Steam prime movers
-
Upload
ashish-khudaiwala -
Category
Education
-
view
61 -
download
5
Transcript of Steam prime movers
![Page 1: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/1.jpg)
STEAM PRIME MOVERSA device which convert any source of energy
into Mechanical work is defined prime movers.
Steam Engine.
Steam turbine.
1A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 2: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/2.jpg)
Nozzle is duct of smoothly varying cross-sectional area in which a steadily flowing fluid can be made to accelerate by a pressure drop along the duct.
Applications:
steam and gas turbinesJet engines Rocket motorsFlow measurement
2A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 3: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/3.jpg)
When a fluid is decelerated in a duct causing a rise in pressure along the stream, then the duct is called a diffuser.
Two applications in practice in which a diffuser is used are :
The centrifugal compressor Ramjet
Diffuser
3A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 4: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/4.jpg)
Steam Nozzle
Steam nozzle is an insulated passage of varying cross-sectional area through which heat energy (Enthalpy), pressure of steam is converted into kinetic energy.
4A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 5: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/5.jpg)
Functions of Nozzle :-
1) The main function of the steam nozzle is to convert heat energy to kinetic energy.2) To direct the steam at high velocity into blades of turbine at required angle.
Applications :-
1) Steam & gas turbines are used to produces a high velocity jet.2) Jet engines and rockets to produce thrust (propulsive force)
5A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 6: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/6.jpg)
Types of nozzles :-
1) Convergent nozzle
2) divergent nozzle
3) convergent - divergent nozzle
6A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 7: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/7.jpg)
1) Convergent nozzle :-
It is a nozzle with large entrance and tapers gradually to a smallest section at exit. It has no diverging portion.
2) Divergent nozzle :-
It is a nozzle with small entrance and tapers gradually to a large section at exit. It has no converging portion at entry.
3) convergent - divergent nozzle :-
convergent - divergent nozzle is widely used in steam turbines. The nozzle converges first to the smallest section and then diverges up to exit. The smallest section of the nozzle is called throat. The divergent portion of nozzle allows higher expansion ratio i.e., increases pressure drop. The taper of diverging sides of the nozzle ranges from 60 to 150 . If the taper is above 150 turbulent is increased. However if it is less than 60, the length of the nozzle will increases.
7A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 8: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/8.jpg)
Nozzle ShapeApplying Steady flow energy equation:
…………………………….. (1)
8A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 9: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/9.jpg)
If the area at section X - X is A, and the specific volume is v, then , using equation:
Substituting the valve of C in above equation,
Area per unit mass flow
9A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 10: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/10.jpg)
STEAM TURBINES
10A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 11: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/11.jpg)
“Steam Turbine is a prime-mover in which Pressure energy of steam is transformed into Kinetic energy, and later in its turn is transformed into the mechanical energy of rotation of turbine shaft”
11
A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 12: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/12.jpg)
WORK IN A TURBINE VISUALIZEDWORK IN A TURBINE VISUALIZED
12A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 13: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/13.jpg)
CLASSIFICATION OF STEAM TURBINE
Classification of steam turbines may be done as following:1.According to action of steam (a) Impulse turbine (b) Reaction turbine (c) Combination of both
A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR 13
![Page 14: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/14.jpg)
2. According to direction of flow:(a)Axial flow turbine(b)Radial flow turbine3. According to number of stages(a)Single stage turbine(b)Multi stage turbine(4). According to number of cylinders(a)Single cylinder turbine(b)Double cylinder turbine(c)Three cylinder turbine
A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR 14
![Page 15: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/15.jpg)
(5)According to steam pressure at inlet of Turbine:
(a) Low pressure turbine(b) Medium pressure turbine.(c) High pressure turbine(d) Super critical pressure turbine.
(6)According to method of governing:(a) Throttle governing turbine.(b) Nozzle governing turbine.(c) By pass governing turbine.
A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR 15
![Page 16: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/16.jpg)
(7) According to usage in industry: (a) Stationary turbine with constant speed. (b) Stationary turbine with variable speed. (c) Non stationary turbines.
A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR 16
![Page 17: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/17.jpg)
Classification based on Principle of Action1.Impulse Turbine Pressure energy of Steam is converted into Kinetic
Energy. Impulse action of high velocity jet of steam, due to
change in its direction is used to rotate the turbine shaft.
2.Reaction Turbine Reaction force due to expansion of high pressure steam
when it passes through a set of moving and fixed blades is used to rotate the turbine shaft.
Due to expansion of steam, pressure drop occurs continuously over both fixed and moving blades.
This pressure difference exerts a thrust on the blades. The resulting reaction force imparts rotary motion.
[email protected] 17A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 18: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/18.jpg)
Impulse Turbine1. Casing2. Nozzle – Pressure energy
of Steam is converted into Kinetic Energy
3. Turbine Blade – Convert kinetic energy into mechanical work.
4. Rotor5. Shaft
18A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 19: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/19.jpg)
A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR 19
NOZZLE
STEAMCHEST
ROTOR
![Page 20: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/20.jpg)
Impulse turbine - WorkingHigh pressure steam from boiler is supplied to
fixed nozzles.Nozzle – Pressure falls from boiler pressure to
condenser pressureReduction in pressure increases velocity.High velocity steam impinges on moving curved
vanesCauses change in momentum Impulsive force
on blades.Pressure remains constant when steam flows
through blades.Eg: De Lavel Turbine
20A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 21: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/21.jpg)
Impulse Turbine
21A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 22: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/22.jpg)
Disadvantages of Impulse Turbine
The velocity of Rotor is too high for practical purpose
The velocity of steam leaving the turbine considerably high and hence there is a loss Kinetic Energy
These problems can be overcome by expanding the steam in different stages.
This is known as Compounding.
22
A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 23: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/23.jpg)
Reaction Turbine1. Casing2. Fixed Blades• Performs the function
of Nozzle in Impulse turbine.
• It directs steam to adjacent moving blade.
3. Moving Blades4. Shaft5. Rotor
23A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 24: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/24.jpg)
A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR 24STEAM CHEST
ROTOR
![Page 25: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/25.jpg)
WorkingHigh pressure steam directly supplied to turbine
blades with out nozzles.Steam expands(diameter increases) as it flows
through fixed and moving blades Continuous drop of pressure.
Produces reaction on bladesReaction causes rotor to rotate.Propulsive force causing rotation of turbine is
the reaction force. Hence called reaction turbine.Eg: Parson’s Turbine
25A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 26: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/26.jpg)
Reaction Turbine
26A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 27: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/27.jpg)
27A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 28: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/28.jpg)
IMPULSE TURBINE IMPULSE TURBINE BLADEBLADE
REACTION TURBINE BLADEREACTION TURBINE BLADE28A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 29: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/29.jpg)
A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR 29
![Page 30: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/30.jpg)
Problems in steam turbine:Stress corrosion carkingCorrosion fatiguePittingOil lubricationimbalance of the rotor can lead to vibration misalignmentThermal fatigue
30A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 31: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/31.jpg)
Compounding of Impulse Turbine
The extreme high speed of Impulse Turbine of the order of 30,000rpm, cannot be directly used for practical purpose. To reduce the speed more than one set of blades are used. This is called compounding.
There are three types of compoundingVelocity CompoundingPressure CompoundingPressure – Velocity Compounding
31
A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 32: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/32.jpg)
Velocity Compounding .. 1
1. Nozzle2. Moving Blades3. Fixed Blades4. Rotor5. Shaft
32A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 33: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/33.jpg)
Velocity Compounding .. 2
• Velocity of steam absorbed in stages
• Moving and fixed blades placed alternatively.
• Entire pressure drop takes place in nozzle.
• Kinetic energy of steam converted into mechanical work in 2 stages in figure
33A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 34: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/34.jpg)
Velocity Compounding ..
• Velocity reduced to intermediate velocity in the 1st row of moving blades
• Fixed blade direct steam to 2nd set of moving blades.
• Velocity further reduced in 2nd set of moving blades
• Eg: Curtis Turbine
34A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 35: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/35.jpg)
Velocity Compounding .. 4
A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 36: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/36.jpg)
Pressure Compounding ..1
1. Nozzle 2. Moving Blades3. Casing4. Rotor5. Shaft
36A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 37: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/37.jpg)
Pressure Compounding ..2
• Pressure energy of steam absorbed in stages.
• Expansion of steam takes place in more than one set of nozzles
• Nozzles followed by set of moving blades
• Pressure energy of steam converted into kinetic energy in nozzles
37A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 38: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/38.jpg)
Pressure Compounding ..3
• Kinetic energy transformed to mechanical work in moving blades.
• No change in pressure in blades.
38A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 39: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/39.jpg)
Pressure Compounding ..4
39A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 40: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/40.jpg)
Pressure Velocity Compounding..1
Combination of pressure compounding and velocity compounding.
In a 2 stage pressure velocity compounded turbine – total drop in steam pressure carried out in 2 stages.
Velocity obtained in each stage is compounded.
40
A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 41: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/41.jpg)
Pressure Velocity Compounding..2
41A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 42: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/42.jpg)
Pressure Velocity Compounding..3
1st stage and 2nd stage taken separately are identical to velocity compounded turbine.
Combines advantages of pressure and velocity compounding.
42
A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 43: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/43.jpg)
Pressure Velocity Compounding..4
43A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 44: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/44.jpg)
44A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 45: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/45.jpg)
45A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 46: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/46.jpg)
[email protected] 46A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR
![Page 47: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/47.jpg)
47
Section 3.2 – Steam Turbine Design
Materials
• Blades•Stainless Steel – 403 & 422 (+Cr)•17-4 PH steel (+ Ti)•Super Alloys
• Rotor•High “Chrome – Moley” Steel – Cr-
Mo-V•Low “Ni Chrome Steel – Ni-Cr-Mo-V
![Page 48: Steam prime movers](https://reader038.fdocuments.us/reader038/viewer/2022102519/58ecf3db1a28ab331b8b465b/html5/thumbnails/48.jpg)
48A.N.KHUDAIWALA (L.M.E) G.P.PORBANDAR