Steel Tips C - Large Seismic Steel Beam to Column Connections

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    STRUCTURAL STEEL EDUCATIONAL COUNCIL

    TECHNICAL INFORMATION & PRODUCT SERVICE

    March 2001

    Large Seismic SteelBeam-to-Column Connections

    by

    Egor P. Popov, ProfessorShakhzod M. Takhirov, Ph.D.

    Pacific Earthquake Engineering Research Center (PEER)University of California, Berkeley

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    Professor Egor Paul Popov standing next to his last steel connection test specimen(February 2001).

    Egor Paul Popov, Professor Emeritus of Civil and Environmental Engineering at theUniversity of California, Berkeley, passed away Thursday, April 19, 2001, after a brief

    illness.

    Professor Popov began his engineering studies at the University of California, Berkeley,and continued with graduate work at the California Institute of Technology, theMassachusetts Institute of Technology, and Stanford University, where he obtained hisdoctorate degree in 1946. In his lengthy and illustrious career, he was called upon byNASA for his engineering expertise and played a key role in the structural analyses of theAlaskan Pipeline and the Oakland-San Francisco Bay Bridge. Popov joined theDepartment of Civil Engineering at UC Berkeley in 1946, and was active in teaching andresearch there for more than 50 years. His research interests covered a wide spectrum oftopics in earthquake engineering, including cyclic testing and modeling of structural

    members; the development, research, and application of the eccentrically braced frame;research on the seismic resistance of steel connections and the development of improvedconnection details; and the development of friction devices to retrofit existing structures.He was appointed the first chairman of AISCD's Committee on Seismic Provisions forSteel Buildings and served in this position for several years. Elected to the NationalAcademy of Engineering in 1976, Professor Popov was honored in 1999 with theEarthquake Engineering Research Ins ti tu te 's highest honor, the George W. HousnerMedal.

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    Table of Contents

    Abstract...........................................................................................ii1 Review of the Previous Research1.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .1

    1.2 Overview . . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . ..11.3 Tension Tests on A490 1 Bolts............................................................11.4 Test Specimen Design and Detailing. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . .2

    2 Connection Design and Estimate Calculations2.1. Test specimens based on the proposed design...........................................2

    2.2. Basic Parameters Used in the Connection Calculation................................2

    2.2.1. Calculation of Plastic Hinge Location in the Beam.....................................3

    2.2.2. Calculation of Probable Plastic Moment at the Hinges.................................3

    2.2.3. Beam Shear Calculation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

    2.2.4. Calculation of the Moment at the Centerline of the Column..........................4

    2.2.5. Check for Strong Column - Weak Beam Condition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

    2.3. The Connection Details Calculations......................................................5

    2.3.1. Calculation of the T-section Stem Thickness at the Weakest Section near theColumn Face. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

    2.3.2. Calculation of the T-section Flange Size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62.3.3. Calculation of Bolt Size Between the T-section and the Column Flanges (During

    the Design 1 inch High-Strength Bolts were Chosen). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72.3.4. Calculation of Weld Size to Beam Flanges for Both Specimens (3/4 inch Fillet

    Weld Was Used). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

    3 Experimental Program3.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

    3.2 Test Specimens, Test Setup and Instrumentation.......................................93.2.1 Test Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

    3.2.2 Instrumentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95.2.3 Data Acquisition......................................................................................93.2.4 Loading History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103.2.5 Data Processing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103.3 Test Results. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

    3.3.1 Specimen 1. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .11

    3.3.2 Specimen 2. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . .12

    4 Experimental Results and Conclusions4.1 Experimental results. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

    4.2 Conclusions: advantages and disadvantages of proposed connections............134.2.1 Advantages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134.2.2 Disadvantages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

    4.2.3 Future Research Directions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

    References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

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    ABSTRACT

    Two large bolted steel moment-resisting connections were studied by experiments. Theseconnections were single-sided beam-column assemblies that are representative of exteriorbeam-column connections, and they were composed of W36xl50 Grade 50 beams andW14x283 Grade 50 columns. T-sections were cut from W40x264 sections of Grade 50

    steel. The T-section stems were welded to the beams and pre-stressed by bolts to thebeam flanges in the shop. Final beam-to-column assembly required no additionalwelding: the T-section flanges were bolted to the column and the column shear tab wasbolted to the beam web. The specimens had two symmetrically located T-sections withthe difference in web geometry: the Specimen 1 had rectangular shape of stems, whereasthe Specimen 2 had U-shaped stems. During the cyclic testing the beam deformation wasminimal due to active participation of the T-section flanges: a separation between T-section flanges and the column flanges were observed. This separation was occurred due

    bending plastic deformation in the T-section flanges. This phenomenon allowed energydissipation and prevented the beam flanges and beam web from severe buckling.

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    1 Review of the Previous Research

    1.1 Introduction

    The generally accepted detail of attaching steel beams to columns in seismic applicationsconsists of shear tabs attached to the column and direct welding of beam flanges with or

    without cover plates to column flanges. Numerous tests on this type of a connection weresupported by NSF with many specimens donated by the fabricators. The testing of suchspecimens was organized by SAC Joint Venture.

    The moment capacity of such connections depends on cyclic endurance of flange weldsin both tension and compression. Under these conditions numerous tension weld failureswere observed both in the laboratory and the field. SAC has proposed six connections toavoid future weld failures. We propose another connection that avoids weld failures andit is field bolted and shop welded.

    1.2 Overview

    An attempt at the above approach on several end-plate connections was made by K.C.Tsai and E.P. Popov at University of California, Berkeley (1988 and 1990). An exampleof this kind of a connection is shown in Fig. 1-1. It is of interest to note that directwelding of a beam to a column stub shown Specimen 9 in Fig. 1-1 results in goodbehavior, but the erection is not generally practical. Specimen 10 in Fig. 1-1 with no ribsover the beam flanges did not give satisfactory results. Specimen 10R with ribs over thebeam flanges at the column stub behaved very well under cyclic loading as can be seen inFig. 1-2. Note the required large thickness of the end plate (a connection based on thedesign of Specimens 10 and 10R may require shims during assembling).

    The above approach recently was also pursued by T.M. Murray and his associates in2000 at Virginia Polytechnic Institute (VPI) with good results. They achieved a numberof successful tests with W36xl50 beams. It appears that for larger or heavier beams theuse of ribs over beam flanges at columns would be required.

    An extensive excellent study of bolted connections has been done at Georgia Institute ofTechnology by R. Leon and his associates in 2000. The work is very comprehensive, butis limited to small and medium size members.

    The newly developed and tested connection at University of California, Berkeley issomewhat related to the end plate connection but is more versatile as it is more readily

    adaptable to a larger range of heavier beams. The new connection depends on the use ofA490 1 bolts in tension in oversize round holes (as in the column flange and in the T-section flange as well) and shop fillet welds.

    1.3 Tension Tests on A490 1 Bolts

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    2.2.1. Calculation of Plastic Hinge Location in the Beam.

    The probable location for the formation of the plastic hinges is a basic parameter for theconnection calculations. Figure 2-2 shows the suggested location of the plastic hinge. The

    location depends on the type of connection and our design is close to a cover-plate type,

    therefore the plastic hinge can be developed at the following distance from the face of thecolumn (FEMA 267a):

    Lh= dsts+ db/4,

    Where:dbis a depth of the beam, the value of the beam depthdbis presented in the Table 2-1;dstsis a total depth of the T-section. This parameter is 28.75 inches for the Specimen 1and 20 inches for the Specimen 2, as it is shown in Table 2-3.

    Therefore the plastic hinge is located at the following distance from the face of the

    column:Lh= 37.7 inches,for the Specimen 1 and

    Lh= 29.0 inches,for the Specimen 2.

    2.2.2. Calculation of Probable Plastic Moment at the Hinges.

    The probable value of the plastic moment,Mpr,at the location of the plastic hinge shouldbe calculated from the equation, proposed in FEMA-267b:

    Mpr=1.1ZbFyb.Where:

    Fybis the actual yield stress of the beam material, as identified from mill test reports inthe Table 2-4,

    Zbis the plastic modulus of the beam section determined from the Table 2-1.Therefore for the proposed design and for chosen material propertiesZb= 581 inch

    3,and

    Fyb= 56.6 ksi,the probable value of the plastic moment is as following:

    Mpr= 36173 kip*inch.

    2.2.3. Beam Shear Calculation.

    The shear in the beam, at the location of the plastic hinge should be determined. Thelength of the arm at plastic hinge location is calculated from total beam length,Lb, minusthe distance of the hinge location,Lh.Therefore the shear at the plastic hingeVpcan bedetermined from the formula:

    Vp=Mpr/(Lb-Lh).

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    Mcb= Mct= 23351 kip*inchfor the Specimen 1 andMcb= Mct= 21406 kip*inchfor the Specimen 2.

    The axial stress in the column is calculated from the shear load acting in the columndivided by the effective area of the column cross section:

    fab= fab= Vp/Ac.

    In case of the proposed connection the axial stress is calculated as following:

    fab= fab= 4.51 ksifor the Specimen 1 andfab= fab= 4.13 ksifor the Specimen 2.

    Therefore the main criteria for the strong column - weak beam condition will be satisfiedfor both specimens, because of the following results:

    2.3. The Connection Details Calculations.

    2.3.1. Calculation of the T-section Stem Thickness at the Weakest Section near the

    Column Face.

    The weakest cross section near the column face is located at the K-line of the T-section.This section is at a distance, which includes the flange thickness of the T-section,tstsandradius of the fillet in the K-line. This value is equal to 3 inches. The location of the

    section is presented on Fig. 2-4. The moment at this location is calculated as following:

    Mws= Vp(Lb 3).

    The numeric values for the moment in case of the proposed connection are calculated asfollowing:

    Mws=49214 kip*inchfor the Specimen 1 andMws= 45114 kip*inchfor the Specimen 2.

    The chosen cross section consists of the cross sections of T-section stems and the crosssection of the shear plate, as it is shown in Fig. 2-5. The out of scale picture of the chosen

    cross section with the dimensions used during the calculation is presented on Fig.2-5.The connection design allows a plastic deformation in this cross section. Therefore thetotal moment in this cross section will consists of two moments. The fist moment, M1 , iscalculated with the plastic modulus of the shear plate, Z1, and has the followingexpression:

    M1 =Fysp* Z1 ,

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    Z F f Mc yc a c( ) / . . = >1 10 1 0

    Z F f Mc yc a c( ) / . . = >1 21 1 0

    for the Specimen 1 and

    for the Specimen 2.

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    whereZ1 =(0.75*(24) 2

    ) /4.

    The corresponding numerical value (forFysp= 56.6 ksi) is calculated as following and itis the same for both specimens:

    M1=6113 kip*inch.

    The second moment,M2, is calculated with the plastic modulus of stems sections, Z2:

    M2=Fyts*Z2,whereZ2=2*18.4*16*0.96.

    Therefore the numerical value of this moment (withFyts= 64 ksi) can be calculated as

    M2 =36176 kip*inch.

    The total moment at this cross section calculated with the assumption of plastic

    deformation of the section is: Mdesigned =42289 kip*inch.

    The difference between the designed moment,Mdesigned,and the expected one at thisweak section,Mws,is within 14 percent. This difference is acceptable, because the weakcross section has extremely small length (less then 3 percent of the beam depth) and it isfollowed by a very strong cross section. The strong cross section has very high value ofthe elastic section modulus and allows only elastic deformation up to the following valueof the moment:

    Mstong =58415 kip*inch.

    2.3.2. Calculation of the T-section Flange Size.

    In order to find the thickness of the T-section's flange the flange was modeled as a fixed-end beam shown in Fig. 2-6. The concentrated load acts at the midpoint of the beam andrepresents the stem's puling force. The maximum force developed in the stem can becalculated as following:

    P = Fyts Astem,

    where the cross section area of the stem is Astem=16*0.96=15.36 inch2.Therefore the

    value of the load is as following:

    P =983 kips.

    The statically indeterminate beam presented in Fig. 2-6, can be solved for the reactionforces and moments and they have the following expressions (AISC 1995a, page 4-195):

    Ra= Rb =P/2,

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    Ma= Mb=PL/8.

    Therefore the reaction moment applied at the bolt location has the following maximumvalue:

    Ma= Mb=584 kip*inch

    The connection design assumes that the plastic deformations can be developed near thebolt location. Therefore the required plastic modulus of the flange cross section is asfollowing:

    Zrequired=Ma/Fyts,

    orZrequired= 9.1 inch3.

    The chosen flange of the T-section has to have the plastic modulus not lower then therequired one, and it's value for the chosen flange thickness is:

    Zdesigned= 16*(1.73)2/4 =11.97 inch

    3.

    The elastic section modulus for the rectangular cross section of the flange is 1.5 timesless then the plastic one and is equal to

    Sdesigned= 7.98 inch3.

    Therefore the design allows the flange yielding but without developing a plastic hingenear the bolt location.

    2.3.3. Calculation of Bolt Size Between the T-section and the Column Flanges (Duringthe Design 1 inch High-Strength Bolts were Chosen).

    As it was discussed before the model for the T-section flanges is shown in Fig. 2-6.According this model the total axial force acting in each row (of 4 bolts) is:

    Ra=Rb=P/2=492kips.

    The corresponding axial force acting in one bolt is:

    Rbolt=123 kips.

    For the chosen 1 inch high-strength bolts the design tensile strength is (AISC 1995b)

    Rbolt(LFRD)=104 kips.

    The conducted tests on the high-strength bolts (see section 1.3 of this report) show veryhigh ductility of the used bolts, the bolt specimen started to yield at 132 kips with theultimate tensile load of 150 kips (see results presented on Fig. 1-3). These results explain

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    Research Laboratory of the Pacific Earthquake Engineering Research Center, University

    of California at Berkeley.

    3.2Test Specimens, Test Setup and Instrumentation

    3.2.1 Test Setup

    The specimens were tested in the Structural Research Laboratory of PEER, UC Berkeley.The test setup was designed to accommodate specimens with columns in verticalposition, as shown in Fig. 3-1. The specimens were attached to horizontal and verticalframes. The horizontal steel frame was pre-stressed to the strong floor. The columns inthe test specimens were attached to the horizontal frame and the vertical reaction frameusing short segments of W 14x311 to achieve near pinned boundary conditions.

    The load was applied to the cantilever beam end by a 400-kip hydraulic actuator, througha clevis bolted to the beam end plate. The testing setup had displacement capacity of

    7.75 inches and load capacity of 350-kip. No axial load was applied to the column.

    The test was conducted using the beam end displacement control. The beam end was at adistance of 134 in from the column face. To prevent out of plane movement of the beam,a vertical bracing system was provided near the beam end. The photograph in Fig. 3-2

    shows a view of a test in progress.

    3.2.2 Instrumentation

    Many sensors were used to monitor the response of the specimens during the test in orderto understand the specimen behavior. Figure 3-3 shows the location of displacementmeasuring instruments on the specimens. The imposed displacement at the end of thebeam was measured by LVDT (Linear Variable Differential Transformer). This

    displacement is denoted by , a load cell in-line with the actuator measured axial forceP.The DCDT (which is a LVDT with built-in solid state oscillator and phase-sensitive

    demodulator) displacement transducers were used to provide the remaining displacementmeasurements. The deformation of the beam panel zone was calculated from readings at

    and DCDT locations. Global deflection shape of the column was measured by

    displacement transducers. The amplitude of gap opening between the T-section

    flanges and the column flanges was measured by two displacement transducers and

    Strain gages and rosettes were glued at critical locations to investigate local response.Figures 3-4 shows these locations on the Specimen 1, the strain measuring

    instrumentation for the Specimen 2 was the same, excluding some minor changes in gage

    locations. Thirty-eight channels of data were used during testing.

    3.2.3 Data Acquisition

    The test control and the data acquisition system were run by a PC Windows-based controland acquisition program called Automated Testing System (ATS) developed by SHRP

    Equipment Corporation of Walnut Creek, California. This Program is capable of signal

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    7

    6

    321

    8

    -

    .

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    generation, four-channel servo-actuator command, and sixteen-channel data acquisition.For the tests the ATS system was used to monitor and control the displacement and force-feedback signals.

    Other data were monitored and recorded using an AutoNet data acquisition system with acapacity of 64 channels. Pacific Signal Conditioners were used to amplify the transducers

    and the strain gages signals and to remove frequencies above 100 Hz from the analogsignal.

    3.2.4 Loading History

    The testing program was based on the ATC-24 document "Guidelines for Cyclic SeismicTesting of Steel Structures". The specimens were tested under displacement control,following a loading history consisting of stepwise increasing deformation cycles. Atcertain stage of plastic deformation of the specimens a few cycles with small amplitudewere imposed. Each loading step was defined by the peak beam end displacement and bythe number of cycle. Table 3-1 presents the testing program for the Specimen 1 and the

    Specimen 2.

    3.2.5 Data Processing

    The specimen behavior was characterized by the following parameters: applied load,beam end displacement, total plastic rotation of the connection, panel zone sheardeformation, column deformation, deformation in the T-section flange, and beamdeflection. A test specimen layout, the corresponding measurements, and the chosenpositive direction of applied load, and measured displacements are shown on Fig. 3-3.

    Total displacement of the beam end is caused by rigid body motion of theconnection, the deformations of the beam itself, column, panel zone, and deformation in

    the T-section flange. The rigid body motion was possible due small flexibility in thevertical reaction frame. This part of the displacement was not too large, but it could not

    be neglected. Therefore the beam end relative displacement was calculated from thetotal one by subtracting of the rigid body displacement. As a result of the column and

    panel zone deformations, the panel zone rotates trough an angle and changes its initial

    configuration. Four displacement measurements ( and ) were used to compute

    the connection rotation due column deflection and panel shear deformation . The

    total beam rotation can be separated into four components: rotation due deformation of

    the beam itself , rotation caused by rigid connection rotation , the contribution from

    the panel zone , and the rotation due gap opening in the T-sections . These values

    were determined as follows: Total beam end displacement:

    Relative beam end displacement: The remainder of thecalculation was done using this value of the displacement; where His a distance frompin to pin along the column, andLis the distance from the beam end to the center lineof the column

    Total rotation:

    10

    total

    1 2 4 5

    total

    , , ,

    = - -total L H( ) / .6 3

    = / L

    T

    b

    c

    c

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    During the test the visible opening between the T-section flanges and the column flanges

    was observed. The amplitude of the opening between flanges was measured in thefollowing way, the installed DCDT shows the relative displacement between targetslocated at the center plane of the column and the T-section flanges (see details in Fig.3-3). Therefore during mutual compression of two flanges this displacement is negative,whereas the tension in T-sections web increases this distance and it becomes positive.

    This relative displacement between the flanges is called as "gap opening" in the report.Figure 3-15a and 3-15b shows these values during the test. The gap opening between T-section flange and column flange for the upper T-section is presented on Fig. 3-15a. Thesame value for the lower T-section is presented on Fig. 3-15b. The beam rotation duethese openings in the T-sections is presented on Fig.3-16.

    The imposed force versus beam rotation due panel zone rotation is presented on Fig. 3-17. The relative beam rotation calculated by subtracting rotation of the panel zone,rotation due gap opening in T-sections and the panel zone deformation is presented on

    Fig.3-18.

    3.3.2 Specimen 2

    Testing of the second specimen was conducted on July 20, 2000. The specimen sustainedall loading steps up to the 5.69" beam tip displacement cycles and failed at the first rampof the last cycle. The fracture was caused by crack in the web of the lower T-section. Thecrack line started at the end of the weld and went through the hole for 1 inch bolt. Testingwas stopped after the finishing this cycle. Photo of the specimen's side view after thetesting is presented on Fig. 3-19.

    During the test some energy was dissipated by cyclic yielding of the T-sections, the gapbetween the T-section and the column flanges was open and closed periodically. The

    residual gap in the top T-section is shown on Fig. 3-20.

    At the end of the test a slight buckle in the beam web and flanges was observed. Theresidual buckling in the beam flanges is shown on Fig. 3-21 and Fig. 3-22.

    The crack in the stem of the bottom T-section is shown on Fig. 3-23 and 3-24. Fig. 3-23presents the view of the location of this crack on the stem of the T-section. The locationwas close to the K-line of the T-section and it was parallel to it. The crack started from

    the end of the fillet weld, continues through the nearest hole for the 1 in bolt and ends atthe next bolt hole. The close view of the crack is presented on Fig. 3-24. The arrows tracethe crack line.

    The loading protocol for the Specimen 2 is presented in Table 3-1. The loading history isplotted in Fig. 3-25.

    The layout of the displacement measuring instrumentation was identical for bothspecimens given in Fig. 3-3. The displacement at the beam tip was measured by LVDT,whereas the remainder of displacement measurement was done using DCDT.

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    The plot of applied force versus beam tip total displacement is presented on Fig. 3-26.The values of the displacements were obtained directly from the LVDT reading. Therelative displacement was calculated from previous displacement by subtracting thespecimen's displacement as a rigid body. The flexibility of the reacting frame was takeninto account. The plot of applied force versus relative beam tip displacement is presented

    onFig. 3-27.

    Based on the values of the relative beam tip displacement the total beam rotation iscalculated. The imposed moment versus the beam total rotation is presented on Fig. 3-28.Figure 3-29 shows the applied moment versus the beam plastic rotation. The deformationof the column panel zone is presented on Fig. 3-30.

    During the test the visible opening between the T-section and column flanges wasobserved. The values of the gap opening were measured by DCDT. Figure 3-3la and 3-31b shows these values during the test. The gap opening between the T-section flangeand column flange for the top T-section is presented on Fig. 3-3la. The same data for the

    bottom T-section is presented on Fig. 2-31b. The beam rotation due these openings in theT-sections is presented on Fig. 3-32.

    The imposed force versus beam rotation due panel zone rotation is presented on Fig. 3-33. The relative beam rotation calculated by subtracting rotation of the panel zone,rotation due gap opening in the T-sections and the panel zone deformation is presented onFig.3-34.

    4 Experimental Results and Conclusions

    4.1 Experimental results

    A brief summary of experimental results and key parameters characterizing theperformance of tested specimens is presented in Table 4-1. The beam end displacement

    corresponds to the relative beam end displacement .

    4.2 Conclusions: advantages and disadvantages of proposed connections

    4.2.1 Advantages

    The design and performance of the proposed beam-to-column connections shows thefollowing advantages:

    - all welding work can be done in a welding shop, in convenient welding positionsfinal assembling with bolts is relatively easy procedure and does not require arigorous quality assurance inspection (in order to achieve the required clamping forcebetween the column and the T-section flanges the widely available torque multiplier

    from WRIGHTTOOL: Model 9S393A was used; the device does not produce any

    noise and has an accuracy of 5%)

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    after test disassembling of Specimen 2 shows that repairing and replacing beam withnew T-section is neither difficult nor expensivethe beam deformation is minimal due to active participation of the T-sections flangesand the column flanges during cyclic inputwith shims properly installed, the connection develops less residual straineliminating large quantities of field weld greatly helps the connecting work to keep

    up with the steel erection.

    4.2.2 Disadvantages

    The chosen design and the failure of Specimen 2 show the following disadvantages andsuggested improvements:

    steel along the K-line of the T-section must be carefully selected1 inch bolts (as used in Specimen 2 to pre-stress the T-section web to beam flange)requires a greater distance between the bolt and the end of the fillet weld.Alternatively, it appears that the bolts can be omitted altogether

    - steel material of 1 " bolts has to be high quality as used in the tested connections

    - connection based on the proposed design require shims for field assembly- beams with welded top and bottom T-sections require more shipping space during

    transportation.

    4.2.3 Future Research Directions

    Based on the conducted tests and followed data analysis the following future research onthis type of connections is planned:- conduct 3D finite element analysis (FEA) of the connection to explore the possibility

    of exchanging the existing 1 inch bolts to clamps and to investigate the decision toremove some or all of them

    - conduct 3D FEA of the connection to evaluate the critical parameters at the column-tee joint, including the T-section size, bolt diameter, the clamping load variation andthe prying action

    - fabricate and test new specimens with an improved design based on the theoreticalresearch and results of the previous tests.

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    References:

    1. Tsai, K.C. and Popov, E.P. 1990. Cyclic behavior of end-plate moment connections.ASCE J. of Struct. Engineering, Vol.116, No.11.

    2. Tsai, K.C. and Popov, E.P. 1988.Steel Beam-Column Joints in Moment Resisting

    Frames.Report No. UCB/EERC 88/19, Earthquake Engineering Research Center,University of California at Berkeley.

    3. Murray, T.M. et al. 2000. Cyclic testing of bolted moment end plate connections.Struct. And Materials Lab., Virginia Polytechnic Institute and State University.

    4. Leon, Roberto et al. 2000.Tests on bolted connections.School of Civil and

    Environmental Engineering, Report No. SEMM 00-02, Georgia Institute ofTechnology.

    5. FEMA-267. 1995a. Interim guidelines: evaluation, repair, modification and design of

    welded steel moment frames.FEMA Report No. 267. Washington, D.C.: FederalEmergency Management Agency.

    6. FEMA-267. 1995b.Interim guidelines: advisory No. 1. supplement to FEMA 267.FEMA Report No. 267. Washington, B.C.: Federal Emergency Management Agency.

    7. AISC. 1995a.Manual of steel construction. Load & resistance factor design.Vol.1,Structural members, Specifications & codes, Second edition. Chicago: AmericanInstitute of Steel Construction, Inc.

    8. AISC. 1995b. Manual of Steel Construction. Load & Resistance Factor Design.

    Vol.2, Connections, Second edition. Chicago: American Institute of SteelConstruction, Inc.

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    Table 4-1. Short summary of test results

    Key parameters

    Yield load [kips]Beam end displacement at the yield point [inch]

    Elastic stiffness of the connection [kips/inch]

    Maximum beam end displacement

    Beam end displacement at failure [inch]

    Maximum imposed load [kips]

    Maximum imposed moment at the column face [kips*inch]

    Maximum connection rotation [ % ]

    Maximum plastic connection rotation [ % ]

    Maximum rotation due gap opening [ % ]

    Maximum relative beam rotation itself [ % ]

    Specimen 1

    2301.2

    180

    5.2

    N/A

    345

    48645

    4

    2.5

    1.0

    0.6

    Specimen 2

    2301.2

    178

    5.2

    3.5

    327

    43164

    4

    3.3

    0.7

    1.5*

    Thisvalue ishighbecause it includes the beam rotationafterthebottombeamflangefailure

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    Figure 1-1. Design details of end-plate connections for Specimens 10 and 10R, and thatof direct welding to column, Specimen 9 (K.C. Tsai, E.P. Popov 1988, 1990).

    Load

    (kips)

    Beam Rotation (%)

    Figure 1-2. Cantilever beam load versus beam rotation for Specimen 10R (K.C. Tsai, E.P.Popov 1988, 1990).

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    Figure 1-4. Stress versus strain for coupon test of A490 1 bolt material.

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    Figure 1-3. Load versus elongation for A490 1 bolt.

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    Figure1-5.Globaldimensionsandgeometryofthetestedspecimens.

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    Figure

    1-6.DesigndetailsofSpecimen1.

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    Figu

    re1-7.

    DesigndetailsofSpecim

    en2.

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    Figure 2-1. Desired plastic frame behavior with plastic hinges developed in beams.

    Figure 2-2. Probable plastic hinge location.

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    Figure 2-3. Calculation of the moment at the centerline of the column.

    Figure 2-4. The weakest cross-section of the beam near the column face.

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    Figure 2-5. Dimensions of the weakest cross section near the column face.

    Figure 2-6. View of the column and T-section connection with the correspondingmechanical model.

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    Figure 3-2. View of a test in progress.

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    Figure 3-1. Test setup for both specimens.

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    Figure 3-3. Reference dimensions and measurements for the test specimens.

    Figure 3-4. Strain gages and rosettes location for Specimen 1.

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    Figure 3-6. Residual beam flange buckling (after the test).

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    Figure 3-5. Specimen 1 after the test (side view).

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    Figure 3-9. Loading history for Specimen 1.

    Figure 3-10. Imposed load versus total beam end displacement for Specimen 1.

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    Tip

    Displacement[inch]

    Time [sec]

    Actuatorforce

    [kips]

    Beam end total displacement [inch]

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    Actuatorforce[kips]

    Beam end displacement [inch]

    Figure 3-11. Imposed load versus beam end displacement for Specimen 1.

    Moment[kips*inch]

    Beam Rotation [%]

    Figure 3-12. Moment versus beam total rotation for Specimen 1.

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    Moment[kips*inch]

    Beam Plastic Rotation [%]

    Figure 3-13. Moment versus beam plastic rotation for Specimen 1.

    Actuatorforce

    [kips]

    Panel zone shear deformation [%]

    Figure 3-14. Imposed load versus deformation in panel zone for Specimen 1.

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    Actuatorforce

    [kips]

    Relative displacement between flanges[inch]

    Figure 2-15a. Relative displacement between column and top T-section flanges forSpecimen 1.

    Actuatorforce

    [kips]

    Relative displacement between flanges[inch]

    Figure 3-15b. Relative displacement between column and bottom T-section flanges forSpecimen 1.

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    Actuatorforce

    [kips]

    Rotation [%]

    Figure 3-16. Imposed load versus beam rotation due gap opening in T-sections(Specimen 1).

    Actuatorforce[kips]

    Rotation [%]

    Figure 3-17. Imposed load versus panel zone rotation for Specimen 1.

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    Actuatorforce[kips]

    Relative beam rotation [%]

    Figure 3-18. Imposed load versus relative beam rotation for Specimen 1.

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    Figure 3-19. Specimen 2 after the test (side view).

    Figure 3-20. Specimen 2: Residual gap opening in top T-section.

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    Figure 3-21. Specimen 2: top beam flange buckling.

    Figure 3-22. Specimen 2: bottom beam flange buckling.

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    Figure 3-23. Specimen 2: crack line location.

    Figure 3-24. Specimen 2: close view of the crack line.

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    Figure 3-25. Loading history for Specimen 2.

    Tip Displacement [inch]

    Figure 3-26. Imposed load versus total beam end displacement (Specimen 2).

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    Force[kips]

    TipDisplacement[inch]

    Time [sec]

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    Moment[kips*inch]

    Beam Plastic Rotation [%]

    Figure 3-29. Moment versus beam plastic rotation (Specimen 2).

    Force

    [kips]

    Panel Zone Shear Deformation [%]

    Figure 3-30. Imposed load versus column panel zone deformation (Specimen 2).

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    Force[kips]

    Rotation [%]

    Figure 3-34. Imposed load versus relative beam rotation for Specimen 2.

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