Stress Cones Selection Chart***
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Superior High-contamination withstand and non-tracking The unique high-voltage insulating sleeve is a field-proven, nontracking, and erosion-resistant material that does not require periodic cleaning. The material properties have been formulated to be thermally stable and highly resistant to UV degradation, weathering and environmental pollution. Positive environmental seal The cable, along with external ground, is sealed from moisture ingress using Tyco Electronics’ proven high-voltage, heat-activated sealing system. No field engineering or additional accessory kits are required. Rated to IEEE-48-1990, class 1. Indoor (in enclosures) or outdoor (weather-exposed) use. For use on copper tape, wire shield, lead sheath, and UniShield cables. HVT-G/SG 1/C Shielded power cable (5–35 kV) Ordering information: 1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100% insulated cables manufactured in accordance with data contained in AEIC CS5-1987 and AEIC CS6-1987, as well as the dimensions of commonly used connectors. Nominal insulation thickness (100%): 5 kV: 90 mils 8 kV: 115 mils; 15 kV: 175 mils; 25 kV: 260 mils; 35 kV: 345 mils. Nominal insulation thickness (133%): 15 kV: 220 mils. 2. If using 5 - 8 kV (115-mil) cable, use 8 kV selection. 3. For cables manufactured to other specifications, confirm selection with cable dimensions. 4. Kits do not contain connectors; order compression or solder connectors separately. 5. All kits include a solderless ground connection. Outdoor (-SG) kits include skirts for outdoor use. To order skirts separately, see page125. 6. Standard package: Three single-conductor kits/box. 7. See page 104 for testing information. 8. Related test reports: 5–8 kV: EDR 5217 15 kV: EDR 5218 25 kV: EDR 5219 35 kV: EDR 5222 9. See next page for 3/C modification kits. 10. Miscellaneous accessories are found on page 94. 11. Cable mounting brackets are available to accommodate cable diameter. See page 123. Selection information: (dimensions in inches/millimeters) 5 kV 8 kV Insulation Jacket Catalog number conductor size conductor size diameter O.D. Indoor Outdoor (AWG/kcmil) (AWG/kcmil) (min.–max.) (max.) Conductor size (AWG/kcmil) 5–8 kV HVT-80-G HVT-80-SG #4–#1* #6–#2 0.35–0.60 (9–15) 0.95 (24) HVT-81-G HVT-81-SG 1/0–250* #1–4/0 0.60–0.95 (15–24) 1.20 (30) HVT-82-G HVT-82-SG 300–500* 250–500 0.80–1.25 (20–32) 1.50 (38) HVT-83-G HVT-83-SG 600–1750* 600–1750 1.10–1.75 (28–44) 2.10 (53) HVT-84-G HVT-84-SG 1500–2500* 2000–2500 1.60–2.45 (41–62) 2.75 (70) Installed length: 10.5 (267) 15 kV HVT-151-G HVT-151-SG #4–1/0 0.60–0.95 (15–24) 1.20 (30) HVT-152-G HVT-152-SG 2/0–350 0.80–1.25 (20–32) 1.50 (38) HVT-153-G HVT-153-SG 400–1000 1.10–1.65 (28–42) 2.10 (53) HVT-154-G HVT-154-SG 1250–2500 1.60–2.45 (41–62) 2.75 (70) Installed length: 15 (381) 25 kV HVT-252-G HVT-252-SG #2–250 0.80–1.25 (20–32) 1.50 (38) HVT-253-G HVT-253-SG 300–750 1.10–1.70 (28–43) 2.10 (53) HVT-254-G HVT-254-SG 1000–1750 1.60–2.45 (41–62) 2.75 (70) HVT-255-G HVT-255-SG 2000–2500 2.05–3.00 (52–76) 3.45 (88) Installed length: 28 (711) 35 kV HVT-352-G HVT-352-SG #1–1/0 0.80–1.25 (20–32) 1.50 (38) HVT-353-G HVT-353-SG 2/0–500 1.10–1.85 (28–47) 2.10 (53) HVT-354-G HVT-354-SG 750–1750 1.60–2.45 (41–62) 2.75 (70) HVT-355-G HVT-355-SG 2000–2500 2.05–3.00 (52–76) 3.45 (88) Installed length: 33 (838) * Heat-Shrink Terminations 113 Tyco Electronics Corporaton Issued 2004-2005 USA: 800-327-6996 Fax: 800.527.8350 Outside US: 919.557.8903 http://energy.tycoelectronics.com Main Index Terminations Index Related installation instructions: HVT -5-35kV G/SG EDR-5217 EDR-5219 EDR-5222 EDR-5218
description
Stress Cone Selection chart from Raychem
Transcript of Stress Cones Selection Chart***
Superior High-contamination withstand and non-trackingThe unique high-voltage insulatingsleeve is a field-proven, nontracking, anderosion-resistant material that does notrequire periodic cleaning. The materialproperties have been formulated to bethermally stable and highly resistant toUV degradation, weathering and environmental pollution.
Positive environmental sealThe cable, along with external ground, is sealed from moisture ingress using
Tyco Electronics’ proven high-voltage,heat-activated sealing system. No field engineering or additional accessory kits are required.
Rated to IEEE-48-1990, class 1.Indoor (in enclosures) or outdoor(weather-exposed) use. For use oncopper tape, wire shield, lead sheath,and UniShield cables.
HVT-G/SG 1/C Shielded power cable (5–35 kV)
Ordering information:1. Select the appropriate catalog
number. Selections are based onthe typical dimensions of 100%insulated cables manufactured inaccordance with data contained in AEIC CS5-1987 and AEIC CS6-1987, as well as thedimensions of commonly usedconnectors. Nominal insulation thickness(100%): 5 kV: 90 mils 8 kV: 115mils; 15 kV: 175 mils; 25 kV: 260mils; 35 kV: 345 mils.Nominal insulation thickness(133%): 15 kV: 220 mils.
2. If using 5 - 8 kV (115-mil) cable, use 8 kV selection.
3. For cables manufactured to other specifications, confirm selectionwith cable dimensions.
4. Kits do not contain connectors;order compression or solder connectors separately.
5. All kits include a solderless groundconnection. Outdoor (-SG) kitsinclude skirts for outdoor use. Toorder skirts separately, see page125.
6. Standard package: Three single-conductor kits/box.
7. See page 104 for testing information.
8. Related test reports:5–8 kV: EDR 5217 15 kV: EDR 5218 25 kV: EDR 5219 35 kV: EDR 5222
9. See next page for 3/C modification kits.
10. Miscellaneous accessories arefound on page 94.
11. Cable mounting brackets are available to accommodate cablediameter. See page 123.
Selection information: (dimensions in inches/millimeters)
5 kV 8 kV Insulation JacketCatalog number conductor size conductor size diameter O.D.Indoor Outdoor (AWG/kcmil) (AWG/kcmil) (min.–max.) (max.)Conductor size (AWG/kcmil) 5–8 kVHVT-80-G HVT-80-SG #4–#1* #6–#2 0.35–0.60 (9–15) 0.95 (24)HVT-81-G HVT-81-SG 1/0–250* #1–4/0 0.60–0.95 (15–24) 1.20 (30)HVT-82-G HVT-82-SG 300–500* 250–500 0.80–1.25 (20–32) 1.50 (38)HVT-83-G HVT-83-SG 600–1750* 600–1750 1.10–1.75 (28–44) 2.10 (53)HVT-84-G HVT-84-SG 1500–2500* 2000–2500 1.60–2.45 (41–62) 2.75 (70)Installed length: 10.5 (267)15 kVHVT-151-G HVT-151-SG #4–1/0 0.60–0.95 (15–24) 1.20 (30)HVT-152-G HVT-152-SG 2/0–350 0.80–1.25 (20–32) 1.50 (38)HVT-153-G HVT-153-SG 400–1000 1.10–1.65 (28–42) 2.10 (53)HVT-154-G HVT-154-SG 1250–2500 1.60–2.45 (41–62) 2.75 (70)Installed length: 15 (381)25 kVHVT-252-G HVT-252-SG #2–250 0.80–1.25 (20–32) 1.50 (38)HVT-253-G HVT-253-SG 300–750 1.10–1.70 (28–43) 2.10 (53)HVT-254-G HVT-254-SG 1000–1750 1.60–2.45 (41–62) 2.75 (70)HVT-255-G HVT-255-SG 2000–2500 2.05–3.00 (52–76) 3.45 (88)Installed length: 28 (711)35 kVHVT-352-G HVT-352-SG #1–1/0 0.80–1.25 (20–32) 1.50 (38)HVT-353-G HVT-353-SG 2/0–500 1.10–1.85 (28–47) 2.10 (53)HVT-354-G HVT-354-SG 750–1750 1.60–2.45 (41–62) 2.75 (70)HVT-355-G HVT-355-SG 2000–2500 2.05–3.00 (52–76) 3.45 (88)Installed length: 33 (838)
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Main IndexTerminations Index
Related installation instructions: HVT-5-35kV G/SG
EDR-5217
EDR-5219EDR-5222
EDR-5218
Use MOD-3-HVT kits in conjunctionwith three Tyco Electronics 1/C terminations to seal and rejacket thecable terminations.
MOD-3-HVT kits are available for bothunsealed and sealed applications.
MOD–3–HVT 3/C modification kits for Tyco Electronics’ Raychem medium-voltage terminations (5–35 kV)
Selection information: (dimensions in inches/millimeters)
Indoor (without breakout boot) Outdoor/Indoor (includes breakout boot)1/C termination indoor MOD-3-HVT kit 1/C termination outdoor MOD-3-HVT kit5–8 kVHVT-80-G HVT-Z-80-G MOD-3X-HVT* HVT-80-SG HVT-Z-80-SG MOD-3A-HVT*HVT-81-G HVT-Z-81-G MOD-3X-HVT HVT-81-SG HVT-Z-81-SG MOD-3A-HVTHVT-82-G HVT-Z-82-G MOD-3X-HVT HVT-82-SG HVT-Z-82-SG MOD-3A-HVTHVT-83-G HVT-Z-83-G MOD-3Y-HVT HVT-83-SG HVT-Z-83-SG MOD-3B-HVTHVT-84-G HVT-Z-84-G MOD-3Y-HVT HVT-84-SG HVT-Z-84-SG MOD-3B-HVT*15 kVHVT-151-G HVT-Z-151-G MOD-3X-HVT HVT-151-SG HVT-Z-151-SG MOD-3A-HVTHVT-152-G HVT-Z-152-G MOD-3X-HVT HVT-152-SG HVT-Z-152-SG MOD-3A-HVTHVT-153-G HVT-Z-153-G MOD-3Y-HVT HVT-153-SG HVT-Z-153-SG MOD-3B-HVTHVT-154-G HVT-Z-154-G MOD-3Y-HVT HVT-154-SG HVT-Z-154-SG MOD-3B-HVT*25 kVHVT-252-G HVT-Z-252-G MOD-3X-HVT HVT-252-SG HVT-Z-252-SG MOD-3A-HVTHVT-253-G HVT-Z-253-G MOD-3Y-HVT HVT-253-SG HVT-Z-253-SG MOD-3B-HVTHVT-254-G HVT-Z-254-G MOD-3Y-HVT HVT-254-SG HVT-Z-254-SG MOD-3B-HVT*HVT-255-G HVT-Z-255-G MOD-3Y-HVT* HVT-255-SG HVT-Z-255-SG MOD-3B-HVT*35 kVHVT-352-G HVT-Z-352-G MOD-3X-HVT HVT-352-SG HVT-Z-352-SG MOD-3A-HVTHVT-353-G HVT-Z-353-G MOD-3Y-HVT HVT-353-SG HVT-Z-353-SG MOD-3B-HVTHVT-354-G HVT-Z-354-G MOD-3Y-HVT HVT-354-SG HVT-Z-354-SG MOD-3B-HVT*HVT-355-G - MOD-3Y-HVT* HVT-355-SG - MOD-3B-HVT*
*Refer to Selection information (#3) below this table.
Insulation diameter Jacket diameterCatalog number (min.–max.) (min.–max.)MOD-3X-HVT (unsealed) 0.50–1.35 (13–34)MOD-3Y-HVT (unsealed) 1.00–2.70 (25–69)MOD-3A-HVT (sealed) 0.50–1.25 (13–32) 1.25–3.85 (32–98)MOD-3B-HVT (sealed) 1.00–2.10 (25–53) 2.65–5.30 (67–135)
Ordering information:1. Select three HVT single-conductor terminations from pages 113 - 114. 2. To select the appropriate modification kit for the HVT terminations, use the
MOD-3-HVT selection table above. 3. Use the MOD-3-HVT dimensions table to confirm the insulation and jacket
diameters. If the diameters of your cable fall outside the MOD-3-HVT kit’s userange, you can purchase MOD-3-HVT components separately.
4. To order kit components separately or in bulk quantities, use the kit componentsand bulk ordering information table on page 116.
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Related installation instructions: MOD-3-HVT
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3/C cable terminatingMOD-3X-HVT and MOD-3Y-HVT are for jacketing of phases and ground conductors.MOD-3A-HVT and MOD-3B-HVT provide jacketing, plus an environmental crotchsealing boot. Tubing provided does not have sealant coating on the inner wall. Thismakes it easy to remove, like any cable jacket. Each kit includes three 4-feet longsleeves for the phases and three 4-feet long smaller sleeves for any groundconductors. (Tubing can be field-cut to appropriate length.) A unique six-leggedcable breakout boot, provided in -3A and -3B kits, has an internal coating of aspecial adhesive to provide total environmental sealing of the cable crotch(breakout) area. It has three large legs for the phases and three smaller legs forground conductors. Plugs are included for insertion into any unused ground legs tomaintain the environmental seal integrity.
Ordering information:1. Standard package: 1 kit/box.2. Kit contents:
Unsealed (-3X and -3Y) kits contain rejacketing tubes for phase and ground conductors, and sealant for indoor terminations that don’t require environmental sealing.Sealed (-3A and -3B) kits contain rejacketing tubes, sealant, a cable breakout, and plugs for both outdoorand indoor terminations.
3. Kit components can be purchased inbulk quantities (see table below).
4. To order cable prep kits, see page94.
Note: MOD-3-HVT kits should be installedprior to installing Tyco Electronics HVT kits.
1/C “HVT” series termination.
Heat-shrink jacketing tubes forprotection of the phases andany ground conductors.
Heat-shrink cable breakoutboot for crotch seal.
3/C mod kit for converting one 3/C cable to three 1/C cables.
HVBC kit, see page 157.
MOD-3-HVT kit components and bulk ordering information
Catalog Component Bulk orderingnumber Kit components catalog number catalog numberMOD-3X-HVT Uncoated tubing to rejacket each phase 3 each MWTM-35/12-1200/U MWTM-35/12-A/U
Uncoated tubing to rejacket each ground 3 each MWTM-16/5-1500/U MWTM-16/5-A/USealant strip 1 each S1085-3-380 S1085-3-380
MOD-3Y-HVT Uncoated tubing to rejacket each phase 3 each MWTM-85/25-1500/U LVIT-75/25-A/UUncoated tubing to rejacket each ground 3 each MWTM-16/5-1200/U MWTM-16/5-A/USealant strip 1 each S1085-3-380 S1085-3-380
MOD-3A-HVT Uncoated tubing to rejacket each phase 3 each MWTM-35/12-1200/U MWTM-35/12-A/UUncoated tubing to rejacket each ground 3 each MWTM-16/5-1200/U MWTM-16/5-A/USealant strip 1 each S1085-3-380 S1085-3-380Cable breakout boot 1 each CBR-6-1-A CBR-6-1-ACable breakout plugs 3 each CBR-PLUG CBR-PLUGSealant-coated shim tubing 1 each WCSM-70/21-150-S WCSM-70/21-1200S
MOD-3B-HVT Uncoated tubing to rejacket each phase 3 each MWTM-85/25-1500/U LVIT-75/25-A/UUncoated tubing to rejacket each ground 3 each MWTM-16/5-1200/U MWTM-16/5-A/USealant strip 1 each S1085-3-380 S1085-3-380Cable breakout boot 1 each CBR-6-2-A CBR-6-2-ACable breakout plugs 3 each CBR-PLUG CBR-PLUGGround wire shim tubing 3 each WCSM-20/6-150S WCSM-20/6-150S (B50)
Heat-Shrink Terminations
Main IndexTerminations Index
