Steel fabrication solutions - Amazon S3 · Steel fabrication solutions Innovative solutions for...
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STEEL FABRICATION SOLUTIONS Innovative solutions for beam and plate processing
Transcript of Steel fabrication solutions - Amazon S3 · Steel fabrication solutions Innovative solutions for...
Steel fabrication solutionsInnovative solutions for beam and plate processing
introduction Voortman | Software and MSI - Page 5
solution 1 Close coupled drilling and sawing - Page 8
solution 2Close coupled / split system (sawing | drilling | coping | punching and shearing) - Page 10
solution 3 Split system (plate processing | sawing | drilling | coping | layout marking | shot blasting) - Page 12
solution 4 Split system (plate processing | shot blasting | drilling | layout marking | sawing | coping) - Page 14
AFtEr sAlEsPage 17
contAct Page 19
contentS
voortman
“Over more than 40 years the world’s single source supplier of CNC controlled machinery for the steel processing industry.”
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voortman
Voortman has designed, developed and manufactured machinery for steel fabrication and plate
processing related industries for more than 40 years. With international subsidiaries responsible
for sales and service, we are a globally recognized supplier with thousand’s of Voortman systems
installed. We continually develop our equipment range to enable us to keep at the forefront of
technology and in step with any new developments in the market.
Tailor made
Voortman has developed machinery to cover all aspects in processing structural steel. The extensive
range of equipment guarantees the right solution for every application.
All the machines can be combined and configurated to suit the end user. The final layout depends
on several factors, such as: the available space, the production output required and the type of
project undertaken. Voortman guarantees you the optimum solution!
Single operator
A major advantage of the Voortman systems is that whether the machines are installed in a combined
or split layout, each operator can control several operations including sawing, drilling, marking,
coping and shot blasting. The need for a minimum number of operators is a huge advantage!
IntroductIon
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software and msI
“Voortman’s software VACAM is the most sophisticated and user-friendly machine software in the market.”
visual control
the whole system is equipped with additional detectors and sensors, to monitor every operation and motion. this results in a full buffer control displayed in real-time.
IntroductIon
Software and mSi
Voortman delivers a total integrated solution called “Multi System Integration” (MSI). Each Voortman
machine is equipped with its own state-of-the-art VACAM Control Software. By interconnecting the
handling systems and the VACAM Software on the machines, virtually one integrated production
system is created.
In a Voortman integrated system all the product buffers and transports like roller conveyors and
cross transports are managed. As a result of this there is no need to manually transport materials
through the production line. The MSI will also make sure that all buffers are used in the most
economical way.
If there are more machines suitable for a certain operation the MSI may decide to reroute products,
this decision is based upon the actual load at the machines (load balancing algorithm).
Another important advantage is that production data only needs to be imported once. The MSI will
distribute this automatically to all the machines which are part of the MSI.
Production flow visualization
On each machine which is part of the MSI you will have an overview of the total production system.
In this overview the exact position of all material and products is displayed in real-time.
ERP/MRP integration
VACAM is an open platform. An API (Application Programming Interface) can be used to exchange
production data between VACAM and ERP/MRP packages. This enables end users to monitor their
production in an MRP environment in real-time. This information can also be used to compare
estimates made during the quote stage of a bid with real production times.
Voortman has close contacts with leading MRP software suppliers and can therefore advise, resell
and implement MRP solutions.
Voortman VACAM Control Software will reduce errors, increase productivity and saves man-hours.
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Precision and accuracy
The precision and accuracy of the Voortman systems are unmatched as a result of the design and
rigidity of the machines. The rigid and robust design of the machine frames provide a very stable
foundation for each system.
Drilling and sawing in one line
Combining the saw and the drill in one production line results in saving a lot of space.
Two measuring systems
Depending on your situation it is possible to choose for a roller feed measuring system or a
measuring system with a feeder truck.
Quality
Quality is the key word for Voortman. Voortman only uses proven and high quality components from
globally renowned suppliers like Bosch Rexroth, Festo, Siemens and Flender. The use of standard
components ensures availability and therefore fast service for your machines.
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High output
The Voortman systems are very efficient. The high positioning speed of the handling systems and
the unrivalled performance of the machines themselves, guarantee you an unmatched output.
Optimum tool life
Voortman uses servo motors combined with ball screws for the feeding, positioning and speed
control of the drilling units. Pair this to the robust machine frame design and it results in optimum
drilling conditions. The use of carbide tipped drills provides an unmatched tool life.
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beam, flat and anGle ProceSSinG
close coupled system
The sawing and drilling system in this layout is made in what we call a “close coupled” configuration.
In this configuration both machines are working with one measuring system. Compared to a split
system this configuration reduces the costs, and requires half the floor space, which is a big
advantage. Contact the Voortman sales team to discuss possibilities and get the maximum out of
your production system(s).
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Split system
The coping system illustrated here is placed in a “split” configuration, meaning there is a buffer
zone between the sawing & drilling system and the coping system. This buffer zone equalizes the
production, in function of the workload per machine. So the main reason to choose a split system is
to reduce waiting time and therefore maximize the capacity of the complete system.
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beam and Plate ProceSSinG
Several machines can be connected by means of automated roller conveyors and various types
of cross transports. This allows all the machines to produce simultaneously. A complete and
fully automated material handling system is the result, centrally controlled by the sophisticated
Voortman VACAM software.
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Reduce labor costs
One operator controls several machines simultaneously; DSTV production data is imported only once
into a central database so all the information is available for all machines in the production line.
Double your capacity
Various machines can be installed and fitted with automated material handling systems. This allows
all the machines to produce simultaneously. Compare this with a close-coupled system and you will
double your capacity.
Automatic batch preparation
The Voortman software carries out automatic batch preparation for the material to be blasted.
The shot blaster will then be loaded automatically.
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Reduction of labour costs
One operator controls several systems simultaneously; production data will be assigned to the
material ready for the blasting process. This results in minimal labour cost in comparison to the
potential output.
Single operator
A major advantage of the Voortman systems is that whether the machines are installed in a
combined or split layout, each operator can control several operations including sawing, drilling,
cutting, layout marking, coping and shot blasting.
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Double your capacity
Various machines are independently installed allowing each machine to produce simultaneously.
The capacity will be more than doubled in comparison to a close coupled system. Therefore the
investment costs are much lower.
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after saLes
“Reliability, speed and continuity, would describe the Voortman Service Department.”
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outstandIng servIce and supportThanks to many years of experience we know how important it is to have a dependable helpdesk. The
qualified service team at Voortman is capable of repairing all kinds of disruptions and minimizing the result
of any interruption. All of our engineers started their careers in either the workshop or in field service, so they
know the ins and outs of the Voortman machines and what happens on the fabrication level.
Over 90% of all requests are solved directly by our helpdesk. When it is not possible to help in this manner,
an engineer will arrive on site. To avoid machine disruptions and to minimize the results of any interruption
of production processes we offer our customers various types of maintenance contracts.
For all questions regarding maintenance, installation and other technical issues, please call our helplines or
send an e-mail. A Voortman engineer will respond as soon as possible.
Contact details Voortman helpdesk:
parts and consumabLesUsing the correct tools and lubricants is of great importance for the lifespan of your machine
and helps to maximize production and minimize downtime. In our large, fully stocked, automated
warehouse we have all the parts and consumables for our machines and other brands in stock. In
this way we can guarantee favorable prices and fast delivery. Thanks to our many years of experience
in the steel processing sector we know exactly which tools can be used for each machine type.
Contact details Voortman parts and consumables:
Online spare parts catalog
Voortman also offers the possibility of ordering your spare parts online. From now on all
new machines are connected with an online spare parts catalog. Select your parts in the
corresponding drawing of the machine modules and a few clicks later your order is placed.
voortman academyTo lift the knowledge and skills of your personnel to a higher level Voortman organizes operator and
maintenance trainings and consultancy services. The Voortman Academy instruction hall is completely
equipped with modern training facilities in order to reduce the training time on-site to a minimum.
For more information, please contact us on +31 (0)548 536 373
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Voortman (General)
+31 (0)548 536 399
Voortman (USA)
+1 (0)815 468 6300
Voortman (Russia)
+7 812 411 4030
Voortman Cutting Systems
+49 (0)3644 515 1720
Voortman (General)
+31 (0)548 536 398
Voortman (USA)
+1 (0)815 468 6300
Voortman (Russia)
+7 812 411 4030
Voortman Cutting Systems
+49 (0)3644 515 1724
contact
“Contact us and find out how Voortman makes your business more productive.”
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HEADQUARTERS
voortman voortman cutting systems
PO Box 87, 7460 AB Rijssen Am Weimarer Berg 6
Ozonstraat 1, 7463 PK Rijssen 99510 Apolda
The Netherlands Germany
(t) +31 (0)548 536 373 (t) +49 (0)3644 515 170
(f) +31 (0)548 536 374 (f) +49 (0)3644 515 1722
(e) [email protected] (e) [email protected]
SubSidiarieS
voortman corporation
Unit F
450 South Spruce st.
Manteno IL-60950
United States of America
(t) +1 (0)815 468 6300
(f) +1 (0)815 468 6333
voortman russia
Premises 1H, building 1A
Reshetnikova str. 17, Saint-Petersburg
196105 Russia
(t) +7 812 411 4070
(f) +7 812 411 4060
voortman dealer network
Our comprehensive dealer network is here for you - wherever you are, whatever the job calls for. The
strength of the Voortman network is built around supporting you - not just at the time of purchase,
but throughout the long life of your Voortman equipment.
Find your local dealer at www.voortman.net
voortman south east asia
PO Box 826,
4163 Cleveland
Brisbane, Queensland
Australia
(t) +61 1300 798 998
www.voortman.net
a v o o r t m a n s t e e l g r o u p c o m p a n y
