Stinger 6500 Stacker Parts Manual Index S/N 658 thru … Squeeze Cylinder Assy (2-1/2 X 6 X 1-1/8"...

Chassis

Unit Assy

Stinger 6500 StackerParts Manual

S/N 658 thru 790Index Other Documents

Fluids

Filters & Belts

Bale Oiler

LightsRevised 07/01/2015

Stinger7

Typewritten Text

Directory

Home

CCC Parts Manual

CCC Service Manual

Back

Allison Owners Manual

Allison Service Manual

Other DocumentationThese files will open in a new window

Cummins Website

Cleanfix Parts Manual

https://quickserve.cummins.com/info/index.html

Home

Hydraulic Cylinders

Stackframe

Doors

Back

Control Valves

Frontend

Main Slide

Stinger 6500 StackerIndex

Home

Frontend Control Valve

1/4 Turn Control Valve

Back

Main Control Valve

Rear Control Valve

Control Valves

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Light index

Turn Signal/BrakeLights

Compartment Light

White LightsLED

Home

Rear Cylinders

Back

Front Cylinders

Hydraulic CylinderIndex

Home

Engine Oil

Rear Differential

Bale Oiler

Back

Power Steering

Hydraulic Oil

TransmissionOil

Fluids Index

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Power Steering Fluids

Filter part #1490-5469(Nelson #83804E....Donaldson #P550637)

Change filter after 250 hrs and every 1000 hrs thereafter

10 qts fills the system

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Rear Differential Oil

The Rear differential uses 85/140 gear lube

It takes 39 pints to fill the system

Change oil after the first 250 hrs

and every 12 months thereafter

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Hydraulic Oil

Filter #1490-5214(Donaldson #P16-5878)

Hydraulic oil should have an ISO AW-46 rating

(Approx. 73 gallons fills the system)

John Deer Hy-Guard & CIH Hy-Trans work fine

Change filter every 12 months

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Transmission Oil

Filter #1490-4598(Allison #29548988......Donaldson #P560971)

Transmission Oil should be Allison approved

(T.E.S. 295)

Initial fill 32 qts, Refill 22 qts

Change the filter at 200 hrs then

Change Oil/Filter every 3000 hrs for synthetic Oils

Partial List ofT.E.S. 295 Oils

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Engine Oil

Filter #1490-5208(Fleetguard #LF9009......Donaldson #P553000)

Oil Change 24 qts

Change oil/filter every 500 hrs

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Belts & Filters

Engine Oil Filter......................................1490-5208 (Fleetguard #LF9009...Donaldson #P553000)Fuel Filters..............................................1490-5670 (Fleetguard #FF5580...Donaldson #P550774) .............................................1490-5799 (Fleetguard #LS19732...Donaldson #P550848)Transmission Filter.................................1490-4598 (Allison #29548988...Donaldson #P560971)Engine Air Filter......................................1490-6195 (Parker #500375001) ......................................1490-6196 (Parker #500443001)Hydraulic Oil Filter..................................1490-5214 (Donaldson #P16-5878)Power Steering Filter..............................1490-5469 (Nelson #83804E...Donaldson #P550637)A/C Filters Fresh air Filter (Outside).....................1490-6328 (Aurora # 436-440-0255) Recirculate Filter (Inside)...................1490-6329 (Aurora # 436-440-0008)

Filters

BeltsFan Belt (Serpentine)...............................1490-5985 (Cummins #3974248...Dayco #5080925...NAPA #25-080922)A/C Belt....................................................1490-5216

Fluid Index

More Information

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MarketerCastrolBP LubeCognisInternationalExxonMobileJohn DeereVolvo

T. E. S. 295 ApprovedTransmission Oils

BrandnameTransyndAutran Syn 295Emgard 2805Fleetrite Synthetic ATFDelvac Sybthetic ATFHD SynTranBulldog Synthetic ATF

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Belts & Filters

Engine Oil Filter......................................1490-5208 (Fleetguard #LF9009...Donaldson #P553000)Fuel Filters..............................................1490-5670 (Fleetguard #FF5580...Donaldson #P550774) .............................................1490-5799 (Fleetguard #LS19732...Donaldson #P550848)Transmission Filter.................................1490-4598 (Allison #29548988...Donaldson #P560971)Engine Air Filter......................................1490-6195 (Parker #500375001) ......................................1490-6196 (Parker #500443001)Hydraulic Oil Filter..................................1490-5214 (Donaldson #P16-5878)Power Steering Filter..............................1490-5469 (Nelson #83804E...Donaldson #P550637)A/C Filters Fresh air Filter (Outside).....................1490-6328 (Aurora # 436-440-0255) Recirculate Filter (Inside)...................1490-6329 (Aurora # 436-440-0008)

Filters

BeltsFan Belt (Serpentine)...............................1490-5985 (Cummins #3974248...Dayco #5080925...NAPA #25-080922)A/C Belt....................................................1490-5216

Fluid Index

More Information

Home

Tailgate

Squeeze Rail

Back

Hoist

Stackdown

Bale Stop

Rear CylinderIndex

Home

1/4 Turn

Front Lift W/Sensor

Back

Front Sqz

Front Tilt W/Sensor

Front CylinderIndex

Front Tilt Front Lift

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Cab

CCC LE Hayloader Chassis

Chassis

Engine, PumpTransmission

Fenders

Mud Flaps

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Front & Rear FendersS/N 695 & Newer

LH Front Fender 2014A1(LH shown: RH 2014A2)

LH Rear Fender 2014A4(LH shown: RH 2014A3)

Front Fender Mount2014A5 LH : 2014A6 RH

Rear Fender Mount2014A6 LF/RR : 2014A8 RF/LR

Round Fenders(Prior to S/N 695)

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Stainless Steel Round Fenders(S/N 694 and Older)

1490-2221

29" Front Fender Pipe 2450-27528" Rear Fender Pipe 2450-276

Pipe Clamp Kit 1490-2326(Bag of 4 clamps does 1 fender)

Fender Pipe End Cap 1490-4000

PARTS LISTDESCRIPTIONPART NUMBERQTYITEM

Mud Flap Bracket1490504511Front Mudflap Ext. Weldment2006A212Rear Mudflap Ext. Weldment2000A813Mudflap Arm1490-5088241/8 X 1-3/8 Cotter PinCotter Pin2524 X 24 Mudflap W/Stinger Bee1490-45141624 X 30 Mudflap W/Stinger Bee1490-231017

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Mud Flap Detail

3 4

1

4

2

5

6

7

FrontRear

Home

Rear Axle

Brake Shoes

Back

Front Axle

Poly Wear Pad Kits

Leaf Springs

2014 Chassis Detail

Wheels & Tires

Home

Glass

Seat

More

Back

Joystick

Heating & A/C

Trans Shifter

2014 Cab Elements

Home

Transmission

Cooling System

Hydraulic Pump

Back

Electrical

Filters

Exhaust

Engine & Transmission& Pump Components

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Engine Exhaust

Turbo Exhaust Elbow Part #1490-6233

Exhaust V-Band Clamp Part #1490-5982

Turbo Exhaust Adapter Part #1490-6140

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Engine Electrical

150 Amp Buzzanator Part #1490-4040

Main Disconnect Switch Part #1490-4911

Batteries are Group 31 (995 Cold Cranking Amps)

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Engine Cooling System

Recovery Tank (Plastic Tank Only no Sight Tube) Part #1490-4626

Sight Glass for the Surge Tank (Metal Tank) Part #1490-5393Cap for the Recovery Tank Part #1490-4626

Coolant should be replaced every 2000 hrs with a 50/50 mixture (50qts)

Recovery Tank Assy(Tank W/Mounts & Sight Tube) Part #1490-4562

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S/N 719 thru 759Gen. 4 Shifter Part #1490-5295

Detent Spring 1490-5332

Joystick Control

TransmissionComponents

S/N 760 OnGen 5 Shifter Part # 1490-6422

(No detent spring required)

Transmission is an Allison RDS 3000 6-speed

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Hydraulic PumpComponents

PVG 100 Pump Part #1490-4132

Pump Drive Shaft Part #1490-5532Pump Seal Kit Part #1490-5480

1350 Pump Drive U-Joint Part #1490-5326

1350 Pump Drive Engine Flange Yoke Part #1490-6390


Short Toggle Switch W/Leads1490-345241Short Toggle Boot Black1490-206232Tall Toggle Switch W/Leads1490-119623Tall Toggle Boot Black1490-206024Push Button Switch w/leads & Boot1490-449125Red Pushbutton Boot1490-206126Short Toggle Boot White1490-527017

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Joystick ControlerPart # 1490-4802

Complete

5

1

1

34

2

2

7

6

Home

Seat Air Pump W/Brass FittingsPart # 1490-5991

Back

Seat Components

Adjustable Shock W/ControlCable

Part # 1490-5949

Standard SST Hi-Back SeatW/ TLV Air Suspension

Part # 1490-5880

Non-adjustable ShockW/Bushings

Part # 1490-5948

Non-adjustable Shock OnlyPart # 1490-5852


Short Toggle Switch W/Leads1490-345241Short Toggle Boot Black1490-206232Tall Toggle Switch W/Leads1490-119623Tall Toggle Boot Black1490-206024Push Button Switch w/leads & Boot1490-449125Red Pushbutton Boot1490-206126Short Toggle Boot White1490-527017

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Joystick ControlerPart # 1490-4802

Complete

5

1

1

34

2

2

7

6

Home

Stack Frame

Main Slide

Back

Hoist

Front End

Stinger 6500 Stacker(Unit Assembly)

Home

Rear Control Valve

Squeeze Rail Poly

StackFrame Micro-Switch

Back

1/4 Turn Micro-Switch

Main Slide Detail

Air Chamber Detail

Home

Squeeze Rails

Subframes

Doors

Back

Main Slide

1/4 Turn

Main Slide Assembly(Stacking Unit)

Home

Lift Frame

Back

Lift Arm

Tilt Frame

Squeeze Frontend


Front Lift Frame5540A11Lift Frame Upper Pivot Shaft5540-11822Shielded Prox Switch Mount1400-12223Prox Switch W/QD at switch1490-566724Hex Bolt1/2-13 X 425Hex Nut1/2-13 Nut76Hex Bolt5/16-18 X 147Rubber Bumper Strap5540-10918Rubber Bumper1490-533819Hex Bolt1/2-13 X 2510

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Lift Frame Assy

1

5

2

9

8

106

3

47

Prox Wire 1490-5668

Lift Frame

LH Mirror

RH Mirror

Lights

Lift Frame Assy

Back Home

Lift Arm

Lift Cyl.

Tilt Cyl.

Lift Cyl. W/ Sensor

Tilt Cyl W/Sensor

Lift Arm Assy

Back Home

Hyd. ValveBlock

Home

Sqz. Cyl.

LH Sq Arm

Back

RH Sq Arm

Tilt Frame

Squeeze Tilt Frame Assy

Home

Detail A

Detail B

Back

Lift Arm

Detail C


Prox Switch Mount1400-12011Prox Switch W/QD at switch1490-566712Wear Bushing1490-471683

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Lift Arm Detail B

21

3

Qty Per Lift Arm Assy


Main Pivot Shaft5540-11121Bolt1/2-13 X 4"22Nut1/2-13 Nut23Expansion Plug1490-594224High Pressure Swivel Mount1490-587925High Pressure Swivel1490-5849263/4" Single Hose ClampKit-Sng-.7547Wear Bushing1490-471688

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Lift Arm Detail A

6

54

8

1

2

3

7

Qty Per Lift Arm Assy


Lift Arm Crossmember Cover5530-125111/4-20 X 1 Hex Head Bolt1/4-20 X 162EVDR-6 Mounting Plate5530-12113EVDR-6 Controler1490-586114Frontend Wiring Harness1490-588715

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Lift Arm Detail C

1

2

43

Inside the Crosstube

1490-5887 Front Wiring Harness includesValve and Cylinder Sensor Wires

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Tilt Squeeze Cylinder Assy(2-1/2 X 6 X 1-1/8" Cylinder)

Cylinder Part Number14905147

(Comes with both Cylinder pins)

Seal Kit Part Number14901872

(2-1/2" bore, 6" Stroke, 1-1/8" Rod)

Rod End Clevis Part Number14905958

(Hardened for 1" Cylinder pins 1-1/8" Thread)

Cylinder Pin Part Number14904566

(1 X 2-3/4" W/Cotter pin)


RH Squeeze Arm1425A2R11Machined Shaft1420-30512Hex Nut1/2-13 Nut13Hex Bolt1/2-13 X 3-1/4 Bolt14Wear Bushing1490203015

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RH Front Squeeze Arm Assy

2

4

3

1

5


RH Squeeze Arm1425A2L11Machined Shaft1420-30512Hex Nut1/2-13 Nut13Hex Bolt1/2-13 X 3-1/4 Bolt14Wear Bushing1490203015

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LH Front Squeeze Arm Assy

1

2

4

3

5


Front Squeeze Tilt Frame5525A11Tilt Pivot Shaft5520-11022Hex Bolt1/2-13 X 423Hex Nut1/2-13 Nut24Tilt Prox Adjustent Angle5520-200153/8" Double Hose ClampKIT-DBL-.37546Wear Bushing1490465447Wear Bushing1490203028Hex Bolt5/16-18 X 129

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Squeeze Front Tilt Frame Assy

1

2

6

3

4

5

78

9


Rallye 4000 LED Driving Lamp1490-677021Trilliant LED Oval 2500 Lumens Flood Light1490-632022Hi Beam Headlight (2014 & Later Inner)1490-655823Low Beam Headlight (2014 & Later Outer)1490-655724Trilliant LED Oval 1200 Lumens Flood Light1490-631965Trilliant T26 LED 1400 Flood Light1490-661116

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White Lights

2

5

The two Oval Trilliant lights look identical in appearenceexcept for a Blue Ring along the outer edge of the

lens on the 2500 lumen (Forward Facing) light.

3 4

Bumper Lights

Upper Lights

1

Quantity per machine

2500 LumenBlue Ring

6

Add-On 14 Turn Light

Rear-Facing 1/4-Turn& Squeeze-Rail Lights1200 Lumen (No Blue Ring)

Low Beam Bulb1490-6617

Hi Beam Bulb1490-6616

WiringHarnesses

1490-6690 Wire Harnessrequired to add any LEDlight to an older machine


Front Worklight "Y" Harness (LH)1490-661211Front Worklight "W" Harness (RH)1490-661312Squeeze Rail Wiring Harness (Long)1490-668913Rear Work Light Power Supply Cord1490-595514Squeeze Rail Wire Harness Assembly1490-669115Rear Work Light Power Supply Cord1490-669016

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Wiring Harnesses

21

3

4

5

Not Drawn to Scale

6

Required to add LEDlights to older machines(White wire is Ground)



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White Lights

2

5



3 4

Bumper Lights

Upper Lights

1


2500 LumenBlue Ring

6





WiringHarnesses




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Wiring Harnesses

21

3

4

5

Not Drawn to Scale

6




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White Lights

2

5



3 4

Bumper Lights

Upper Lights

1


2500 LumenBlue Ring

6





WiringHarnesses




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Wiring Harnesses

21

3

4

5

Not Drawn to Scale

6



Red LED Turn/Brake Light1490-618811Amber LED Turn Signal Light1490-618912Rubber Grommet for Tail lights1490-6265133-Pin Pigtail1490-632214

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LED Turn/Brake Lights

3

1 & 2


Black Steel Oval Light Bracket1490-350211Oval 6" LED Dome Compartment Light1490-632112Rubber Grommet for Tail lights1490-626513

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Compartment LightDetail

1

3

2


2006 500 Series LH Mirror Bracket2006A3L118" Rd Convex Mirror1490-508712Hex Nut5/16 - 1823Hex Bolt5/16-18 X 12410X30 Mirror Assy1490-537915

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LH Mirror Bracket

1

5

2

4

3


2006 500 Series RH Mirror Bracket2006A3R11Mirror Ext. Arm1490-6564123/4" Vinyl coated Cable ClampWaytek #25512138" Rd Convex Mirror1490-508714Hex Bolt5/16-18 X 125Hex Nut5/16 - 182610X30 Mirror Assy1490-537917

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RH Mirror Bracket

4

1

2

35

6

7


1/4 X 2-1/4 Allen Head Cap ScrewCap Screw41Wear Bushing149058784230" Sensor Housing1490-5853133 X 30 X 2 Welded Cylinder5530-20414Position Sensor Mounting Cap Weldment553020615Cylinder Pivot Bearing5530-1302613" Sensor1490-586717HCS 1-1/4 - 12 x 7, Zinc Plate Grade 81490510428Top Lock 1-1/4 - 12, Zinc Plate Grade 8 1490208129

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5530-204RH(5530-204 W/Sensor)

6

2

4

51

3

Cylinder Seal Kit 1490-5019 Sensor Housing Seal Kit 1490-6297 Sensor requires 1 - 8MB O-Ring Acorn Nut for Sensor Houseing 1490-6624

8

9

7


2-1/4 X 13 Tilt Cylinder5530-20511Cylinder Pivot Bearing5530-1302213" Sensor Housing1490-58541313" Sensor1490-586614Position Sensor Mounting Cap Weldment5530207151/4 X 2-1/4 Cap ScrewCap Screw46Top Lock 1-1/4 - 12, Zinc Plate Grade 8 1490208127HCS 1-1/4 - 12 x 7, Zinc Plate Grade 81490510428Wear Bushing1490-587849

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5530-205RH(5530-205 W/Sensor)

8

2

9

1

56

34

7

Cylinder Seal Kit 1490-4756 Sensor Housing Seal Kit 1490-6297 Sensor requires 1 - 8MB O-Ring Acorn Nut for Sensor Houseing 1490-6624


2-1/4 X 13 Tilt Cylinder5530-20511Cylinder Pivot Bearing5530-13022Top Lock 1-1/4 - 12, Zinc Plate Grade 8 1490208123HCS 1-1/4 - 12 x 7, Zinc Plate Grade 81490510424Wear Bushing1490-587845

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5530-205

Cylinder Seal Kit 1490-4756

4

2

1

5

3


Main Hoist Assembly2413A111Hoist Lower Center Arm2413A412Hoist Lower Left Arm2413A513Hoist Lower Right Arm2413A614Machined Shaft2410-41015Hoist Cylinder2413A3D26Hoist cylinder head assy2413A217Cylinder Pivot Shaft2410-41818Hoist Pivot Shaft (Stack Frame)2410-42219Hoist Pivot Shaft (Main Slide)2460-333110Wear Bushing1490-4654411

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Hoist

9

8

1

2

4

3

10

5

7

11

6

Hoist Cyl

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Hoist Cylinder2413A3D

Identical to 2413A3C but with a 28" strokewhich forces the stackframe further pastcenter during stacking.

Factory installed on S/N 540, 557 and laterunits, you must install pairs whenever youreplace these on older units.

Use Seal Kit # 1490-1686


Wear Bushing1490-5878413 X 30 X 2 Welded Cylinder553020412Cylinder Pivot Bearing5530-13023HCS 1-1/4 - 12 x 7, Zinc Plate Grade 81490510424Top Lock 1-1/4 - 12, Zinc Plate Grade 8 1490208125

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5530-204

4

3

1

5

2

Cylinder Seal Kit 1490-5019

Home

Stackframe

Back

Tailgate Detail

Stackframe Assy

Grapple Detail


Stacking Tailgate6511A11Removable Rear Skidplate6511-A21234" Bale Spear613463Large Course Nut M30 X 21490-439464Hitch Pin 5/8 X 3 W/Keeper1490-621315Wear Bushing1490203046

Home

Tailgate Cyl. Detail

Back

Tailgate Detail

5

1

23

4

6

6

Home

Cylinder Part Number1490-2516

(Old 2-1/2" 1490-1892)

Seal Kit Part Number1490-1874(Old 2-1/2" 1490-1873)

Cyl Pin Part Number1490-4566

Back

Tailgate Cylinder(With Adjustable Stop Collar)

(New 3" Cylinder can replace old 2-1/2")


Stackframe Weldment6512AG11Stack Frame Microswitch Trigger2410-43012Hex Bolt5/16-18 X 1233/8" Double Hose ClampKIT-DBL-.37584

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Stackframe Detail B

2

3

4

1


Poly Insert2410-37321Tailgate Wear Plate2410-36822Stackframe Weldment6512AG13Rear Pivot Shaft2460-317143/8" Double Hose ClampKIT-DBL-.37585LH Stackdown Cylinder1490-306316RH Stackdown Cylinder1490-306417 2.75 Cyl Pin481/8 X 1-3/8 Cotter PinCotter Pin49Hex Bolt5/16-18 X 112105/16 X 1 Carriage Bolt5/16 X 1 Carriage Bolt211Squeeze Poly Strap2460-320412Hex Nut5/16 - 184135/8 Hex Nut5/8 Nut1145/8 X 4 Bolt5/8 X 4 Bolt115

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Stackframe Detail A

3

1

12

2

10

11

4

7

6515

14

89

13

10

Carriage bolts2 plcs

Stackdown Cylinder Details

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Stackdown Cylinders(1490-3063 & 1490-3064)

1490-3063 LH Rod endports from opposite sides

Use seal Kit #1490-1873

1490-3064 RH Pictured

Home

Stackframe Detail A

Back

Stackframe Detail B

Stackframe

Home

Grapple Cyl. Part Number2414A2

Seal Kit Number1490-6391

Back

Grapple Cylinder Detail


Bolt On Grapple Assembly2414A11Limit Switch Bracket2410-50912Limit Switch w/Spring Arm1490-576413Grapple Tooth1490221024Machine Nut10-2485Machine Screw10-24 X 146Machine Screw10-24 X 247Hex Nut1/2-13 Nut28Hex Bolt1/2-13 X 4295/8 X 4 Bolt5/8 X 4 Bolt4105/8 Hex Nut5/8 Nut411Bolt3/8 X 1812Hex Nut3/8813

Home

Grapple Cyl Detail

Back

Grapple Detail

1

49

3

2

5

10

6

7

8

11

12

13

Complete Kit to add a Grapple 2009 and Newer - KIT:14806514


Main 4-way control valve1490-630211EHPR Proportional Relief1490-591622#8 Prop. Valve1490-630513#8 Cartridge Valve1490-630614Relief Valve Main1490-592515Size 10 2-Way1490-591826Shuttle Valve1490-656917Flow Regulator 1.25 gal/min1490-619918EHPR #8 Coil1490-59172912VDC #8 ER Coil1490-6248210SV Coil1490-6588211

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Main Control Valve(Complete Assy 1490-5870)

5

1

3

4

6

11

7

8

6

11

2

9

10

Front

7

Stinger7

Typewritten Text

Stinger7

Typewritten Text


Relief Valve Front Down1490-592621Relief Valve Front/Rear1490-592412Size 12 2-Way1490-591923Size 10 2-Way1490-591844Size 10 Check Valve1490-592225Size 08 Check Valve1490-592326Pilot Check Cartridge Valve1490-592127SV Coil1490-592068

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Frontend Control Valve(1490-5871)

3

4

2

1

8

7

5

3

44

Left Side

Right Side

Top

5

7

Front

Front

6

4

1

Bottom


Main 4-way control valve1490-630211EHPR Proportional Relief1490-591622#8 Prop. Valve1490-630513#8 Cartridge Valve1490-630614Relief Valve Main1490-592515Size 10 2-Way1490-591826Shuttle Valve1490-656917Flow Regulator 1.25 gal/min1490-619918EHPR #8 Coil1490-59172912VDC #8 ER Coil1490-6248210SV Coil1490-6588211

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Main Control Valve(Complete Assy 1490-5870)

5

1

3

4

6

11

7

8

6

11

2

9

10

Front

7

Stinger7

Typewritten Text

Stinger7

Typewritten Text


Relief Valve Front Down1490-592621Relief Valve Front/Rear1490-592412Size 12 2-Way1490-591923Size 10 2-Way1490-591844Size 10 Check Valve1490-592225Size 08 Check Valve1490-592326Pilot Check Cartridge Valve1490-592127SV Coil1490-592068

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Frontend Control Valve(1490-5871)

3

4

2

1

8

7

5

3

44

Left Side

Right Side

Top

5

7

Front

Front

6

4

1

Bottom


Size 10 2-Way1490-5918121SV Coil1490-5920122Relief Valve Front/Rear1490-592413

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Rear Control Valve(1490-5873)

3

2

1


Size 10 2-Way1490-591821Size 10 Check Valve1490-592212Pilot Check Cartridge Valve1490-592113SV Coil1490-658824

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1/4 Turn Control Valve(1490-5872 Complete Assy)

32

1 4

Top

RearFront

Left Hand Shown (Ports 4A & 4B plumb on opposite side for Right Hand)

Top


Size 10 2-Way1490-5918121SV Coil1490-5920122Relief Valve Front/Rear1490-592413

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Rear Control Valve(1490-5873)

3

2

1


Size 10 2-Way1490-591821Size 10 Check Valve1490-592212Pilot Check Cartridge Valve1490-592113SV Coil1490-658824

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1/4 Turn Control Valve(1490-5872 Complete Assy)

32

1 4

Top

RearFront

Left Hand Shown (Ports 4A & 4B plumb on opposite side for Right Hand)

Top

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1/4 Turn Detail

1/4 Turn Detail A

1/4 Turn Detail B

1/4 Turn Detail C

1/4 Turn Cylinders

Front


RF & LR 1/4 Turn Cyl1490-514621LF & RR 1/4 Turn Cyl.1490-514522Grapple Cylinder Assembly2414A2231 X 2-3/4 Cylinder Pin1490-4566441/8 X 1-3/8 Cotter PinCotter Pin45

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1/4 Turn Cylinders

4

1

2

3

Left & Right arePorted Opposite

at Base End

1490-5145 & 1490-5146 UseSeal Kit # 1490-4627

The 2414A2 Cylinder UsesSeal Kit #1490-6391


500 Series Let Down Arm Assembly5580A421RF & LR 1/4 Turn Cyl1490-514622Cylinder Pin Assy5580A743Hex Bolt5/16-18 X 1144Hex Nut5/16 - 181651 X 2-3/4 Cylinder Pin1490-456646

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1/4 Turn Detail A

6

2

13

4 5


1/4 Turn Letdown Main Pivot Assembly5580A121LH 1/4 Turn Stop5580A912RH 1/4 Turn Stop (Not Shown)5580A5131/4 Turn & Letdown Mounting Shaft Assembly5580A8441/4 Turn Control Valve1490-5872251/4 Turn Bale Stop Cylinder Mounting Pin Assy5580A1146Wear Bushing1490203047Bolt3/8 X 188Hex Bolt5/16-18 X 1149Hex Nut5/16 - 1816101/4 Turn Auto-Lube Pin (Raise)5580A152111/4 Turn Auto-Lube Pin (Letdown)5580A16212

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1/4 Turn Detail B

4

10

6

2

1

7

5

8

Bolts to the Main Slide

9

RH is 5580A5

12

11


1/4 Turn Nose Cap Assembly5580A1011LH 1/4 Turn Arm Assy5580A312RH 1/4 Turn Arm Assy (Not Shown)5580A213LF & RR 1/4 Turn Cyl.1490-514524Grapple Cylinder Assembly2414A225Bale Stop Cyl Mount Pin Assy5580A1146Cylinder Pin Assy5580A7471 X 2-3/4 Cylinder Pin1490-4566485/8 X 4 Bolt5/8 X 4 Bolt895/16 X 3-3/4 Hex Bolt5/16 X 3-3/4210Hex Bolt5/16-18 X 114115/8 Hex Nut5/8 Nut812Hex Nut5/16 - 181613

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1/4 Turn Detail C

1

48

9

2

56

7

10

11

12

13

Home

Engine Doors

Back

Cage Doors

Cage and EngineDoors

Home

Cage DoorDetail B

Back

Cage DoorDetail A

Cage Doors


LH Cage Door Assy (Shown)5550A211RH Cage Door Assy (Not Shown)5550A132500 Series Top Cage Door Screen5550-32113500 Series Bottom Cage Door Screen5550-32014Cage Door Screen Top Mounting Strap5550-31315Cage Door Middle Screen Support5550-30516Cage Door Lower Front Screen Mounting Strap5550-31017Cage Door Screen Rear Top Mounting Strap5550-31118Cage Door Screen Front Mounting Strap5550-31239Cage Door Screen Lower Rear Mounting Strap5550-30911015" - 110# Gas Spring1490-114921113mm Ball Stud1490-2484212

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Detail A

Back

Cage Door Detail B

1

3

11

12

7

10

9

4

5

9

96

Door Seal 1490-49511 pc 160" long

8


LH Cage Door Assy (Shown)5550A211RH Cage Door Assy (Not Shown)5550A11215" - 110# Gas Spring1490-11492313mm Ball Stud1490-248424Plastic Grab Handle1490245035Order Part #1490-4985Latch Reciever1610-24 X 3/410-24 X 3/427Machine Nut10-2428Self Tapping Screw1/4 X 3/429Pan Head Screw1/4-20 X 3/4410Hex Nut1/4-204115/8 Hex Nut5/8 Nut212Hex Bolt5/8 X 4-1/2213

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Detail B

Back

Cage Door Detail A

Door Seal 1490-49511 pc 160" long

113

9

3

4

56

10

11

7

8

12

Home

Engine DoorDetail B

Back

Engine DoorDetail A

Engine Doors


LH Engine Door Assy (Shown)5550A411RH Engine Door Assy (Not Shown)5550A312Plastic Grab Handle1490245023Hex Bolt5/8 X 4-1/2245/8 Hex Nut5/8 Nut25Pan Head Screw1/4-20 X 3/486Hex Nut1/4-2087Self Tapping Screw1/4 X 3/4368

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Detail B

Back

Engine Doors Detail A

(Quantity shown per door)

3

167

8

45

Door Seal 1490-49511 pc 44" & 1 pc 27"

Safety Edge 1490-20271 pc 78" long


LH Engine Door Assy (Shown)5550A411RH Engine Door Assy (Not Shown)5550A312500 Series Engine Door Screen5550-32213Engine Door Screen Front Mounting Strap5550-30714Engine Door Bottom Screen Support5550-30415Engine Door Top Screen Mounting Strap5550-3061615" - 110# Gas Spring1490-11492713mm Ball StudBall Stud28Compartment Work Light1490-632119

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Engine Door Detail B

Detail A5

4

63

1

(Quantity shown per door)

87

Door Seal 1490-49511 pc 44" & 1 pc 27"

Safety Edge 1490-20271 pc 78" long

9

Home

Rear Subframe

Back

Front Subframe

Subframes


Rear Stacking Sub-Frame Assy6550AMR211Bale Stop for Dual Cylinders6562A12Bale Stop Cylinder Mount2465A23Dual Bale Stop Cylinder Lower Mount6552A24Rear Engine Compartment Side Screen RH5550-33215Rear Engine Compartment Side Screen LH5550-33316Rear Engine Compartment Screen5550-33417Dual Cylinder Bale Stop Deflector Shield6550-24718Bale Stop 2 x 14 x 1-1/8 1490-5031291 X 2-3/4 Cylinder Pin1490-4566410Bale Stop Poly Block2460-3994113/8" Double Hose ClampKIT-DBL-.3752123/4x3-1/2x19 U-Bolts SQ Top1490-2015413U-Bolt Plate1400-110414HiNuts for U-Bolts1490-2017815Helical Spring Lock Washers3/4 Lock Washer816

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Rear Sub-Frame Detail

13

14

15

9

10 46

7

2

1

8

113

5

12

16

Bail Stop Cylinders


Bale Stop 2 x 14 x 1-1/8 1490-5031111 X 2-3/4 Cyl. Pin1490-456622

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Bale Stop CylinderPart # 1490-5031

Seal Kit # 1490-4627

2

1


Poly Insert2410-37321Tailgate Wear Plate2410-36822Stackframe Weldment6512AG13Rear Pivot Shaft2460-317143/8" Double Hose ClampKIT-DBL-.37585LH Stackdown Cylinder1490-306316RH Stackdown Cylinder1490-306417 2.75 Cyl Pin481/8 X 1-3/8 Cotter PinCotter Pin49Hex Bolt5/16-18 X 112105/16 X 1 Carriage Bolt5/16 X 1 Carriage Bolt211Squeeze Poly Strap2460-320412Hex Nut5/16 - 184135/8 Hex Nut5/8 Nut1145/8 X 4 Bolt5/8 X 4 Bolt115

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Stackframe Detail A

3

1

12

2

10

11

4

7

6515

14

89

13

10

Carriage bolts2 plcs

Stackdown Cylinder Details


Front Mid-Engine Sub-Frame Assembly5550AMF21113mm Ball Stud1490-248442Lower Front Cage Screen5550-31813Cage Bottom Screen5550-32424Radiator Shroud2005A1315Flexable Draw Latch T-Handle1490-4985263/4x3-1/2x19 U-Bolts SQ Top1490-201527HiNuts for U-Bolts1490-201748U-Bolt Plate1400-11029Tire Pressure J1939 Gateway1490-60541107" Antenna for Tire Pressure Gateway1490-6057111Compartment Work Light1490-6321112

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A/C Detail

ECU Plate Detail

Control Valve

Front Sub-FrameDetail

12

5

Oiler Detail

2

1

7

4

3

6

10

11

9 8

Radiator Shroud Stickertite Seal Part # 1490-2020Radiator Shroud Edge Trim Bulb Part # 1490-2021


2.1 GPM Pump1490-592911Reservoir Six Qt. Tank1490-659812Spray Oiler Mount1490-577323Worm Gear Hose Clamp 7/16 - 11/161490-516144Worm Gear Hose Clamp 9/16 - 1 1/41490-54442511/16 UN x 3/8 Barb Tee1490-5475165/8" Hose Barb Port Fitting1490-5976173/8" Hose Barb Port Fitting1490-6267183/8" x .594" Braided Tubing1490-517615'95/8' Black Heater Hose1490-49452"1011/16 UN x 3/8 Barb Elbow1490-547611111/16 UN Spray Nozzle Cap Nut1490-5477212TeeJet Spray Tip1490-589721350 Mesh Screen w/check valve1490-5478214Oiler Tank Support1490-6614115

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Oiler Detail

910

14

6 1312

54

2

1

3

11

7

Oiler System uses a light weight mineral oil1490-5912 (5-gallon) & 1490-4629 (Bulk)

(Vegetable oils will gum up and eat the paint)

8

15

Cap Only 1490-4998


ECU Wiring Mount5550-33511Hydraforce 2415 ECU1490-608312Water Tight Relay 12V (A/C)1490-505343

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ECU Plate Detail

13

2


Remote A/C Condensor Complete Assy1490-373711Receiver Drier1490-465812Water Tight Relay 12V (A/C)1490-505313Diode1490-562914Recirculating Filter (Foam)1490-632915Fresh Air Filter (Paper)1490-632816Thermostat1490-633117Water Valve 12V1490-633018Condensate drain duckbill1490-633619Expansion Valve1490-6332110A/C louver vent1490-6334111Air Flow Control Motor1490-6337112A/C Control Panel1490-6335113Blower Motor (Cab)1490-6333114Compressor1490-4628115Condensor Electric Fan1490-6572116

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A/C Detail

14

15

13

11

8

7

9

4

2

10

12

3

6

5

1

16 Charge with approx. 4-1/4 lbs of R-134A


Limit Switch w/rod mount1490-589411Rod for 1/4 Turn Limit Switch1490-630712Slotted Truss Head Machine Screw1/4-20 X 244

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1/4 Turn MicroswitchDetail

1

2

4


500 Series Stacking Main Slide Assembly6560A11Squeeze Wear Plate2460-3284236" Squeeze Poly Liner2460-33143Squeeze Poly Strap2460-32084Hex Bolt5/16-18 X 1245Hex Nut5/16 - 1886

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Squeeze Rail PolyDetail

1

2

5

5

6

3

4

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StackFrameMicroswitch

1490-5764

Head assy Only W/Spring Arm1490-6080

Stackframe & Grapple switchs are the same


Front Air Cleaner Chamber Plate2000A1411Air Cleaner Chamber Rear Plate2000-42112Model 6-350/1100 Precleaner1490-476813Hose Reel Assy (Complete W/Hose)5565A14Air Reel Support Strap5560-11015

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Air Chamber Detail

2

1

3

45

Hose Reel refill1490-5928


Black Steel Oval Light Bracket1490-350211Oval 6" LED Dome Compartment Light1490-632112Rubber Grommet for Tail lights1490-626513

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Compartment LightDetail

1

3

2


LH Squeeze Tube Weldment6563A1L11RH Squeeze Tube Weldment6563A1R12Rear Squeeze Arm6563A223LH Front Squeeze Arm6563A314RH Front Squeeze Arm6563A4153/8 X 2-3/4 Carriage BoltBolt206Hex Nut3/8207

Home

Lights

Squeeze RailCylinders

Back

Squeeze Rail Detail

2

5

4

6

7

3

1


Front Squeeze Cylinder 3-3/4 x 16 x 1-3/81490-445421Rear Squeeze Cylinder 3-1/2 x 16 x 1-1/41490-4453221 x 3-1/8 Cyl Pin1490-186383

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Squeeze Rail Cylinders

2

1

3

Rear Cylinder Seal KitPart # 1490-5025

Front Cylinder Seal KitPart # 1490-5026

Home

DriveAxle

Wheel Studs & Nuts

Drive Shaft

Back

Complete Assy

Hub & Brakes

Seals & Bearings

Rear Axle Components

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Rear Axle Assemblies

Complete Axle Assy S26-590Part #1490-6183

(No Hub or Drum)

Complete Loaded Head AssyPart #1490-6009

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Rear AxleSeals & Bearings

Inner Rear Axle BearingPart #1490-6018

Outer Rear Axle Bearing

Part #1490-6019

Rear Wheel SealPart #1490-5165

Rear Wheel Wear Sleeve

Part #1490-5503

Home

Singles

Euclid Rear 3/4-16 LHStud Part #1490-4486Nut Part #1490-2335

Euclid Rear 3/4-16 RHStud Part #1490-4485Nut Part #1490-2336

Back

Wheel Stud & NutDetail

Duals

Euclid Nut Rear LHInner 1490-6221Outer 1490-5798

Euclid Nut Rear RH

Inner 1490-6220Outer 1490-5797

Rear Axle Detail

Rear Hub & Brake

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Rear Axle Plate Detail

Axle Shaft ConePart #1490-5605

Axle Shaft WasherPart #1490-5606

Axle Drive Stud

Part #1490-5027

Axle Shaft NutPart #1490-5607

Axle Flange GasketPart #1490-5821

Torque to 150 lb/ft

Home

Singles

Euclid Rear 3/4-16 LHStud Part #1490-4486Nut Part #1490-2335

Euclid Rear 3/4-16 RHStud Part #1490-4485Nut Part #1490-2336

Back

Wheel Stud & NutDetail

Duals

Euclid Nut Rear LHInner 1490-6221Outer 1490-5798

Euclid Nut Rear RH

Inner 1490-6220Outer 1490-5797

Rear Axle Detail

Rear Hub & Brake

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Rear Axle Shaft

RH Axle Shaft-ShortPart #1490-5674

LH Axle Shaft-LongPart #1490-5673


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Axle Drive StudPart #1490-5027

Axle Shaft Nut

Part #1490-5607

Axle Shaft WasherPart #1490-5606

Axle Shaft Cone

Part #1490-5605

Axle Flange GasketPart #1490-5821

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Rear Axle Shaft

RH Axle Shaft-ShortPart #1490-5674

LH Axle Shaft-LongPart #1490-5673


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Rear Axle Brake Parts

RH Hub & Drum AssyPart #1490-5835

LH Hub & Drum Assy

Part #1490-5836

Eaton Lined Shoe SetPart #1490-4907

(1 Per Wheel)

Hub & Drum Assemblies Come with Wheel & Axle Plate Studs(No Nuts, Cones, Washers, or Gasket)

Home

Front AxleEaton Lined Shoe Set

Part #1490-4906(1 set per Wheel)

Rear AxleEaton Lined Shoe Set

Part #1490-4907(1 set per Wheel)

Back

Brake Pad Sets(come with mounting Hardware Kit)

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Rear Axle Brake Parts

RH Hub & Drum AssyPart #1490-5835

LH Hub & Drum Assy

Part #1490-5836


(1 Per Wheel)

Hub & Drum Assemblies Come with Wheel & Axle Plate Studs(No Nuts, Cones, Washers, or Gasket)

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Complete PTS Driveshaft Assy W/U-Jointsand "K" Fuses Part #1490-5718

U-Joint Only Part # 1490-2454

"K" Fuse Set Part # 1490-5749

Drive Shaft Parts

Home

Wheel Studs

Shocks & Bumper

Other

Back

Brakes

Steering

Springs & Hangers

Front AxleComponents

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Front Axle WheelStuds & Nuts

Euclid Nut Front Hub Pilot M22x1.5Part # 1490-5794

Euclid Stud Front Hub Pilot M22x1.5Part # 1490-5803

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Front Spring Stack(2014 and Newer 11,250 lb stack)

12 Leaf Front Spring Stack1490-6579

LH Front Spring Hanger

Part # 1490-4730

RH Front Spring HangerPart # 1490-4731

Bushing &Poly Parts

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Front Axle WheelStuds & Nuts

Euclid Nut Front Hub Pilot M22x1.5Part # 1490-5794

Euclid Stud Front Hub Pilot M22x1.5Part # 1490-5803

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Leaf Springs & Hangers

12 Leaf Front Spring Stack1490-6579

(2014 and Newer 11,250 lb stack)

LH Front Spring Hanger

Part # 1490-4730

RH Front Spring HangerPart # 1490-4731

Poly WearPads

11 Leaf Rear Spring Stack1490-5340

LH Rear Spring Hanger

Part # 1490-5339

RH Rear Spring HangerPart # 1490-5403

Home

Poly Slipper Steel PlatePart # 1490-4576

(one Side Olny)

Back

Leaf SpringBushing & Poly Sets

Front Poly Wear Pad KitPart # 1490-4575

(one Side Olny)

Front Leaf Spring BushingPart # 1490-4428

(one Side Olny)

Rear Poly Wear Pad KitPart # 1490-4053

(one Side Olny)

Springs &Hangers

Home


Back

Front Axle Brake Parts

HomeBack

Steering Components

Complete Tie Rod AssyPart #1490-6031

LH Tie Rod End

Part #1490-4661

RH Tie Rod EndPart #1490-4662


Front Shock Spacer Sleeve1490-53012135-16 Bushings for Front Shock1490-6232423/4-10 UNC - 3.25 Gd 8CCC # 25-60913Front Axle Bumper1490-406814

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Front Axle ShockPart # 1490-5181

W/Bushings & Spacer(No Bolt)

12

3

4

Bumper Sold Separately

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Axle BumperPart # 1490-4068

Front Axle Misc Parts

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Tire & Wheels

RearTires & Wheels

FrontTires & Wheels

Tire PressureMonitoring System

Rear WheelStuds & Nuts

Front WheelStuds & Nuts

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Rear Tires & Wheels

Rear Wheel

Chromazome Steel WheelPart# 1490-6577

22.5/24 10 hole 7MM9.38 Backset (Stud Pilot)

Rear Tire

VredistienPart# 1490-6202

710/45 22.5 (Inflate to 60 psi)

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Front Tires & Wheels

Front Tires

Goodyear (Standard)Part# 1490-4021

445/65 22.5(Requires 13" Rim)

Optional (Float)Nokian Country King

Part# 1490-6423500/60 22.5

(Requires 16" Rim)

Front Wheels

Aluminum Wheel (Standard)Part# 1490-6590

22.5/13 10 hole 7MM9.62 Backset (Hub Pilot)

Steel Wheel Chromazone (Optional) Part# 1490-6578

22.5/16 10 hole 7MM12.75 Backset (Hub Pilot)


Tire Pressure J1939 Gateway1490-6054117" Antenna for Tire Pressure Gateway1490-605712Tire Pressure Sensor 2.01490-578043Gateway Connector Cord1490-605514

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Tire PressureMonitoring System

13

2

Earlier SystemsPressure Pro Monitor....1490-57773.5" Antenna................1490-5778RS-32 Power Cord........1490-5779

Stinger 6500 Stacker Parts Manual Index S/N 658 thru … Squeeze Cylinder Assy (2-1/2 X 6 X 1-1/8"...

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Transcript of Stinger 6500 Stacker Parts Manual Index S/N 658 thru … Squeeze Cylinder Assy (2-1/2 X 6 X 1-1/8"...