Stray Flux Acquisition System VSM Installation Rev.3 9478-25I1A … · 2019-04-18 · Title: Stray...

STRAY FLUX ACQUISITION SYSTEM

INSTALLATION MANUAL

(P/N: 9478-25I1A-200)

This manual divides into the following sections:

Section 1: General safety informationSection 2: General description of the SFA-100 SystemSection 3: System InstallationSection 4: Powering Up the SystemSection 5: General specifications of the SFA-100

Copyright © VibroSystM Inc., 2011 1Stray Flux Acquisition System - VSM - Installation - Table of contents - Rev.3

TABLE OF CONTENTS

1. GENERAL SAFETY INFORMATION1.1 Safety information .................................................................................................................................... 5

2. GENERAL DESCRIPTION OF THE SFA-100 SYSTEM2.1 Overview of the SFA-100 System ............................................................................................................ 72.2 Overview of the SFA-100 Unit................................................................................................................. 8

2.2.1 SFA-100 Analyzer Unit and input modules................................................................................... 10

3. STRAY FLUX ACQUISITION SYSTEM INSTALLATION3.1 Preliminary considerations ....................................................................................................................... 11

3.1.1 Preparing cabling and network connections .................................................................................. 113.1.2 Required tools and supplies ........................................................................................................... 12

3.2 COMPONENTS INSTALLATION IN A 19” RACK OR CABINET .................................................... 123.3 SFA-100 Analyzer Unit ............................................................................................................................ 123.4 Cabling the SFA-100 Stray Flux Analyzer Unit....................................................................................... 13

3.4.1 Power Input.................................................................................................................................... 133.4.2 Protective Earth Terminal .............................................................................................................. 143.4.3 Ethernet (CPU / STATE) ............................................................................................................... 143.4.4 High Speed Inputs (Channel 1-2) .................................................................................................. 153.4.5 Slow Evolving Inputs (Channel 1 to 8).......................................................................................... 15

3.5 RS-485 (future application) ...................................................................................................................... 16

4. POWERING UP THE SYSTEM4.1 SFA-100.................................................................................................................................................... 17

5. GENERAL SPECIFICATIONS OF THE SFA-100 UNIT5.1 SFA-100 Stray Flux Analyzer Unit .......................................................................................................... 19

Copyright © VibroSystM Inc., 2011 3Stray Flux Acquisition System - VSM - Installation- -TOC - Rev. 3

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Stray Flux Acquisition System - VSM - Installation- -TOC - Rev. 3 Copyright © VibroSystM Inc., 2011

1. GENERAL SAFETY INFORMATION

1.1 Safety information

This manual contains information and warnings that must be observed to keep the instruments in a safecondition and ensure safe operation.

Warning - Danger messages identify conditions or practices that could cause bodily harm, and result in damage to this instrument and other equipment to which it is connected

Caution messages identify conditions or practices that could result in permanent loss of data.

Safety Precautions • Although most instruments and accessories are normally used at non-hazardous level voltages,

hazardous conditions may be present in some situations. • This product in intended for use by qualified operators and maintenance personnel who recognize shock

hazards and are familiar with the safety precautions required to avoid possible injury. Read and follow allinstallation, operation, and maintenance information carefully before using the product.

• Install and use this instrument only as specified in this manual, or the protection provided by thisinstrument might be impaired.

• Do not use this instrument in wet environments. • Whenever it is likely that safety protection has been impaired, make this instrument inoperative and secure

it against any unintended operation. • Have this instrument serviced only by qualified service personnel.• To avoid shock hazard, connect the power supply to a properly grounded line power source. If a two-

conductor power cord must be used, a protective grounding wire must be connected between the groundterminal and earth ground before connecting the power cord or operating the instrument.

• Never remove the cover or open the case of this instrument without first turning off the main power source.

Warning - Danger Caution

• To use VibroSystM instruments correctly and safely, read and follow all the safety instructionsor warnings given throughout this manual.

• To avoid electric shock, personal injury, or death, carefully read the information under “SafetyInformation” before attempting to install, use, or service this instrument.

• In addition, follow all generally accepted safety practices and procedures required whenworking with and around electricity.

• For safe operation and to ensure that your system functions at its optimum capability, the instal-lation and adjustment process should be handled only by VibroSystM trained servicespecialists.

Copyright © VibroSystM Inc., 2011 5General Safety Information_ Rev. 3

• Never operate this instrument with the cover removed or the case open. • Use caution when working with voltages above 30 VAC rms, 42 VAC peak, or 42 VDC, as these voltages

pose a shock hazard. • Use only the replacement fuse(s) specified by the manual. • Do not operate this instrument around explosive gas, vapor, or dust.

Safety and electrical symbols that appear in this manual and on this instrument:

Warning - Danger - identify conditions or practices that could cause bodily harm, and result in damage to the measuring chain and other equipment to which it is connected. Conditions include a risk of electric shock (voltage > 30 VDC or VAC peak might be present).

Caution - identify conditions or practices that could result in permanent loss of data.

Emphasizes important information

IEC 5032 AC (Alternating Current)

GND or earth ground

Protective conductor terminal

Electronics common - not linked to earth ground

Copyright © VibroSystM Inc., 20116 General Safety Information_ Rev. 3

2. GENERAL DESCRIPTION OF THE SFA-100 SYSTEM

This section presents a short description of the SFA system main parts and controls.

2.1 Overview of the SFA-100 System

Connected to a network through a cabinet switch, the SFA-100 Analyzer Unit accepts commands from a remote ZOOM controller, performs data acquisition, and transfers data to the ZOOM controller for storage, viewing, and analysis.

The SFA-100 Analyzer Unit accepts up to two +/-20V stray flux signal inputs at a sampling rate of 50KS/sec per channel, and up to 8 slow-evolving parameters.

ZOOM Controller

Copyright © VibroSystM Inc., 2011 7Stray Flux Acquisition System - General Description - Rev. 1

2.2 Overview of the SFA-100 Unit

The SFA-100 is designed to be installed in aproperly ventilated rack mount enclosure.

Overall SFA-100 enclosure dimensions are:

48.26 W x 40.95 D x 13.34 H (cm) 19.00” W x 16.12” D x 5.25” H (inches)

The System OK LED confirms the integrity of the system operation.

The Channels OK LED confirms the integrity of the front-end measuring chains (sensors and cables) andinput stage of all Analog I/O modules.

The USB port allows connection of a portable storage device to copy or save the configuration, or update thefirmware.

Portable USB Flash driveThe SFA-100 features a USB port to accept aportable Flash drive. An entire system configu-ration and system firmware can be stored on aportable flash drive for copy or upgrade.

A portable USB flash drive can be inserted into theUSB port while the SFA-100 is running.

Storable system configuration include:

OK LEDs

USB Port

• System related information:- motherboard processor firmware- all plug-in installation

• Analog input parameters:- input sensor type- input range- input units of measurement- processing

U3 USB smart drives are not compatible with the SFA-100 operating system.Apart from this restriction, any portable USB flash drive formatted to FAT32 can be used.

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Copyright © VibroSystM Inc., 20118 Stray Flux Acquisition System - General Description - Rev. 1

REAR VIEW

Ethernet sockets (CPU / STATE)

Two Ethernet 100 Mpbs ports are provided for communication with ZOOM Controller and STATE extension.

High Speed Inputs

Two input channels at a sampling rate of 50KS/sec per channel.

RS-485

An RS-485 serial port is provided for half-duplex communication with other units.

Synchro

To take advantage of all the graphic functionalities of the ZOOM System, a synchronization signal associated to the rotation of the machine must be added to the collected data.

Slow evolving inputs

Up to eight slow-evolving status parameter sensors can be connected to the slow evolving input ports.

Power Input

Main power is brought in via the Power Input socket, and is converted by an internal universal 105-330 VDC / 100-240 VAC (50-60 Hz) power supply.

Protection Fuses (2)

Dual fuse protection. Replace only with same type of fuse: slow-blow, 250V, 3.15A, 5x20 mm

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Copyright © VibroSystM Inc., 2011 9Stray Flux Acquisition System - General Description - Rev. 1

2.2.1 SFA-100 Analyzer Unit and input modules

The SFA-100 Stray Flux Analyzer Unit accepts up to 8 modules designed for analog sensors and other analoginput signals. Modules installed on the SFA-100 are, by default, of the type designed to receive a 4-20mAcurrent signal input (SAC-11T). Refer to Table 1:“Input Modules” on page 10 for other available types.

All input modules have the same pin-out and snap onto socket connectors labeled channel 0 to 7.

Table 1: Input Modules

Protective Earth Terminal

The protective earth terminal on the rear panel must be connected to a grounding point in compliancewith local regulations. Grounding is essential for safety purposes as well as to provide betterefficiency against ESD and EMI perturbations.

Input Range Module

Voltage DC — Input-to-output isolation: 4000Vrms; Input-to-analog supply (T models): 4000Vrms60% of scale change in 165ms

0 to 5 VDC0 to 5 VDC isolated-5 to +5 VDC0 to +10 VDC -10 to +10 VDC-10 to +10 VDC isolated

AD6AD6TAD11AD7SAV-8SAV-8T

Current — Input-to-output isolation: 4000Vrms; Input-to-analog supply (T models): 4000VrmsFull scale change in 3ms

0 to 20 mA isolated4 - 20 mA4 - 20 mA isolated

AD2TAD3AD3T

aJ

Input modules

Copyright © VibroSystM Inc., 201110 Stray Flux Acquisition System - General Description - Rev. 1

3. STRAY FLUX ACQUISITION SYSTEM INSTALLATION

3.1 Preliminary considerations

SFA-100 Analyzer Units can be mounted in a 19-inch rack (with a 17.5- or 17.75-inch opening). Thefollowing guidelines will help you plan your equipment rack configuration:

• Allow sufficient clearance around the rack or cabinet for maintenance.• Enclosed racks must have adequate ventilation. Ensure that the rack is not congested, because each

component generates heat. An enclosed rack should have louvered sides and a fan to provide cooling air.• When mounting a chassis in an open rack, ensure that the rack frame does not block the intake or exhaust

ports. If the chassis is installed on slides, check the position of the chassis when it is seated into the rack.• Baffles can help to isolate exhaust air from intake air, which also helps to draw cooling air through the

chassis. The best placement of the baffles depends on the airflow patterns in the rack.• Cabling must be kept away from sources of electrical noise, power lines and fluorescent lighting fixtures.• Components must be kept away from sources of electrically conductive dust, as well as water or moisture.• Heat generated by equipment near the bottom of the rack can be drawn upward into the intake ports of the

equipment above. When mounted in an enclosed 19” rack or cabinet, it is suggested to leave a space of atleast 5 1/4” (3U) above each component for ventilation.

• Side support angles are needed for the installation of the SFA-100 Analyzer unit.

3.1.1 Preparing cabling and network connections

Power input cables and signal input cables from the sensors must have already been routed to the installationsite. Those cables include:

Destination Description Cable termination Source

SFA-100

Power input unterminated 85-264VAC / 47-63Hz or 120-370VDC source

Signal from stray flux sensors (up to 2) unterminated +/- 20V from stray flux sen-

sors

Signal from status sensor (up to 8) unterminated

4-20mA from various types of sensors (see Table1: Input Modules)

Synchronization signal (optional) unterminated -10/+24V reference (1/rev)

signal generator

RS-485 (future application) unterminated * * not used * *

Cabinet switch Power input (power cord is supplied with the cabinet switch)

100-240VAC / 47-63Hz source

Copyright © VibroSystM Inc., 2011 11Stray Flux Acquisition System - Installation - Rev.2

Additional cabling is needed to establish communication between the components:

• Ethernet patch cables (2) from the SFA-100 Analyzer Unit to the cabinet switch• Ethernet patch cable (1) between the cabinet switch and the ZOOM Controller

3.1.2 Required tools and supplies• wire cutters • wire strippers • 2.4mm flat screwdriver (for removable 3-position and 5-position signal connectors)• 3mm flat screwdriver (for removable 3-position power input connectors)• #2 Phillips screwdriver (to install the mounting brackets on the cabinet switch)• preassembled ethernet patch cables, or tools and supplies (cable and connectors) for field assembly

3.2 COMPONENTS INSTALLATION IN A 19” RACK OR CABINET

3.3 SFA-100 Analyzer Unit

Install side support angles and adjust at the correct height.

In a rack with square 3/8” windows, cage nuts are used.

Copyright © VibroSystM Inc., 201112 Stray Flux Acquisition System - Installation - Rev.2

Slide the unit in the rack and use four screws on the front plate to hold it in place.

3.4 Cabling the SFA-100 Stray Flux Analyzer Unit

3.4.1 Power Input

Mechanical characteristics

Panel header with threaded flange Phoenix Contact DFK-MSTB2.5/3-GF-5.08 (male)Mating plug with screw flange Phoenix Contact MSTB 2.5/3-STF-5.08 (female)Recommended wire size 16 AWG

Electrical characteristics

Input voltage range 100-240 VAC or 105-330 VDCLine frequency 50-60 HzPower consumption 65W


3.4.2 Protective Earth Terminal

The protective earth terminal must beconnected to a grounding point in compliancewith local regulations. Grounding is essentialfor safety purposes as well as to provide betterefficiency against ESD and EMI perturbations.


Wire size Up to 10 AWG

3.4.3 Ethernet (CPU / STATE)

Install standard patch cables terminated by RJ-45 connectors at both ends from the Ethernetconnections to the cabinet switch or directly tocorresponding material.


Receptacle RJ-45Cable type Category 5e (ANSI/TIA/EIA-568-A-5)

Electrical characteristics

Transfer rate 100 Mbps (10/100 BaseT Standard)


3.4.4 High Speed Inputs (Channel 1-2)


Vertical header with threaded flange Phoenix Contact MCV 1.5/3-GF-3.81 (male)Mating plug with screw flange Phoenix Contact MC 1.5/3-STF-3.81 (female)Recommended wire size 20-22 AWG

3.4.5 Slow Evolving Inputs (Channel 1 to 8)



CHANNEL 2

CHANNEL 1


3.5 RS-485 (future application)

** For future reference only - not used under standard operation.



1. Connection for Current Input Module

2. Connection for Voltage Input Module


4. POWERING UP THE SYSTEM

4.1 SFA-100Front Panel LED Indicators

• SYSTEM OK: light Yellow• CHANNELS OK:light Yellow

SYSTEM OK Turns green when the system is powered up, and remains green as long asthe system receives power, and the firmware is working properly.

CHANNELS OK Not used.


5. GENERAL SPECIFICATIONS OF THE SFA-100 UNIT

5.1 SFA-100 Stray Flux Analyzer Unit

POWER SUPPLY• Input voltage 100-240 VAC (50-60 Hz), 105-330 VDC

• Power Consumption 65 W• Protection Two (2) 5x20mm fuses 250V, 2A, slow-blow (one on Line, one on Neutral)

ENVIRONMENTAL• Operating temperature 0° to 50°C [32° to 120°F]• Storage temperature -40° to 85°C [-40° to 175°F]• Humidity Up to 95%, non condensing

ANALOG INPUT CHARACTERISTICS• Sample rate 50 kS/s per channel• Resolution 16-bit• Number of input channels 2 high-speed acquisition channels• Status parameters Up to 8 slow-evolving parameters• 1/rev. input Open Collector Output, NO or voltage signal (-15 to +24 V), 2.5 threshold,

min. pk-pk 2V• High speed channels 12 inputs, simultaneous sampling on 3 channels,

controlled by multiplexer (RS-485 port)

• Synchronization channel 1 input, always monitored

COMMUNICATION SECTION- Ethernet (to cabinet switch) RJ-45 female 10/100 Mbps via cabinet switch- RS-485 1 port, 115.2 kbps max.

CONNECTION• Measuring chains #1 and 2 6-pos. mini screw terminal• Synchro channel 3-pos. mini screw terminal• Ethernet RJ-45 female• RS-485 3-pos. mini screw terminal• Power 3-pos. screw terminal• Status parameters 5-pos. mini screw terminal

Copyright © VibroSystM Inc., 2011 19SFA-100 Stray Flux Analyzer_General Specifications - Rev. 0

PHYSICAL CHARACTERISTICS (OVERALL• Casing 2U high, 19‘‘ rack-mount, NEMA1 (IP20)• Dimensions:

A - Height 13.34 cm [5.25 in.]B - Width (front) 48.26 cm [19.00 in.]C - Width (back) 44.25 cm [17.42 in.]D - Depth 40.95 cm [16.12 in.]

AD-SERIES INPUT MODULES FOR STATUS PARAMETERS

Up to 8 modules can be selected for analog signal conditioning of various low speed parameter inputs.

Table 2: AD-Series Input Modules Available

Input and Signal Range Model Wiring Diagram

Voltage DC — Input-to-output isolation: 4000Vrms; Input-to-analog supply (T models): 4000Vrms; 63% of scale change in 165 ms

0 to 5 VDC0 to 5 VDC isolated-5 to +5 VDC0 to +10 VDC -10 to +10 VDC-10 to +10 VDC isolated

AD6 AD6TAD11AD7AD12AD12T

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Current — Input-to-output isolation: 4000Vrms; Input-to-analog supply (T models): 4000Vrms; Full scale change in 3 ms

0 - 20 mA isolated4 - 20 mA4 - 20 mA isolated

AD2TAD3AD3T

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Copyright © VibroSystM Inc., 201120 SFA-100 Stray Flux Analyzer_General Specifications - Rev. 0

Figure 2 : SFA-100 Unit - Front view

Figure 3 : SFA-100 Unit - Back view

Copyright © VibroSystM Inc., 201122 SFA-100 Stray Flux Analyzer_General Specifications - Rev. 0

Stray Flux Acquisition System VSM Installation Rev.3 9478-25I1A … · 2019-04-18 · Title: Stray...

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