STERILE CONTAINER SYSTEMS - tesuart.com · This system has been developed in accordance with the...

Standard Model » 1/2 Half Size

STERILE CONTAINER SYSTEMS

Specificiations

Sizes

1/2 STANDARD MODEL

Lid (Perforated) Lid (Perforated) Safety Lid Safety Lid

Box (Non Perforated) Box (Perforated) Box (Non Perforated) Box (Perforated)

h =10

0 m

m

xxxx

xxxx

TK6-500 TK6-530 TK6-640 TK6-670

TK6-501 TK6-531 TK6-641 TK6-671

TK6-502 TK6-532 TK6-642 TK6-672

TK6-503 TK6-533 TK6-643 TK6-673

TK6-504 TK6-534 TK6-644 TK6-674

TK6-505 TK6-535 TK6-645 TK6-675

h =13

5 m

m

xxxx

xxxx

TK6-506 TK6-536 TK6-646 TK6-676

TK6-507 TK6-537 TK6-647 TK6-677

TK6-508 TK6-538 TK6-648 TK6-678

TK6-509 TK6-539 TK6-649 TK6-679

TK6-510 TK6-540 TK6-650 TK6-680

TK6-511 TK6-541 TK6-651 TK6-681

h =15

0 m

m

xxxx

xxxx

TK6-512 TK6-542 TK6-652 TK6-682

TK6-513 TK6-543 TK6-653 TK6-683

TK6-514 TK6-544 TK6-654 TK6-684

TK6-515 TK6-545 TK6-655 TK6-685

TK6-516 TK6-546 TK6-656 TK6-686

TK6-517 TK6-547 TK6-657 TK6-687

h =20

0 m

m

xxxx

xxxx

TK6-518 TK6-548 TK6-658 TK6-688

TK6-519 TK6-549 TK6-659 TK6-689

TK6-520 TK6-550 TK6-660 TK6-690

TK6-521 TK6-551 TK6-661 TK6-691

TK6-522 TK6-552 TK6-662 TK6-692

TK6-523 TK6-553 TK6-663 TK6-693

h =26

0 m

m xxxx

xxxx

TK6-524 TK6-554 TK6-664 TK6-694

TK6-525 TK6-555 TK6-665 TK6-695

TK6-526 TK6-556 TK6-666 TK6-696

TK6-527 TK6-557 TK6-667 TK6-697

TK6-528 TK6-558 TK6-668 TK6-698

TK6-529 TK6-559 TK6-669 TK6-699

Ps: All container measurements cover the outer size of the lids.

xxxx

xxxx

285 mm280 mm

h

STERILE CONTAINER SYSTEMS Standard Model

22

code color weightTK6-630

0.75 kg

TK6-631

TK6-632

TK6-633

TK6-634

TK6-635


0.62 kg

TK6-621

TK6-622

TK6-623

TK6-624

TK6-625


0.60 kg

TK6-701

TK6-702

TK6-703

TK6-704

TK6-705

PERFORATED LIDS SAFETY LIDSREMOVAL LIDS (non perforated)

BOX (perforated)

BOX (non perforated)

code outside dimension inside dimension weight

TK6-600 306 x 272 h=100 mm 253 x 258 h=83 mm 1.58 kg

TK6-601 306 x 272 h=116 mm 253 x 258 h=101 mm 1.74 kg

TK6-602 306 x 272 h=138 mm 253 x 258 h=122 mm 1.85 kg

TK6-603 306 x 272 h=190 mm 253 x 258 h=173 mm 2.02 kg

TK6-604 306 x 272 h=235 mm 253 x 258 h=218 mm 2.30 kg

code outside dimension inside dimension weight

TK6-605 306 x 272 h=100 mm 253 x 258 h=94 mm 1.22 kg

TK6-606 306 x 272 h=116 mm 253 x 258 h=112 mm 1.38 kg

TK6-607 306 x 272 h=138 mm 253 x 258 h=133 mm 1.49 kg

TK6-608 306 x 272 h=190 mm 253 x 258 h=184 mm 1.67 kg

TK6-609 306 x 272 h=235 mm 253 x 258 h=230 mm 1.94 kg

xxxx

xxxx

272 mm

253 mm

h

306 mm

h

306 mm

h

253 mm

h

xxxx

xxxx

272 mm

outside dimension

outside dimension

outside dimension

outside dimension

inside dimension

inside dimension

258 mm (inside dimension)

258 mm (inside dimension)

STERILE CONTAINER SYSTEMSStandard Model

23

BASKET MADE FROM STAINLESS STEEL WIRE MESH

WIRE BASKET WITH PERFORATED METAL PLATE

WIRE BASKET

WIRE BASKET

WIRE BASKET WITH LID

WIRE BASKET WITH LID

ACCE

SSOR

IES

(for 1

/2 Mo

del)

code outside dimensionTK2-490 255 x 250 x h=30 mmTK2-491 255 x 250 x h=50 mmTK2-492 255 x 250 x h=70 mmTK2-493 255 x 250 x h=100 mm

code outside dimensionTK3-1040 255 x 250 h=35 mmTK3-1041 255 x 250 h=55 mmTK3-1042 255 x 250 h=75 mmTK3-1043 255 x 250 h=105 mm

TK3-1045 ONLY LID, for baskets

code outside dimensionTK2-491 P 255 x 250 x h=50 mmTK2-492 P 255 x 250 x h=70 mmTK2-493 P 255 x 250 x h=100 mm

code outside dimensionTK3-1041 P 255 x 250 x h=55 mmTK3-1042 P 255 x 250 x h=75 mmTK3-1043 P 255 x 250 x h=105 mm

TK3-1045 P ONLY LID, for baskets

h

h

h

h


24

BASKET MADE FROM STAINLESS STEEL SHEET

BASKET (with stand)

IDENTIFICATION (aluminium)

code colorTK2-560TK2-561TK2-562TK2-563TK2-564TK2-565

code colorTK2-570TK2-571TK2-572TK2-573TK2-574TK2-575

Grey coloured recommended for use in Sterrad.Color fading By effect of Hydrogen Peroxide Gas Plasma on other colors.

Coloured identification labels Engraved to your specification

ACCE

SSOR

IES

(for 1

/2 Mo

del)

LABEL HOLDER LABELS

code heightTK3-767 20 mm

code heightTK3-768 10 mm

STAND STAND

code outside dimension

Box and Lid TK3-732 244 x 253 h=43 mm

h

TK3-733 244 x 253 h=63 mmTK3-734 244 x 253 h=83 mmTK3-735 244 x 253 h=113 mm

Box TK3-752 244 x 253 h=40 mm

hTK3-753 244 x 253 h=60 mmTK3-754 244 x 253 h=80 mmTK3-755 244 x 253 h=110 mm

LidTK3-763 ONLY LID, for baskets


25

ACCE

SSOR

IES

(for 1

/2 Mo

del)

Thoracotomy

Bas�c Set

Thoracotomy

Bas�c Set

Thoracotomy

Bas�c Set

DIVIDERS

RACK (for kerrison)

ALUMINIUM BASKET (with lid) ALUMINIUM BASKET (with lid) ALUMINIUM BASKET (with lid)

SILICONE MAT SILICONE MESH MAT

PAPER FILTER TEFLON FILTER

IDENTIFICATION LABELS (aluminium)

SECURITY SEAL (blue)

SECURITY SEAL (red)


SECURITY SEAL (red)


SECURITY SEAL (red)

DISPOSAL STAMP

WIRE BASE

DRAPE RETAINER DRAPE RETAINER

LABELS (paper) LABELS (paper)

LABEL HOLDER

SILICONE HANDLE

FILTER DISPENSER

TK2-483255 x 245 x 130 mmTK2-484255 x 245 x 180 mm

TK2-521250 x 235 mm

TK2-482255 x 255 x 30 mm

TK3-481255 x 255 x 30 mm

TK3-1119245 x 130 x 55 mm

TK3-1120245 x 130 x 70 mm

TK3-1121245 x 130 x 105 mm

TK2-480255 x 255 mm

TK3-1094225 x 245 x 160 mm• Holds 10 kerrison punches• Fits into a 1/2 and 1/1 size • 20 cm deep container• Wire basket 1/2 50 mm• Wire basket 1/1 50 mm• Container 1/2 200 mm• Container 1/1 200 mm

TK2-673100 pcs. With indicator.

For small size and special containers

TK2-663100 pcs. with indicator.made of plastic

TK2-662100 pcs. with indicator.made of plastic

TK2-71740 x 35 x 9 mmRequested number or letter must be informed during the order.

TK2-71650 x 35 x 13 mmHolder for identification labels

TK2-661100 pcs. with number.made of plastic

TK2-665100 pcs. with number.made of plastic

( - )

( - )

TK2-664100 pcs. made of plastic

TK2-660100 pcs. made of plastic

TK2-672100 pcs. With indicator.

For full and Half size containers

TK2-700TK2-701TK2-702TK2-703TK2-704TK2-705

TK2-710TK2-711TK2-712TK2-713TK2-714TK2-715

TK2-730TK2-740Single use 100 pcs with indicator. Tesuart mark.• Diameter: 185 mm

TK2-742Number of sterilization cycle > 2000• Diameter: 194 mm

TK2-530250 x 250 mm


26

Modular Auto Lock Mechanism


TÜRK PATENT ENSTİTÜSÜ - - - - - - - - - - - - - - - - - - -No: a2012 00715DEUTSCHES PATENT - - - - - - - - - - - - - - - - - - - - Nr. 20 2013 100 251.8

codeTK1-900 (2 Pcs)

This system has been developed in accordance with the requirements of sterilization to be used in a steam autoclave for our container systems. Auto lock is a system designed in reusable property instead of disposable plastic products that are used as security locks in containers. The system has been tested in our own facilities 5000 cycles and has suc-cessfully passed al tests. Minimum expected life of the system is 5000 sterilizations. During this time system is usable without the need for any maintenance or service.

HOW DOES AUTO LOCK MECHANISM WORK?

The average temperature in the autoclave during steril-ization is at the level of 135 ° C degrees.

As the temperature in the autoclave begins to rise above 100 degrees, automatic locking mechanism located on the box is activated. When the mechanism is activated, the red movable locking shaft in it is going forward (Picture 1). When the movable locking shaft is going forward, it blocks the locking mechanism in lid and so it prevents uncontrolled opening of the lid.

WARNING: It’s possible to move the movable shaft with only the effect of temperature. It’s not possible under normal conditions

to activate (to be brought into locked position) lock mechanism.

GENERAL INFORMATION ABOUT MODULAR AUTO LOCK MECHANISM

Picture 1 (Closed position)

WHAT IS AUTO LOCK MECHANISM?

Auto lock mechanism is a heat-sensitive automatic locking system developed in order to ease sterilization control by R&D department.

Modular auto lock system designed to be usable with different container systems which are belongs to different brands like shown below.


40

WHAT ARE THE ADVANTAGES OF MODULAR AUTO LOCK MECHANISM?

All our container systems with Auto Lock mechanism are designed to be used also with plastic security seal when necessary (Picture 4).

The process of the system becoming inactive is as follow-ing: After sterilization process has been completed and container has been removed from the autoclave, the con-tainer and Auto Lock system are allowed to cool between 5 and 10 minutes. Then the red movable locking shaft is pushed back with the help of fingers (Picture 3). Thus, lid closure of the container ceases to be blocked and comes to opened position.

When the container enters into each sterilization, these processes are repeated in the same manner.

When the user sees that Auto Lock mechanism is activat-ed (Picture 1), he/she can understand that the container has entered to the sterilization process. If Auto lock mech-anism is inactive (Picture 2), it means that this container has been previously opened.

► Because of system being reusable, it is more economi-cal when you compare with plastic security seal usage.

► System is modular, so it can be usable with different brand products. In this reason, so many users can make use of system advantages.

► After the usage of disposable products, plastic mate-rial harms the nature. Because of reusable property of auto lock mechanism and because of recycling raw material inside, system does not harm the nature.

► Disposable products have many disadvantages such as purchasing, storage and inventory tracking. Auto Lock mechanism saves the user from this workload and cost.

► Disposable products must be attached to the (2) container(s) prior to each sterilization and this leads to loss of time for the employees.

► Auto Lock Mechanism removes the difficulties faced during the use of security seals. In breakdown condi-tion, because of product is not fixed on the container, system can be easily serviceable or changeable so container does not needs replacing.

Picture 2 (Open position)

Picture 4 (Plastic security seal)

Picture 3


41

Lock mechanism should be in open position for the disas-

sembly process (Picture 2).

It is not possible to make disassembly on closed position

(Picture 1).

When you sure that lock mechanism is on open position,

locking clamp can be removable by pulling backward

through the reverse direction of the locking direction.

Locking clamp should be removed from the groove before assembly.

When you sure that product is snug, locking clamp should be placed through the arrow direction.

Please be sure that locking stamp is forwarded to the end of the clamp groove and it is locked.

Then it should be placed to the container label part as shown picture.

Due to container model that system will be assembled plastic washer should be removed or stay in place.

1

3

2

4

Modular Auto Lock Mechanism

Plastic Washer

locking Clamp

It is not possible to make disassembly

on closed position Closed position Picture 1

ASSEMBLY AND DISASSEMBLY OF MODULAR AUTO LOCK MECHANISM


42


Window For Emulating Indicator

Patent Pending

Emulating indicators are used for the load sterilization monitorization while surgical instruments are loading to containers in central sterilization units (cssd). (Picture 2)

During standard container usage it is not possible to see indicator results without opening the lid. When set is decided to use in surgery if result is negative and also if there is no alternative set, surgery is delaying and problems occurs in implementations.

We continue to produce solution for the sterilization management require-ments with our 25 years of experience in medical industry.

For this purpose, we have devel-oped emulating indicator window for the sterile container systems.

Result of the emulating indicator can observed after cycle easily from the window on the container case. In negative conditions, sterilization processes are repeated before send set to usage. By this way waste of time prohibited and it can help to avoid troubles before start.

AIM OF THE WINDOW FOR EMULATING INDICATOR

Picture 2

Picture 1

WINDOW FOR EMULATING INDICATOR

TK2-674 Paper 250 Pcs.

EMULATING INDICATOR


44

► Transparent PPSU polymer material is used on window part of the system which is suitable to autoclave. PPSU polymer material has resistance to scoring and impact also it is a special material which has heat resistance up to 330O

► Silicon joint is used between window and box to avoid sterilization risk inside the container and

security is provided %100 by 4 pieces rivet connection.

► All other parts used in the system is manufactured from anodized aluminum and stainless steel.

► Indicator is designed to place the box from two directions. Also there is a spring mechanism to im-mobilize indicator because of the pressure inside the indicator placed sections. This spring mech-anism and the immobilization property from the two side of indicator are provided to use different branded indicators to use in this system together.

Emulating indicator before placing materials to sterilize inside the box for the sterilization purpose is placed inside the box as below. (Picture 3 )

When you placed indicator band inside the box, you should be sure that placed refer-ences and indicator should appears. You should specify the suitable position by recip-rocating motions or rotating reverse the indicator band.

After you placed indicator band fairly, you can start sterilization process by placing materials to sterilize after closing the lid.

1

2

3

USAGE OF WINDOW FOR EMULATING INDICATOR

WINDOW FOR EMULATING INDICATOR

Picture 3

NO RISK...NO RISK...STERILE CONTAINER SYSTEMSStandard Model

45

The method of mounting - de-monting the safety lid of the fix model container.


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STERILE CONTAINER SYSTEMS - tesuart.com · This system has been developed in accordance with the...

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