StarDiesel Common Rail Pumps

32

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Repuestos Star Diesel para sistema Common Rail

Transcript of StarDiesel Common Rail Pumps

Page 1: StarDiesel Common Rail Pumps

Vietata la riproduzione anche parziale in qualsiasi forma o con qualsiasi mezzo,inclusa la fotocopiatura,la registrazione o la memorizzazione con qualunque sistema senza permesso della D.T.M. Ricambi s.r.l.

No part of this catalogue may be reproduced or transmitted in any form or by any means,including photocopying,recording or by any information storage or retrieval system,without written permission of

D.T.M. Ricambi s.r.l.

24-0

Page 2: StarDiesel Common Rail Pumps
Page 3: StarDiesel Common Rail Pumps

A 31.600 Cover torx screwB 31.600/5 Drv torx screwC 31.600/10 Flange torx screwQ 3°element torx screw

A 31.600 Cover torx screwC 31.600/10 Flange torx screwD 31.600/30 Drv torx screw

B 31.600/5 Cover torx screwE 31.600/35 Flange torx screwD 31.600/30 Secure valve torx screw

I 31.600/60 Pa torx screwL 31.600/65 Drv torx screwN 31.600/75 Flange torx screwM 31.600/70 Pa torx screw only Tector

F 31.600/40 Drv torx screwG 31.600/45 Plate torx screwH 31.600/50 Head torx screw

B 31.600/5 Sensor torx screwG 31.600/45 Flange torx screwO 31.600/80 Pa exagonal screw

P 31.600/85 Pump gear exagonal screw

24-2

Common-Rail screws

PUMP CP1S+CP1K

Identification:

Applications:

PUMP CP1H

Identification:

Applications:

SIEMENS

Identification:

Applications:

PUMP CP3

Identification:

Applications:

PUMP DELPHI

Identification:

Applications:

PUMP CP2 Applications:

A

BC

A

CD

B

E

I

L

L

M

NN

F

G

H

Identification: Identification:

BB

B

B

G

O P

Screw Coming-soonA

D

Page 4: StarDiesel Common Rail Pumps

24-3

Common-Rail screws

DENSO

Identification:

Applications:

DENSO

Identification:

Applications:

Identification:

Applications:

Identification:

Applications:

Identification:

Applications:

Applications:

Identification: Identification:

Coming-soon

Coming-soon

Page 5: StarDiesel Common Rail Pumps

Cod: Applications Cod: Applications51.270 1 Way set 51.271 2 Ways set

Original Reference: Original Reference:

24-4

Waste pipe set kit Bosch injector systems Common-rail

OUR REF/ APPLICATIONS

51.118/05 4 Cyl.ALFA ROMEO 145=146=147=156=FIAT BRAVO=BRAVA=MULTIPLA=PUNTO=LANCIA=LYBRA 1.9 JTD Ref/ 0.928.400.31751.118/10 4/8 Cyl.MERCEDES VITO=SPRINTER=S=V 2.2/4.0 CDI Ref/ 0.928.402.033 EX 0.928.400.29351.118/15 6 Cyl.MERCEDES S 320 CDI Ref/ 0.928.400.29551.118/20 6 Cyl.BMW 525D=530D=730D=X5 3.0D Ref/0.928.400.52851.118/25 5 Cyl.LANCIA KAPPA=LYBRA=THESIS=ALFA ROMEO 156=166 2.4 JTD Ref/ 0.928.400.31851.118/30 4 Cyl.ALFA ROMEO 147=156=GT FIAT DOBLO' =IDEA=PUNTO=STILO=STRADA 1.9 JTD Ref/0.928.400.47451.118/35 4 Cyl.FIAT DUCATO 2.8 JTD Ref/0.928.400.38151.118/40 4 Cyl.FIAT DOBLO'=GRANDE PUNTO 1.3 JTD/JTDM=OPEL ASTRA 1.3 CDTI Ref/0.928.400.59951.118/45 4 Cyl.FIAT PANDA PUNTO=DOBLO' 1.3 JTD=LANCIA MUSA=Y 1.3 JTDM=OPEL AGILA=TIGRA 1.3 CDTI Ref/0.928.400.54151.118/50 4 Cyl.FIAT DUCATO 2.3 JTD 11/15/17/18/MAXI 17/20 Ref/ 0.928.400.50751.118/55 5 Cyl.VOLVO S60=S80=V70 II =XC70=XC90 D5 2.4D Ref/ 0.928.400.48051.118/60 8 Cyl.MERCEDES E=G 400 CDI (1 SERIES IS FOR 4 Cyl.) Ref/ 0.928.400.413

31.086

60.150/13

31.086

60.150/13

56.263 mm.3,2x7Cod:LOW PRESSURE TEXTILE

Page 6: StarDiesel Common Rail Pumps

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Common-Rail Bosch injector system

Tradictional Injector Spare parts

Multijet Injector Spare parts

53.059/50 PSA 53.059/55 PEUGEOTRef/ F00VC1401053.059/60 MERCEDES=FIAT=LANCIARef/ F00VC1401253.059/70 IVECO DAILYRef/ F00RJ0084253.059/108 RENAULT F00RJ00215

Nozzle nuts

Sphere injectors

Dowel pin 53.065/5 Ref/ 2433201024=031

60.096/15 mm.1,2560.096/17 mm.1,33

Iron washer 53.074/15 Ref/ F00VC17002

53.074/20 Ref/ F00R0P0004

Plastic prot.plug59.134/5

Plastic prot.plug 59.020

Plastic prot.plug 59.002

31.08660.150/13

31.08660.150/13

Complete waste joint set 1way,51.270

Complete waste joint set 2ways,51.271

33.607/5 Bakelite washer

Washer33.037/20

Shims adjustment 53.505 Box set,total items 22for details,see page 6-45Aon L109

53.504 Box set,total items 15for details,see page 6-57Aon L109

Base washer

Box sets,for details,see page 6-45B

on L109

Pointers Coming-soon

o'ring 30.989

31.08660.150/13

31.08660.150/13

Complete waste joint set 1way,51.270

Complete waste joint set 2ways,51.271 Plastic prot.plug 59.020

Iron washer 53.074/15 Ref/ F00VC17002

53.074/20 Ref/ F00R0P0004

Shims adjustment53.505 Box set,total items 22for details,see page 6-45Aon L109

Shims adjustmentSpool Shims mm.5

Coming-soon

Plastic prot.plug59.134/5

Dowel pin53.065/5 Ref/ 2433201024=031

53.059/55 PEUGEOT+RENAULT+KIAHYUNDAI Ref/ F00VC14010Nozzle nuts

33.607/5 Bakelite washer

Washer33.037/20

53.504 Box set,total items 15for details,see page 6-57Aon L109

Base washer

Box sets,for details,see page 6-45B

on L109

Sphere injectors60.096/18 mm.1,50

Pointers Coming-soon

Plastic prot.plug 59.002

o'ring 30.989

Page 7: StarDiesel Common Rail Pumps

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Common-Rail Bosch injector system

Renault premium Injector Spare parts

Iveco TECTOR Injector Spare parts

Coming-soonNozzle nut

Dowel pin 53.065/5 Ref/ 2433201024=031

Plastic prot.plug59.134/5

Plastic prot.plug 59.020

33.607/5 Bakelite washer

Washer33.037/20

Shims adjustment 53.505 Box set,total items 22for details,see page 6-45Aon L109

Box sets,for details,see page 6-45B

on L109

Pointers Coming-soon

o'ring 30.912

Sphere injectors60.096/17 mm.1,33

52.250Washer copper

IVECO TECTOR 1°Series IVECO TECTOR 2°Series

o'rings 30.912

33.084/2

Clip

o'ring

Dowel pin

53.065/5 Ref/ 2433201024=031

Nozzle nut

30.989 o'ring

30.990

30.992/3030.992/30

53.059/85Nozzle nut53.059/85

Sphere

60.096/17 mm.1,33

Base washer

52.384

Plastic prot.plug

59.134/5

Plastic prot.plug

59.134/5

Page 8: StarDiesel Common Rail Pumps

24-7

Common-Rail Bosch injector system

Man tga Injector Spare parts body nr.0.445.120.024=044 engine D28

Man tga Injector Spare parts body nr.0.445.120.030 engine D20

Sphere injectors

Dowel pin 53.065/5Ref/ 2433201024=031

60.096/17 mm.1,33

Plastic prot.plug59.134/5

33.607/5 Bakelite washer

Washer33.037/20

52.378 Base washer Coming-soon

o'ring 30.990/2

Nozzle nuts

o'rings 30.990/4

Sphere injectors

Dowel pin 53.065/5Ref/ 2433201024=031

60.096/17 mm.1,33

Plastic prot.plug59.134/5

33.607/5 Bakelite washer

Washer33.037/20

52.378 Base washer Coming-soon

o'ring 30.990/2

Nozzle nuts

o'ring 30.990

30.992/40o'ring

Page 9: StarDiesel Common Rail Pumps

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Common-Rail Denso and Delphi injector system

Denso Injector Spare parts

Delphi Injector Spare parts

Dowel pin

Plastic prot.plug 59.020

53.179/26

Coming-soono'ring

Plastic prot.plug59.134/5

Coming-soon

Spring

Shims adjustment

o'ring

Spacer

Nozzle nut

mm.6,8x3,2see page 6-44on L109

31.000/5

53.264/18

53.059/96

Plastic prot.plug59.002

Plastic prot.plug59.134/5

53.059/104 RENAULT+KIA+FORDRef/ 9308-002C59.059/106 FORD FOCUSRef/ 9308-002D

Nozzle nuts

Plastic prot.plug 59.011

Coming-soon

Protection cap 53.267

Coming-soon

Page 10: StarDiesel Common Rail Pumps

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Common-Rail Siemens and Bosch piezo injector system

Siemens piezo Injector Spare parts

Bosch Piezo Injector Spare parts

Plastic prot.plug59.134/5

See page 6-56Base washer

o'ringComing-soon

Plastic prot.plug 59.020

60.151/20 Waste joint 1 way

60.151/25 Waste joint 2 ways

60.151/30 Waste joint 2 ways

60.151/35 Waste joint 2 ways

60.151/5 Clip Ref/ 11800-001-001ZInjector nr.5WS40148-Z euro 3 - Peugeot 307=1007+Citroen C1=C2=C3+Ford Fiesta FusionInjector nr.5WS40149-Z euro 4 - Peugeot 307=1007+Citroen C1=C2=C3+Ford Fiesta Fusion

60.151/10 Clip Ref/ 11800-001-002ZInjector nr.5WS40156-4Z class 4 - Peugeot 307=407=607=807+Citroen C5=C8=Xsara+Ford C max+Volvo V50=V60Injector nr.5WS40156-Z class 5 - Peugeot 307=407=607=807+Citroen C5=C8=Xsara+Ford C max+Volvo V50=V60

60.151/15 Clip Ref/ 11800-001-003ZInjector nr.5WS40000-Z - Peugeot 307=Partner=406=Facelift=407+Citroen Berlingo=Xsara=C5

60.151/2 waste plasticconnection 3 ways

60.151 waste plasticconnection 4 ways

Plastic prot.plug59.134/5

Plastic prot.plug 59.011

52.299Base washer

o'ringComing-soon

Shims adjustment Coming-soon

Iron washer Coming-soon

Spring Coming-soon

Spacer Coming-soon

Coming-soonNozzle nut

Page 11: StarDiesel Common Rail Pumps

24-10

Common-Rail Bosch systems

Drv Spare parts and repair kits

60.141/4Cod: 60.141/5Cod:

nr.of DRV 0.928.400.481 IVECO EUROCARGO=FORD CARGO

60.141Cod:

nr.of PUMP 0.445.010.150 ALFA=FIAT=LANCIA

52.650

30.991/8

33.610

REPAIR KIT DRV CP1 S+CP1 K

REPAIR KIT DRV CP3

30.954 Ref/ 1.928.300.719

30.955 Ref/ 1.928.300.718

nr.of DRV 0.281.002.493=872 CITROEN=PEUGEOT=SUZUKI

30.890

52.649

30.954

52.650

30.991/8

33.610

REPAIR KIT DRV CP1 S

Ref/ F 01M 100 278

CP1 S CP1 K CP1 H

60.141/3Cod:REPAIR KIT DRV CP1 H

CP1 S CP3

Page 12: StarDiesel Common Rail Pumps

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Common-Rail Bosch systems

Fuel pump hight pressure Spare parts and repair kits

CP1 K CP3

60.146Cod: 60.146/5Cod: MERCEDESREPAIR KIT FUEL PUMP CP1 K

59.03031.087

30.941

30.942

FP Nr.0.440.020.088REPAIR KIT FUEL PUMP CP3 FP Nr.0.440.020.043

52.255

30.952

30.958

IVECO TECTOR

Ref/ F.00V.C38.045Cod: 30.888

Rail flaute o'ring

Cod:

43.096Cod: SCREW NOZZLE HOLDER

mm.85

MERCEDES

Screw injectors

Cod:

Page 13: StarDiesel Common Rail Pumps

24-12

Common-Rail Bosch injection pump

Injection pump CP1 S - Spare parts

Injection pump CP1 K - Spare parts

Plastic prot.plug

31.057 pack pcs 50

Plastic prot.plug59.020

Plastic prot.plug

CP1 K

CP1 S

Plastic prot.plug59.011

59.134/5

Plastic prot.plug59.030

56.112/5ConnectorRef/ F.00R.0P0.592

56.113ConnectorRef/ F.00R.0P0.656

Iron washer53.074/20 Ref/ F00R0P0004

30.991/4o'ring sxclusion 3th elementRef/ 1.628.300.887

56.112ConnectorRef/ F.00R.0P0.623

Iron washer53.074/20 Ref/ F00R0P0004

59.004 pack pcs 100

o'ring plastic connectorsRef/ F.01M.100.013

30.991/4o'ring sxclusion 3th elementRef/ 1.928.300.887

Ref/ 0.928.400.366Citroen:Berlingo+c5+c8+Xantia+XsaraFiat:Scudo+Ulysse+DucatoLancia:Phedra+zPeugeot:206+306+307+406+806Suzuki:Grand vitara

Ref/ 0.928.400.323Mercedes:SprinterSmart:Fortwo

Screw Coming-soon

Screw Coming-soon

31.057 pack pcs 50o'ring plastic connectorsRef/ F.01M.100.013

Page 14: StarDiesel Common Rail Pumps

24-13

Common-Rail Bosch injection pump

Injection pump CP1 H - Spare parts

Injection pump CP3 - Spare parts

56.112/5ConnectorRef/ F.00R.0P0.592

56.113/5ConnectorRef/ F.01M.100.333

Plastic prot.plug59.011

FilterRef/ 1.460.595.011

31.709

o'ring valveRef/ 1.520.210.115

30.956

Sphere mm.3,5Ref/ 1.903.230.406

31.497/35

CP1 H

CP1 3

Sphere mm.5Ref/ 1.903.230.009

31.493/30

Washer copper 12x16x1,5Ref/ 1.903.230.009

52.255

Flange o'ringRef/ F.00R.0P0.166

30.991/5

Washer sensor temperatureRef/ F.00R.0P1.462

52.259/5

Bonded sealRef/ F.01M.100.085

36.131/5

overflow valveRef/ F00N200798

31.203-15

o'ring valveRef/ 1.520.210.115

30.956

overflow valveRef/ F00N200798

31.203-15

Page 15: StarDiesel Common Rail Pumps

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Common-Rail Siemens and Delphi injection pump

Injection pump Siemens - Spare parts

Injection pump Delphi - Spare parts

31.000/5Viton o'ring

30.914/10Viton o'ring

31.600/30Torx screws

30.910Viton o'ring DRV

30.950/18Viton o'ring

30.950/18Viton o'ring

Secure valve

Secure valve

Plastic prot.plug59.011

56.216Drilled bolt mm.12x1,5

36.131/12Bonded seal mm.12

56.216Drilled bolt mm.12x1,5

52.256Washer copper mm.12x18x1,5

Plastic prot.plug59.011

Plastic prot.plug59.134/5

Ø 7/8

Ø 5 Int. mm.24,40

Ø 9/10PACK QTY 50

59.137/5Protection PACK QTY 50

59.136Protection

Ø 9,90 mm.26PACK QTY 50

59.137/10Protection

59.137Protection

PACK QTY 50

Page 16: StarDiesel Common Rail Pumps

24-15

OIL SEALS COMMON-RAIL

31.940/10Cod: Ref/ F 00R 0P0 535

31.940/15Cod: Ref/ 097397-0010

31.949Cod: Ref/

31.937Cod:NOT LINENIZED - 1° Series

31.937/5Cod:

31.949/5Cod: Ref/ 9307-401A

31.949/10Cod: Ref/ 9307-402A

31.949/15Cod: Ref/ 9307-408A

31.949/20Cod: Ref/ 9307-410A ex 409A

OIL SEALS COMMON-RAIL

Applications: CP3Size: mm.20x32x7Material:VITONPack qty: 10 pcs

Applications: SIEMENS+CP3Size: mm.20x32x7Material:VITON LINENIZEDPack qty: 10 pcs

Applications: DELPHIFORD FOCUS TDCi 115 hp.RENAULT=NISSAN=KIA=HYUNDAISize: mm.20x32x6Material:VITON LINENIZEDPack qty: 10 pcs

Ref/ F 00R 0P1 535

Applications: CP3 0.445.010.043VOLVOSize: DOUBLE SEALMaterial:VITONPack qty: 10 pcs

Applications: DENSO HP2Size: mm.25x38x6,5Material:VITONPack qty: 10 pcs

Ref/ 097397-0010

Applications: CP3 FUEL PUMPSize: mm.18,8x10x5,2Material:VITONPack qty: 10 pcs

Applications: DELPHIFORD FOCUS TDCi 115 hp.Size: mm.20x33x6Material:VITON LINENIZEDPack qty: 10 pcs

Applications: DELPHIFORD MONDEO TDCi 130 hp.Size: mm.22,5x34,5x6Material:VITON LINENIZEDPack qty: 10 pcs

Ref/ 9307-408A

Ref/ 9307-410A ex 409A

Applications: DELPHIFORD FOCUS TDCi 130 hp.Size: mm.22,5x35,5x6Material:VITON LINENIZEDPack qty: 10 pcs

31.947Cod: Ref/ F 00R 0P0 253

31.948Cod: Ref/ F 00R 0P0 669

Applications: CP3Size: mm.25x37x7Material:VITON LINENIZEDPack qty: 10 pcs

31.948/6Cod: Ref/ F 00R 0P0 521

Applications: CP3+SIEMENSSize: mm.20x31x7,3Material:VITONPack qty: 10 pcs

Applications: CP3Size: mm.25x36x7,3Material:VITONPack qty: 10 pcs

Ref/ F 00R 0P1 890

Page 17: StarDiesel Common Rail Pumps

24-16

Repair kit INJECTOR Bosch systems

Reference complete injector: 0.445.010.068

Cod: 60.124/5 REPAIR-KIT COMMON-RAIL SPOOL

Ref/ F 00V C99 002

60.096/17

30.989

33.607/5

53.074/20

33.037/20

59.134/5

59.002

59.020

60.124/7Cod: REPAIR-KIT COMMON-RAIL SPOOL

60.096/18

30.989

33.607/5

53.074/15

33.037/20

59.134/5

59.002

59.020

Reference complete injector: 0.445.110.083

60.170

RENAULT MIDLUM+PREMIUM

Cod:MAN TGA

60.096/1730.912

33.607/5

33.037/20

30.990

30.992/30

52.250

Iveco TECTOR Series

60.144/5Cod:

body nr.0.445.120.057=075=054

30.990

30.989

60.144Cod:

body nr.0.445.120.007=028=079

IVECO TECTOR o'rings 1°Series

30.990

30.912

IVECO TECTOR o'rings 2°Series

MULTIJET system

59.134/5

59.020

60.124/9Cod: REPAIR-KIT COMMON-RAIL SPOOL

Reference complete injector: 0.445.120.012

Engine D28 Engine D20

Reference complete injector: 0.445.120.024 Reference complete injector: 0.445.120.030

MAN TGA

60.170/5Cod:

60.096/17 mm.1,33

59.134/5

33.607/5

33.037/20

52.378

30.990/2

30.990/4

30.992/40

60.096/17 mm.1,33

59.134/5

33.607/5

33.037/20

52.378

30.990/2

30.990

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24-17

Cod: 60.096/30

52.650

30.991/5

31.947

33.608

60.096/5

33.610

30.991/4

30.991/6

30.991/2 30.991

53.074/20

30.991/8

MERCEDES SPRINTER 2.1/2.2=VANEO 1.7CDI+A160/170CDI E/C 200/220 CDIIVECO DAILY Appl. 2 OIL SEALS

59.020

30.991/5

31.947

33.608

60.096/10

33.610

30.991/4

30.991/6

30.991/2

53.074/20

30.991/8

60.096/12

30.991

60.096/32Cod:Ref/ F01M 100 277=276

BMW X5 3.0D+330+525+530+730d=MERCEDES C+CLK+E+G+ML 270 CDI=RANGE ROVER III TD6

59.004

59.020

60.096Cod:Ref/ F 01M 100 275

FIAT=LANCIA=ALFA ROMEO 1.9/2.4 JTD

Repair kit Common-Rail Bosch systems

Reference complete pump: 0.445.010.006

CP1 S

Reference complete pump: 0.445.010.008

CP1 K

MERCEDES SPRINTER 2.1/2.2=VANEO 1.7CDI+A160/170CDI E/C 200/220 CDI

Ref/ F 01M 100 275 S

31.947

33.608

60.096/5

33.610

30.991/4

30.991/6

30.991/2

30.991

53.074/20

30.991/8

59.004

59.011

52.650

59.004

Reference complete pump: 0.445.010.019=009

CP1 S

52.650

FIAT DUCATO 2.8 JTD=IVECO DAILY=CITROEN JUMPER=PEUGEOT BOXER=RENAULT MASCOTT 2.8

For pump 0.445.010.080plus on this gasket kit2 pcs of 31.057 o'ring

Page 19: StarDiesel Common Rail Pumps

60.096/35Cod: ALFA ROMEO 1.9/2.4 JTD Multijet = OPEL ASTRA+SIGNUM+VECTRA+ZAFIRA 1.9 CDTI

60.096/37Cod:

CITROEN C-CROSSER/C8 2.2 Ddi=FIAT ULYSSE+LANCIA PHEDRA 2.2 16v JTD

Cod: 60.137

IVECO EUROCARGO TECTOR 3.9+5.9=VW COSTELLATION=FORD F250 4X4

30.953

30.960

30.961

30.962 31.493/3030.991/5

52.255

31.94931.948

30.95630.95530.954 30.957 30.958

31.948/6

30.952

59.011

24-18

AUDI 2.7/3.0 TDI=VW TUAREG 3.0 TDI

30.901

31.003/12

30.95630.954 30.957 30.900

36.131/5

30.899

52.649

31.497/3559.134/5

30.955

LAND R.FREELANDER 2.2 TD4=PEUGEOT 4007+407+607+807 2.2 HDi

31.947

30.90131.003/2

30.901

53.074/20

31.497/35

30.991/5

36.131/5

30.900

30.899

30.956

31.709

53.074/2031.709

52.649

59.134/5

Repair kit Common-Rail Bosch systems

31.947

CP1 H

Reference complete pump: 0.445.010.156

Reference complete pump: 0.445.010.139

CP1 H

Reference complete pump: 0.445.020.007

CP 359.030

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Cod: 60.137/2DURAMAX 6.6 engine Type LLY+LBZ Ref/ GM 97303762

HUMMER H1 Alpha=CHEVY SILVERADO/GMC SIERRA 2500HD/3500 PICKUPS=GMC SAVANA

30.953

30.961

30.962

31.493/3052.255

31.94931.948

30.95630.95530.954 30.957 30.958

31.948/6

30.952

59.011

60.096/11

Cod: 60.137/5 RENAULT MIDLUM II+PREMIUM II 160/190/220/240/280/320=VOLVO FE 240/280/320

Cod: 60.138Ref/ F 00N 201 973=974=975=976

30.95630.95530.954

30.953

60.096/11 30.957

30.959

30.961

30.962

31.493/30

31.947 31.937

30.991/5

52.255

31.949

30.958 59.011/5

59.134/16

59.005

59.010

59.004 59.003

MERCEDES VITO=VIANO=SPRINTER=C=CLK=S=E=ML=CLS 210/220/270/280/320 CDI - OPEL MOVANO=VIVARO 2.2 DtiBMW 318+320+330+530+X5+X3 2.0=3.0D - IVECO DAILY 35+40+50+65 C Series - RENAULT ESPACE IV+LAGUNA+VEL SATIS 2.2 DCi

Repair kit Common-Rail Bosch systems

Reference complete pump: 0.445.020.030

CP 3

CP 2

Reference complete pump: 0.414.693.001

Reference complete pump: 0.445.010.078

CP 3

59.030

30.918/20

30.950/431.033/1

Pressure valve o'rings

59.008

59.030

31.710Rpm sensor o'ring

31.003/2

59.011

Bonded seal Ø 8

Page 21: StarDiesel Common Rail Pumps

24-20

Cod: 60.138/5Ref/ F 00N 201 973=974=975=976

30.95630.95530.954

30.953

60.096/11

30.957

30.959

30.961

30.962

31.493/30

31.948/6

52.255 31.949

30.958

59.011/5

59.134/16

59.005

59.010

59.004

59.003

AUDI A8 3.3 TDI QUATTRO

Cod: 60.139Ref/ F 00N 201 973=974=975=976

30.95630.95530.95430.953 60.096/11 30.957

30.959

30.961

30.96231.493/30

31.948 31.948/6

30.991/5

52.255

31.949

30.958

59.011/5

59.134/16

59.005

59.010

59.00459.003

VW LT 28/35/46 2.8 TDI=AUDI A8 4.0=4.2 TDI - MERCEDES C 30 AMG CDI=E=G=ML=S 400 CDI

Cod: 60.139/3 Ref/ F 00N 201 973=974=975=976

BMW 740 D ENGINE 398 D1 E 38/E65

30.953

30.959

30.961

30.962

31.493/3031.948/6

52.255

31.949

30.958

59.011/5

59.134/16

59.00559.010

59.00459.003

30.960/5

30.95630.95530.95460.096/11 30.957

Repair kit Common-Rail Bosch systems

Reference complete pump: 0.445.010.036

CP 3

Reference complete pump: 0.445.010.029

CP 3

Reference complete pump: 0.445.010.108

CP 3

Page 22: StarDiesel Common Rail Pumps

24-21

Cod: 60.139/4 Ref/ F 00N 201 973=974=975=976

MERCEDES CLK/CLS 320CDI+E 280/320 CDI+ML 280/320 CDI+R/S 280/320 CDI+S 320 CDI

30.95630.95530.95430.953 60.096/11 30.957

30.959

30.961

30.962

31.493/30

31.947 31.937

52.255

31.949

30.958

59.011/5

59.134/16

59.005

59.010

59.004

59.003

30.960/552.259/5washer temperaturesensor

Cod: 60.139/5 Ref/ F 00N 201 973=974=975=976

30.953

30.959

30.961

30.962

31.493/30

30.991/5

52.255

31.949

30.95859.011/5

59.134/16

59.005

59.010

59.004

59.003

AUDI A6+A8 2.7=3.0 TDI - RENAULT ESPACE IV+LAGUNA II+MASTER+TRAFIC 1.9 Dci

31.947

30.95630.95530.95460.096/11 30.957

31.948

Cod: 60.139/6 Ref/ F 00N 201 973=974=975=976

30.95330.961

30.96231.493/30

30.991/5

52.255

31.949

59.011/5

59.134/16

59.005

59.010

59.004

59.003

VOLVO S60+S80+V70+XC70+XC90 2.4D5=2.4D

52.25131.940/10

30.95630.95530.95460.096/11 30.957

Repair kit Common-Rail Bosch systems

Reference complete pump: 0.445.010.045

CP 3

Reference complete pump: 0.445.010.075

Reference complete pump: 0.445.010.043

CP 3

VITO 120 CDI+SPRINTER 218/318/418/518 CDI+VIANO 3.0 CDI

BMW 730=740 D+330+525+530+535+X3+X5+VW TUAREG 3.0 TDi

CP 3

Page 23: StarDiesel Common Rail Pumps

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Cod: 60.139/7Ref/ 7135-479A EX 479

CITROEN C3+FORD FOCUS TDCi

NISSAN MICRA+XTRAIL+ALMERA

30.914/5Or hydraulichead

43.011

Repair kit Common-Rail Bosch and Delphi systems

59.13659.011 59.137

59.137/5 59.137/10

Reference complete pump: 9044A 013A

Reference complete pump: 0.445.020.018

MAN TGAEngine D28 Common-rail YEAR 2002/2006

MAN TGA/TGS/TGXEngine D20 Common-rail YEAR 2006/2007

Cod: 60.170

Reference complete pump: 0.445.020.023

CP 3

30.953

33.093

31.948/6

31.019

52.258

31.493/30 59.011

59.030

30.957 30.95530.954

Oil seal are not included,please see page 13-15 on L109

Page 24: StarDiesel Common Rail Pumps

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Repair kit Common-Rail Siemens systems

30.916/15 30.916/20 30.916/2530.916/30

30.916/5

30.916/10

31.947

52.650/20 30.916/40

30.954

30.91660.096/20

PEUGEOT=CITROEN=PSA 1.4 cc.

DV4DREPAIR KIT SIEMENS Ref/ X39-800-300-019Z

Cod: 60.143/5

PEUGEOT=CITROEN=PSA 2.0 cc. 16 VALVES

30.916/15 30.916/20 30.916/2530.916/30

30.916/5

30.916/10

31.947

52.650/20 30.916/40

30.954

30.91660.096/20

31.937/5

DW10BREPAIR KIT SIEMENS Ref/ X39-800-300-020Z - 2 oil seals

Cod: 60.143/3

PEUGEOT=CITROEN=PSA 2.0 cc. 8 VALVES

31.947

52.650/15

30.916/15 30.916/2030.916/25

30.916/3030.916/5

30.916/10

30.916/40

30.954

30.91660.096/20

DW10TDREPAIR KIT SIEMENS Ref/ X39-800-300-001Z

Cod: 60.143

Page 25: StarDiesel Common Rail Pumps

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Repair kit Common-rail Denso systems

Cod:

Cod:

Cod:

30.911

31.909/5

30.90430.904

30.910 30.903

30.902

30.909

31.950/14

31.218 59.004

30.913

30.961

30.908

52.650/13 52.227

60.166 REPAIR KIT DENSO HP3 Ref/ 294009-0030

NISSAN ALMERA+PRIMERA 2.2 Turbo diesel

30.906

52.386 52.281

60.166/5 TOYOTA AVENSIS+COROLLA+PREVIA+RAV 4 D4D Engine

31.940/15

30.886

30.882 30.884

30.874 30.876

30.880

52.24030.909

53.074/22 33.62452.255

REPAIR KIT DENSO HP2 Ref/ 097490-0010

Page 26: StarDiesel Common Rail Pumps

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Repair kit Common-Rail systems

Cod:

Cod:

Page 27: StarDiesel Common Rail Pumps

24-26

ASLA124P1309ASLA124P1659ASLA136P804ASLA140 P 862+ASLA140P1033/ASLA140P1061+ASLA140P1124ASLA142P795

ASLA142P988+ASLA142P1474

ASLA143P970

ASLA142PV600EX ASLAPS38518ASLA143P1058ASLA144FL087ASLA144FL120ASLA144P971+ASLA144P973+ASLA144P1021ASLA144P1295

ASLA144PV602EX ASLAPS21175ASLA144PV605EX ASLAPS17868ASLA145P763+

ASLA145P868+

COMMON-RAIL NOZZLE APPLICATIONS LIST

CUMMINSDODGE RAM 2500 / 3500 (CUMMINS. ENGINES)IVECO DAILY – DUCATO 2.8 / RENAULT MASCOTT 2.8RENAULT MEGANE / LAGUNA 1.9 DCIIVECO DAILY 29L10-L12 / 35C10-C12-35S10-S12 // RENAULT MASTERVOLVO 8627319RENAULT / MACK TRUCKSCITROEN XANTIA 2.0 HDI X2-BREAKPEUGEOT 206 2.0 HDIPEUGEOT 406 2.0 D TURBOPEUGEOT 406 2.0 D TURBO BREAKPEUGEOT 406 HDIFIAT ULYSSE 2.0 JTD (Motore Peugeot)FIAT ULYSSE 2.0 JTDFIAT DUCATO (Motore Peugeot)IVECO 100 E 17IVECO 65 E 13 / E 15IVECO 75 E / E 15 / E 17IVECO 80 E 15 / E 17IVECO 90 E 17CUMMINS 4 897 271CUMMINS 4 897 040CUMMINS 2 830 244CUMMINS 2 830 224CUMMINS 2 830 957E.E.A. 4897114E.E.A. 4896444PEUGEOT 307-PARTNER-406-407 CITROEN BERLINGO-XSARA-C5SIEMENSCDCRENAULT CLIO - DELPHI EQUIP. L087PBDRENAULT - DELPHI EQUIP. L120PBDCITROEN 2.0 HDI / PEUGEOT 2.0 HDIFIAT PUNTO JTDJTD – FIAT,LANCIA, ALFA ROMEOALFA 147 / 156 / 166 (1.9 – 2.4 JTD )ALFA ROMEO 145 1.9 JTDALFA ROMEO 146 1.9 JTDALFA ROMEO 156 1.9 JTDALFA ROMEO 156 2.4 JTDPEUGEOT-CITROEN 2.2 HDI SIEMENS

PEUGEOT 307-1007 CITROEN C1 SIEMENSC2-C3 FORD FIESTA FUSIONALFA ROMEO 166 2.4 JTDFIAT BRAVA 1.9 JTDFIAT BRAVO 1.9 JTDFIAT MAREA 1.9 JTDFIAT MAREA 2.4 JTDFIAT MULTIPLA 1.9 JTDLANCIA KAPPA / LYBRA 2.4 JTDBMW 13 53 2 248 880BMW 13 53 2 354 045

Page 28: StarDiesel Common Rail Pumps

COMMON-RAIL NOZZLE APPLICATIONS LIST

ALLA142PM604EX ALLAPS77896ALLA145P926 ALLA145P926+ ALLA145P928+ASLA145P979ALLA145P999ASLA145P1091ASLA146FL109ASLA146FL138ASLA146P1055/ALLA147P788ASLA150FL097ALLA150FL121ALLA150P1011ALLA150P1076ALLA153PM003EX ALLAPS12974EX ALLAPS12846ALLA150P1224ASLA153FL096ASLA154FL133ASLA154FL134ASLA154FL135ASLA154FL145ASLA154P1034ASLA154P1320ALLA156P889/ASLA156P736/ASLA156P737ASLA156P1079/+ALLA156P1107+

ALLA156P1114ASLA 156 P 1155+ ALLA156P1265+ALLA156P1368ASLA158P974+ALLA160P1032+ALLA160P1063+AFTL128

PEUGEOT 307-1007 CITROEN C1 SIEMENSC2-C3 FORD FIESTA FUSIONBMW330D – 330XD – 330D TOURING / BMW530D – 530D TOURING – 730D / X5 3,0DBMW 13 53 7 785 983RENAULT 82 00 010 075RENAULT KERAX / PREMIUMRENAULT (INJ. 0 445 110 087)COTROEN C3 1.4 HDI – DELPHI EQUIP. L109PBDSSANYONG - REXTONPEUGEOT 206.307 1.4 HDI=CITROEN XSARA 1.4 HDITOYOTA SRKIA CARNIVAL (L097PBD)FORD FOCUS 1.8 TDCI – DELPHI EQUIP. L121PBDHYUNDAY ACCENT II, MATRIX 1.5 CRDI, SANTA FE, TRAJET 2.0 CRDIRENAULT PREMIUMPEUGEOT 307-407-607-807 SIEMENSCITROEN C5-C8-XSARAFORD CMAX VOLVO V50-V60 EURO 4 EURO 5PUNTO MULTIJET (INJ. 0445110083)FORD MONDEO2.0 TDCI - DELPHI EQUIP. L096PBDFORD MONDEO 2.0 TDCI (130) – DELPHI EQUIP. L133PBDFORD MONDEO 2.0 TDCI (115) – DELPHI EQUIP. L133PBDFORD MONDEO 2.0 TDCI (EU4) – DELPHI EQUIP. L135PBDFORD TRANSIT 2.4 (EU3) DELPHI EQUIP. L145PBDMERCEDES CDI VARIE CC. / SPRINTER VARIE CC.MERCEDES 316CDI SPRINTER/VITO 108–110–112 CDI-V200/220 CDIMERCEDES 270/320 CDIMERCEDES 220/270 CDIMERCEDES CLASSE AMERCEDES E 200 CDI / E 220 CDI / E 270 CDIMERCEDES VITO 108–110–112 CDIMERCEDES E 320 CDIMERCEDES ML 270 CDIMERCEDES S 320 CDIMERCEDES V 200 CDIMERCEDES V 220 CDIMERCEDES CLK270CDIHYUNDAY H1 – STAREX (INJ. 0 445 110 091) KIA SORENT0 2.5 CRDIMERCEDES CLASSE AMERCEDES C30 CDI AMG – C30 CDI AMGT // MB6120700287 – MB6120700787 – MB6120700787HYUNDAYGM 97208074 – ISUZU 2900009130MERCEDES CITARO VARI-VARIOUSBMW 320D/ 330 D/ 530 D / 730D / 740 D VARI-VARIOUSFORD TRANSIT – DELPHI EQUIP. L128PBD

24-27

Page 29: StarDiesel Common Rail Pumps

24-28

Box set Base washer copper and Shims adjustment common-rail

Total pcs 1032 Total items 15 Kg.2,500

Cod: 53.504 Base washer set Common-Rail Systems

Total pcs 695 Total items 22 Kg.0,700

Cod: 53.505 Standard shims box for Common-Rail injector jetting and dimension adjustment

shims size,see page 6-45A on L109

base washer applications,see page 6-57A on L109

53.505SHIMS BOX COMMON-RAIL BH Systems

( Total pcs 695 )1 BOX = 22 Items Kg.0,700

53.504BASE WASHER -SET

( Total pcs 1032 )1 BOX = 15 Items Kg.2,500

COMMON-RAIL Systems

Shims adjustment

Shims adjustment

Shims adjustment

53.506

53.507

53.508

SHIMS BOX SET

53.506 mm.23,5X19,0 Total pcs 550 - Total items 22 shims size: from 0,90 to 1,10 Cut: 0,01 mm. 53.507 mm.15,7x10,5 Total pcs 275 - Total items 11 shims size: from 1,20 to 1,30 Cut:0,01 mm.53.508 mm.22,0x19,0 Total pcs 550 - Total items 22 shims size: from 0,90 to 1,10 Cut: 0,01 mm.

shims size,see page 6-45Bon L109

Page 30: StarDiesel Common Rail Pumps

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Cod:

Cod:

Cod:

Page 31: StarDiesel Common Rail Pumps

COMMON-RAIL diesel TESTER Ref/ 30.500

Diagnostica dell'efficienza dell'impianto COMMON-RAIL,senza somontarlo.

Controllo efficienza pompa alta pressione

Tenuta iniettori

Efficienza regolatori di pressione/flusso

Funzionalita'sensore pressione gasolio

Manometro alta pressioneGestione pompe Common-rail Bosch/Delphi

Comando iniettori Common-rail Bosch/Delphi

SCHEDA TECNICA:Alimentazione:12v.

Potenza:36WPeso:kg.0,5

Dutycicle:RegolabileRange di pressione:0-1.500 bar

Range iniettori:0-10 hzTime iniezione:0,3-1 msec

Il nostro 30.500,affiancato ad una nostra pompa prova iniettori 57.001-3 ,e'in grado di verificare le

funzionalita'dell'iniettore multijet,controllando:

Iniezione pilota/preiniezione/iniezione principale

Pressione apertura

Getto di spruzzata

Tenuta e quantita'di recupero gasolio

D.T.M. ricambi s.r.l. via Cooperazione,5 40129 Bologna ITALY Tel.0039-051-6325404 Fax:0039-051-705987

Opzionali:

30.500/5kit comando iniettori Siemens piezo

30.500/10kit comando drvpompa Siemens

Manometro in glicerina 0/600 bar

Page 32: StarDiesel Common Rail Pumps

COMMON-RAIL diesel TESTER Ref/ 30.500

Diagnostic of COMMON-RAIL System efficiency, without disassemble it

COMMON-RAIL,senza somontarlo.

Efficiency checking of High pressure pump

Injectors Seal

Efficiency pressure/flow control

Functionality of Fuel pressure sensor

High pressure ManometerManagement of Common-rail Bosch/Delphi pumps

Common-rail Bosch/Delphi injectors controlTECHNICAL SHEET:

Input:12v.Power:36W

Weight:kg.0,5Dutycicle: adjustable

Pressure range:0-1.500 barInjectors Range:0-10 hz

Injection Time:0,3-1 msec

Our ref. 30.500, together with our 57.001-3 injector tester pump,it is able to verify the

functionality of multijet injector, checking the following:

Pilot Injection/pre-injection/main injection

Release Pressure

Spray jet

Fuel Seal and recover quantity

D.T.M. ricambi s.r.l. via Cooperazione,5 40129 Bologna ITALY Tel.0039-051-6325404 Fax:0039-051-705987

Opzionali:

30.500/5kit control injectorSiemens piezo

30.500/10kit control drvpump Siemens

Glicerine pressure gauge 0/600 bar