Station Scope of Supply_Block Sub Assembly
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Transcript of Station Scope of Supply_Block Sub Assembly
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8/3/2019 Station Scope of Supply_Block Sub Assembly
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Area StationType of
operationVariant SUB OPERATIONS / ELEMENTS DESCRIPTION Station Scope of Supply
2P Engine selection at SDP
2P BlockBlock fetching from trolley & placement on idler conveyor
2P Barcode attachment on history card pad and number plate placement on pallet
2D Engine selection at SDP
2D BlockBlock fetching from trolley & placement on idler conveyor
2D Barcode attachment on history card pad and number plate placement on pallet
3P Engine selection at SDP
3P BlockBlock fetching from trolley & placement on idler conveyor
3P Barcode attachment on history card pad and number plate placement on pallet
2P Front and rear cover dowel fitment on engine
2P Alternator support dowel fitment
2P Knock sensor loose fitment and run down
2D Oil pump and water pump dowel fitment
2D Alternator support dowel fitment
2D Turbo oil return stud fitment
3P Oil pump and water pump dowel fitment on engine
3P Plummer block support dowel fitment
3P Knock sensor loose fitment and run down
2P Pallet lifting station
2D Pallet lifting station
3P Pallet lifting station
2P Block fetching from idler conveyor
2P
Pallet locating pin adjustment
Block placement on pallet on head face
2D Block fetching from idler conveyor
2D
Pallet locating pin adjustment
Block placement on pallet on head face
3P Block fetching from idler conveyor
3P
Pallet locating pin adjustment
Block placement on pallet on head face
2P MB cap loosening,removal and placement on pallet
2P Crankshaft placement on pallet
2D MB cap loosening,removal and placement on pallet
2D Crankshaft placement on pallet
3P MB cap loosening,removal and placement on pallet
3P Crankshaft placement on pallet
Manual
Manual
Manual
Manual
1)1 pce Station tool rail frame with rail(For lightening,Display board)2)1 pce mechanical end stopper
1)1 pce Station tool rail frame without rail(For lightening,Display board)2)1 No. solenoid actuated end stopper3) 1 No. operator console
1) 1 No. Station tool rail frame with rail(For lightening,Display board)2)1 No. solenoid actuated end stopper
3)1 No. anti back stopper4)1 No. operator console
1)1 pce Station tool rail frame with rail(For lightening,Display board)2)1 pce mechanical end stopper3) Lever operated 4 position rotary table
SubAssly
BSA
BSA
SubAssly
SS2
Block Sub Assembly process Sequence for 273 MPFI,278 Dicor and 373 MPFI
BSA ST01 Automatic
1)1 No. solenoid actuated end stopper2.1 No. pallet auto lifting s tation3)1 No. operator pendant4)1 No. Main conveyor console with HMI
ST1
ST1
ST2
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2P BB cap loosening and placement on pallet
2P Thrust plate fitment on BB cap 2
2D Bedplate lower bolts(on exhaust side) loosening and placement on pallet
2D Block rotation by 180 Deg about vertical-POP lifter
2D Bedplate lower bolts(on intake side) loosening and placement on pallet
2D Block rotation about vertical axis to initial position
3P Water pump outlet loose fitment on block
3P Water pump outlet tightening on block
2P Idle
2D BB bolt loosening and placement on pallet
2D Bedplate removal and placement on LGA conveyor
3P Idle
2P Crankshaft & block 2D matrix scanning
2P MB shell upper fitment on block and lower fitment on cap
2P BB shell upper fitment on block and lower fitment on cap
2D(OP1) Crankshaft & block 2D matrix scanning
2D(OP1) Piton cooling nozzle fitment
2D(OP2) MB shell and BB upper shell upper fitment on block
2D(OP2) MB and BB lower shell fitment on bedplate
3P Crankshaft & block 2D matrix scanning
3P MB shell upper fitment on block and lower fitment on cap
2P MB-BB shell oiling
2P Balancer shaft dropping
2P Crankshaft dropping
2P MB cap 2 with thrust washer fitment and bolt hand spins
2D MB-BB shell oiling
2D Balancer shaft dropping
2D Crankshaft dropping
2D Bedplate positioning on block
3P MB shell oiling
3P Crankshaft dropping
3P MB cap 3 with thrust waher fitment on block
2P MB1 and MB3 placment and bolt hand spins
2P BB 1 and BB2 cap placement and bolt hand spins
2D MB and BB bolt hand spins
2D Turbo oil return stud fitment
3P MB1,MB2 and MB4 placment on block and bolt hand spins
3P Water inlet tube fitment
BSA
ST5 Manual
Semi Automatic
Manual
Manual
1)1 No 180 Deg turn table with pop up lifter2) No. Station tool rail frame with rail(For lightening,Display board)3)1 No. solenoid actuated end stopper4)1 No. anti back stopper5)1 No. operator console
1) 1 No. Station tool rail frame with rail(For lightening,Display board)2)1 No. solenoid actuated end stopper3)1 No. anti back stopper4)1 No. operator console
ST4
Semi Automatic
1) 1 No. Station tool rail frame with rail(For lightening,Display board)2)1 No. solenoid actuated end stopper
3)1 No. anti back stopper4)1 No. operator console
BSA ST7
1)Low cost automation for oiling arrangment2) 1 No. Station tool rail frame with rail(For lightening,Display board)3)1 No. solenoid actuated end stopper4)1 No. anti back stopper5)1 No. operator console
1)1 No. 2D matrix scanner(Cordless with parking arrangement)2)2 Nos. pick to light rack(3 tier)3) 1 No. Station tool rail frame with rail(For lightening,Display board)4)1 No. solenoid actuated end stopper5)1 No. anti back stopper6)1 No. operator console
BSA
BSA
BSA
ST3
ST6
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2P Idle station
2D Bedplate tightening by MSNR
3P MB BB cap tightening by MSNR
2P MB and BB bolt tightening with MSNR and marking
2P Balancer third oil gallery plug fitment
2D Idle
3P Idle
2P Quality gate and rework out station
2D Quality gate and rework out station
3P Quality gate and rework out station
2P Crankshaft end play checking machine
2D Crankshaft end play checking machine
3P Crankshaft end play checking machine
2P Balancer shaft end play checking
2D Balancer shaft end play checking
3P Balancer shaft end play checking
2P Idle station
2D Idle station
3P Idle station
2P Final Quality Gate and block unloading
2D Final Quality Gate and block unloading
3P Final Quality Gate and block unloading
2P Pallet loweing station
2D Pallet loweing stat ion
3P Pallet loweing station
1) 1 pce Station tool rail frame with rail(With lightening,Display board)2)1 pce solenoid actuated end stopper3)1 pce anti back stopper4)1 pce operator pendant
1) 1 pce Station tool rail frame with rail(With lightening,Display board)2)1 pce solenoid actuated end stopper3)1 pce anti back stopper4)1 pce operator pendant
1) 1 pce Station tool rail frame with rail(With lightening,Display board)2)1 pce solenoid actuated end stopper3)1 pce operator pendant
Manual
ST13 Manual
BSA ST1 Manual
BSA ST12 Manual
1) 1 No pop up lifter for pallet lifting from conveyor2) 1 no pneumatic clamping arrangment3) 1 No. Station tool rail frame with rail(For lightening,Display board)4)1 No. solenoid actuated end stopper5)1 No. anti back stopper6)1 No. operator console
BSA ST9 Semi Auto Matic
1) 1 No pop up lifter for pallet lifting from conveyor2) 1 no pneumatic clamping arrangment3) 1 No. Station tool rail frame with rail(For lightening,Display board)4)1 No. solenoid actuated end stopper5)1 No. anti back stopper6)1 No. operator console
Semi Automatic
1) 1 No pop up lifter for pallet lifting from conveyor2) 1 no pneumatic clamping arrangment3) 1 No. Station tool rail frame with rail(For lightening,Display board)4)1 No. solenoid actuated end stopper5)1 No. anti back stopper6)1 No. operator console
ST11
1) 1 No pop up lifter for pallet lifting from conveyor2) 1 no pneumatic clamping arrangment3) 1 No. Station tool rail frame with rail(For lightening,Display board)4)1 No. solenoid actuated end stopper5)1 No. anti back stopper6)1 No. operator console
Manual
ST10
1) 1 pce Station tool rail frame with rail(With lightening,Display board)2)1 pce solenoid actuated end stopper3)1 pce anti back stopper4)1 pce operator pendant
Manual
ST14
ST8BSA
BSA
BSA
BSA
BSA
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