STRATIX/PRICE for Sawing

Option to improve pricing flexibility

STRATIX/PRICE for Sawing

• Used to automatically compute Time, Cost, and Charge for Sawing

• Integrated with Quote/Order Entry Application

Features of STRATIX/Process

• Material Process Group• Multiple Times and Costs provided (Set-up, Run, etc.)• Ability to view & modify fixed & variable Time, Cost,

& Charge components within Quote/Order Entry application• Re-price, Re-cost, and Compute Functions

• Processing Instructions• Customer Processing Discounts• Minimum Profit Percentage• Outside Processing• Zero Charge• Series Processing

Sawing Process Entry

Total Cost = Set-up Cost + R unCost + Fixed Cost + Tooling Cost

Charge = Total Cost (1 - Pft % )

Discount %(from Cust. Profile)

Profit %(from Charge table)

R em arks(from Charge table)

Total Tim e = Set-up Tim e + R unTim e + Handling Tim e

Set Up Tim e(from Charge table)

R un Tim e(Manually entered)

Outside ProcessingI nform ation

Set Up Cost(from Charge table)

R un Cost = R un Tim e *R un Cost R ate

(from Charge table)

Fixed Cost(from Charge table)

Tooling Cost(Entered m anually)

Sawing Pricing

• Used to calculate Sawing Time, Cost, and Charge• For each Material Process Group, Sawing Tables can

be based on Cross Section Area &/or Wall Thickness (Tubes).

• Multiple Sawing Rate Entry Types • Cost and Charge, Cost and Profit, Charge and Profit • Percentage of Metal Charge

• Multiple Weight and Cut Brackets • Apply First Bracket• Minimum Cost Amount and Minimum Charge Amount• Series Processing (based on Pieces, Measure, Length,

and/or Time)

Rate Entry Types

• Cost and Charge

• Cost and Profit• Charge and Profit

• Percentage of Metal Charge

Num ber of Cuts

Cost Charge

1 11-9996-102-5

2.00 4.50 1.50 2.50 1.00 1.25 0.25 0.30

Cost Charge Cost Charge Cost Charge

55.56% 40.00% 20.00% 16.67%

Processing Profi t = (1 - Cost/ Charge) * 100 %

User

STR ATI X

Sawing Computations

• Time = Set-up Time + Run Time + Handling Time• Where Run Time = [(Cross Section Area * Sawing Time

Rate) * Number of Cuts]

• Cost = Set-up Cost + Run Cost + Fixed Cost + Tooling Cost• Where Run Cost is determined based on Rate Entry Type.

• Cost & Profit or Cost and Charge: Cost is given.• Charge & Profit: Cost = Charge (1 – Profit %)• Percentage: Cost = Minimum Cost Amount

• Charge is determined based on Rate Entry Type.• Cost & Profit: Charge = Cost / (1 – Profit %)• Cost & Charge or Charge & Profit: Charge is given.• Percentage: Charge = Metal Charge * Percentage

Sawing Computation Example

Saw ing enterprise param eterProcessing Chargeenterprise param eter

Set-up Tim e = 10m inSet-up Cost = $3 LOTFixed Cost = $2 LOT

Order Entry

Carbon Angles, 36, 22145 Pieces

Cost = $1.00/ CUTProfit = 60%

M aterial P rocess Group = Carbon 36Cross Section Area Range = 0-1

N um Size 1 Range = 0-999

Burning Process EntryW indow

5 CutsHandling Tim e = 0Tooling Cost = 0

N um ber o f Cuts Range = 0-5W eight Bracket - 0-99999LBS

Saw ing Tim e R ate = 20sec/ SI N

Product

0.9383

Carbon Angles, 36, 2214

R un Tim e = (Cross Section Area* Saw ing Tim e R ate) * Num ber of Cuts = (0 .9383SI N* 20sec/ SI N ) * 5 Cuts = 1m in34sec

T otal T im e = Set-up T im e + Run T im e + H andling T im e= 10m in + 1m in34sec + 0 = 11m in34sec

R un Cost = $1.00/ Cut * 5Cuts = $5.00

T otal Cost = Set-up Cost + Run Cost + F ixed Cost + T oo ling Cost= $3LO T + $5.00 + $2LO T + 0 = $10.00

Charge = Cost / (1 - Profi t % ) = $1.00 / (1 - 0 .60) = $2.50/ CutCharge = $2.50/ Cut * 5 Cuts = $12.50

N O T E : Cost and Charge U M can be Length-based, W eight-based, o r P ieces.

Apply First Bracket

• Used to account for higher costs associated with first set of cuts

• Number of Cuts = 8• Apply First Bracket set to “No”

• Cost = $1.00/CUT, Charge = $1.50/CUT

• Apply First Bracket set to “Yes”• Cost = (1CUT*$3.00/CUT + 7CUTS*$1.00/CUT) / 8 CUTS = $1.25/CUT • Charge = (1CUT*$3.50/CUT + 7CUTS*$1.50/CUT) / 8 CUTS =

$1.75/CUT

Num ber of Cuts

Cost Charge

1 11-9996-102-5

3.00 3.50 2.00 2.50 1.00 1.50 0.25 0.75

Cost Charge Cost Charge Cost Charge

0-999999

W eight

Minimum Charge & Minimum Cost Amounts

• Example of use of Minimum Charge Amount

Com puted R un Charge Am ount= Saw ing Charge * I tem

Quantity = $2.00/ PCS * 5 PCS= $10.00

Saw ing Charge =$2.00/ PCS

Minim umCharge

Am ount =$15.00

Com putedR un ChargeAm ount =

$10.00

Saw ing Charge =Minim um Charge Am ount /

I tem Quantity =$15.00/ 5PCS = $3.00/ PCS

Series Processing

• Ordered Length > Length Limit• Ordered Measure > Measure Limit• Estimated Processing Time > Time Limit• With Auto Job Creation, used to assign PWG.