Steel for Moulds Eng

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  • UDDEHOLM STEEL FOR MOULDS 1

    TOOLING APPLICATION PLASTIC MOULDING

    UDDEHOLM TOOL STEELFOR MOULDS

  • UDDEHOLM STEEL FOR MOULDS2

    This information is based on our present state of knowledge and is intended to provide generalnotes on our products and their uses. It should not therefore be construed as a warranty ofspecific properties of the products described or a warranty for fitness for a particular purpose.

    Classified according to EU Directive 1999/45/ECFor further information see our Material Safety Data Sheets.

    Edition 11, 03.2014The latest revised edition of this brochure is the English version,which is always published on our web site www.uddeholm.com

    UDDEHOLMS ABNo part of this publication may be reproduced or transmitted for commercial purposes

    without permission of the copyright holder.

  • UDDEHOLM STEEL FOR MOULDS 3

    CONTENTS

    Steel affects us in millions of ways 4

    Product design 5

    Mould design 6

    Mouldmaking 10

    Moulding 14

    Moulding methods Injection moulding 17 Compression moulding 17 Blow moulding 18 Extrusion 18

    The same quality and service available worldwide 20

    Product programme for plastic moulding 21 Chemical composition and properties 22

    Mould steel selection General recommendations 23 Special recommendations 24

    Selecting a tool steel supplier is a key decision for all parties, including the tool maker, the tool

    user and the end user. Thanks to superior material properties, Uddeholms customers get

    reliable tools and components. Our products are always state-of-the-art. Consequently, we have

    built a reputation as the most innovative tool steel producer in the world.

    Uddeholm produce and deliver high quality Swedish tool steel to more than 100,000 customers

    in over 100 countries. Some markets are served by ASSAB, our exclusive sales channel in the

    Asia Pacific area. Together we secure our position as a world-leading supplier of tool steel.

    Wherever you are in the manufacturing chain, trust Uddeholm to be your number one partner

    and tool steel provider for optimal tooling and production economy.

    Quite simply, it pays to go for a better steel.

  • UDDEHOLM STEEL FOR MOULDS4

    Plastic moulding is a part of our everyday lives.Car parts, mobile phones, spectacles and compu-ter chassis are all manufactured in moulds.However, the materials needed to make thesemoulds often require unique and demandingcharacteristics. This is why it is crucial to selectthe correct steel grade for your specific mould.

    Many of the most well-known brands useUddeholm Tool Steel in their manufacturingprocesses, since plastic moulding is a demandingindustry. Harsh environments put steel underconsiderable stress. The problems are well-known, choosing the right tool steel is thesolution.

    A moulder knows that the cost of excessivemould maintenance, e.g. major repolishing,cleaning, replanting and replacing of worn orbroken parts has to be taken into account. Thecosts of production and down time, overtimepayment, late-delivery penalties and loss ofcustomer goodwill also need to be considered.

    The moulders also know that they have to solvethe problem of maximizing the life and perform-ance of the production tool, e.g. the mould, toachieve the lowest possible total tooling cost perpart produced. The cost of the tool steel in amould usually represents only 510% of the toolcosts. The effect on the total cost will be evenless.

    The drive to find new solutions, ongoingdevelopment and research are the hallmark ofUddeholm as a business partner.

    Continuous improvements and new productdevelopment are possible because we understandand listen to our customers needs.

    Wherever production calls for precision andoptimum performance, Uddeholms world leadingtool steel is used.

    In this brochure we present all our high qualitymaterial used for production of plastic parts. Wealso focus on important factors that contributeto an economical production.

    Steel affects us in millions of ways

    Pulse monitor. Uddeholm Stavax ESR and Uddeholm UHB 11 are suitable mould steel for this kind of production.

  • UDDEHOLM STEEL FOR MOULDS 5

    Product designWe at Uddeholm can help the product designerto ensure that the final moulding matches hisoriginal concept.

    Our worldwide marketing organization is ableto provide high quality mould steel to meet everyplastics moulding and extrusion requirement.

    Our Technical Support will give competenttechnical advice and information on the selectionof the appropriate steel, heat treatment andapplication techniques.

    THE IMPORTANT ROLEOF THE PRODUCT DESIGNER

    When setting out to create a new moulded parta product designer faces many criteria that haveto be satisfied.

    Apart from its purely functional performance,the moulding is often required to match highstandards of finish and tolerance over a longproduction run.

    Whether these requirements are successfullymet or not depends to a large extent on goodcomponent design, good mould design, goodmould-making and the selection of the bestmould steel for the job.

    CHOOSING THE BESTMOULD STEEL FOR THE JOB

    The product designer is thus involved in a lot ofimportant decisions. Decisions that sooner orlater will relate to the mould steel selected. Hehas to ask himself questions such as:How important is the surface finish?Does it need to be a mirror or opticalfinish?(On page 10 you can see where we can be ofassistance in helping him to answer these ques-tions.)

    Will the mould for the part be patternedby photo-etching? Are there severalpatterned parts to be matched, e.g. mould-ings in a car interior?(On page 13 you can see what Uddeholm has tooffer in this field.)

    Will the moulding material be corrosive,abrasive or both?(For further information on how we tackle theseproblems see page 22.)

    How critical is it that the tolerances areheld within close limits? What quantitieshave to be produced?(The answer is important since the productionquantity will affect the degree of wear resistanceand other properties required in the mouldmaterial.)

    AVOID SHARP CORNERSAND STAY OUT OF TROUBLE!

    Avoiding sharp corners and edges whereverpossible is one example of how an experiencedproduct designer can improve mould life andmoulding productivity.

    Sharp corners in mouldings, and therefore inthe mould, are always potential stress-raisingpoints. Points likely to cause cracking and failureof both moulding and mould.

    By increasing the radius of the corners ofmoulded parts a product designer significantlyimproves the impact strength of the mould.

    The result is a stronger mould, much betterable to resist high locking and injection pres-sures.

    Effect of increasing radius on impact strength.(Steel type: AISI H13 at 4647 HRC. Sample taken fromsurface, in the longitudinal direction.)

    30

    25

    20

    15

    10

    5

    0.25 0.75 1.25 1.75 2.25 mm0.010 0.030 0.050 0.070 0.090 inch

    Radius

    Impact strengthKV

  • UDDEHOLM STEEL FOR MOULDS6

    Mould designThe mould designer can significantly contributeto optimum tooling economy by thinking stand-ard, i.e. using standard steel grades, standard steelsizes and standard machined plates.

    THE IMPORTANT ROLEOF THE MOULD DESIGNER

    In seeking to produce the best possible mould, amould designer faces several criteria that have tobe satisfied.

    Together with the mouldmaker he shares theheavy responsibility of producing a mould thatgives reliable and economical production of thepart conceived by the product designer.

    He also endeavours to ensure that the mouldcan be constructed as easily and economically aspossible by the mouldmaker.

    Whether these requirements are successfullymet or not depends to a large extent on specify-ing the best mould steel and hardness for themould concerned.

    A clever mould designer can also add a valuableservice to all concerned by thinking standard.

    TAKE A SHORT CUT TO PRODUCTIVITY BY THINKING STANDARD!

    Most mould designers are used to specifying awhole range of standard parts such as guide pinsand bushings, ejector pins etc. Since these partsare available quickly at competitive prices theyhelp the mouldmaker save valuable time.

    But there is even more time and money to besaved. Time and cost savings can be further im-proved by extending this standard thinking tostandard steel sizes, machined plates and steelgrades.

    In fact, by specifying readily available steelgrades in standard sizes the mouldmaker canensure prompt deliveries while keeping initialmachining costs and material losses to a mini-mum.

    CHOOSING THE OPTIMUMMOULD STEEL FOR BEST TOOLINGAND PRODUCTION ECONOMY

    The choice of steel grade and supplier is oftenmade at the design stage in order to simplify andspeed up the delivery of the mould. This meansthat the material and parts can be ordered ingood time and that the work can be betterplanned.

  • UDDEHOLM STEEL FOR MOULDS 7

    This is not always a simple task. In many cases thechoice of steel grade is a compromise betweenthe wishes of the mouldmaker and the moulder.

    The mouldmaker is primarily interested in themachinability of the steel, its polishability, heattreatment and surface treatment properties.

    The moulder is looking for a mould with goodwear and corrosion resistance, high compressivestrength etc.

    MOST COMMONLY USED MOULD STEELThe steel types most commonly used are: prehardened mould and holder steel through-hardening mould steel corrosion resistant mould steel

    (For further information on these steel types andtheir properties see pages 2123.)

    WHEN TO USE PREHARDENEDMOULD AND HOLDER STEEL

    These steel are mostly used for: large moulds moulds with low demands on wear resistance extrusion dies high strength holder plates

    The steel are delivered in the hardened andtempered condition, usually within the 270400 Brinell range. No heat treatment is necessarybefore the mould is put into use.

    The surface hardness can be increased in manycases (see Why Heat Treatment on page 11).

    Prehardened mould steel are generally used forlarge moulds and for moulds with moderateproduction runs.

    UDDEHOLM PREHARDENEDMOULD AND HOLDER STEEL

    Uddeholm Impax Supreme (AISI P20 modified),which is refined by the vacuum degassing tech-nique, offers good machinability and homogeneity,excellent polishability and consistent photo-etching properties due to a low sulphur content.

    Uddeholm Nimax is a low carbon steel withexcellent toughness and weldability. It also hasexcellent machinability for a high hardness pre-hardened steel.

    Uddeholm Holdax (AISI 4140 modified), oftenrecommended for high strength holder blocksand large moulds with low requirements onpolishability, offers excellent machinabilityenabling high metal removal rates for deep formsand insert cavity recesses.

    Uddeholm Mirrax 40, ESR remelted, offerscorrosion resistance, good homogeneity, cleanli-ness and excellent polishablility.

    Uddeholm Impax Supreme, Uddeholm Holdax,Uddeholm Nimax and Uddeholm Mirrax 40 areprehardened steel. Uddeholm Impax Supremeand Uddeholm Holdax are delivered at 290330 HB. Uddeholm Nimax and UddeholmMiarrax 40 are delivered at 360400 HB.

    Uddeholm Ramax HH (high hard, AISI 420 Fmodified) and Uddeholm RoyAlloy are pre-hardened stainless holder steel sulphurized forimproved machinability. The delivery hardness ofUddeholm Ramax HH is approx. 340 Brinell andof Uddeholm RoyAlloy approx. 310 HB. They areboth ideal partners for Uddeholm Stavax ESR,Uddeholm Mirrax ESR, Uddeholm Mirrax 40,Uddeholm Polmax, Uddeholm Corrax andUddeholm Elmax SuperClean when a completelystainless mould package is desired.

    Mold base in Uddeholm RoyAlloy.

  • UDDEHOLM STEEL FOR MOULDS8

    WHEN TO USETHROUGH-HARDENED STEEL

    These steel are mostly used: for long productions runs to resist abrasion from certain moulding

    materials to counter high closing or injection pressures for high pressure processes like compression

    moulding

    The steel are delivered in the soft annealedcondition. They are usually rough-machined,stress-relieved, semi-finish machined, hardenedand tempered to the required hardness and thenfinish-machined ground and often polished orphoto-etched.

    Through-hardened steel, used for cavity andcore inserts, are usually placed in holder blocksof prehardened steel such as Uddeholm Holdax,Uddeholm RoyAlloy or Uddeholm Ramax HH.

    By using through-hardened mould or cavityinserts, e.g. in the range 4860 Rockwell C, youllobtain better wear resistance, resistance todeformation and indentation and better polish-ability.

    Better wear resistance is especially importantwhen filled or reinforced plastic materials areused. Resistance to deformation and indentationin the cavity, gate areas and parting lines helps tomaintain part quality.

    Better polishability is important when highsurface finish is required on the moulded part.

    UDDEHOLM THROUGH-HARDENING STEEL

    Uddeholm Stavax ESR (AISI 420 modified),Uddeholm Mirrax ESR, Uddeholm Polmax(AISI 420 modified), Uddeholm Orvar Supreme(AISI H13 improved), Uddeholm Vidar 1 ESR(AISI H11) and Uddeholm Unimax are all typicalthrough-hardening steel.

    Our powder-metallurgy tool steel, UddeholmVanadis 4 Extra SuperClean, Uddeholm Vanadis10 SuperClean and Uddeholm Elmax SuperClean,are our most wear resistant steel.

    Uddeholm Vancron 40 SuperCleans low fric-tion properties can reduce problems with stick-ing of plastic to mould surface.

    WHEN TO USECORROSION RESISTANT MOULD STEEL

    If a mould is likely to be exposed to corrosion, astainless steel is strongly recommended.

    The increased initial cost of this steel is oftenless than the cost involved in a single repolishingor replating operation of a mould made of a noncorrosion resistant steel.

    Plastic moulds and dies can be affected bycorrosion in several ways:

    plastic materials can produce corrosive by-products, e.g. PVC

    corrosion leads to reduced cooling efficiencywhen water channels become corroded orcompletely blocked

    condensation caused by prolonged productionstoppages, humid operating or storage condi-tions, often leads to corrosion

    Tupperware plastic boxes produced in a mouldmade in Uddeholm Mirrax ESR.

  • UDDEHOLM STEEL FOR MOULDS 9

    UDDEHOLM CORROSIONRESISTANT MOULD STEEL

    Uddeholm Stavax ESR and Uddeholm Mirrax ESR,are corrosion resistant mould steel offeringexcellent polishability combined with good wearand indentation resistance. Uddeholm Mirrax ESRis developed to meet the increased requirementson good toughness and through hardenability inlarger sections.

    Uddeholm Polmax is also a corrosion resistantmould steel specially developed to meet the highdemands on polishability from producers of suchhigh-tech products as CDs, memory discs andlenses.

    Uddeholm Mirrax 40 is a corrosion resistanceprehardened mould steel with good polishablility.

    Uddeholm Elmax SuperClean is a powder-metallurgy mould steel with high wear andcorrosion resistance.

    Uddeholm Corrax is a precipitation hardeningmould steel with un-matched corrosion resist-ance, easy heat treatment and good weldability.

    OTHER MATERIAL

    Alumec is recommended for prototype mouldsand for short runs with low demands on strengthand wear resistance. It is also a suitable materialto use for low pressure processes like blowmoulding or foam moulding.

    Copper alloys like Moldmax HH andMoldmax XL are used in moulds when highthermal conductivity is needed. Either by itself orin combination with other insert materials.

    FINDING THE CORRECT WORKINGHARDNESS FOR THE MOULD

    The chosen working hardness for the mould,and the heat treatment method used to achieveit, affect a lot of properties. Properties such astoughness, compression strength, wear andcorrosion resistance.

    Generally it can be said that increased hardnessresults in better resistance against wear, pressureand indentation and that decreased hardnessleads to better toughness.

    A normal working hardness for a through-hardening steel is 4660 Rockwell C. The opti-mum working hardness used depends on thechosen steel, the mould size, layout and shape ofthe cavities, the moulding process, plastic materialetc.

    For recommended steel grades and workinghardness related to various plastic materials andprocesses, see page 2325.

    For information on heat treating plastic mouldsask for the Uddeholm publication Heat Treat-ment of Tool Steel.

    Prehardened steel like Uddeholm ImpaxSupreme or Uddeholm Nimax is a good

    choice for production of buckets.

  • UDDEHOLM STEEL FOR MOULDS10

    IMPAX SUPREMENIMAXSTAVAX ESRMIRRAX ESRMIRRAX 40POLMAXORVAR SUPREMEUNIMAXELMAX SUPERCLEANCORRAX

    HOLDAXROYALLOYRAMAX HHUHB 11FORMAX

    MouldmakingA substantial part of the total tooling cost isincurred during the manufacturing of the mould.It is therefore of great importance that themouldmaking process should be as straight-forward as possible.

    THE IMPORTANT ROLEOF THE MOULDMAKER

    A well equipped machine shop with competentand experienced personnel is an essential part ofthe mouldmaking process.

    The significant investment that this processrepresents is ultimately focused on the mouldmaterial. An experienced mouldmaker, therefore,places high demands on his steel supplier and hisproduct when it comes to steel quality andproperties as well as steel finish and availability.

    CHOOSING THEOPTIMUM MOULD STEEL

    The mouldmaker is looking for a mould steel freefrom defects, easy to machine and polish, stable inheat treatment and suitable in many cases forEDM and/or photo-etching.

    WITHOUT DEFECTS

    All material supplied by Uddeholm has beensubjected to various external and internal inspec-tion procedures, including ultrasonic testing. Thisensures that high and even quality standards aremet.

    GOOD MACHINABILITYGOOD ECONOMY

    The cost of machining, accounts for roughly1/3 of the total cost of mould manufacture. So agood and uniform machinability is of outmostimportance.

    Most of Uddeholms mould steel are suppliedin the fully annealed condition enabling the bestpossible metal removal rates for the type of steelconcerned.

    The only exceptions are the Uddeholm steelImpax Supreme (AISI P20 modified), Holdax(AISI 4140 modified), Nimax, RoyAlloy, RamaxHH, Corrax and Mirrax 40 which are deliveredprehardened.

    The Uddeholm steel grades Impax Supreme, Holdax,Nimax, Ramax HH, RoyAlloy and Mirrax 40 were testedin the prehardened condition.

    Uddeholmholder steel

    Uddeholmmould steel

    Increasing machinability

    A machinability comparison guide for a numberof grades of Uddeholm steel is shown below.The guide is based on tool wear tests.

    Alumec has an excellent machinability, i.e. highcutting speed, which leads to lower mould costand shorter delivery time.

    Electrolux vacuum cleaner.

  • UDDEHOLM STEEL FOR MOULDS 11

    HOW IMPORTANT IS GOOD POLISHING?

    Polishing sometimes accounts for up to 30% ofthe total mould cost. Not surprisingly, since it is avery time consuming and expensive process.

    The result obtained depends to a large extenton the polishing techniques and a few other fac-tors. The cleanliness of the steel, i.e. the type,distribution, quantity and size of non-metallicinclusions, the homogeneity of the steel, the hard-ness of the steel and, for hardened steel, how theheat treatment has been carried out.

    Non-metallic inclusions are reduced to a mini-mum if the steel is vacuum-degassed and/or Elec-tro Slag Refined (ESR process) during production.This ESR treatment results in improved homo-geneity and minimal amount of inclusionscompared to conventional steel productionprocesses.

    WHY HEAT TREATMENT?

    The purpose of heat treating a finished tool is toobtain suitable mechanical properties such ashardness, toughness and strength. But there aresome problems associated with heat treatment.Problems like distortion and dimensional changeshave to be solved.

    SOLVING THE DISTORTION PROBLEM

    The tool should be stress-relieved after rough-machining in order to minimize distortion prob-lems. In this way the stresses induced by themachining-operations are relieved and any distor-tion is then rectified in the semi-finish machiningbefore heat treatment.

    When using through-hardening steel at maximumhardness levels, however, the requirement forminimum distortion may have to be sacrificed.The reason is that higher hardening temperaturesand rapid quenching rates are necessary. This isespecially the case when heavy sections are in-volved. The safest way of avoiding distortion isto use prehardened steel such as UddeholmImpax Supreme, Uddeholm Nimax or UddeholmMirrax 40for which no additional heat treat-ment is required.

    Different types of surface treatment can locallyincrease surface hardness.

    HOW TO DEAL WITHDIMENSIONAL CHANGES

    It is true that some dimensional changes areinevitable during hardening. But it is also possibleto limit and control these changes to a certainextent. For instance by slow uniform heating tothe austenitizing temperature, by using a tempera-ture that is not too high, by using a suitablequenching medium or a step-quenching proce-dure.

    Uddeholm Stavax ESR, Uddeholm Mirrax ESR,Uddeholm Unimax, Uddeholm Orvar Supreme,Uddeholm Vidar 1 ESR, Uddeholm Polmax andUddeholm Elmax SuperClean can all be air hard-ened when dimensional stability is important.

    Uddeholm Corrax needs only an aging processat 500600C (9301110F) and no quenching.This means that no distortion will occur, only alinear and homogenous shrinkage in the order of0.1%. Since it is totally predictable it is easy tocompensate for this shrinkage by adding stockbefore the heat treatment.

    Compact discs produced ina mould made in Uddeholm Polmax.

  • UDDEHOLM STEEL FOR MOULDS12

    TAKE THE SHORT CUT TO PRODUCTIVITY

    Purchasing steel in a prefinished form is a smartway of releasing toolmaking capacity for themore skilled machining operations. Many gradesof steel are obtainable in a number of formsand finishes. And many of them have been pre-machined to a greater or lesser degree.

    Uddeholm tool steel are available as machinedbars.

    It is always possible to find a suitable stock sizefor the work in hand and thus reduce theamount of unnecessary and expensive machining.

    In all cases a plus machining allowance is madeon all sizes to allow for final finishing to a stand-ard dimension.

    MACHINED BAR

    By using machined bar as starting material a tool-maker gets considerable benefits which have aneffect on the total cost of the steel. Less material by weight can be purchased,

    which means that waste is considerablyreduced.

    No machining costs for removal of the de-carburized surface layers are involved.

    The manufacturing time is shortened, whichmakes planning simpler and calculations moreaccurate.

    ELECTRICAL DISCHARGE MACHINING(EDM)

    When spark eroding cavities, one or two impor-tant points should be noted in order to obtainsatisfactory results. During the operation thesurface layer of the steel is rehardened and con-sequently in a brittle state. This may result incracking and shortened tool life. To avoid thisproblem the following precautions should betaken.

    Finish the EDM operation by fine spark-ing, i.e. using low current and high frequency.

    The affected surface layer should be removedby polishing or stoning.

    If the spark eroded surface texture is to beused in the finished mould it should be retem-pered at a temperature ~25C below that usedpreviously.

    If the spark eroded surface is to be texturedby photo-etching it is important that all of theaffected surface layer is carefully removed bystoning etc.

    For further information see the Uddeholm publi-cation Electrical Discharge Machining of ToolSteel.

    WIRE EDMING

    This process makes it easy to cut complicatedshapes from hardened steel blocks for exampleduring manufacturing of extrusion dies. However,hardened steel always contain stresses and whenlarge volumes of steel are removed in a singleoperation, distortion may be caused or evencracking. These difficulties can be reduced byconventionally machining the work piece beforeheat treatment to a shape near the final form.This allows the work piece to adjust to the finalshape and stress pattern during heat treatment.

    WHY THE PHOTO-ETCHING PROCESSHAS BECOME SO POPULAR

    Plastic mouldings with a textured surface havebecome increasingly popular. And texturing byphoto-etching is frequently used as a finish onmoulding tools instead of polishing.

    The photo-etching process gives the productan attractive, easily held surface, relativelyinsensitive to minor scratches and damage.

  • UDDEHOLM STEEL FOR MOULDS 13

    POINTS TO BE OBSERVEDWHEN PHOTO-ETCHING

    The results obtained by photo-etching do notentirely depend on the process technique andthe selected mould material. The way in whichthe tool has been treated during manufacture isalso of great importance. Therefore, the followingpoints should be observed.

    If a number of moulding inserts are included ina tool and these are to be etched with thesame pattern, the mould material and the roll-ing direction should be the same for theseparts (preferably from the same bar or block).

    Complete the machining operation by stress-relieving, followed by finish-machining.

    There is generally no advantage in using finerabrasives than 220 grain on a surface that is tobe photo-etched.

    Spark eroded surfaces should always be groundor polished otherwise rehardened surfacelayers from the spark erosion will cause a pooretching result.

    Flamehardening should be avoided prior tophoto-etching.

    In some cases a welded tool can be photo-etched provided that the same material is usedin the weld as in the tool itself. In such cases

    the welded area should be indicated to thephoto-etcher.

    If a tool is to be nitrided this must be doneafter photo-etching.

    The surface area of a mould cavity is greatlyincreased by texturing, which may cause ejec-tion problems. Early consultation with thephoto-etching specialist is recommended todetermine the optimum draft angle for theshape and pattern concerned.

    UDDEHOLM MOULD STEELSUITABLE FOR PHOTO-ETCHING

    Uddeholm Impax Supreme (AISI P20 modified),Uddeholm Nimax pre-hardened mould steel,Uddeholm Unimax, Uddeholm Orvar Supreme(AISI H13 improved) and Uddeholm Vidar 1 ESR(AISI H11) through-hardened steel yield particu-larly good and consistent results due to theirvery low sulphur contents.

    Uddeholm Stavax ESR, Uddeholm Mirrax ESR,Uddeholm Elmax SuperClean, Uddeholm Corrax,Uddeholm Polmax and Uddeholm Mirrax 40 canbe photo-etched to the required pattern but willrequire a slightly different etching technique,because of their corrosion resistance.

    There are several textured parts in a car interior. Photo-etched surfaces.

  • UDDEHOLM STEEL FOR MOULDS14

    MouldingBy specifying Uddeholm material, the mouldercan take an important step towards getting areliable and productive tool.

    THE DEMANDS OF THE MANUFACTUREROF PLASTIC MOULDINGS

    The manufacturer expects his mould to be deliv-ered on time. And he expects it to produce acertain quantity of components at a specifiedquality level and at lowest possible cost. Themanufacturers essential demands are:

    a reliable mould delivery date, implying theready availability of suitable mould materials

    a reliable mould performance in terms of auniform, high rate of production, uniformquality of mouldings, long mould life and lowmould maintenance costs

    availability of replacement materials and com-ponents

    All these demands can be summarized as toolreliability.

    TOOL RELIABILITY

    Tool reliability depends on such factors as theready availability of suitable mould material andcomponents, the performance of the mould steeland the interchangeability of mould components.

    AVAILABILITY OF MOULD STEEL

    The ready availability is determined by localstocks, reliable delivery service and comprehen-sive product and size range.

    LOCAL STOCKS

    The location of stock is important if gooddelivery service is to be maintained.

    With our worldwide marketing organizationwe place great emphasis on matching our stocksize programme and our stock levels to the localneeds of each individual market.

    MOULD STEEL PERFORMANCEAND TOOL RELIABILITY

    The performance of the mould steel has a deci-sive influence on the reliability of the tool. Mouldcavity and insert materials are therefore selectedaccording to the types of plastics to be moulded,length of production run, moulding process usedand the nature of the product.

    The performance of the mould steel dependson wear resistance, compressive strength, corro-sion resistance, thermal conductivity and tough-ness.

    We have concentrated our mould steel pro-gramme on a few steel grades, each suited tospecific applications. This assures not only readyavailability but also gives the mouldmaker and themoulder an opportunity to become more readilyfamiliar with the characteristics of each steel (e.g.machinability, heat treatment response etc.) andperformance.

    WEAR RESISTANCE

    The level of wear resistance required will dependon the type of resin to be used, mould process,amount of additives, length of production, toler-ances etc.

    Mould steel cover a wide range of wear resist-ance and compressive strength. In principle, theyfall into two categories: prehardened mould steelfor moderate demands, e.g. Uddeholm ImpaxSupreme, Uddeholm Nimax, Uddeholm Mirrax40, Uddeholm Holdax, Uddeholm Ramax HH andUddeholm RoyAlloy and through-hardening mouldsteel for severe demands, e.g. Uddeholm StavaxESR, Uddeholm Mirrax ESR, Uddeholm Polmax,

    RELIABLE DELIVERY SERVICE

    Our widespread network of Uddeholm ware-houses and our complete range of products formthe basis for our delivery service.

    Each of our stock locations has a well estab-lished distribution system.

    COMPREHENSIVE PRODUCT RANGE

    To sum it up, we are able to offer a wide range ofmould and holder steel. To us competent techni-cal advice and printed material on the selection,heat treatment and application of mould materi-als, EDM, polishing and surface texturing of toolsteel are very important aspects of our service.

  • UDDEHOLM STEEL FOR MOULDS 15

    Uddeholm Corrax, Uddeholm Orvar Supreme,Uddeholm Vidar 1 ESR, Uddeholm Unimax andUddeholm Elmax SuperClean.

    Prehardened mould steel can be surfacetreated to obtain greater wear resistance, forinstance, by nitriding. However, through-hardenedsteel give the best combination of wear resist-ance and compressive strength.

    The wear resistance of fully hardened steel canbe further improved by surface treatment orsurface coating, such as nitriding, hard chromeplating, PVD etc.

    Such surface treatments are preferably appliedonly after the mould has been fully approved,since further machining can be difficult.

    It should be noted that the corrosion resist-ance of Uddeholm mould steel Stavax ESR,Mirrax ESR, Mirrax 40, Polmax, Corrax and ElmaxSuperClean is reduced by nitriding.

    The powder metallurgy grades, UddeholmElmax SuperClean, Uddeholm Vanadis 4 ExtraSuperClean and Uddeholm Vanadis 10 Super-Clean, are extremely wear resistant. They arerecommended for small moulds, inserts andcores subjected to abrasive wear. UddeholmVancron 40 SuperCleans low friction propertiescan reduce problems with sticking of plastic tomould surface.

    CORROSION RESISTANCE

    The moulding surfaces should not deteriorateduring production if you want to produce plasticmouldings at a high and constant rate of produc-tion and at a uniform level. Corrosion with aconsequent threat to production efficiency canbe experienced in several ways.

    Certain types of plastics can emit corrosive by-products during production. An example is thehydrochloric acid produced from PVC. Thiseffect can be minimized by not exceeding therecommended moulding temperature for thismaterial, usually about 160C (320F).

    The cooling medium can be corrosive. This canresult in a loss of cooling efficiency or even inthe total blockage of the cooling channels.

    Productions in a humid or corrosive atmos-phere or prolonged storage may cause surfacedamage by water, condensation and eventuallyrust in the cavities with loss of surface finish onthe products.

    All the problems mentioned above create a de-mand for insert and holder materials with somedegree of resistance to corrosion. UddeholmCorrax, which has the best corrosion resistance,is used wherever corrosion is the main problem,i.e. processing corrosive plastics. UddeholmStavax ESR, Uddeholm Mirrax ESR and UddeholmMirrax 40 prehardened are corrosion resistantmould steel with high cleanliness. UddeholmPolmax can meet the highest demands on polish-ability combined with corrosion resistance.Uddeholm Elmax SuperClean is combining mod-erate corrosion resistance with extremely highwear resistance and Uddeholm RoyAlloy orUddeholm Ramax HH are corrosion resistantholder steel with very good machinability. Byusing Ramax HH or RoyAlloy for the holders thestainless properties are extended to the fullmould.

    COMPRESSIVE STRENGTH

    The compressive strength required is determinedby the plastic moulding process, the injectionand closing pressures and the tolerances of thefinished moulding. During moulding compressiveforces are concentrated on the parting faces ofthe tool.

    Local hardening, e.g. flamehardening, can givethe required increase in compressive strengthwhen prehardened steel are used.

    Toothbrushes produced in a Uddeholm Stavax ESR mould.

  • UDDEHOLM STEEL FOR MOULDS16

    THERMAL CONDUCTIVITY

    The rate of production of a moulding tooldepends mostly on the ability of the mould totransfer the heat from the moulded plastic to thecooling medium.

    In highly alloyed steel the coefficient of thermalconductivity is reduced to some degree com-pared to a low alloyed steel. However, investiga-tions clearly indicate that it is the plastic in themoulded part that dominates the heat flux in amould due to its very low thermal conductivitycompared to steel.

    However, good corrosion resistance is also ofgreat importance when aiming for a high anduniform production rate. Corrosion resistancehas a beneficial effect on the resultant heattransfer properties in the cooling channels. Theuse of stainless mould steel such as UddeholmStavax ESR, Uddeholm Mirrax ESR or UddeholmMirrax 40 is often the answer. When mouldmaterials with good corrosion resistance, com-bined with very high thermal conductivity arerequired, we can supply several grades of coppermould alloys. Moldmax HH and Moldmax XL arehigh strength grades with high thermal conductiv-ity, good corrosion and wear resistance and goodpolishability.

    TOUGHNESS

    Development of cracks is the worst thing thatcan happen to a mould.

    Complicated cavities with small radii, sharpcorners, thin walls and severe changes of sectionare commonplace today. Toughness is thereforeone of the most important properties a mouldsteel should possess.

    The fracture toughness of a material is a measureof its capacity to withstand crack propagationfrom stress raisers when subjected to tensilestresses. In practice these stress raisers occur assurface defects from machining operations, in-cipient fatigue cracks, inclusions or as faultystructure due to improper heat treatment.

    We are fully aware of the importance of tough-ness. We utilize state of the art metallurgicaltechnology to give the mould steel optimumtoughness. By utilizing such techniques as vacuumdegassing, special refining processes and electro-slag remelting, the toughness properties of all oursteel are the highest currently available. Thisimproved toughness is evident not only at thesurface but also in the centre of the steel.

    FRICTION

    In injection moulding applications where a highsurface quality is required, as for optical parts,sticking may appear between the plastic compo-nent and the steel mould surface. Strong adhesiveforces can lead to difficulties at componentejection, but also to a deteriorated surface finishof the plastic part. By using Uddeholm Vancron40 SuperClean, a nitrided PM material, a consid-erable reduction of the ejection force may behad as a result of the low friction propertiesemanating from the dense nitride particledistribution present in the steel. Reduced prob-lems of sticking is noted for injection moulding ofe.g. PC and COC (Cyclic Olefin Copolymers).

    The low content of non-metallic inclusions andthe structure of small nitride precipitates givegood conditions to perform high gloss polishingof Uddeholm Vancron 40 SuperClean.

    Injection mould inserts made inUddeholm Unimax for production of rotors.

  • UDDEHOLM STEEL FOR MOULDS 17

    Injection mouldingInjection moulding is a moulding procedurewhereby heated and plasticized thermoplastic orthermoset material is injected under high pres-sure into a relatively cool mould cavity forsolidification. Injection moulding is a high produc-tion method. However the moulds can beextremely complicated and expensive.

    PERFORMANCE OF MOULDS

    The performance of the mould can be effectedby the selection of mould material. The perform-ance can mean different to different people: mould life quality of the plastic part productivity

    MOULD LIFE

    The mould life may be determined by differentmechanisms such as: wear surface defects deformation corrosion

    Wear may occur because of reinforced plastic orvery long runs, surface defects may already duringmould manufacturing as a result of polishing orEDM defects. Deformation can sometimes be aresult of too high a clamping force. Corrosionmay of course be a problem when mouldingcorrosive resins like PVC, but may also be resultof aggressive cooling water or humid atmos-phere.

    QUALITY OF THE PLASTIC PART

    The quality of the plastic part is a matter of thelook of the part, but of course also the functionof the part.

    Steel selection is important for high polishedmoulds. The steel must be clean and have a verylow amount of inclusions. Tolerances may beeffected because of uneven mould temperatureswhich of course is very much dependent on thecooling channels size and position but also on theselection of mould material. Material like alu-minium or copper alloys, with high thermal con-ductivity, may in some cases be used as mouldmaterial.

    PRODUCTIVITY

    Even productivity can sometimes be effected bythe selection of mould materials. The mostobvious situation is the selection of high thermalconductivity materials.

    MOULD MATERIAL REQUIREMENTS

    Depending on number of shots, plastic materialused, size of the mould and needed surface finishalso a lot of different materials can be used.Following basic mould material properties mustbe considered: strength and hardness toughness wear resistance cleanliness corrosion resistance thermal conductivity

    Compression mouldingCompression moulding is a technique mainly forthermoset moulding in which the mouldingcompound is placed in the open mould cavity, themould is closed and heat and pressure areapplied until the material is cured.

    Compression moulding is often used for mould-ing of glass fibre reinforced plastic.

    There are several advantages with compressionmoulding for example: no vaste of plastic material (no gate or runner

    system) minimum of internal stresses in the part process can be used for very heavy parts less expensive equipment.

    Limitations are: difficult to mould complex articles with

    undercuts or small holes fair tolerances flash can be a problem

    MOULD MATERIAL REQUIREMENTS

    Important properties are: wear resistance strength and hardness

    High hardness steel is normally used. When themoulds are big it is common to use prehardenedmaterial with high hardness inserts where theneed for wear resistance is highest.

  • UDDEHOLM STEEL FOR MOULDS18

    Blow mouldingBlow moulding is a process for shaping thermo-plastic into a hollow product. A hot thermoplas-tic tube is stretched with air pressure and cooledagainst a mould surface.

    A variety of blow moulding techniques exist fordifferent applications: extrusion blow moulding injection blow moulding

    In extrusion blow moulding a hollow tube(parison) is extruded. The tube is than positionedin a mould and compressed air cause the tube topress against the cool walls and solidifies to themould surface shape. Extrusion moulding existsas continuous extrusion and intermittent extru-sion.

    Injection blow moulding involves first formingof a perform, by extrusion or injection moulding,which is later blown to the desired shape.

    MOULD MATERIAL REQUIREMENTS

    Mould material requirements are of coursetotally different if talking about the injectionmoulding or extrusion of performs or if talkingabout the blow moulding itself. For requirementson material for extrusion and/or injectionmoulding we refer to the information for eachprocess.

    Blow moulding is a low pressure methodwhere strength and wear demands are verymoderate. Some parts of the mould, like shot offareas and/or neck ring, may require higherstrength material. PVC is a common material forbottles and may cause corrosion problems. Blowmoulding is a very high productivity method whycycle times are of great importance.

    MOULD MATERIAL PROPERTIES

    Important properties are: moderate strength demands corrosion resistance heat conductivity

    MOULD MATERIAL RECOMMENDATIONS

    The most common material to use in blowmoulds is aluminium alloys, with inserts of higherhardness materials.

    Steel is also used and in some cases even in thesoft annealed condition.

    ExtrusionA continuous operation in which hot plasticizedmaterial is forced through a die opening thatproduces a profile of the desired shape.

    The plastic material is placed into a feedhopper, which feeds the cylinder. A rotating screwcarries the material through the cylinder andforcing it through a die of the proper shape. Theextruded profile is going through a cooling mediaand when cooled sufficiently it is cut to length.Cooling can be done by exposure to air in roomtemperature, passing through a bath held atcontrolled temperature or by compressed air.

    Normally a special calibrator unit is used togive the profile its finished size. The cooling is asensitive process in order to keep tolerances andavoid varpage.

    DIE MATERIAL REQUIREMENTS

    In the extrusion process many engineering partsare involved.

    The calibrator units are often produced inaluminium in order to get quick cooling. The dieis however normally produced in steel. Thestrength requirements are moderate. However,corrosion resistance is needed for extrusion ofPVC profiles and wear resistance for reinforcedprofiles.

    Normally prehardened grades have enoughstrength for normal extrusion. The dies aresometimes nitrided for increased wear resist-ance.

  • UDDEHOLM STEEL FOR MOULDS 19

    The PET bottles are produced intwo steps: f irst injection mouldingof the preforms and then blowmoulding of the preforms to thef inished bottle. Uddeholm StavaxESR is a recommended tool steelfor production of the preforms.

  • UDDEHOLM STEEL FOR MOULDS20

    COMPLETE LOCAL STOCKS

    From our long experience serving the plasticmould industry we have become familiar withthe sizes, grades and tolerances most frequentlyused. We have stocked these in strategicallylocated Service Centers.

    OUTSTANDING TECHNICAL SERVICE

    Our staff of metallurgists and field specialists canhelp you with material selection at the designstage and later with recommendations on heattreatment, grinding and machining.

    Printed material on the selection, heat treatmentand application of mould materials, EDM,

    polishing and surface texturing of tool steelare very important aspects

    of our service.

    WELDING CONSUMABLES

    To ensure successful repair welding it is ofoutmost importance to exactly match theconsumables to the mould steel. Especially if thewelded surface is to be photo-etched or pol-ished.

    We offer welding consumables for the Udde-holm tool steels Impax Supreme, Nimax, Udde-holm Unimax, Mirrax, Corrax, Stavax ESR andMoldmax. They are available as TIG-wire.

    Uddeholm Impax Supreme is also available ascoated electrode for MMA welding.

    The same consistent quality steel, the samedependable technical service, available to you worldwide.Only from Uddeholm!

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    Cold work tool steel including precision groundflat stock, drill rod and hollow bar, plastic mouldsteel, die casting die steel and hot work steel.

    We also offer laser welding wire for UddeholmNimax, Uddeholm Stavax ESR and UddeholmDievar.

  • UDDEHOLM STEEL FOR MOULDS 21

    UDDEHOLMMOULD STEEL

    IMPAX SUPREME(AISI P20, modified)

    NIMAX

    STAVAX ESR / MIRRAX ESR(AISI 420, modified)

    MIRRAX 40

    POLMAX(AISI 420, modified)

    CORRAX

    ORVAR SUPREME(AISI H13, improved)

    VIDAR 1 ESR(AISI H11)

    UNIMAX

    RIGOR(AISI A2)

    ELMAX SUPERCLEANVANADIS 4 EXTRA SUPERCLEANVANADIS 10 SUPERCLEAN

    VANCRON 40 SUPERCLEAN

    UDDEHOLMHOLDER STEEL

    HOLDAX(AISI 4130/35, modified)

    RAMAX HH(AISI 420 F modified),ROYALLOY

    ALUMINIUM

    ALUMEC 89

    COPPER ALLOYS

    MOLDMAX HHMOLDMAX XL

    A prehardened Ni-Cr-Mo steel, supplied at ~310 Brinell, with excellent polishing andphoto-etching properties. Suitable for a wide range of injection moulds, blow-moulds,extrusion dies.

    A low carbon steel, delivery hardness ~380 HB. Excellent toughness, machinability andweldability. Good polishing and etching properties.

    Through-hardening corrosion resistant mould steel with very good polishability.

    A prehardened corrosion resistant mould steel supplied at ~380 HB with goodmachinability, very good toughness and excellent polishing properties.

    A through-hardening corrosion resistance mould steel with extremely good polishability.

    A precipitation hardening steel with exceptionally good corrosion resistance, easy heattreatment and good weldability.

    A versatile through-hardening 5% Cr mould and die steel with good wear resistance andpolishability.

    A 5% Cr mould and die steel with good through-hardening properties. Suitable for generalhot work and plastic mould applications, specially large plastic moulds with requirementson high toughness in combination with very good polishability and texturing properties.

    A steel with very good hardenability, suitable for surface coating. The unique combinationof toughness and wear resistance makes it suitable for long run moulding and moulding ofreinforced plastics.

    A through-hardening steel, recommended for very long production runs of smaller,complicated mouldings.

    Powder metallurgically produced mould steel characterized by very good dimensionstability, good polishability and wear resistance. Elmax SuperClean is corrosion resistant,Vanadis 4 Extra SuperClean has the highest toughness and Vanadis 10 SuperClean the bestwear resistance. Recommended for long production runs of smaller and complicatedshapes and/or abrasive plastics.

    Uddeholm Vancron 40 SuperClean is a nitrided powder metallurgical tool steel offering anexcellent combination of galling resistance and adhesive wear resistance. The low frictionproperties can reduced problems with sticking of plastic to mould surface.

    A prehardened steel with very good machinability and high tensile strength.

    Prehardened stainless holder steel with good machinability, high tensile strength and goodcorrosion resistance.

    A high strength Al-alloy supplied at ~160 HB. Recommended for prototype moulds andfor short runs with low demands on strength and wear resistance.

    High strength copper mould alloys with high thermal conductivity. For applications likepinch offs and neck rings for blow moulds, cores and inserts in injection moulds andinjection nozzles and manifolds for hot runner systems.

    Product programme for plastic moulding

  • UDDEHOLM STEEL FOR MOULDS22

    * Special process required

    **Tested in delivery condition

    The properties of the main mould and holder steel gradeshave been rated from 110, where 10 is the highest rating.Such comparisons must be considered as approximate, butcan be a useful guide to steel selection.

    Note: It is not possible to make valid total comparisons betweensteel grades by adding their respective pointsit is only intendedthat individual properties be compared.

    Normal hardnessHRC (HB) (~310) (380) (380) 46 48 52 52 52 52 58 59 58 62 (~340) (~310) (~310)

    Wear resistance 3 4 4 5 6 7 7 7 7 8 8 9 10 4 3 3

    Toughness 9 10 6 7 8 6 5 6 5 6 3 4 5 3 4 4

    Compressivestrength 4 5 5 6 6 7 7 7 7 8 9 9 9 5 4 4

    Corrosionresistance 2 2 7 10 3 3 8 9 8 3 2 6 2 7 7 2

    Machinability** 5 5 6 4 9 9 8 7 8 7 5 3 4 6 7 7

    Polishability 7 7 8 7 8 8 9 9 10 8 5 8 8 4 4 4

    Weldability 6 7 5 6 4 4 4 4 4 4 2 2 2 5 6 6

    Nitriding ability 6 5 10 10 8 6 8 5

    Etchability 8 8 8* 8* 9 9 8* 8* 8* 9 5 8* 8 3 3 3

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    CHEMICAL COMPOSITION

    UDDEHOLMMOULD STEEL

    APPROX.SUPPLIED

    HARDNESSC Si Mn Cr Ni Mo V S Brinell

    IMPAX SUPREME 0.37 0.3 1.4 2.0 1.0 0.2 310

    NIMAX 0.1 0.3 2.5 3.0 1.0 0.3 380

    MIRRAX 40 0.21 0.9 0.45 13.5 0.6 0.2 0.25 +N 380

    CORRAX 0.03 0.3 0.3 12.0 9.2 1.4 Al 1.6 330

    VIDAR 1 ESR 0.38 1.0 0.4 5.0 1.3 0.4 180

    ORVAR SUPREME 0.39 1.0 0.4 5.2 1.4 0.9 180

    STAVAX ESR 0.38 0.9 0.5 13.6 0.3 190

    MIRRAX ESR 0.25 0.3 0.5 13.3 1.3 0.3 0.3 +N 250

    POLMAX 0.38 0.9 0.5 13.6 0.3 190

    UNIMAX 0.5 0.2 0.5 5.0 2.3 0.5 185

    RIGOR 1.0 0.3 0.6 5.3 1.1 0.2 215

    ELMAX* 1.7 0.8 0.3 18.0 1.0 3.0 280

    VANADIS 4 EXTRA* 1.4 0.4 0.4 4.7 3.5 3.7 230

    VANADIS 10* 2.9 0.5 0.5 8.0 1.5 9.8 275

    UDDEHOLMHOLDER STEELRAMAX HH 0.12 0.2 1.3 13.4 1.6 0.5 0.2 0.1 +N 340

    ROYALLOY 0.05 0.4 1.2 12.6 0.12 +N +Cu 310

    HOLDAX 0.4 0.4 1.5 1.9 0.2 0.07 310

    TYPICAL ANALYSIS %

    *Uddeholm PM SuperClean tool steels

  • UDDEHOLM STEEL FOR MOULDS 23

    Mould steel selectionGENERAL RECOMMENDATIONS

    PROCESS/ UDDEHOLM HARDNESS MATERIAL STEEL GRADE HRC (HB)

    INJECTION ThermoplasticsMOULDING Prehardened mould steel ALUMEC 89* (~160)

    IMPAX SUPREME 33 (~310)RAMAX HH 37 (~340)MIRRAX 40 40 (~380)NIMAX 40 (~380)

    Through-hardened mould steel CORRAX 3650MIRRAX ESR 4550ORVAR SUPREME 4552STAVAX ESR 4552POLMAX 4552VIDAR 1 ESR 4552UNIMAX 5058ELMAX 5660VANADIS 4 EXTRA 5864

    Thermoset plastics UNIMAX 5258ELMAX 5660RIGOR 5860VANADIS 4 EXTRA 5864

    COMPRESSIONS/ Thermoset plastics MIRRAX ESR 4550TRANSFER STAVAX ESR 4552MOULDING ORVAR SUPREME 4552

    UNIMAX 5258ELMAX 5660VANADIS 4 EXTRA 5862

    BLOW MOULDING General ALUMEC 89 (~160)IMPAX SUPREME 33 (~310)NIMAX 40 (~380)

    PVC CORRAX 3650RAMAX HH 37 (~340)MIRRAX 40 40 (~380)STAVAX ESR 4552MIRRAX ESR 4550

    EXTRUSION General IMPAX SUPREME 33 (~310)NIMAX 40 (~380)

    PVC CORRAX 3650RAMAX HH 37 (~340)MIRRAX 40 40 (~380)MIRRAX ESR 4550STAVAX ESR 4552

    HOLDER MATERIAL 1. High strength, prehardened, free-machining HOLDAX 33 (~310)

    2. As 1, plus corrosion resistance for low- maintenance production runs. Also for hygenic operating conditions. No plating ROYALLOY** (~310) required. RAMAX HH 37 (~340)

    * Alumec 89 is produced by Alcoa Inc. USA. **Uddeholm RoyAlloy is produced and patented by Edro Specially Steels, USA.Elmax and Vanadis 4 Extra are Uddeholm PM SuperClean tool steels.

  • UDDEHOLM STEEL FOR MOULDS24

    SPECIAL RECOMMENDATIONS

    SPECIAL REQUIREMENT UDDEHOLM HARDNESS OR DEMAND STEEL GRADE HRC (HB)

    LARGE MOULD SIZE For automotive components, including panels,bumpers, fascias, etc. ALUMEC 89 (~160)

    IMPAX SUPREME 33 (~310)CORRAX 3646MIRRAX ESR 3650ORVAR SUPREME 3650VIDAR 1 ESR 3650MIRRAX 40 40 (~380)NIMAX 40 (~380)

    As above, with low demands on surface finish HOLDAX 33 (~310)RAMAX HH 37 (~340)

    HIGH SURFACE For moulding optical/medical parts, clearFINISH covers/panels MIRRAX 40 40 (~380)

    MIRRAX ESR 4550STAVAX ESR 4552POLMAX 4552ORVAR SUPREME 4552VIDAR 1 ESR 4552UNIMAX 5458ELMAX 5660VANADIS 4 EXTRA 5862

    COMPLEX SHAPES 1. For large automobile/household components MIRRAX ESR 3650CORRAX 3446MIRRAX 40 40 (~380)NIMAX 40 (~380)VIDAR 1 ESR 4550

    2. For small parts with low wear demands IMPAX SUPREME 33 (~310)CORRAX 3446MIRRAX 40 40 (~380)NIMAX 40 (~380)

    3. For small parts with high wear demands,e.g. electrical/electronic mouldings MIRRAX ESR 4850

    ORVAR SUPREME 5052STAVAX ESR 5052UNIMAX 5458ELMAX 5660VANADIS 4 EXTRA 5864RIGOR 6062VANADIS 10 6064

    ABRASIVE Reinforced/filled moulding materials; engineering MIRRAX ESR 4850MOULDING resins ORVAR SUPREME 5052MATERIALS STAVAX ESR 5052

    UNIMAX 5458ELMAX 5660RIGOR 5862VANADIS 4 EXTRA 5864VANADIS 10 6064

    Elmax and the Vanadis steel grades mentioned in the table are Uddeholm PM SuperClean tool steels.

  • UDDEHOLM STEEL FOR MOULDS 25

    SPECIAL RECOMMENDATIONS

    SPECIAL REQUIREMENT UDDEHOLM HARDNESS OR DEMAND STEEL GRADE HRC (HB)

    LONG For thermoplastic parts, including disposable MIRRAX ESR 4550PRODUCTION cutlery, containers and packaging STAVAX ESR 4552RUNS ORVAR SUPREME 4552

    VIDAR 1 ESR 4552UNIMAX 5458ELMAX 5660VANADIS 4 EXTRA 5864

    CORROSION 1. For corrosive moulding materials, including PVC CORRAX 3450RESISTANCE 2. For humid moulding/mould storage conditions ROYALLOY (~310)

    3. General resistance to surface staining/rusting RAMAX HH 37 (~340)4. Resistance to corrosion of cooling channels MIRRAX 40 40 (~380)

    MIRRAX ESR 4550STAVAX ESR 4552ELMAX 5660

    PHOTO-ETCHING 1. Prehardened steel IMPAX SUPREME 33 (~310)MIRRAX 40 40 (~380)NIMAX 40 (~380)

    2. Through-hardened steel MIRRAX ESR 4550ORVAR SUPREME 4552VIDAR 1 ESR 4552STAVAX ESR 4552UNIMAX 5458ELMAX 5660VANADIS 4 EXTRA 5864

    HIGH THERMAL For injection and blow moulds, cores and inserts; MOLDMAX XL ~30CONDUCTIVITY parts for hot runner systems. MOLDMAX HH ~40

    MOLDMAX is a trade-mark registered of Materion Brush Performance Alloys, Ohio.

  • UDDEHOLM STEEL FOR MOULDS26

  • www.assab.com www.uddeholm.com

    Network of excellenceUDDEHOLM is present on every continent. This ensures you

    high-quality Swedish tool steel and local support wherever you

    are. ASSAB is our exclusive sales channel, representing Udde-

    holm in the Asia Pacific area. Together we secure our position

    as the worlds leading supplier of tooling materials.

  • UDDEHOLM STEEL FOR MOULDS28

    UD

    DEH

    OLM

    140309.150 / STROKIRK KN

    APPEN

    1403

    UDDEHOLM is the worlds leading supplier of tooling materials. This

    is a position we have reached by improving our customers everyday

    business. Long tradition combined with research and product develop-

    ment equips Uddeholm to solve any tooling problem that may arise.

    It is a challenging process, but the goal is clear to be your number one

    partner and tool steel provider.

    Our presence on every continent guarantees you the same high quality

    wherever you are. ASSAB is our exclusive sales channel, representing

    Uddeholm in the Asia Pacific area. Together we secure our position as

    the worlds leading supplier of tooling materials. We act worldwide, so

    there is always an Uddeholm or ASSAB representative close at hand to

    give local advice and support. For us it is all a matter of trustin long-

    term partnerships as well as in developing new products. Trust is

    something you earn, every day.

    For more information, please visit www.uddeholm.com, www.assab.com

    or your local website.

    ASSAB