Steel Limited - GMCEOgmceo.co.za/Portals/9/ACIADMS/Docs/Temp/Kiveton Park Steel... · to bs en iso...

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Transcript of Steel Limited - GMCEOgmceo.co.za/Portals/9/ACIADMS/Docs/Temp/Kiveton Park Steel... · to bs en iso...

Welcome

Steel Limitedjour supply:p8.rtner In stoel

E::3ienvenuto

Founded in 1922

The company is a quality manufacturer of bright engineering

steel bar and wire, accredited for making products required in

the Automotive (ISO TS 16949), Aircraft (AS EN 9100), Cold

Forming and Machined Parts industries (ISO 9001).

Kiveton Park Steel is the specialist in bright drawing and heat

treatment of Alloy and Carbon Engineering steels with full

Quality Control at each process stage, including 100% non­

destructive testing through Uitrasonic and Surface Defect

Detection.

Located close to Sheffield, England, which is the

birthplace of steelmaking, the company is ideally located for

all major road, rail and sea ways.

The company operates a progressive heaith & safety policy with

award winning initiatives and is committed to continuousimprovements in environmental performance, having approvalto BS EN ISO 14001.

r KIVETON PARK STEELLIMITED

The key objectives for Kiveton Park Steel are to provide a quality

product backed by excellence in customer service.

Kiveton Park Steel is the major subsidiary of Kiveton Park

Holdings, which has interests in steel processing, intemationaldistribution and trading.

InformationFacilities

InformaCion de los productosPr( luktip'c n. ~tlC ) r- .'i '"

Infc,' IO! '" I". prnc '.: j

Kiveton Park Steel has a

wide range of production

facilities, on one site, for the

production of round and

shaped section wire and bar

in a variety of carbon,

engineering and alloy steels.

r KIVETON PARK STEELLIMITED

Kiveton Park, Sheffield 826 6NQ United Kingdom

Tel: +44 (0)1909 770252 Fax: +44 (0)1909 772949

Email: [email protected] www.kpsteel.co.uk

Please see the reverse of this note to view a comparison ofequivalent international standards for material composition, inaddition to which, the company has an exclusive range of heat

treatable alloys traded under the name "HYKUT" with improved

machinability characteristics. Where customers require very straight,

stress free products the company has also developed specific

processes to meet these very demanding applications.

In many instances Kiveton Park Steel works closely with both raw

material sources and end users to develop bespoke specifications

covering special steel analyses and processes / process controls toestablish unique supply chains for critical products.

The facilities listed below provide details of the installed capacity

which is also available for the hirework of standard or special

materials including stainless steels and nickel alloys.

Preparation - Incoming and interstage heat treated coils of rawmaterial or wire are cleaned chemically and coated with Lime, Borax,Phosphate, Stearate or Bonderlube ready for the next stage of

production. Incoming hot rolled bars are shotblasted and in line

lubricated.

Heat treatment - Materials can be spheroidise or machinability

annealed, normalised, using atmosphere controlled or batch

methods, hardened & tempered and/or stress relieved.

Wire drawing - Coils up to 3 tonnes, 4.50 - 35.00mm round or

equivalent shapes.

Cutting to length - Spinner straightening and cutting to length for

round wires up to 35mm. Shaped wires in the equivalent round

range 5 -16mm can be cut to length from coils.

Bar drawing / reeling - Up to 75mm in rounds or equivalent crosssection shapes.

Grinding - Precision grinding available across full range,4.50-75mm.

Short lengths - Available using sawing or cropping equipment to

precise tolerances.

Chamfering - One or both ends, 8 - 60mm or equivalent rounds.

Crack detection - In or offine for bars, 7 - 70mm or equivalent

rounds, in line only for coils.

Ultrasonic testing - An offine process, including crack detection

and laser measurement for bars in the range 7 - 50mm or

equivalent rounds.

National/

TYPE 9/0(TYPE 9/1)TYPE 1011

TYPE 9/3TYPE 9/3TYPE 10/2

230M07 (230M07L) EnlA (EnlA + Pb)24QMQ7 (240M07L) En18 (EnlS + Pb)210M15 En32M

212M36 (212M36L) En8M (EnBM -+- Pb)212M36 (212M36L) En8M (EnBM + Pb)225M36 (225M36L)226M44 (226M44L)216M44 (216M44L)

637M17 En352655M13 En36A805M20 En362815M17 En353

040Al0 En2A,En2Al1,En28TYPE 0/3

040A10 + S range En2A,En2Al1 ,En2B + S(040A15) TYPE 0/3(040A15 + S range)040A15 + 8 range

TYPE 0/4080A35 En8A(080M36)

TYPE 1/2(080M36 + 8 range)060A40 (080M40) (EnS)(080M40 + 8 range) (EnS +8)060A45 (08OM46)

TYPE 113(080M46 + 8 range)080M50 En43A080M50 + S range En43A +8(070M55) (En9)

85970 I BS3~1~11,- _

BS970"95:.:5,-_~-.:==BS3:::=~11;.:...'TYPE 2/1

EUROPEAN NORMS

37tv10238Cr24602170334Cr437Cr441Cr4 (41CrS4)

25CrM04 (25CrM0S4)34CrM0437CrM0442CrM04 (42CrM0S4)51CrV434CrS452SiCrNi560SiCr8

34CrNiMo630CrNiMo8

1782 (1882)23823882

17Mn84 (18MnB4)20Mn85 (20MnB4)36MnB416MnCr5 (16MnCrSS)

11SMn30 (11SMnPb30)11$Mn37 (11Stv1nPb37)15SMn13

35820 (35Pb20)36SMn14 (36SMnPb14)3~n28(3~nPb28)

44SMn28 (44Stv1nPb28)46820 (46SPb20)

16NiCrS415NiCr132ONC<MoS2-217NiCrt\.1oS6-441NiCrMo7-3-2

C10C10E2CC1QRC15 (C15C)C15RC16 (C16R)C20C (C20E2C)C35C35EC35EC (C35RC)C35RC40 (C40E)C4QRC45C45E (C45EC & RC)C45RC50C50E(C50R)ceo

85970 latest edition

530A4Q

708A25 ... S range

70BM4Q -+- S range5OCrV4 (735A50)(530A32/530A36)

685 ASS

(817M40)

En180

EnlgA +$En47(En188/En18C)

En48A

(En24)

lYPE311TYPE 3/2

TYPE 5/1TYPE 5/2

SAE/AIS!

4037(5140)(5145)1515,15205135

(5140)

4135413741406150(5132, 5135)

9254

1522

1214

1117

1139 (11L39)1137 (11L37)

11441146 (11L46)

8620

4340

1010101010101015101510161020103510351034103510401040104510451045105010501060

Equivalent specffications may not be identical to the European grade (or even to each other) but are the nea'eslDetails of 'HYKUT" range and Aerospace Stoos available on application.The above chart lists the standard grades lNhich are in addition to the bespoke customer speciflC gradesproduced by the company.Please ask the Sates Team for offers lor any grades not listed.

The company has many specific customerapprovals in addition to the third partyaccreditations listed below.

lSOITS 16949TSOOO8Q

ISO 14001EMS 5241 1

as EN 9100FM 96156

Cold FormingOeforrlad6n r

r(a c

Kallstukning och kall'ormning

Kiveton Park Steel has a long

established history in the

supply of Cold Heading

Steels for the Fastener

Industry and other

specialised Cold Forming

applications in Bearings,

Automotive and many

general components

including Push Rods and

Transmission Chains.

rKIVETON PARK STEELLIMITED

Kiveton Park, Sheffield 826 6NQ United Kingdom

Tel: +44 (0)1909770252 Fax: +44 (0)1909772949

Email: [email protected] W\N'IN.kpsteel.co.uk

Steel types include most American, European and British Standards

ranging from the more basic low carbon steels through to Nickel­

Chromium- Molybdenum steels. Material selection and strict process

controls ensure the products are renowned for their quality,

performance and consistency.

For Bearing Grade Steels the raw material is manufactured to special

steelmaking practices, ensuring a highly consistent product in terms

of cleanliness, chemical composition, surface integrity and

homogeneity. Kiveton Park Steel is an approved supplier to many of

the best known global bearing manufacturers.

Kiveton Park Steel has a number of Batch and Continuous

Atmosphere Controlled Furnaces providing various process

conditions including Spheroidise Annealing and Hardening &

Tempering and in -line or off -line surface or sub surface defect

testing can be employed to confirm product integrity.

A variety of surface coatings are available to meet specific

customer requirements and cut lengths or bar throughout the full

company size range can be supplied in the ground condition for

special applications.

Wire in coil is produced in the range 4.50 - 35.00mm dias all of which

can also be supplied straightened and cut to length with sawn or

cropped shorter lengths available if required. Bar is available up to

75mm dia, typically in 3 - 6 metre lengths but longer

or shorter pieces are available if necessary. Shaped

Sections are produced, typically in Squares,

Hexagons or Octagons but other shapes have

been specially developed meeting

unique customer demands.

Cold Heading

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Diameter Range• Coils

Bar

3.00 - 35.00mm(or st~aightened and cut to length)

8.00 - 75.00mm(inclujing ground finish)

MaterialsMild Steels (including Boron and / or Manganese)

Carbon Steels

Alloy Steels(typically including Chrome and/or Nickel and/or Molybdenum)

(see Facilities sheet for International Specifications)

ConditionAs Drawn

Spheroidised Annealed

Inter Annealed

Inspection, Full Mechanical and Analytical servicesHardness

Charpy

Tensile Testing

Surface Defect

Laser Gauging

Ultrasonic Testing

Macro and Micro Examination

In addition to many customer approvals,Kiveton Park Steel has third partaccreditations covering Aerospace,Automotive and Environment which aredetailed below. r KIVETON PARK STEEl

LIMITED

IsonS 16949TSoooao

ISO 14001EMS 52411

BS EN 9100FM 96156

Kiveton Park, Sheffield $26 6NQ United Kingdom

Tel: +44 (0)1909770252 Fax: +44 (0)1909772949

Email: [email protected] www.kpsteel.co.uk

F-Jadert IIverkare

Fabricants de res' arts

MollificiFabricartes de muelles

FederherstE ' r

Square section bar is available in both the annealed and

drawn condition and hardened & tempered condition in

a variety of materials.

Special procedures developed through years of experience

ensure all products are protected from any damage due to

mishandling. The operations team within Kiveton Park Steel works

closely with both customers and suppliers to develop

comprehensive supply specifications to provide a quality assured

product with a full service package.

Typical grades supplied are Chrome, Chrome Vanadium, Silicon

Chrome and Silicon Chrome Nickel to European, American and

British Standards with bespoke variations if required. In - line surface

defect testing is used extensively to help eliminate the risk of harmful

surface defects in the finished products.

Kiveton Park Steel provides Spheroidise Annealing through a

continuous atmosphere controlled fumace giving consistency in

cold coiling performance with minimum decarburisation.

Where necessary customised stocks of finished or part finished

material are held to meet the service requirements in the supply

chain schedules.

Wire is supplied in coils in diameters up to 35mm and can also be

supplied spinner straightened and cut to length throughout the

....... range. Bar is available up to 75mm dia and can be supplied

in the ground condition with additional off - line ultrasonic

inspection for more sensitive applications.

Kiveton Park Steel

manufactures a

comprehensive range of wire

and bar in round and shaped

alloy and engineering steels

for the manufacture of hot

and cold coiled springs for

critical applications.

~KIVETONPARK STEELLIMITED

Kiveton Park, Sheffield $26 6NQ United Kingdom

Tel: +44 (0)1909 770252 Fax: +44 (0)1909 772949

Email: [email protected] lNINW.kpsteel.co.uk

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Size RangeCoils

Bar

3.00 - 35.00mm(including Straightened & Cut to Length)

6.00 - 75.00mm(including equivalent round shaped sections)

MaterialsCarbon Steels

Silicon Chromium Nickel Steels

Silicon Chrome Steels

Chrome Vanadium Steels(see Facilities sheet for International Specifications)

ConditionAs Drawn

Finally Spheroidised Annealed

Inter Annealed

Hardened & Tempered

Stress Relieved

Ground etc.

Inspection, Full Mechancal and Analytical ServicesHardness

Charpy

Tensile

Surface defect

Laser Gauging

Ultrasonic test

Macro and Micro Examination

The company has many specific customerapprove/s in addition to the third partyaccreditations listed below. r KIVETON PARK STEEL

LIMITED

ISOITS 16949TSoooao

ISO 14001EMS 52411

BS EN 9100FM 96156

Kiveton Park, Sheffield 826 6NQ United Kingdom

Tel: +44 (0)1909 770252 Fax: +44 (0)1909772949

Email: [email protected] www.kpsteel.co.uk

MachiningPrecisionsbearbl to 9

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Decolletaqe 01 JSir'l j p Jon

Tornitura Oi PreCISIOrCalibrado de precision

Strategic stocks of finished or part processed materials are held

to support contract supply chain business and the Customer

Service Team will provide a tailored service for individual customers.

Bright Bar in round or shaped sections is supplied in the range

4.50 - 75.00mm equivalent round with various Batch or Continuous

Atmosphere Controlled heat treatment processes to provide

Spheroidise Annealing, Normalising, Hardening & Tempering and

Stress Relieving. Further processes on site include Reeling, Grinding,Chamfering, sawing, Cropping and both in-line and off-line surface

defect detection equipment.

For more sensitive applications, Kiveton Park Steel has invested in off­

line Ultrasonic Inspection for sub surface defects with crack detection

and laser measurement also included in that final process facility.

Alloy and Engineering steels can be supplied to most European,

American and British Standards. Where required the company will

provide full technical liaison with both customers and steelmakers

1}~r~~l\to develop bespoke specifications for specific applications.I Kiveton Park Steel has an exclusive range of "HYKUT" alloys

with increased fatigue properties and improved machinability

(see separate product infonnation sheet).

In addition to Bar the company can provide Wire in Coils up to 35mm

dia which can also be Spinner Straightened and Cut to Length for

applications demanding very straight products. A Cut to Length facility

is available for shaped sections originally produced in coils.

All operations are on one site and are available, on a Hirework

basis, for an extensive range of materials including Stainless

and Nickel Alloys.

Kiveton Park Steel is

recognised as a specialist

quality manufacturer of heat

treated steels for engineeringapplications including

Automotive, Aircraft, Power

Tools, Masonry and Stone

Drills, Railway Parts and

many other challenging

specifications.

r KIVETON PARK STEELLIMITED

Kiveton Park, Sheffield 526 6NQ United Kingdom

Tel: +44 (0)1909 n0252 Fax; +44 (0)1909 n2949

Email: sales@kpsteeLco,uk WNvV.kpsteel.co.uk

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F< nqo cJe ')ro Jcto<'

Kiveton Park Steel is a quality manufacturer ofbright engineering steel bar and wire in coils orcut lengths for the following principal applications

Machining Precision turned parts

Cold Forming Fasteners, auto components, bearings

Coiling Springs

Hirework of customers own material available on demand

In the following conditionsAs Drawn Hardened and Tempered

Precision Ground Drawn to Specific MechanicalNormalised Properties

Spheroidise Annealed Surface Defect TestedMachinability Annealed (Eddy Current)Stress Relieved Intemal Defect Tested (U~rasonic)

End conditionsCropped (including short lengths)

Sawn

Chamfered

Faced square

In steel gradesCarbon

Freecutting (including leaded)

Alloy grades containing Cr, Ni, Mo, V etc

HYKUT series, exclusive to Kiveton Park Steel Limited

Aircraft Steels - Air me~ed, Electro Slag Re-me~ed (ESR),Vacuum Arc Re-me~ed (VAR)

Stainless and Nickel alloys

Size range

Rounds in coils or straightened & cut to length 3.0 to 35mmdiameter Bar from 3.0 up to 75mm diameter

Hexagons, Octagons, Squares and other shapes available

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Qualitat - Die erste Prioritat

Leading the field in terms of quality recognition,Kiveton Park Steel Limited specialises in thecontrol of surface and internal defects

On / Off - line surface defect testing for wire in coils anddrawn bar

100% Automatic U~rasonic testing

A comprehensive range of in-housetesting facilities, including

Mechanical testing (tensile/hardness, etc)

Microscopic evaluation of structural and surface conditions

Non-destructive testing to control defect depth and internaldefects

Crack detection - Eddy CurrenVEncircling Coil

U~rasonic testing to BS EN 4179/NAS41O/SNT-TC-1A

Chemical analysis determination

3rd Party Accreditations

ISOrTS 16949TS 00080

ISO 14001EMS 52411

as EN 9100FM 96156

General approvals from our customers, includingBlack and Decker INA Bearings

Delphi Diesel Systems NSK Bearings

Federal Mogul SKF

Lemforder ZF TRW

Aircraft industry approvals, includingAirbus UK

Raytheon

Rolls Royce SABRe

Westland

Quality... in Customer Service

Kiveton Park Steel's customers depend on supplies being received

on time and in full with ftexibility in the management of scheduled

requirements which are often volatile.

The Customer Service, Planning and Logistics Team arecommitted to provide a bespoke service on a personal level, whichcan be relied upon to meet individual customer requirements.

JP'"

Calibrado de precisil n

Precisionr '- 1

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Diameter RangeCoils

Bar

3.00 - 35.00mm(or Straightened and cut to length)

8.00 - 75.00mm(including Ground Finish and Chamfering)

Materials, Carbon and alloy steels, including

Manganese Chrome Freecutting Steels

Chrome Nickel Tool Steels

Chrome Nickel Molybdenum High Speed Steels

Carbon Chrome Stainless & Alloy (on applicatIOn)

Chrome Vanadium HYKUT(see facilities sheet for more International Specifications)

Cond~ion

As Drawn

Inter Annealed

Spheroidise Annealed, or Normalised

Hardened & Tempered

Stress Relieved

Reeled, Precision Ground etc

Inspection - Full Mechanical and Analytical Services

Hardness

Charpy

Tensile

Suriace Defect

Laser Gauging

Ultrasonic Testing

Macro and Micro Examination

Kiveton Park Steel has many speaficcompany approvals from globalmanufacturers in Aerospace, Automotiveand Bearings and others. Details of thirdpart accreditations acknowledging thecompany quality reputation are listed below.

KIVETON PARK STEELLIMITED

rsorrs 16949TSOOO8O

ISO 14001EMS 52411

BS EN 9100FM 96156

Kiveton Park, Sheffield 526 6NQ United Kingdom

Tel: +44 (0)1909770252 Fax: +44 (0)1909772949

Email: [email protected],uk W'N'W.kpsteel.co.uk

1. Commercial Offices 6. Bar Finishing I Offline NOTlUIS Testing 11. Covered Raw Material Storage

2. Works Offices 7. Bar Drawing 12.Cleaning & Coating

3. Warehouse 8. Cutting to the Length I Grinding 13.Batch I Continuous Heat Treatment

4. Engineering Centre 9. Wire Drawing 14.Technical Centre

5. Wire Drawing 10.Coil-Bar Drawing 15.Weighbridge I Security

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