Stepper Drives

8/18/2019 Stepper Drives

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xinje electronic co.，ltd.

4th floor building 7，originality

park，100 dicui road，wuxi，jiangsu 214072

Tel 0510-85166657 85123803

Fax 0510-85111290

http://www.xinje.com

www.thinget.com

E-mail [email protected]

:

:

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Exquisite appearancePowerful function

Perfect quality stable performance DP series digital stepper drive


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Xinje drive technology

DP series digital stepper drive uses more advanced sinusoidal cur rent (PWM) controltechnology to form closed-loop current, open loop position and position error correction.It has more stable performance, stronger anti-jamming capa bility, compact volume andhigh performance-price rati o. It is compatible with 2-phase (4, 6, 8 wires) and 3-phase

(3, 6 wires) stepper motors.

Stable performance

DP series drives have high input volt age and high outputcurrent which can increase the mot or output torque at highspeed and control the position precisi on at low speed. Thedrives improve the motor running defect s of high noise,vibration and severe heating to make the mot or running morestable.

High step resolution, easy to set the current

The step resolution of DP series drives can be set freelywhich can up to 300, and the current can be selec ted at any

levels.

Strong motor drive capability

The performance of drive has been improved significantlywhich used advanced current control t echnology. Input pulsefrequency can up to 200 kHz, no-load speed can up t o 3000rpm, be with high torque at high speed.

Control panel, easy to operate

The DP-708, DP-5022 type of drives equipped with controlpanel which has rich functions and easy operation. Userscan modify the step resolutions, current; configure theinternal pulse, and RS485 communication. The control panelalso adds monitor function including drive configuration andalarm information.

Perfect protection functions

DP series drives have protection functions. Whenovervoltage or overcurrent, the protection circuit will cut thePWM output, and the LED (ERR and COM) will illuminate.

Type list

Type Sort Cur rent (A) Voltage (V) Step resolut ion Compatible motor Dimension (mm)

2-phase standard

2-phase standard

2-phase enhanced

3-phase enhanced

3-phase standard

Naming rule

Voltage: 40 V

Peak current: 5.0 A

Stepper motor

Drive

The principles of stepper motor anddrive selection

TorqueHolding torque is a very important parameter for motor matching. When the load is large, it needs high torquemotor.

Motor running speedWhen the motor speed is high, the drive needs bigphase current motor and higher supply volt age toincrease the input power.

Position precisionIt is related to the step resolution.

To select the suitable drive al so needs toconsider the motor current, stepresolution and supply voltage


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Output current (A)

Input supply voltage

Logical input current (mA)

Step pulse frequency (kHz)

Insulation resistor (mΩ)

Ambient temperature

Max working temperature

Humidity

Vibration

Storage temperature

Dimension (mm)

1.4

20

7

0

500

－

36

10

－

－

5.0

40

16

200

－

1.4

20

7

0

500

-

80

10

－

－

5.0

80

16

200

－

0℃～50℃

60℃

0~90% RH (no condensation, no water drops)25.9m/s Max

－20℃～65℃

138×85×38

DP- 504 DP- 508

1

2

4

8

16

32

64

128

5

10

20

25

40

50

100

200

Step/circle (1.8° / full-step)

200

400

800

1600

3200

6400

12800

25600

1000

2000

4000

5000

8000

10000

20000

40000

SW2

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

ON

ON

ON

ON

ON

ON

SW3

OFF

OFF

OFF

OFF

ON

ON

ON

ON

OFF

OFF

OFF

OFF

ON

ON

ON

ON

SW4

OFF

OFF

ON

ON

OFF

OFF

ON

ON

OFF

OFF

ON

ON

OFF

OFF

ON

ON

SW5

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

Current setting

Set the semi-current/full-curren t by DIP switch SW1.SW1=OFF, semi-current; SW1=ON, full-current.Set to any current le vels in the range of 0 to 5.0 A viasingle-circle potentiometer. See the right diagram:

Electrical Characteristics Step resolution setting

Signal description

PUL＋

PUL－

DIR＋

DIR－

ENA＋

ENA－

ERR

COM

P1 control

signal

interface

Function

Pulse signal

Direction signal

Enable signal

Error signal

The motor moves one step at the rising edge of the pulse when the rising edge is effective. High voltage: 22~24 V, low voltage: 0~0.5 V.

Exchange of any phase can change the direction of the motor when high/low voltage is effective, because the original direction of the motordepends on the motor connection.

To release the motor, the drive will cut off each phase current and make the motor free, when ENA+ connects positive voltage and ENA- connectsnegative voltage. Please let the terminal be vacant if out of use.

Output error signal if overcurrent or overvoltage (DP-504: > 50 V, DP-508: > 85 V).

P2

interface

GND

＋V

A+、A-

B+、B-

DC supply ground

DC supply positive

Motor phase A

Motor phase B

20~40 V (DP-504), 20~80 V (DP-508)

Exchange of A+ and A- can change the motor direction

Exchange of B+ and B- can change the motor direction

Explanation

Signal description

Terminals Typical wiring diagram

Digital control, excellent performance

Motor running with low noise

Supply voltage: up to DC 40/80 V

Output current peak: up to 5.0A

Step resolution (up to 200 steps) is

dynamic selectable

Compatible with 2-phase (4, 6, 8 wires)

stepper motors

Optical isolation signal I/O

Current can be selected at any levels

Protection functions of overvoltage and

overcurrent

Delicate appearance, easy to install

DP-708 2-phase driveDP-708 2-phase drive: input voltage DC 80 V, compatible with 2-phase mix ed stepper motors whose current is below 7.0 A, suitablefor small automatic devices req uire low noise, high precision, low vibration, low heating such as engravi ng machine, CNC machine.

Features

Item Output current (A)

Input supply voltage (VDC)




Ambient temperature


Humidity

Vibration

Storage temperature

Min0.5

20

7

0

500

Typical

－

80

10

－

－

Max7.0

80

16

200

－

0℃～50℃

60℃

1.0~90% RH (no condensation, no water drops)25.9m/s Max

－20℃～65℃

Set to any current levels in the range of 0 to 7.0 A in parameter P0-00through the control panel. Set full-current, semi-current in parameter P0-01.

Step resolution settingSet the step resolution in parameter P0-02 through the control panel. Theresolution can up to 300.

Terminals

Electrical characteristics Current setting

3 4

COM

ERR

ENA-

ENA+

GND

+V

A- A+

B+B-

ALM/PWR

DIR+

PUL+

PUL-

DIR-

1 2

4 3

5

SW2

SW4SW3

SW5

SW1

VCC

3.3KΩ

PUL+PUL-

DIR-DIR+

3.3KΩ

3.3KΩ

ENA+ENA-

pulse signal

direction signal

enable signal

ERR

COMerror output

GND

+V

20～80V

DCsupply

20～40V

stepper motor

A+

A-

B+

B-

drive

controller

B-

B+

A-

A+

power supplyL2

L1

COM

ERR

ENA-ENA+

3.3KΩ

3.3KΩ

DIR+DIR-

PUL-PUL+

3.3KΩ

VCC

20～80V

5 . 0

4 . 5

4 . 0

3 . 5

0 . 0

0 . 5

1 . 0

1 . 5

2.0

2.5

3.0

Item

Digital control, excellent performance

Low running motor noise

Power supply: up to DC 80 V

Output peak current: up to 7.0 A

The step resolution (up to 300 steps)

is dynamic selectable Suitable for 2-phase (4, 6, 8 wires)

stepper motors


The current can be selected at any levels

Protection functions of overvoltage andovercurrent

Operate through control panel, simply anddirectly

Signal Function Explanation

S i gn al i n t er f a c e

A、B/COM1

PUL＋

PUL－

DIR＋

DIR－

ERR

COM

ENA＋

ENA－

S t r on g el e c t r i c i t y

i n t er f a c e

Pulse signal

Direction signal

The motor moves one step at the rising edge of the pulse, when the rising edge is effective. High voltage: 22~24 V, low voltage: 0~0.5 V.

Exchange of any phase can change the direction of the motor when high/low voltage is effective, because the original direction of the

motor depends on the motor connection .

Error signal Output error signal if overvoltage (> 90 V), undervoltage (< 18.6 V), overcurrent.

Motor phase A

Motor phase B

-

Ground

Power supply

Ground

Exchange of A+ and A- can change the motor direction

Exchange of B+ and B- can change the motor direction

Vacant

Power supply ground

In the range of 20 to 80 V, please use recommended value

Power supply ground

A+、A-

B+、B-

NC

L1、L2

RS485/232 communication Set F3-00 to C-out to support Modbus-RTU protocol; can be applied to data monitoring and drive parameters configuration.P OW ER C HA RG E

S T A| E SC I N C D E C E N T ER

A+

A-

B+

B-

A

B

PUL+

PUL-

DIR+

DIR-

ENA+

ENA-

ERR

COM

CAUTION!

·Makesurethe

connection is

·Don't touch

the terminal

before running.

correct beforepower on.

L2

L1

NC

Enable signal To release the motor, the drive will cut off each phase current and make the motor free, when ENA+ connects positive voltage andENA- connects negative voltage. Please let the terminal be vacant if out of use.

Low noise 40/80 V 2-phase drives

DP-504 / DP-508 2-phase drives: input voltage DC 40/80 V, compatible with 2-phase (4, 6, 8 wires) mixed stepper motors whos e current is below 5.0 A,suitable for small automatic devices require low noise, high precision, low vibration such as cutting machine, CNC machine.

Performance features

Min Typical Max Min Typical Max

Times

Typical wiring diagram

pulse signal

direction signal

enable signal

controller

error output

stepper motor

drive


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DP-7022 3-phase stepper drive DP-7022 3-phase drive: input voltage AC 220 V, compatible with 3-phase mixed stepper motors whose current is below 7.0 A, suitable forautomatic devices require high positioning accuracy, low-speed stable running, such as engraving machine, CNC machine, cutting machine.

Features

Set the semi-current/full-current by DIPswitch SW1.SW1=OFF, semi-current; SW1=ON,full-current. Set any current levels in therange of 0 to 5.0 A via single-circlepotentiometer. See below diagram:

Terminals

Current settingStep resolution setting

Digital control, perfect performance

Sine wave current control: up to 7.0 A

Power supply 200~240 VAC


Step resolution (up to 200 steps) isdynamic selectable Current can be set to any levels easily

Protection functions of overvoltage, overcurrent

Delicate appearance, easy to install

Electrical characteristics

Outputcurrent (A)

Inputsupply voltage(VAC)

Logicalinput current(mA)

Steppulse frequency(kHz)

Insulation resistor(mΩ)

Ambienttemperature

Maxworking temperature

Humidity

Vibration

Storagetemperature

0

200

7

0

500

－

-

10

－

－

7.0

240

16

200

－

0℃～50℃

60℃

0~90% RH(no condensation, nowaterdrops)

25.9m/s Max

－20℃～65℃

1

2

4

8

16

32

64

128

5

10

20

25

40

50

100

200

200

400

800

1600

3200

6400

12800

25600

1000

2000

4000

5000

8000

10000

20000

40000

SW2

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

ON

ON

ON

ON

ON

ON

SW3

OFF

OFF

OFF

OFF

ON

ON

ON

ON

OFF

OFF

OFF

OFF

ON

ON

ON

ON

SW4

OFF

OFF

ON

ON

OFF

OFF

ON

ON

OFF

OFF

ON

ON

OFF

OFF

ON

ON

SW5

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

Signal

PUL＋

PUL－

DIR＋

DIR－

ENA＋

ENA－

ERR

COM

U

V

W

PE

L

N

PE

Pulse signal

Direction signal

Enable signal

Error signal

Motor phase U

Motor phase V

Motor phase W

Ground

Power supply

Ground

The motor moves one step at the rising edge of the pulse, when the rising edge is effective. High voltage: 22~24 V, lowvoltage: 0~0.5 V.

Exchange of any phase can change the direction of the motor when high/low voltage is effective, because the originaldirection of the motor depends on the motor connection.

To release the motor, the drive will cut off each phase current and make the motor free, when ENA+ connects positivevoltage and ENA- connects negative voltage. P lease let the terminal be vacant if out of use.

Output error signal if overcurrent, overvoltage.

Motor phase U output

Motor phase V output

Motor phase W output

Ground

Supply input: 200 ~ 240 VAC

Ground

DP-5022 3-phase stepper driveDP-5022 3-phase drive: input voltage AC 220 V, compatible wit h 3-phase mixed stepper motors whose current is below 5.0 A, s uitable for automaticdevices require high positioning accuracy, low- speed stable running, such as engraving machine, CNC machine, c utting machine.

Features

Digital control, perfect performance

Sine wave current control: up to 5.0 A

Supply voltage 200~240VAC


Step resolution (up to 300 steps) isdynamic selectable

Current can be set to any levels

Protection functions of overvoltage,overcurrent

High startup speed

Simple and direct operation through thecontrol panel

ItemOutput current (A)

Input supply voltage (VAC)




Ambient temperature


Humidity

Vibration

Storage temperature

0

200

7

0

500

－

-

10

－

－

5.0

240

16

200

－

0℃～50℃

60℃

0~90% RH (no condensation, no water drops)25.9m/s Max

－20℃～65℃

Set to any current levels in the range of 0 to 5.0 A in parameter P0-00through the control panel. Set full-current, semi-current in parameterP0-01.

Set the step resolution in parameter P0-02 through the control panel.The resolution can up to 300.

Electrical characteristics

Signal description

Signal Function Explanation

S i gn al i n t er f a c e

A B/

PUL＋

PUL－

DIR＋

DIR－

ENA＋

ENA－

ERR

COM

、 COM1

S t r on g el e c t r i c i t y

i n t er f a c e

Pulse signal

Direction signal

The motor moves one step at the rising edge of the pulse, when the rising edge is effective. High voltage: 22~24 V, lowvoltage: 0~0.5 V.

Exchange of any phase can change the direction of the motor when high/low voltage is effective, because the original directionof the motor depends on the motor connection .

Enable signalTo release the motor, the drive will cut off each phase current and make the motor free, when ENA+ connects positive voltageand ENA- connects negative voltage.Please let the terminal be vacant if out of use.

Error signal

- Motor phase U

Motor phase V

Motor phase W

Ground

Power supply

Output error signal if overvoltage (>268 V), undervoltage (


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6/6

No .

phase

1 2 3 4

U V GND4-pin socket

W

Figure C

Figure D

Figure E

9 10

4leads4leads

A+

BWHT/BRN

RED/BLU

A-BLK/YEL

B-ORN/GRN

BWHT

BLK A-

RED A+

YEL/BLU

ORN/BR

NB-

GRN

AC

8leads BCORN/BRN

B-GRN

B+WHT

YEL

BLU

BLK

RED

（YEL/BLU）

BLK

RED

A-

A+

6leadsWHT

GRN

BRN

ORG

4leads

-BBLK

+B YEL

GRN -A

RED +A

W BRN

V BLU

U BLK

1

3

24

DP-504/DP-508 DP-708/DP-5022

2 3

5

4

1 1 3 8 . 0

38.0

15.3

85.0

1 3 8 . 0

1 2 4 . 0

1 3 2 . 0

27.0 28.0

ALM/PWR

DIR+

PUL+

PUL-

ENA-ENA+DIR-

ERR

COM

SW5

SW3SW4

SW2SW1

B-B+

A+

A-

+VGND

Pulse/rev Table:

Pulse/rev S W2 S W3 S W4 S W 5

2 00 O FF O FF O FF O FF

4 00 O FF O FF O FF O N

8 00 O FF O FF O N O FF

1 60 0 O FF O FF O N O N

3 20 0 O FF O N O FF O FF

6 40 0 O FF O N O FF O N

1 28 00 O FF O N O N O FF

2 56 00 O FF O N O N O N

1 00 0 O N O FF O FF O FF2 00 0 O N O FF O FF O N

4 00 0 O N O FF O N O FF

5000 ON OFF ON ON

1 00 00 O N O N O FF O N

8 00 0 O N O N O FF O FF

OFFONONON20000 M o d e S e t

P W R

S t e p M o t o r

S i g n a l I n p u t

O u t p u t

SW1: OFF=Half Current;ON=FullCurrent

PWR: DC+20V～DC+40V

DP-504

ONONONON400003.02.52.0

1 . 5 1 . 0 0 . 5 0 . 0

3 . 5 4 . 0 4 . 5 5 . 0

DP-7022

8 0

5

3 4

2 1

50

15.3

80

L

N

PE

S t e p

M o t o r

P W R

UV

PEW

4.23.52.8

2 . 1

1 . 4

0 . 7

0 . 0

4 . 9

5 . 6

6 . 3

7 . 0

M o d e

S e t

SW1SW2

SW4SW3

SW5

1 7 4

1 8 1

1 8 7

70

DIR+

PUL+PUL-

ENA-ENA+DIR-

ERROCOM

S i g n a

l I n p u

t

O u t p u

t

ERRO

PWR S t a t e

121.4

4 00 00 O N O N O N O N

PWR: AC200V～ AC240V

SW1: OFF=Half Current;ON=FullCurrent

2 00 00 O N O N O N O FF

OFFOFFONON8000

ONOFFONON10000

ONONOFFON5000

OFFONOFFON4000

ONOFFOFFON2000

OFFOFFOFFON1000

ONONONOFF25600

OFFONONOFF12800ONOFFONOFF6400

OFFOFFONOFF3200

ONONOFFOFF1600OFFONOFFOFF800

ONOFFOFFOFF400

OFFOFFOFFOFF200

SW5SW4SW3SW2Pulse/rev

Pulse/rev Table:

DP-7022

137.0

1 6 5

. 0

1 3 7

. 0 1 6 5

. 0

50.0

2-∅5.0

7.55.0

5.07.5

P OW ER C HA RG E

S T A| E SC I N C D E C E N T E R

NC

NC

U

V

L

N

A

B

P UL+

P UL-

D IR+

D IR -

ENA+

ENA-

E RR

COM

W

CAUTION!

·Makesurethe

connection is

·Don't touchthe terminals

when running.

correct beforepower on.

Mounting Dimension (unit:mm)Figure B

3-phase motor wiring

(vacant)

(vacant)

Stepper Drives

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