Screening and Production of Polyhydroxybutyrate (PHB) by ...
Stefano FACCO - BIO Facco.pdfDemonstration of conversion of syngas from AHP waste cellulose into...
Transcript of Stefano FACCO - BIO Facco.pdfDemonstration of conversion of syngas from AHP waste cellulose into...
Stefano FACCONew Business Development Director
NOVAMONT
@BBI2020
NOVAMONT: OUR BIOECONOMY MODEL
THE PILLARS OF OUR DEVELOPMENT MODELBIOECONOMY AS TERRITORIAL REGENERATION
THROUGH THE VALORISATION OF
MARGINAL LAND AND NOT IN
COMPETITION WITH FOOD
PRODUCTION
INTEGRATED IN THE LOCAL AREAS
AND CONNECTED WITH THE
BIOECONOMY INFRASTRUCTURES
TRANSFORMING WORLD-FIRST
TECHNOLOGIES INTO FLAGSHIPS
BIOREFINERIES INTENDED AS
BIOECONOMY INFRASTRUCTURES,
INTERCONNECTED AMONG THEM
AND CONNECTED WITH THE
LOCAL AREAS
DESIGNED TO TACKLE REAL
SOCIETAL CHALLENGES
ELEMENTS OF A SYSTEM WHICH
PROVIDE CONCRETE SOLUTIONS
TO PROBLEMS GOING FAR
BEYOND THE PRODUCT ITSELF
REGENERATIONOF DEINDUSTRIALISED
SITES
LOW-IMPACT AND DEDICATED
AGRICULTURALVALUE CHAINS
PRODUCTS CONCEIVED AS SOLUTIONS
@BBI2020
HEADQUARTERS
PRODUCTION SITES
MATER-BIOTECHBIOBDO PRODUCTIONAdria (RO) - Veneto
R&D CENTRES
MATER-BI PRODUCTIONAND RESEARCH ON INTERMEDIATES FROM RENEWABLE RESOURCESTerni - Umbria
BIOTECHNOLOGY RESEARCH CENTREPiana di Monte Verna (CE) - Campania
MATER-BIOPOLYMERORIGO-BI PRODUCTION
BIOPOLYESTERSPatrica (FR) - Lazio
HEADQUARTER AND RESEARCH CENTRE
Novara - Piedmont
MATRÌCAPRODUCTION OF
CHEMICAL INTERMEDIATES FROM
RENEWABLE RESOURCES
Porto Torres (SS)Sardinia NOVAMONT’S SITES
SUBSIDIARY COMPANIES
JV NOVAMONT/VERSALISEXPERIMENTAL FIELDS
A COMPANY WITH ROOTS IN THE TERRITORYTHE NOVAMONT GROUP IN ITALY
AZELAIC ACID
2ND GENERATION
SUGARS
POLYESTERS
BIO-BDO
STARCH
@BBI2020
NEW PRODUCTS NOW AVAIABLEAND SECTORS WHERE BIODEGRADABILITY AND COMPOSTABILITY REPRESENT AN ADDED VALUE
AZELAICACID
C5-C9ACIDS
POLYMERIC PLASTICISERS BIO-BDOCARDOON OIL PROTEINS FOR
ANIMAL FEEDACTIVE
MOLECULESPELARGONIC
ACID
Pioneer and world leader in the
development of bioplastics and
bioproducts
Turnover (2017): > 195M€
>600 people
3 R&D centers
24% of people in R&D activities
7% of turnover in R&D activities
About 1.000 patent cases filed
4 production sites
4 new technologies up and running
FROM A RESEARCH CENTER IN 1996 UP TO….
RETAIL FOODSERVICESEPARATE COLLECTION
AGRICULTURE PACKAGING
@BBI2020
FIRST2RUN
FIRST2RUNFLAGSHIP DEMONSTRATION OF AN INTEGRATED BIOREFINERY FOR DRY CROPS SUSTAINABLE EXPLOITATION TOWARDS BIOBASED MATERIALS PRODUCTION
The project has received funding from the European
Union’s Horizon 2020 research and innovation
programme under grant agreement No 669029
Flagship project
17 mln € EU funding
www.first2run.eu
Starting date: 07/2015
Duration: 48 months
Number of Work packages: 8
Number of expected deliverables: 44
Number of Milestones: 6
1ST PROJECT FUNDED BY A PUBLIC-PRIVATE PARTNERSHIP BETWEEN THE EUROPEAN UNION AND THE EUROPEAN CONSORTIUM OF BIO-BASED INDUSTRIES (BIC)
THE CONSORTIUM
@BBI2020
FIRST2RUNMAIN PROJECT OBJECTIVES
Demonstration of technical, economic and environmental
sustainability of a highly innovative integrated biorefinery
Use of low input oil crops (i.e. cardoon) grown in arid and/or
marginal land
Production of biomonomers (mainly azelaic and pelargonic
acids) and esters for the formulation of bio-based products
such as biolubricants, cosmetics, plasticizers and bioplastics
Valorisation of co-products by the value chain for the
production of animal feed, other high added value chemical
products and energy from scraps
Standardization, certification and dissemination activities
and study of the social impact of products from renewable
sources
@BBI2020
EMBRACED
EMBRACEDCLOSING THE LOOP FOR ABSORBENT HYGIENE PRODUCTS WASTE
This project has received funding from the Bio-Based
Industries Joint Undertaking under the European
Union’s Horizon 2020 research and innovation
programme under grant agreement No. 745746
Starting date: 06/2017 to 05/2022
Duration: 60 months
10,000 tons/year of AHP waste upcycled
13 consortium partners
7 countries involved
https://www.embraced.eu/
THE CONSORTIUM
@BBI2020
EMBRACED MAIN PROJECT OBJECTIVES
FeedstockRecovery of 3 high purify fractions: cellulose, plastic fraction and Super Absorbent Polymer fraction(SAP). Enhaced quality of cellulose by reducing the SAP content from 50% to 5%.
Conversion of AHP waste cellulose into building blocks and polymers:Demonstration of an innovative pretreatment technology for the obtaining of fermentable sugars from AHP waste cellulose to be converted through first of its kind biotech process into biobased building blocks of industrial interest.Demonstration of conversion of syngas from AHP waste cellulose into biodegradable Polyhydroxybutyrate(PHB)Demonstration of biobased and biodegradable polyesters formulation suitable for packaging applications
Validation into final productsRecycled plastic fraction into plastic bins and caps, deactivated cells from PHB fermentation into organic fertilizers, PHB into medical devices, biobased polyesters into films for non-food packaging applications, recycled SAP into innovative absorbent underpads
Recovery of high value molecules & production of bio-energyDesign of a system for recovery of phosphate, ammonium, potassium and urea contained in wastewater from AHP pretreatment processValorisation of by-products from fermentation into bio-energy production
@BBI2020
BIOMOTIVE
BIOMOTIVEADVANCED BIOBASED POLYURETHANES AND FIBRES FOR THE AUTOMOTIVE INDUSTRY WITH INCREASED ENVIRONMENTAL SUSTAINABILITY
This project has received funding from the Bio
Based Industries Joint Undertaking under the
European Union’s Horizon 2020 research and
innovation programme under grant
agreement No 745766
Starting date: 06/2017 to 05/2021
Duration: 48 months
BBI JU contribution: € 10,659,352.50
17 consortium partners
7 countries involved
https://biomotive.info/about-2/
THE CONSORTIUM
@BBI2020
BIOMOTIVEMAIN PROJECT OBJECTIVES
Demonstrate the production of biobased raw materials and building blocks for the subsequent application in the formulation of biobased polyesters-polyols and bio-based thermoplastic TPUs.
Validate, on an industrial scale, the bio-based polymers in producing interior fascia and door handles of cars, the foams for production of bio-based seats and the regenerated fibre for producing bio-based textile for covering vehicles seats.
Reduce primary energy consumption and GHG emission of the developed processes and improve the recyclability of the end-of-life-bio-products through eco-design strategies
Create new jobs in the bio-based, green chemistry sectors and agricultural sectors, while paving the way for additional investments in the bio-based economy in Eastern European countries. In addition, it seeks to expand the market for thermoplastic polyurethanes and regenerated fibres into the construction and the textile sectors.
@BBI2020
EFFECTIVE
EFFECTIVEADVANCED ECO-DESIGNED FIBRES AND FILMS FOR LARGE CONSUMER PRODUCTS FROM BIO-BASED POLYAMIDES AND POLYESTERS IN CIRCULAR ECONOMY PERSPECTIVE
This project has received funding from the
Bio-Based Industries Joint Undertaking
under the European Union’s Horizon 2020
research and innovation programme
under Grant Agreement 792195
Starting date: 06/2018 to 05/2022
Duration: 60 months
7.1 million euros from the European
Union Horizon 2020
12 consortium partners
7 countries involved
THE CONSORTIUM
@BBI2020
EFFECTIVEMAIN PROJECT OBJECTIVES
Demonstrate first of its kind and economically viable routes for the production of biobasedpolyamides and polyesters from sustainable renewable feedstock for the obtaining of fibres and films with enhanced properties, market competitiveness and increased sustainability.
Demonstration of an improved end-of-life of the developed eco-designed biobased solutionsthrough the application of monomer regeneration, recycling (for polyamides based fibres and films) and composting/anaerobic digestion (for polyesters based films) processes.
The project intends to represent a key milestone towards the future industrialization of biobased fibresand films production in Europe foreseeing the mobilization of relevant investments by involved industrypartners and fostering the adoption of multi-stakeholders collaboration models to demonstrate effectiveways to develop new cases of biobased economy interconnected with circular regenerative economy joining environmental sustainability and economic profitability.
@BBI2020
CONCLUSIONS
• BBI JU as an effective tool in order to stimulate innovation and competition
in the bioeconomy sector
• BBI JU unlocks the potential and supports the various players in reaching the critical mass of the bio-based sector
• BBI JU helps to organize the value chains reducing the risk of investments
• Without BBI JU instrument the European scenario of the bio-based sector would be different nowadays
@BBI2020
Thank you!