABLE
USP – FTTH CABLES
• Very Flexible.
• Low Bend radius.
• Withstands horizontally applied force.
• Easier installations in home environment
ARP/FRP Rod
Fibre
Outer LSZH Sheath
Optical Fibre
Loose Tube (Gel Filled)
FRP Rod
Outer HDPE
FRP /ARP Rod
Fibre
Outer LSZH Sheath
Messenger FRP/G.I Wire
H
W
www.hfcl.com
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INDOOR CABLES
DISTRIBUTION CABLE SIMPLEX CABLE
DUPLEX CABLE
Tight Jacketed Fibre
Aramid Yarn
Outer Sheath
Tight Jacketed Fibre
Aramid Yarn
Outer Sheath
Tight Jacketed Fibre
Aramid Yarn
Outer Sheath
www.hfcl.com
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INDOOR CABLES
BREAKOUT CABLE
USP – INDOOR CABLES
• Premises cable
• Ease of connectorisation
• Light weight & flexible
• Riser and Plenum rated
Tight Jacketed Fibre
Aramid Yarn
Outer Sheath
FRP Rod
Water Swellable Yarn
Water Swellable Tape
Glass Yarn
Ripcord
Outer Sheath
www.hfcl.com
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Process Certification (from TÜV SÜD, South Asia)
a. TL 9000/ISO 9001-Quality Management System-Telecommunication Product
b. ISO 14001 – Environmental Management System
c. OHSAS 18001 –Occupational Health & Safety Management System
d. ISO 10002 –Customer Complaint Handling
Product Certification
a. CE Marking (from TÜV NÖRD)
b. Technical Specification Evaluation Certificate (from BSNL)
c. Type Approval Certificate (from RDSO)
d. Product Certificate (from Engineers India Limited)
Certifications
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TL9000/ISO9001
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ISO 14001:2004
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OHSAS 18001:2007
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ISO 10002:2014
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www.hfcl.com
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TEST EQUIPMENT AND STANDARDS (OPTICAL)
• Spectral Analyzer (Cutoff wavelength, MFD &Spectral Attenuation) IEC 60793-1-
40
IEC 60793-1-44
IEC 60793-1-45
•Chromatic Dispersion Analyzer
IEC 60793-1-42
•PMD Analyzer
IEC 60793-1-48
•Geometry Analyzer
IEC 60793-1-20 & 21
•CD & PMD Integrated system
IEC 60793-1-42 & 48
• Fiber Curl
IEC 60793-1-34
•Microscope
FOTP -123
•Micro Bend Loss Measurement
IEC 60793-1-47
• Fibre Strippability Force , Tensile Strength
IEC 60793-1-31 & 32
•OTDR
IEC 60793-1-40
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TEST EQUIPMENT AND STANDARDS (RAW MATERIALS)
•ESCR
ASTM D 1693
•Carbon black content
ASTM D 1603
•Carbon black dispersion
IS 7328
•MFI tester
BS 2782 ( Method 720A)
•UTM
ASTM D 638
•Weighing balance
ASTM D 792
•Drop point tester
ASTM D 566
• Flash point tester
ASTM D 92
•Cone penetration setup
ASTM D 217/937
•Differential Scanning Calorimeter
ASTM D 3895
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TEST EQUIPMENT AND STANDARDS (RELIABILITY)
•Tensile
IEC-60794-1-2-E1
•Abrasion
IEC-60794-1-2-E2
• Impact
IEC-60794-1-2-E4
•Crush
IEC-60794-1-2-E3
•Torsion
IEC-60794-1-2-E7
•Bend
IEC-60794-1-2-E11
•Repeated Bend
IEC-60794-1-2-E6
• Flexural Rigidity
ASTM D790
•Aeolian Vibration Test Setup
IEC-60794-1-2-E19
•Galloping Vibration Test Setup
IEC-60794-1-2-E19
•Environmental Test Chamber
IEC-60794-1-2-F1
•Hot Air Oven (Drip Test)
IEC-60794-1-2-E14
•Humidity Test Chamber
Bell core GR 20
•WPT Test setup
IEC-60794-1-2-F5
•Ribbon Mechanical test Equipment
FOTP-131 & 141
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TESTING STAGES
1 Incoming Goods inspection stage.
2 In process inspection
3 Finished Goods testing
4 Reliability testing
5 Traceability of fiber & other RM is maintained
HFCL has well defined Quality Management System with rigorous quality checks. Testing is done at various levels to ensure best of quality.
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TYPES OF TESTS ON OPTICAL FIBER CABLES
• Geometrical Testing
• Spectral Attenuation
• Chromatic Dispersion
• Polarization Mode Dispersion (PMD)
• Attenuation Testing
Optical Testing
• Tensile • Torsion • Crush
• Repeated Bending • Snatch
• Figure of 8 • Slip • Kink
• Flexural Rigidity
• Cable Bend
Mechanical Testing • Temperature Cycling
• Water Penetration Test
• Drip
• Cable Aging
Environmental Test
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OPTICAL TESTING
ATTENUATION TESTING
GEOMETRICAL PARAMETER
TESTING
SPECTRAL ATTENUATION
TESTING
CHROMATIC DISPERSION (CD) & POLARIZED DISPERSION (PMD)
TESTING
•Attenuation Testing
•Geometrical Parameter Testing
•Spectral Attenuation Testing
•Chromatic Dispersion (CD) and Polarized Dispersion
(PMD)Testing
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•Tensile Strength Testing
•Impact Testing
•Crush Test
•Cable Bend Test
•Torsion Test
•Repeated Bend Test
•Figure of 8
•Snatch Test
MECHANICAL TESTING
TENSILE STRENGTH TESTING
IMPACT TESTING
CRUSH TEST CABLE BEND TEST
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•Tensile Strength Testing
•Impact Testing
•Crush Test
•Cable Bend Test
•Torsion Test
•Repeated Bend Test
•Figure of 8
•Snatch Test
MECHANICAL TESTING
TORSION TEST REPEATED BEND TEST
FIGURE OF 8 TEST SNATCH TEST
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•Temperature Cycling Test
•Water Penetration Test
•Drip Test
ENVIRONMENTAL TESTING
TEMPRATURE CYCLING TEST
WATER PENETRATION TEST
DRIP TEST
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PRODUCT COMPLIANCE CERTIFICATIONS
RoHS directive 2011/65/EU
HFCL is committed to the protection of the environment in the course of its
business activities including compliance with all applicable
environmental regulations. Accordingly, this declaration is to certify
that to the best of our knowledge
Products manufactured by HFCL conform to the requirements of the
European Parliament and Council Directive 2011/65/EC for the
Restriction and use of Certain Hazardous Substances in Electrical and
Electronic Equipment (RoHS)
No lead (Pb) has been intentionally added to the product or any metallic
coatings used.
HFCL uses RoHS compliant Raw materials for manufacturing of products
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PRODUCT COMPLIANCE CERTIFICATIONS
REACH regulation 1907/2006/EC
As a downstream user, HFCL does not manufacture/import chemical
substances or preparations.
Products manufactured at HFCL comply with the REACH requirements
and do not contain substances which are identified in the “Candidate
List of Substances of Very High Concern” with a concentration of
more than 0.1% of the mass.
https://echa.europa.eu/candidate-list-table
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PRODUCT APPROVALS IN PROGRESS
UL Approval : Underwriters Laboratories (UL) is a government-approved
company that carries out testing and certification to ensure products meet
safety specifications. These standards are based on probable hazards
associated with the product. UL vigorously tests a sample of the product to
determine how it reacts in each hazardous situation.
Telecordia Certifications : Product compliance to these criteria provides a
minimum level of product performance to maintain network integrity and
furnishes information beneficial to the telecommunication providers in
evaluating the suitability of the product for their networks.
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TESTING STANDARDS
IEC 60793
IEC 60794
EIA – TIA FOTP
ASTM
Bell Core GR 20
ITU-T STANDARDS
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Optical Fibre Testing facility from PK Technologies & PE Fibre Optics
Testing Facilities
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Raw Material Testing for IGI of materials
Testing Facilities
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Cable drums are manufactured from treated wood and are sourced from one
of the best sources in world. Packing done as per ISPM 15 requirements
PACKING & MARKING
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Year OFC
Manufactured
(CKM)
13-14 54170
14-15 85795
15-16 97449
16-17 * 165000
Growth Path
* Projected Figure
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GLOBAL FOOTPRINTS
Exporting to more than 45 countries
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RECENT INTERNATIONAL PROJECTS
IRAN
• MTN (TELCO) - Double Sheath Duct Cables- 220 Kms
QATAR
• Ooredoo (TELCO) - Duct Cables-2000 Kms
MOROCCO
• INWI (TELCO) - Duct Cables- 940 Kms
• Maroc Telecom (TELCO) – Duct, Armoured, ADSS Cables- 5750 Kms
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RECENT INTERNATIONAL PROJECTS
POLAND Mazowieckie BN Building (GOVT BB) - Microduct Cables- 2268 Kms Podlaska BN (GOVT BB) - Duct Cables- 3800 Kms Swietokrzyska BN (GOVT BB) - Duct Cables- 2600 Kms
NEPAL Ncell (TELCO) - Armoured and Fig.-8 Aerial Cables-325Kms
BHUTAN Bhutan Telecom (TELCO) - Aerial Fig.-8 and Duct Cables- 27 Kms
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RECENT INTERNATIONAL PROJECTS
BANGLADESH Ircon International (UTILITY)- Armoured Cables- 150 Kms Info Sarkar (FIBER@HOME)- Fig. 8 Aerial Cables- 2000Kms
GEORGIA Silknet (TELCO)- Duct Cables- 300 Kms
KOSOVO PTK (POST & TELCO) - Duct Cables- 24 Kms
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RECENT INTERNATIONAL PROJECTS
CYPRUS MTN (TELCO) - Duct Cables- 300 Kms
OMAN Oman Broadband (TELCO)- Unarmored Cables - 210 Kms
INDIA Reliance JIO (4G Project ) (TELCO)- Duct, ADSS, Micro & Drop Cables- 200000 Kms
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TAP- Switzerland
The Trans Adriatic Pipeline (TAP) AG is a company established to plan, develop and build the
TAP natural gas pipeline.
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TAP- Switzerland
TAP will transport natural gas from the giant Shah Deniz II field in Azerbaijan to Europe. The
878 km long pipeline will connect with the Trans Anatolian Pipeline (TANAP) at the Turkish-
Greek border at Kipoi, cross Greece and Albania and the Adriatic Sea, before coming ashore
in Southern Italy.
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TAP- Switzerland
TAP’s routing can facilitate gas supply to several South Eastern European countries, including
Bulgaria, Albania, Bosnia and Herzegovina, Montenegro, Croatia and others. TAP’s landfall in
Italy provides multiple opportunities for further transport of Caspian natural gas to some of the
largest European markets such as Germany, France, the UK, Switzerland and Austria.
Till date, HFCL has manufactured and delivered 1600km of Unarmoured cable with specific
design to TAP.
http://www.tap-ag.com/news-and-events/2016/06/21/tap-awards-fibre-optic-cable-contract
http://www.fomsn.com/fiber-optic-news/jayu/hfcl-bags-trans-adriatic-pipeline-project/
http://www.cbc.az/en/video/economics-video/trans-adriatic-pipeline-project/
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CORPORATE AWARDS
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INTERNATIONAL CUSTOMERS
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INTERNATIONAL CUSTOMERS
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INTERNATIONAL CUSTOMERS
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DOMESTIC CUSTOMERS
TELCOS/UTILITIES/OIL & GAS/ RAILWAYS /ISP/ INFRASTRUCTURE COMPANIES
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APPROVALS- GLOBAL
TiS, Thailand
•ADSS 24F/120F and Fig-8 24F/96F
SBN, Thailand
•ADSS 24F/120F
Globe Telecom, Philippines
•Duct cables
Mobily, Saudi Arabia
• Micro Cables/Duct Cables .
MOI, Saudi Arabia
• Approval as applied through contractor.
ANATEL, Brazil
•ADSS Cables.
STC, Saudi Arabia
•Micro Cables/Duct Cables .
Saudi Railways
• Armored Cables/Duct Cables.
Saudi Electricity
• ADSS Cables.
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APPROVALS- GLOBAL
Ooredoo, Qatar
•24 F/48 F /96 F/144 F/ 192 F Duct /ADSS OFC
Etisalat, UAE
•Micro Cables/ FTTX Cables
Orange , Poland
•Micro Cables/ Duct cables
MOC/KOC/KNETCO/KNPC , Kuwait
• Various Cables
TIME , Digi Cellcom , Malaysia
• Micro cables / Duct Cables
NCell, Nepal
•Duct Cables/ADSS Cables.
Tyco Electronics
•Various Cables as OEM
R&M , Schneider Electric
• Various Cables as OEM .
Alcatel Lucent
• Duct Cables/ADSS Cables /Armoured Cables
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APPROVALS- DOMESTIC
Railways
• Approving Authority - RDSO
• Cables approved - Armoured OFC
Oil and Gas
• Approving Authority -EIL (Engineers India Limited)
• Armoured & U/A cable (IOCL/BPCL/HPCL/OIL)
Telecommunications- Government Sector
• Approving Authority -TEC BSNL
• Armoured, Duct, Ribbon intrusion and non intrusion cable
Telecommunications - Private Sector
• Approving Authority - Reliance JIO Infocomm
• Approving Authority - Idea Cellular /Aircel / MTS/ ALU
• Approving Authority - TTSL/TTML/TCL
• Armoured, Duct, ADSS, Ribbon intrusion and non intrusion cable
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HFCL GROWTH PATH
13-14 14-15 15-16 16-17 (Projected)
54170
85795
97449
110000
OFC Manufactured (CKM)
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HFCL GROWTH PATH
P
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Overseas Offices
UNITED KINGDOM
POLAND
MALAYSIA
THAILAND
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SECTOR
TELECOMMUNICATIONS OIL & GAS
RAILWAYS & METRO INFRASTRUCTURE
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DOMESTIC CUSTOMER
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Thank You
HFCL Corporate Office:
8, Commercial Complex,
Masjid Moth, Greater Kailash II,
New Delhi 110017