Storage Shed - Screenhouse...Duramax Storage Shed Limited Fifteen Year Warranty U.S. Polymer Inc....

OWNER’S MANUAL / Instructions for AssemblySize 10’x 8’ with “Extension Kits”

Call us for any missing or damaged parts.Do not return to the store.

Storage ShedStorage Shed

CustomerService Hotline(800) 483-4674www.uspolymersinc.com

Patent #416.091

PART 1ASSEMBLING SHED WITH EXTENSION KIT

PART 2ADDING EXTENSION KIT TO EXISTING SHED

Note: For shed with extension use this manual only.

Requires two people and takes about 4-5 hours for Installation.

Ver: 2.0

• All Weather Durable PVC• Won’t Dent, Rust, Rot or Mildew• Tall Walk In Shed• Never Needs Painting• 61” Wide Double Doors• Easy Assembly• High Wind Tested• Snow Load Tested 20lbs/sq.foot• Pad Lock Ready (Lock not included)• Wooden or Cement Foundation Needed

Your Total Solution To maintenance Free Storage Sheds.

Available Kits• Foundation Kit Available• Modular 2.5’ Extension Kits Available• 10’x8’ Window Kits Available

Duramax Storage ShedLimited Fifteen Year Warranty

U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or workmanship for a period of fifteen years from the date of purchase.

This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of original purchase will be required before warranty service is rendered. In no event shall we pay the cost of flooring, labor, installation or any other costs related thereto.

This warranty only covers failures due to defects in material or workmanship which occurs during normal use and does not extend to color change arising due to normal weathering or to damage resulting from misuse or neglect, commercial use, failure to follow assembly instructions and the owner’s manual (including proper anchoring of the shed), painting, forces of nature and other causes which is beyond our control.

Claims under this warranty must be made within the warranty period by calling 1-800-483-4674 or mail in a dated sales slip and clear photograph of the part to:

U.S. Polymers, Inc.6915 Slauson AvenueCommerce, CA 90040

We reserve the right to discontinue or change components. If a component has been discontinued or is not available, U.S. Polymers, Inc. reserves the right to substitute a component of equal quality as may be compatible.

Limits and Exclusions

There are no express warranties except as listed above. The warrantor shall not be liable for incidental or consequential damages resulting from the use of this product, or arising out of any breach of this warranty. All express warranties are limited to the warranty period set forth above. Some states do not allow the exclusion or limitation on how long an implied warranty lasts, so the above limitations may not apply to you.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.

Note: Check all parts prior to installation.

CODE DESCRIPTION QTY

B1LA FRONT ‘U’ CHANNEL LEFT 1B1RA FRONT ‘U’ CHANNEL RIGHT 1B21 SIDE ‘U’ CHANNEL 2B22 SIDE ‘U’ CHANNEL 2B3LA BACK ‘U’ CHANNEL LEFT 1B3RA BACK ‘U’ CHANNEL RIGHT 1CMA MIDDLE COLUMN 7CCA CORNER COLUMN 4CDLA LEFT DOOR COLUMN 1CDRA RIGHT DOOR COLUMN 1CB1A FRONT CENTER BAND 2CB2A SIDE CENTER BAND SHORT 2CB3XA CENTER BAND 4CB4A FRONT CROSS CENTER BAND 2RS1A RS1 ROOF STRUCTURE 4RS2A RS2 ROOF STRUCTURE 4RS3LA RS3 ROOF STRUCTURE LONG 2RS3XA RS3 ROOF STRUCTURE SHORT 2RS4XA RS4 ROOF STRUCTURE 4RS5A RS5 ROOF SRTUCTURE 4RS6XA RS6 ROOF STRUCTURE 2RS7XA RS7 ROOF STRUCTURE 2RS8A RS8 ROOF STRUCTURE SUPP. LONG 4RS9A RS9 ROOF STRUCTURE SUPP. SHORT 4MJ MIDDLE JOINING SUPPORT 7RS10A RS10 ROOF STRUCTURE SUPPORT 2RS11A RS11 ROOF STRUCTURE SUPPORT SHORT 2RS12A RS12 ROOF STRUCTURE SUPPORT LONG 2RS14A SAGGING SUPPORT 12DSH DOOR STOPPER HORIZONTAL 1SP SIDE PANEL 12FPL FACIA PANEL LEFT 2FPR FACIA PANEL RIGHT 2RP ROOF PANEL 6RRS RIDGE COVER 3DL LEFT DOOR 1DR RIGHT DOOR 1

10’ x 8’ Parts List

Cordless Drill - Philips HeadHammer or Rubber malletCarpenters Square8’ Step LadderAdjustable pliersLevel - 3ft.Tape MeasureCaulk GunWaterproof Clear SiliconSealantHand Gloves

Tools You Will Need

MIDDLE COLUMNS (CMA)

U-Channels (B1LA)(B1RA)(B21) (B22) (B3LA) (B3RA)

ROOF STRUCTURE (RS5A)(RS6XA) (RS7XA)

ROOF STRUCTURES (RS - 1A, 3XA, 3LA, 8A, 9A) (CB- 1A, 2A, 3A, 4A) (MJ)

PVC 90 DEGREE JOINT(RJ)

ROOF PIN (PIN)

END PLUG SQUARE (EPS)

ROOF SUPPORT (RS2A)(RS10A)

ROOF SUPPORT (RS4XA) (RS11A) (RS12A)

DOOR COLUMN FITTING(FDCL)

DOOR COLUMN FITTING(FDCR)

CORNER COLUMN FITTING(FCC)

ACCESSORIES


FDCL DOOR COLUMN FITTING LEFT 1FDCR DOOR COLUMN FITTING RIGHT 1FCC CORNER COLUMN FITTING 4FMC MIDDLE COLUMN FITTING 7FCB CENTER BAND FITTING 4RJ 90 DEGREE JOINT 4PPG ROOF PLUG W/WASHER 80PIN ROOF PIN 80EPS END PLUG SQUARE 4CBC CENTER BAND COVER 3S1 DIA. 4.2 x 16mm. (5/32” x 5/8”)

SHEET METAL SCREW 253S2 DIA. 4.2 x 32mm. (5/32” x 1 1/4”)

SHEET METAL SCREW 8S7 DIA. 4.2 x 10mm. (5/32” x 3/8”)

SHEET METAL SCREW 16

LEFT DOOR COLUMN (CDLA)

CORNER COLUMNS (CCA)

RIGHT DOOR COLUMN (CDRA)

DOOR STOPPER (DSH)

SAGGING SUPPORT (RS14A)

CENTER BAND COVER (CBC)

MIDDLE COLUMN FITTING(FMC)

ROOF PLUG WITH WASHER (PPG)

CENTER BAND FITTING(FCB)

10’ x 8’ Exploded View

CB3XA

MJ

CB3XA

CB3XA

MJ

CB3XAMJ

RS6XA

RS2A

RS4XA

RS4XA

RS3XA

RS3LARS2A

RS1ARS9A

RS8A

MJ

MJ

DSH

RS10A

RS11A

RS12A

RS10ARS7XA

RS2A

RS3LA

RS3XA

MJ

RS2A

RS1A

RS4XA

RS4XA

RS5A

RS5A

FPL

FPR

FPL

FPR

Note: Check all parts prior to installation.


EXTL EXTENSION ‘U’ CHANNEL LEFT 1EXTR EXTENSION ‘U’ CHANNEL RIGHT 1CMA MIDDLE COLUMN 2CB3A CENTER BAND 2RS3SA RS3 ROOF STRUCTURE SHORT 2RS4A RS4 ROOF STRUCTURE 2RS6A RS6 ROOF STRUCTURE 2RS7A RS7 ROOF STRUCTURE 2RS11A RS11 ROOF STRUCTURE SUPPORT SHORT 1RS12A RS12 ROOF STRUCTURE SUPPORT LONG 1RS13A RS13 ROOF STRUCTURE 8RS14A SAGGING SUPPORT 4SP SIDE PANEL 2RP ROOF PANEL 2RRS RIDGE COVER 1

One Extension Parts List

MIDDLE COLUMNS (CMA)

U-Channels (EXTL) (EXTR)

ROOF STRUCTURE(RS6A) (RS7A) (RS13A)

ROOF STRUCTURES (RS3SA) (CB3A)

ROOF PIN (PIN)

ROOF SUPPORT (RS4A) (RS11A) (RS12A)

MIDDLE COLUMN FITTING(FMC)

ACCESSORIES


FMC MIDDLE COLUMN FITTING 2PPG ROOF PLUG W/WASHER 16PIN ROOF PIN 16S1 DIA. 4.2 x 16mm. (5/32” x 5/8”)

SHEET METAL SCREW 40S3 M4 x 10mm. (M5/32” x 3/8”)

MACHINE SCREW WITH NUT 56

SAGGING SUPPORT (RS14A)

ROOF PLUG WITH WASHER (PPG)

EXTL

Exploded View with One Extension

RS12A

RS11A

RS6A

RS7A

EXTR

RS13A

RS13A

RS13A

RS13A RS4A

RS4ARS3SA

RS3SA

Pressure Treated-Wood Studs: Exterior Grade (CDX):6ea 2”x 4”x 89” (50 x 88.9x 2260.6mm) 3/4” (19mm) plywood2ea 2”x 4”x 127” (50 x 88.9 x 3225.8mm) 2ea 3/4“x 48”x 96” (19 x 1219.2 x 2438.4mm)

1ea 3/4”x 31 ”x 96” (19x 787.4mm x 2438.4mm)L-Brackets: 4ea

A. Foundation & Base Frame

1. Use pressure treated 2” x 4” (5x10cm) to build a foundation stucture that has an outside dimension of 96” x 127” (2438.4mm x 3225.8mm).

3. Start with U-Channel bases (B3LA) & (B3RA) to insure a quick and accurate layout.Position all U channel bases on wood foundation. It is critical that you allow 61 1/4” (1556mm) between front bases (B1LA) and (B1RA) for door placement. Measure in all directions as shown in fig.1. Make sure the U-channel assembly is a perfect square.

DuraMax must be installed on a level wooden platformor a level concrete foundation.

The following are a list of lumber and sizes you will need.

2. Using exterior grade CDX 3/4” (19mm) plywood, cut and fit together the sheets to form solid plywood floor as shown. Foundation must be square and level.

Wooden Platform (Not Included)Note: It is important that these instructionsare followed step by step.

(1) Front U channel left (B1LA)(1) Front U channel right (B1RA)(1) Back U channel left (B3LA)(1) Back U channel right (B3RA) (2) Side U channel (B21)(2) Side U channel (B22)(32) Dia. 4.2 x 16mm Screws (S1)

Parts needed:

1

Wooden platform is extra and is not included.Don’t install under windy conditions.Note

Lay 2”x 4” (5x10cm) Flat

Note

25 1/2”(647.7mm)

21”(533.4mm)

127” (3225.8mm)96

” (2

438.

4mm

)

L- BRACKET L- BRACKET

20”(508mm)

19 1/2”(495.3mm)

58 1/4”(1479.5mm)

32 ”

(812

.8m

m)

L- BRACKETL- BRACKET

L- BRACKETL- BRACKET

48”48”31”

96”

(243

8.4m

m)

(787.4mm) (1219.2mm)

32 ”

(812

.8m

m)

63 1/2”(1612.9mm)

Left Side Right Side

Door Opening

61 1/4” (1556mm)

B1LA

B21

B3LA B3RA

B22 B21

B22

EXTL EXTR

The following are a list of lumber and sizes you will need.Wooden Platform (each Extension) (Not Included)

Pressure Treated-Wood Studs: Exterior Grade (CDX):2ea 2”x 4”x 127” (50 x 88.9 x 3225.8mm) 3/4” (19mm) plywood3ea 2”x 4”x 25” (50 x 88.9 x 635mm) 2ea 3/4“x 32”x 63 1/2” (19 x 812.8 x 1612.9mm)L-Brackets: 4ea

(1) Extn. U channel left (EXTL)(1) Extn. U channel right (EXTR) (6) Dia. 4.2 x 16mm Screws (S1)

Parts needed for each Extension:

3a. For each extension add one (EXTL) & (EXTR) in the back side, moving (B3LA) & (B3RA) backwards.

1a. Use pressure treated 2” x 4” (5x10cm) to build a foundation stucture that has an outside dimension of32” x 127” (812.8mm x 3225.8mm) for each extension.

PART 1: Assembling Shed With Extension Kit

OR 1b. Use pressure treated 2” x 4” (5x10cm) to build a foundation stucture that has an outside dimension of128” x 127” (3251.2mm x 3225.8mm) for shed with one extension.

123

3/8

” (31

33m

m)

123 3/8” (3133mm

123 3/8” (3133mm)

123 3/8” (3133mm)

B1RA

123 3/8” (3133mm12

3 3

/8”

(313

3mm

)

Fig.1

58 1/4”(1479.5mm)

20”(508mm)

63 1/2”(1612.9mm)

(1219.2mm)

Plywood Floor

Foundation Structure

U-Channel Layout

Parts Needed:

1. Slide door column (CDRA)into the U-Channel Base (B1RA) on the right side of the door. Line up the pre-drilled holes on (CDRA) Column with pre-drilled holes on U-Channel Base. Secure with two (S1) screws from inside.(See blowup detail)

Layout all required parts near shed foundation.

4. Using a carpenters square, line up all corners. Secure base to wood foundation using (S1) screws.

Concrete foundation

B. Walls & Columns

S1

fig.1

CDRA

B1RA

Inside

B1RA

CDRA

2

B3RA

EXTR

(4) Corner Column (CCA)(1) Left Door Column (CDLA)(1) Right Door Column (CDRA)(7) Middle Column (CMA)(12) Side Panels (SP )(2) Front Center Band (CB1A)(4) Center Band (CB3XA)(3) Middle Joining Support (MJ)(2) Front Cross Center Band (CB4A)(4) Center Band Fitting (FCB)(3) Center Band Cover (CBC)

All panels are clearly marked and care should be taken to use the correct one.Note

TIP

Right

Parts Needed for each Extension:(2) Middle Column (CMA)(2) Side Panels (SP )(2) Center Band (CB3A)

4b. Shed or shed foundation should be placed on concrete footing by use of anchor bolt and nut. Using a carpenters square, line up corners. Align U-Channel base, mark the concrete through the holes in the base and drill concrete with 1/2” (dia. 12.5mm) concrete bit to accept anchor bolts to a 1 3/4” (44mm) depth. Replace base and secure with 1/4” x 1 1/2” (M6 x 40mm) anchor bolts.(not provided)

B1RA

CCA

0utside

S1

B22

3. Slide corner column (CCA) into side panel (SP ) pushing the column to the side panel.

4. Working outside use (S1) screws to secure column to bases (B1RA) and (B22).

3

Always place panels into frame at an angle on top and slide in sideways and downward for easy insertion.

2. Insert the side panel (SP ) into the groove of column (CDRA). Start at the bottom of the panel at an angle then push into place.

Note

Make sure panels are right side upwith panel shingles facing down.Check the stamped label on topof all panels.

Note

Inside

CDRA

B1RA

CDRA

CCA

Inside

CCA

5. To stabilize the front panel attach center band (CB1A). Start with center band fitting (FCB), fix to corner column (CCA) with (S2) screws. See figures (fig.1) (fig.2) and (fig.3).

4

Fig.1: Use (S2)screws. Fix (FCB)fitting to (CCA).Leave it loose.

Fig.3: Use(S1) screw.Fix (CB1A) to (CDRA)

CDRA

CB1A

Inside

CCA CDRA

B1RA

CB4A

Fig.2: Use (S1)screws. Fix (CB1A) to fitting (FCB)

6. Attach center band (CB4A) to door column (CDRA) and base channel (B1RA).

Fig.2: Use(S1) screw.Fix (CB4A) to base (B1RA)

CB4A

B1RA

Fig.1: Use(S1) screw.Fix (CB4A) to (CDRA)

CDRA

CB4A

CB1A

1&3

2

CB4A

CB1A EPS

EPS

CB4A

Fig.3: Fix the (EPS) at the endof (CB1A) & (CB4A).

CB1A

CCA

CB1A

FCB

CCA

FCB

Inside

CCA CDRA

CB1A

1& 2

3

S2

S1 S1

S1

S1

8. Assemble the center bands (CB3XA) & (CB3A) with (S3) screws with nuts. Follow Overlapping Method shown below.Make 2 sets.Add one (CB3A) for each extension.

5

For Center Band & Roof structure (RS3).

Overlapping Method

Step 1

Step 2

Step 3

Step 5

Use a hammer toalign the holes.TIP

Step 4

7. Assemble the center bands (CB3XA) & (CB3XA) with middle joining support (MJ). use (S1) screws. See fig.

CB3XA

CB2AMJ CB3XA

MJ

CB3XA

CB3XA

CB3A

CB3A

CB3XA

S1

S3

6

CCA

EXTRB3RA

11. Working outside Use (S1) screws to secure column to bases (EXTR) and (B3RA).

10. Slide corner column (CCA) into side panel (SP ) pushing the column to the side panel.

EXTR

CCA

0utside

S1

B3RA

9. Working from inside continue connecting the side panels (SP ) and columns (CMA) in sequence along (B22 & B21) & (EXTR) base. Use (S1) screws to fix columns to base.

Inside

9a. For each extension add one side panel (SP ) and one column (CMA) in extension base U-channel (EXTR) & (EXTL).

InsideB22B21EXTR

B3RA

CMA CMACMACMA

S1

CCA

CMA

7

Fig.3: Use (S1)screws. Fix (CB3XA) to (CMA) columns.

CMA

CB3XA

12. Stabilize the side panels with center bands (CB3XA) & (CB3A). Fix (FCB) fitting to corner column (CCA). See Fig.1Follow the Fig. 2, 3, 4, 5 & 6.

Fig.4: Fix to (CMA)with (S1) screw.

Fig.5: Use (S1) Screws.Fix (CB3A) to (FCB) fitting.

Fig.2: Use (S1)screws. Fix (CB3XA)to (FCB) and (CB1A)


CB1ACCA

FCB

CB1ACB3XA

CCA

FCB

Fig.6: Use (S1)screws. Fix (CB3A) to (CMA) columns.

CMA

CB3A

CB3A

CB3A

CB3XA

CCA CMA CCACMA CMA

B22

4

CB3A

61&5 32

EXTR

Inside

CB3XA

B21

B3RA

CCA

CB3A

FCB

S2

S1

S1S1

S1

S1

8

14. Stabilize the side panels with center bands (CB3XA) assembly. Fix center band fitting (FCB) to corner column (CCA) with (S2) screws. See Fig. 1Follow the Fig. 1, 2, 3, 4, 5 & 6.

CCA

B3LAB22

fig. 1CCA CMA CCACMA CMA

B3RA

4 & 6

CB3XA

31&5

32

B3LA

Inside

CB3XA

CCA CMA

CCA

CMA CMA

B3LAB3RA

Inside back wall

13. Working from inside continue connecting the 4 back panels (SP ) and columns (CMA) in sequence along (B3RA) & (B3LA) base to corner column (CCA). Use (S1) screws to fix columns to base. Slide corner column (CCA) into side panel (SP ) pushing the column into position. See (fig.1) and (fig.2).

B3LA

CCA

0utside

S1

B22

fig. 2

CMA

S1

CCA

Fig.3: Use (S1) screws.Fix (CB3XA) to (CMA)

CMA

CB3XA

Fig.1: Use (S2) screws.Fix (FCB) fitting to (CCA).Leave it loose.

Fig.2: Use (S1) screws.Fix (CB3XA) to (FCB) and(CB3A).

CB1ACCA

FCB

CB3ACB3XA


CB3XA

CB3XACMA

CCA

FCB

Fig.5: Use (S1) Screws.Fix (CB3XA) to (FCB) fitting.

CCA

FCB

CB3XA

CB3XACMA

CBCCB3XA

CB3XA

CB3XA

S2

S1

S1S1

S1

Fig.6: Center band jointmust be cover with (CBC)cover to avoid the injury.

9

CCA

B21B1LA

17. Working outside Use (S1) screws to secure column to bases (B21) and (B1LA).

16. Slide corner column (CCA) into side panel (SP ) pushing the column to the panel.

B21

CCA

0utside

S1

B1LA

15. Working from inside continue connecting the side panels (SP ) and columns (CMA) in sequence along (EXTL) (B22 & B21) base. Use (S1) screws to fix columns to base.

Inside

CMACCA

CMA CMA

EXTL

Inside

B22B21

CMA

S1

CCA

10

CMA

Fig.3: Use (S1)screws. Fix (CB3A) to (CMA) columns.

18. Stabilize the side panels with center bands (CB3XA) & (CB3A). Fix (FCB) fitting to corner column (CCA). See Fig.1Follow the Fig. 2, 3, 4, 5 & 6.


Fig.5: Use (S1) Screws.Fix (CB3XA) to (FCB) fitting.

Fig.2: Use (S1)screws. Fix (CB3A)to (FCB) and (CB1A)


CB1ACCA

FCB

CB3ACB3A

CCA

FCB

Fig.6: Use (S1)screws. Fix (CB3XA) to (CMA) columns.

CB3XA

CB3A

CB3XA

CCA CMA CCACMA CMA

B22

4

CB3A

61&5 32

EXTR

Inside

CB3XA

B21

B3RA

CB3A

CMA

CB3A

CMA

CB3XA

CCA

CB3XA

FCB

S2

S1

S1 S1

S1

S1

19. Insert the side panel (SP ) into the groove of column (CCA). Start at the bottom with panel at an angle then push into place.

20. Slide door column (CDLA) into the U-Channel Base (B1LA) on the left side of the door. Line up the pre-drilled holes on (CDLA) Column with pre-drilled holes on U-Channel Base (B1LA). Fix with two (S1) screws from inside. (see blowup detail).

11

21. To stabilize the front panel attach center band (CB1A). See figures (fig.1) (fig.2).

Fig.2: Use (S1)screw. Fix (CB1A)to (CDLA)

Fig.1: Use (S1)screws. Fix (CB1A) to fitting (FCB) &(CB3XA)

CDLA CB1A

Note After completing the center band assembly fully tighten the four center band fittings (FCB) to the corner column (CCA).

CB1A

CDLA

CB1A

CCA

Inside

2 1

S1

CDLA

B1LA

CCA

B1LA

CDLA

CCA

B1LA

CCA

B1LAInside

CB1ACCA

FCB

CB1A CB3XA

S1 S1

C. Roof FrameParts Needed:

22. Fix center band (CB4A) to (CDLA) and Base (B1LA) See figures (fig.1), (fig.2) and (fig.3).

Fig.2: Use(S1) screw.Fix (CB4A) to base (B1LA)

B1LA

CB4A

Fig.1: Use(S1) screw.Fix (CB4A) to (CDLA)

CDLA

CB4A

CB1A

23. Make sure the door opening between the door columns (CDLA) and (CDRA) is 61 1/4” (1556mm). This will ensure a perfect fit for the doors.

12

(4) RS1 Roof Structure (RS1A)(4) RS2 Roof Structure (RS2A)(2) RS3 Roof Structure Long (RS3LA)(2) RS3 Roof Structure Short (RS3XA) (4) RS4 Roof Structure (RS4XA)(4) RS5 Roof Structure (RS5A)(2) RS6 Roof Structure (RS6XA)(2) RS7 Roof Structure (RS7XA)(4) RS8 Roof Structure Support Long (RS8A)(4) RS9 Roof Structure Support Short (RS9A) (4) Middle Joining Support (MJ)(2) RS10 Roof Structure Support (RS10A)(2) RS11 Roof Structure Support Short (RS11A)(2) RS12 Roof Structure Support Long (RS12A)(1) Door Stopper Horizontal (DSH)(1) Door Column Fitting Left (FDCL)(1) Door Column Fitting Right (FDCR)(4) Corner Column Fitting (FCC)(7) Middle Column Fitting (FMC)(4) 90 Degree Joint (RJ)

CB1AEPS

EPS

CB4A

Fig.3: Fix the (EPS) at the endof (CB1A) & (CB4A).

CDLA

CDLA

CDRA

Door Opening

61 1/4”

1556mm

Parts Needed for each extension:(2) RS3 Roof Structure Short (RS3SA) (2) RS4 Roof Structure (RS4A)(2) RS6 Roof Structure (RS6A)(2) RS7 Roof Structure (RS7A)(1) RS11 Roof Structure Support Short (RS11A)(1) RS12 Roof Structure Support Long (RS12A)(8) RS13 Roof Structure (RS13A)(2) Middle Column Fitting (FMC)

Inside

1&3

2

CDLA

CB4A

CB1A

B1LA

S1

S1

FMC

FMC

FMCCMA

CMA

CMA

FMC

CMA

FMCFMC

CMACMA

FMC

CMA

CMA

FMC

CMA

FMC

13

CDRA CDLA

CCA

CCA

CCA

CCA

CCA

FCC

FCC

FCC

FCC

FDCR FDCL

3. Insert the door column fittings (FDCL) and (FDCR) left and right into the door columns (CDLA) and (CDRA). Fix with (S1) screws from inside the shed.

1. Insert the middle column fitting (FMC) into top of the middle columns (CMA). Fix the column to fittings with (S1) screws from inside the shed.

2. Insert the corner column fittings (FCC) into the corner columns (CCA). Fix with (S1) screws from out side of the shed.

CCA

S1

FCC

FDCR

FMC

Inside

S1

Inside

CMA

CMA

FCC

CCA

S1

Ro

of

Str

uctu

re E

xplo

ded

Vie

w

14

RS6X

A

RS2A

RS1A

RS4X

A

RS4X

A

RS3X

A

RS3L

ARS

2A RS1A

RS9A

RS8A

MJ

MJ

DSH

RS10

A

RS11

A

RS11

A

RS12

A

RS12

A

RS10

A

RS7X

A

RS5A

RS5A

RS2A

RS3L

A

RS3X

A

MJ

RS2A

RS1A

RS1A

RS4X

A

RS4X

A

15

Ro

of

Str

uctu

re E

xplo

ded

Vie

w w

ith O

ne E

xten

sio

n

RS12

A

RS11

A

RS4A

RS3S

A

RS4A

RS3S

A

RS13

A

RS13

A

RS13

A

RS13

A

RS13

A

RS13

A

RS6A

RS13

ARS

13A

RS7A

16

Front roof structure assembly4. Assemble front roof structures (RS1A) 2 nos. and middlejoining support (MJ) together with 4 (S1) screws.

RS1A

Step 1

These holes up

RS8A

RS9A

RS9A

RS8A5. Assemble roof structure support (RS8A) and (RS9A) to (RS1A) assembly with only 6 (S1)screws as shown in fig.

RS1A

RS2A

RS2A

6. Assemble roof structure (RS2A) to (RS8A) and (RS9A) with 8 (S1) screws.

RS8A

RS1A

RS1A

RS1A

MJ

U-Channel Opening

U-Channel Opening

U-Channel Opening

RS9A

RS9A

MJ

S1

S1

S1

RS1A

17

RS1A

RS1A

RS1A

RS1A

Back roof structure assembly

RS8A

RS9A

RS9A

RS8A

RS1A

RS1A

U-Channel Opening

U-Channel Opening

U-Channel Opening

Step 1

These holes up

RS2A

RS2A

RS8ARS9A

RS9A

7. Assemble back roof structures (RS1A) 2 nos. and middlejoining support (MJ) together with 4 (S1) screws.

8. Assemble roof structure support (RS8A) and (RS9A) to (RS1A) assembly with 8 (S1) screws.

9. Assemble roof structure (RS2A) to (RS8A) and (RS9A) with 8 (S1) screws.

S1

MJMJ

S1

S1

10a. Insert 90 degree joint (RJ) into the roof structure (RS3LA). Use a hammer to push in. Use (S1) screws to fix. Repeat on other end of (RS3SA). See fig.4 & 5.

RS3LA

10. Assemble the roof structures (RS3LA), (RS3XA) with middle joining support (MJ). Use only 2 (S1) screws as shown in fig. 1.Assemble (RS3XA) & extension roof structure (RS3SA) with 2 (S1) screws. See fig. 2 & 3.Make 2 sets.For each extension add one (RS3SA).

18

RS3LA

RS3XA

MJ

fig.1

RJ

fig.4 fig.5

S1

Note Refer Page No. 5 for Overlapping Method of (RS3XA) & (RS3SA).

1

2&3

4&5

4&5

RS3SA

RS3XA

fig.2 fig.3

RS3XA

RS3SA

RS3XA

RS3SA

S1

S1MJ

13. Assemble the roof structure into (RS5A) & (RS6A) into roof structure (RS13A) with 8 (S3) screws with nuts at both ends.Make 2 sets.

19

12. Assemble the roof structure (RS6XA) into (RS6A) with 6 (S3) screws with nut.Make 2 sets.Add one roof structure (RS6A) for each extension.

RS6XA

RS6AS3

RS5A

RS5A

RS6XAS1

11. Assemble the roof structure (RS6XA) into (RS5A) with 8 (S1) screws.Make 2 sets.

RS13A

S3

RS6A

RS13A

RS5A

20

14. Assemble the roof structure (RS7XA) into (RS5A) with 8 (S1) screws.Make 2 sets.

16. Assemble the roof structure (RS5A) & (RS7A) into roof structure (RS13A) with 8 (S3) screws with nuts at both ends.Make 2 sets.

15. Assemble the roof structure (RS7XA) into (RS7A) with 6 (S3) screws with nut.Make 2 sets. Add one roof structure (RS7A) for each extension.

RS13A

RS5A

RS13A

RS7XA

RS7XA

RS5A

S3

RS5A

RS7A

S1

RS7A

S3

21

17. Place the assembled front roof structure into position on top of door columns. Line up pre-drilled holes with door column fittings (FDCL) & (FDCR). Use (S1) screws to fix front roof structure to the door columns with left and right door column fittings.

18. Fix the door stopper horizontal (DSH) to the front roof structure from inside with 6 (S1) screws. Position the latch hole to face down.

DSH

Latch HoleU-channel openinginside the shed.

DSH

INSIDE SHED

DSH

CDRA

FDCR

CDLA

FDCLInside of shed

22

19. Place the assembled back roof structure into position on top of middle columns (CMA). Line up pre-drilled holes with middle column fittings (FMC). Use (S1) screws to fix back roof structure to (FMC).

Note Make sure the (RS2A) roof structure position towards inside the shed as shown in Fig.1 & 2.

2

RS1A

RS1A

1

RS1A

RS1A

Inside back of shed

CMA CMA CMA

FMCFMC FMC

S1

Fig.1

RS2A

RS2A

Fig.2

RS2A

RS2A

RS1A

RS1A

RS1A

RS1A

RS3LA

RS3SA

RS3LA

RS3SA

1,2&3

1,2&3

1,2&3

1,2&3

RS3XA

RS3XA

23

CCA

20. Insert the 90 degree joint (RJ) (assembled with RS3LA, RS3XA & RS3SA) into (RS1A) see fig. 1Follow fig. 2 & 3.

Note Notice the U-channel up position on roof structures (RS1A).

fig.1 fig.2

Note After assembly make sure this roof structure’s U-Channel is positioned down.

RS2A

Secure (RJ) 90 degree joint to (RS1A) with (S1) screws on top of the four corner columns (CCA).Secure (RJ) with (FCC) using (S2) screw on all the four corner columns.

RJ

fig.3Fix (RS2A) to 90 degree joint (RJ) through (RS3LA) & (RS3SA) with (S1) screw.

RS3LA

RS3SA

RS3XA

1

2

4

5

3

6

RSTRS3LA

RS2AS1

RJ

CCA

FCC

S2

RJ

RS1A

RS1A

RS1ARS1A

S1

21. Fix (RS3) assembly to middle column fitting (FMC) with (S1) screws.

CMA

FMC

fig.1 to 6

24

22. Place the assembled roof structure (RS5A) & (RS6A) into position on roof structure supports (RS8A) at the left side of the shed. Use (S1) screws to fix. See fig.1 & 2.

23. Place the assembled roof structure (RS5A) & (RS7A) into position on roof structure supports (RS8A) at the right side of the shed. Use (S1) screws to fix. See fig.1 & 2.

2

1

RS5A

RS5A

RS6XA

RS7XA

RS6A

RS7A

RS7A

RS13A

fig.2

Back Inside

RS2A

RS8A

RS8A

RS6A

RS13A

RS2A

fig.1

RS8A

RS8AFront Inside

RS5ARS5A

RS5A

RS5A

RS6A

RS7ARS6XA

RS7XA

S1S1

25

24. Place the assembled roof structure (RS5A) & (RS6A) into position on roof structure supports (RS9A) at the left side of the shed. Use (S1) screws to fix. See Fig.1 & 2.

25. Place the assembled roof structure (RS5A) & (RS7A) into position on roof structure supports (RS9A) at the right side of the shed. Use (S1) screws to fix. See Fig.1 & 2.

RS5A

RS5A

RS6A

RS7ARS6XA

RS7XA

RS9A

RS5A

fig.1

InsideFront

RS9A

RS7A

fig.2

InsideBack

RS5A

RS5A

RS6A

RS7ARS6XA

RS7XA

S1 S1

26

RS7A

3

3

1 4

2 4

4

4

1

2

RS3XA

RS3LA

RS4XA

RS4XA

RS4XA

RS4XA

RS7ARS6A

27. Attach the roof structures (RS4A) one end to roof structure (RS3SA) with (S1) screws. see fig. 1& 2. Fix the other end to roof structure (RS6A) & (RS7A) with (S1) screws see fig. 3. Fix the middle portion to (RS6A) & (RS7A) roof structure with (S1) screws.See fig. 4.For each extension add two (RS4A) roof structure.

31 4

4

2

RS3SA

RS4A

RS4A

RS7A

RS6A

RS4A

fig.1 fig.2 fig.3 fig.4

RS4A

RS3SARS4A

RS4ARS7A

RS6ARS3SA

RS4A

RS4A

RS7A

RS7XA

26a. Attach the roof structures (RS4XA) 4 nos. to (RS5A), (RS6A) assembly and (RS5A), (RS7A) assembly with (S7) screws.See fig. 3 and 4.

RS4XA

26. Attach the roof structures (RS4XA)4 nos. to (RS3LA) and (RS3XA) with (S1) screws. See fig. 1 and 2.

RS7A

fig.1 fig.2 fig.3 fig.4

RS4XA

RS3LA

RS4XA

RS3LA

RS3XA RS4XA

RS4XA

RS5A

RS6XA

RS7XA RS7XA

RS4XA

RS5A

S7S7

S1S1

S1 S1S1 S1

28. Attach roof structure supports (RS10A) and (RS11A) to roof structures (RS5A), (RS6A) & (RS7A) using (S1) screws.For each extension add one (RS11A).See (fig.1), (fig.2) and (fig.3).

RS10A

RS11A

RS10A

Note Make sure hole in (RS10A) face outward on both sides.

RS10A

27

RS11A

RS11A

RS10ARS5A

RS13A

fig.1

Inside Front

RS8ARS8A

RS5A

RS13A

RS7A

RS10A

fig.3

Inside Back

RS8ARS8A

RS6A

2

RS10A

RS11A

RS11A

RS11A

RS10A3

2

2

1

S1

RS11A

fig.2

S1

S1

29. Attach the roof structure support (RS12A) with (RS5A) to (RS5A) and (RS6A) to (RS7A) with (S1) screws. See (fig.1) and (fig.2)Add one roof structure (RS12A) for each extension.

fig.1

28

RS4A

RS5A

fig.2

RS4A

RS5A

RS12A

RS6A RS7A

RS12A

RS12A

RS5A

RS5A

RS12A

RS12A RS12A

S1 S1

3. Start attaching the roof panels from (FPL) corner side by sliding the roof panel (RP ) to roof structure. Locate the hole positions of the roof panel and roof structure. Fix roof plugs with washers. Use a hammer to drive in roof pins. See figures 1 thru 8.Add two roof panels for each extension.

D. Roof panels

(6) Roof Panels (RP )(2) Facia Panel Left (FPL)(2) Facia Panel Right (FPR)(3) Ridge Cover Small (RRS)(80) Roof Plug w/Washer (PPG)(80) Roof Pin (PIN)(12) Sagging Support (RS14A)

Parts Needed:

1. Place facia panel (FPR) to front roof structure right side.

Insert roof plugs into roof panelsonly as indicated.

Note

29

4. Attaching the ridge cover (RRS) on top of the roof panels (RP ) start from the front side of the shed. See Figures 9 thru 12.Add one ridge cover for each extension.

(2) Roof Panels (RP )(1) Ridge Cover Small (RRS)(16) Roof Plug w/Washer (PPG)(16) Roof Pin (PIN)(4) Sagging Support (RS14A)

Parts Needed for each extension:

First insert all roof plugs with washers to the panels (left & right) then drive in the roof pins.

TIP

Fig.1

Note Do not insert Plugs at this point.

FPL

KEYRoof Plugs

FPR

Fig.3

FPL FPR

Fig.1

Front

Fig.2

FPR

Front

FPR

Fig.6

FPL FPR

Fig.4

Back

Fig.5

FPR

Back

Front

Back

Use a screw driver to align the holes.

2. Line up the holes with roof structure and fix the roof plugs w/washers. Use a hammer (rubber mallet) to drive in roof pin. See fig. 1, 2 & 3 for details. Place facia panel left (FPL) to the front roof structure left side. Make sure (FPL) overlaps on (FPR). Repeat action to fix facia panels on backside. See Fig. 4, 5 & 6.

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Fig.3

RP

Fig.2

RP

Fig.4

RP

Fig.5

Fig.6 Fig.7

Fig.8FPR

Fig.9 Front of Shed

RRS

Fig.12

Fig.10

RRS

Fig.11

RRS

RRS

31

5. Insert the sagging support (RS14A) from inside the shed by sliding in between roof structure (RS5) and roof panel until it reaches (RS3) roof structure for each panel. See fig.1.

6. Insert the sagging support (RS14A) from inside the shed by sliding in between roof structure (RS5) and roof panel until it touches the other roof structure (RS5). See fig.2.

RS14A

RS3

RS5 RS14A

Inside ViewOutside View

Fig. 1 Fig. 2

1. Attach the doors left and right (see fig.1) with Loose pin hinges on door columns (CDLA) and (CDRA).

E. Doors

Parts Needed:(1) Door Left(1) Door Right

fig.1

32

33

2. After completing the panel assembly, applysilicone around the roof plugs. This is optional and should be done for heavy rain areas if needed.

Note: To prevent water leakage it is important that these instructions are followed.

1. After completing the assembly apply siliconearound the perimeter of the base U-channel.Seal the corners, joints and base of door column also.

43 3 2

Inside

Base U-channel

34

F. Optional Ventilation Kit

ACCESSORIES


VC VENTILATION COVER 2VCP VENTILATION COVER PIN 4

VENTILATION COVER PIN (VCP)

VENTILATION COVER (VC)

Outside

Optional ventilation kits can be installed on any of the wall panels. However, we recomend mounting them on the top of the shed’s back wall.

1. Place the ventilation cover (VC) as shown in fig.1.Using a pencil, mark the two side hole locations.

3. Use a dia. 1/2” (12.5mm) drill bit to drill out as many holes as desired behind the ventilation cover mounting area as in fig.3.

2. On the marked hole locations, drill out two holes using dia. 5/32” (4.2mm) drill bit as shown in fig.2. These holes will be used to attach the ventilaion cover with the ventilation cover pins (VCP).

4. Attach the ventillation cover (VC) with the ventilation cover pin (VCP) as in fig.4.

5. Repeat the same to fix the second ventilation cover.

fig.1

fig.4

VC

VCVCP

VCP

fig.3fig.2

Side View

VC

TOOLS YOU WILL NEED

Power DrillDia 5/32” (4.2mm) drill bitDia 1/2” (12.5mm) drill bit

1. Shed or shed foundation should be placed on concrete footing by use of anchor bolt and nut. Using a carpenters square, line up corners. Align U-Channel base, mark the concrete through the holes in the base and drill concrete with 1/2” (dia. 12.5mm) concrete bit to accept anchor bolts to a 1 3/4” (44mm) depth. Replace base and secure with 1/4” x 1 1/2” (M6 x 40mm) anchor bolts.See fig.

Note: To ensure that your shed withstands high winds,you will need the following reinforcement.

35

High wind area installation instructions

Parts needed:


S4 DIA. 4.2 x 16mm. (5/32” x 5/8”)SHEET METAL SCREW 48

S5 M6 x 40mm. (1/4” x 1 1/2”)Anchor bolt with nut 24

(not included with shed)


Concrete

Base U-channel

Anchor bolt & nut

Base U-channel

2. Attach each side panel (SP ) at the bottom tothe U-channel base. Using a dia. 3mm (1/8”) drillwith a power drill, make two equal distance holeson the U-channel base through the side panel.Drive a self tapping screw (S4) through the baseU-channel to the side panel. Repeat this for everyside panel. See blowup. RS1RS3

S4

Parts needed for each extension:


S4 DIA. 4.2 x 16mm. (5/32” x 5/8”)SHEET METAL SCREW 8

S5 M6 x 40mm. (1/4” x 1 1/2”)Anchor bolt with nut 6



36

3. Attach each side panel (SP ) on top to the roof structure (RS1) and (RS3). Using a dia. 3mm (1/8”)drill with a power drill, make two equal distanceholes on the side panel through the roof structure.Drive a self tapping screw (S4) through the sidepanel to the roof structure. Repeat this for every side panel. See blowup.

The Duramax shed has been tested and passed wind loads of up to 115 mph in a controlled laboratory environment. Natural high wind areas create wind at unpredictable speeds that are very difficult to capture accurately by location. As such we cannot guarantee the performance of the shed in these extreme situations.

RS1

S4

RS1

Base U-channel

Side Panel

(RS1) & (RS3)roof structure

S4

S4

Important Warranty Information

PART 2: Adding Extension Kit to Existing Shed

1. Remove one ridge cover (RRS) from the back side . See the figure.

Front

Back

RRS

Remove this Ridge cover.Note

37

2. Remove from back side left and right roof panels. See the figure.

TIP Use a drilling machine to remove the pins and plugs from the ridge cover, roof panel and facia panel.Care should be taken not to damage the panels.Extra pins, plugs and washers are available in the accessory box.

5. Remove (RS10A) from inside. See the figure.

38

4. Support the roof structure (RS6XA) & (RS7XA) by using an appropriate support to avoid the roof structure from collapsing. Support

Support not included.Note

RS10A

FPL

FPR

3. Remove the roof plugs (PPG) and pins (PIN) from backside facia panel and detach it from the shed.

RS6XA

RS7XA

RS10A

Inside Back

RS8ARS8A

6. Detach (RS6XA) & (RS7XA) from (RS8A).

RS7XA

RS6XA

Back Inside

RS2A

RS8A

RS8A

39

7. Detach (RS6XA) & (RS7XA) from (RS9A).See fig.

1

2

RS9A

RS6XA

fig.1

InsideLeft

RS2A

RS9A

RS7XA

fig.2

InsideRight

RS2A

8. Detach roof structure (RS2A) from roof structure (RS3XA) from both corners. See fig.1. Detach 90-degree joint (RJ) from corner column fitting (FCC) from both corners. See fig.2.Detach (RS3XA) from 90-degree joint (RJ) from both corners. See fig.3.

1,2,3

RSTRS3XA

RS2A

CCA

FCCRJ

fig.2fig.1

CCA

RJ

fig.3

40

9. Detach the middle column fittings (FMC) from roof structure (RS1A). See fig.

FMC

CMA

10. Pull the back roof assembly. See figure.

1,2,3

RS3XA

41

11. Detach the center bands (CB3XA) assembly from the back wall of the shed. Follow the figures.

Fig.2: Detach (CB3XA) from(CB2A). Then detach (CB3XA)& (CB2A) from (FCB).

Fig.4: Detach (CB3XA)assembly from (CMA).

Fig.3: Detach (CB3XA) from (CMA).

CCA CMACCA

CMA CMA

B3RAB3LA

Inside back wall

CMA

B3LA

CCA

0utside

B22

fig. 1

12. From outside back of the shed, detach the base angles from the corner column (CCA) at both corners and remove the corner columns. See fig.1.From inside detach the (B3LA) & (B3RA) base angles from middle column (CMA). See fig.2.

1fig. 2

Fig.1: Detach (CB3XA) from(CB2A). Then detach (CB3XA)& (CB2A) from (FCB).

CMA CCACMA CMA

B3RA

4

CB3XA

3 31

B3LA

Inside back wall

CB3XA

2

CCA

CB1ACCA

FCB

CB2ACB3XA

CB1ACCA

FCB

CB3XACB2A

CMA

CB3XACB3XA

CMA

CB3XA

CMA

B22

CB2A

3

B21Inside side wall

CB3XA

21

13. Detach the center bands (CB3XA) & (CB2A) assembly from the side wall of the shed on both side. Follow the figures. CCA CMA

Fig.3: Detach (CB3XA)assembly from (CMA).

Fig.2: Detach (CB3XA) from (CMA).Fig.1: Detach (CB3XA) from(CB1A). Then detach (CB3XA)& (CB1A) from (FCB).

CB1ACCA

FCB

CB1ACB3XA

CMA

CB3XACB2A

CMA

CB3XA

14. Detach the center bands (CB2A) & (CB3XA) from middle joining support (MJ). See fig.

CB3XA

CB2A

MJ

CB3XA

CB2A

MJ

15. Come back to 10’ x 8’ Extension Kit manual (PART 1) and follow the steps accordingly.

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Storage Shed - Screenhouse...Duramax Storage Shed Limited Fifteen Year Warranty U.S. Polymer Inc....

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