Stanley Access Technologies - Solenoid Lock.pdf · This manual provides removal and installation...

16
Solenoid Lock Installation Instructions Quick-Reference Guide 203820 Rev. G, 3/14/09 Prohibition on Copying Any unauthorized reproduction, disclosure or distribution of copies by any person of any portion of this work may be a violation of copyright law of the United States of America and other countries, could result in the awarding of statutory damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved. Stanley Access Technologies Quick-Reference Guide

Transcript of Stanley Access Technologies - Solenoid Lock.pdf · This manual provides removal and installation...

Solenoid Lock

Installation Instructions

Quick-Reference Guide

203820

Rev. G, 3/14/09

Prohibition on Copying

Any unauthorized reproduction, disclosure or distribution of copies by any person of any portion of this work may be a violation of copyright law of the United States of America and other countries, could result in the awarding of statutory damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.

Stanley Access Technologies

Quick-Reference Guide

203820 Rev. G, 3/14/09 © 2009, THE STANLEY WORKS. ALL RIGHTS RESERVED. 1 of 15

Stanley Access Technologies

Quick-Reference Guide TABLE OF CONTENTS

1. PURPOSE...................................................................................................................................................... 2

1.1 Discussion.................................................................................................................................................... 2 1.2 Applicability ................................................................................................................................................ 3

2. PREREQUISITES......................................................................................................................................... 3

3. INSTRUCTIONS .......................................................................................................................................... 4

3.1 Removing the Solenoid Lock Assembly ..................................................................................................... 4 3.2 Installing the Solenoid Lock Assembly....................................................................................................... 5 3.3 Replacing the Solenoid................................................................................................................................ 6 3.4 Replacing Switch S3 (Closed-Position Switch) .......................................................................................... 6 3.5 Replacing the Latch, Pawl, or Cam ............................................................................................................. 7

Attachments Attachment 1, Solenoid Lock Assembly Replacement Parts................................................................................ 8 Attachment 2, Solenoid Lock Assembly Wiring, Including Closed and Locked Option ................................... 10 Attachment 3, Remote Access Control Wiring Diagram.................................................................................... 11 Attachment 4, IS10000 Wiring Diagram ............................................................................................................ 12 Attachment 5, Dura-Glide Wiring Diagram ....................................................................................................... 13 Attachment 6, Double Diamond Wiring Diagram .............................................................................................. 14 Attachment 7, Double Diamond Canada Wiring Diagram ................................................................................. 15

203820 Rev. G, 3/14/09 © 2009, THE STANLEY WORKS. ALL RIGHTS RESERVED. 2 of 15

1. PURPOSE

1.1 Discussion

This manual provides removal and installation instructions for the Stanley solenoid lock assembly (Figure 1). The manual also provides instructions for replacing the following solenoid lock assembly components:

• The solenoid

• Switch S1, S2, and S3

• The latch, pawl, or cam

This manual provides information primarily for MC521 wiring. For additional information refer to the following manuals:

• Stanley Access Technologies Manual No. 204003, “MC521 Controller Installation and Operation Manual”

• Stanley Access Technologies Manual No. 203832, “Access Control Console Operation/Installation Manual”

• Stanley Access Technologies Manual No. 203973, “Double Diamond Sliding Door Installation Instructions Quick-Reference Guide”

• Stanley Access Technologies Manual No. 203913, “IS10000 Sliding Door Installation Instructions Quick-Reference Guide”

For solenoid locks (only MC521 compatible) replacement parts, refer to Attachment 1.

The solenoid lock assembly is an optional electrical lock installed on Dura-Glide door packages. The lock is available in left or right handing. The handing of the lock cannot be changed in the field.

Lock switch S3 is used for closed position status. Lock switches S1 and/or S2 are used for Double Diamond telescopic sliding doors or when the optional closed and locked status kit (part number 313948) is added. The closed and locked status is standard with the Remote Access Control. A lock strike kit (part number 313986) is required on Dura-Glide 5200/5300 sliding doors for retrofit.

Solenoid locks operate in a “fail safe” or “fail secure” mode. In the “fail safe” mode, the door will unlock upon loss of electrical power to the door. In the “fail secure” mode, the door will lock upon loss of electrical power to the door.

The MC521 solenoid lock retrofit kits can be obtained using the following part numbers:

Part Number Handing Mode Control Box

313985-1 Right Hand Fail Safe MC521

313985-2 Left Hand Fail Safe MC521

313985-3 Right Hand Fail Secure MC521

313985-4 Left Hand Fail Secure MC521

203820 Rev. G, 3/14/09 © 2009, THE STANLEY WORKS. ALL RIGHTS RESERVED. 3 of 15

The solenoid lock assembly is wired so that when the door “Enter” switch is set to the “Yes” or “Automatic” position the lock remains continuously unlocked. In this case both the inside and outside sensors will activate the door.

The solenoid lock assembly requires no adjustments. Lubrication of the assembly is described in Section 3.2.

If the lock is added to an existing door and security is required, Access Control (panic hardware) must be installed to make door fully secure.

1.2 Applicability

The instructions in this manual apply to solenoid lock assemblies installed on the following Stanley Dura-Glide door packages:

• Dura-Glide 2000-, 3000-, 5200- and 5300-series sliding doors

• Dura-Guard 2000- and 3000-series sliding doors

• Dura-Storm 3000-series sliding doors

• Double Diamond sliding doors

• IS10000 sliding doors

2. PREREQUISITES

2.1 Protective barrier (caution/warning tape) has been set up to prevent unauthorized access to work area.

2.2 The packing list has been reviewed, and all required parts are included.

2.3 The following reference manuals have been obtained as applicable:

• Stanley Access Technologies Manual No. 204003, “MC521 Controller Installation and Operation Manual”

• Stanley Access Technologies Manual No. 203832, “Access Control Console Operation/Installation Manual”

• Stanley Access Technologies Manual No. 203973, “Double Diamond Sliding Door Installation Instructions Quick-Reference Guide”

• Stanley Access Technologies Manual No. 203913, “IS10000 Sliding Door Installation Instructions Quick-Reference Guide”

203820 Rev. G, 3/14/09 © 2009, THE STANLEY WORKS. ALL RIGHTS RESERVED. 4 of 15

3. INSTRUCTIONS

3.1 Removing the Solenoid Lock Assembly

3.1.1 DE-ENERGIZE electrical power to the door package.

3.1.2 Manually SLIDE the door(s) to the open position. (If fully closed, it will be difficult for the technician to get to the lock. See Figure 1.)

3.1.3 Refer to Figure 2, and MARK the track tube at the locking edge of the belt bracket.

3.1.4 REMOVE the fasteners securing the lock to the header, and REMOVE the lock assembly and harness.

Figure 1. Removing the Solenoid Lock Assembly

SL001B

Figure 2. Marking the Track Tube Prior to Removing the Solenoid Lock Assembly

PAWL(UNLOCKED)

LATCH(RETRACTED)

LOCK HOUSINGCAM

MARK ON TRACK TUBE AT LOCKING EDGE OF BELT BRACKET

DOOR FULLY OPEN SL005

203820 Rev. G, 3/14/09 © 2009, THE STANLEY WORKS. ALL RIGHTS RESERVED. 5 of 15

3.2 Installing the Solenoid Lock Assembly

3.2.1 Refer to Figure 2, and PERFORM the following:

• POSITION the lock assembly in the header at the position shown.

• ENSURE the lock assembly is aligned with the track tube mark from step 3.1.5.

3.2.2 INSTALL, but do not tighten, the fasteners securing the lock assembly to the header.

NOTE If the latch does not retract into the position shown in Figure 1, the cam may have been manually rotated and its motion restricted by the switch rollers S2 and S3. Using a small screwdriver or similar tool, carefully press the two switch rollers to release the cam.

3.2.3 Manually RELEASE (UNLOCK) the pawl such that the latch retracts into the lock assembly housing.

3.2.4 Manually SLIDE the door(s) to the fully closed position.

3.2.5 Refer to Figure 3, and MOVE the lock assembly to the position shown.

Figure 3. Installing the Solenoid Lock

SL003

1/8"

1/8"BELT BRACKET(DOOR CLOSED)

GREASE HERE

DOOR CLOSED AND LOCKED

LOCK HOUSING

CAMLATCH

PAWL(UNLOCKED)

DOOR CLOSED AND UNLOCKED

BELT BRACKET(DOOR CLOSED)

GREASE HERE

CAM

PAWL(LOCKED)

LOCK HOUSING

LATCH

203820 Rev. G, 3/14/09 © 2009, THE STANLEY WORKS. ALL RIGHTS RESERVED. 6 of 15

3.2.6 With the lock approximately 1/8″ from the belt bracket, TIGHTEN the fasteners securing the lock assembly to the header.

3.2.7 APPLY a small amount of lubriplate grease or equivalent to the locking edge of the belt bracket and the corresponding latch surface.

3.2.8 Refer to Attachments 2 through 7 as applicable, and CONNECT solenoid lock assembly and applicable accessory component electrical wiring as required.

3.2.9 ENSURE all wiring is clear of the lock mechanism, the rear end of the solenoid plunger, and the belt and belt brackets.

3.2.10 VERIFY proper operation of the solenoid lock assembly as follows:

a. ENERGIZE electrical power to the door package.

b. CONFIGURE MC521 lock type to Fail Safe or Fail Secure as applicable.

c. OPEN and CLOSE the door several times, and ENSURE the following:

• The solenoid lock functions properly.

• Electrical wiring does not interfere with the operation of the lock.

3.3 Replacing the Solenoid

3.3.1 Refer to Section 1.1, and REMOVE the solenoid lock assembly from the header.

3.3.2 Refer to Attachment 1, and NOTE the location of the solenoid mounting holes.

3.3.3 REMOVE the four screws and lockwashers securing the solenoid to the lock housing.

NOTE In most cases it will not be necessary to replace the solenoid plunger.

3.3.4 SLIDE the solenoid off the plunger, and ALLOW the plunger to remain connected to the mechanism.

3.3.5 POSITION the replacement solenoid onto the plunger.

3.3.6 Using the four screws and lockwashers, FASTEN the solenoid to the lock.

3.3.7 Refer to Section 3.2, and INSTALL the solenoid lock assembly into the header.

3.4 Replacing Switch S3 (Closed-Position Switch)

3.4.1 Refer to Section 1.1, and REMOVE the solenoid lock assembly from the header.

3.4.2 Refer to Attachment 1, and NOTE the following:

• The orientation of the screws and lockwashers securing switch S3 to the solenoid lock assembly.

• The electrical wiring to switches S3.

3.4.3 REMOVE the screws and lockwashers securing switch S3 to the solenoid lock assembly, and REMOVE switch S3.

3.4.4 POSITION replacement switch S3 in the solenoid lock assembly.

3.4.5 Using screws and lockwashers, FASTEN switch S3 to the solenoid lock assembly, and ENSURE the following:

• For each mounting screw, a lockwasher is installed above the switch and one lockwasher is installed below the housing.

203820 Rev. G, 3/14/09 © 2009, THE STANLEY WORKS. ALL RIGHTS RESERVED. 7 of 15

3.4.6 CONNECT electrical wiring to switch S3.

3.4.7 Refer to Section 3.2, and INSTALL the solenoid lock assembly into the header.

3.5 Replacing the Latch, Pawl, or Cam

3.5.1 Refer to Section 1.1, and REMOVE the solenoid lock assembly from the header.

3.5.2 Refer to Attachment 1, and REMOVE the shoulder screws, lockwashers, and nut securing the pawl or latch and cam assembly to the housing.

3.5.3 REMOVE the pawl or latch and cam assembly from the housing.

3.5.4 POSITION the replacement pawl or latch and cam assembly into the housing.

3.5.5 THREAD the shoulder screws securing the pawl or latch and cam assembly fully down into the housing.

3.5.6 HOLD the shoulder screw in that position, and TIGHTEN the external nut as necessary to ensure that the shoulder screws seat firmly.

3.5.7 Refer to Section 3.2, and INSTALL the solenoid lock assembly into the header.

203820 Rev. G, 3/14/09 © 2009, THE STANLEY WORKS. ALL RIGHTS RESERVED. 8 of 15

Attachment 1

Solenoid Lock Assembly Replacement Parts (Sheet 1 of 2)

1

10

3

4

SOLENOID LOCK ASSEMBLY

SOCKETSCREW

CAM

SOLENOID9 LINK

8 PAWL

7 LATCH

6 SWITCH S3

2SPRING

24 VDC POWER SUPPLY

SL011C

11

5 TORSIONSPRING

203820 Rev. G, 3/14/09 © 2009, THE STANLEY WORKS. ALL RIGHTS RESERVED. 9 of 15

Attachment 1

Solenoid Lock Assembly Replacement Parts

(Sheet 2 of 2)

Index

No.

Part No. Description Index

No.

Part No. Description

1 185040-1

Solenoid Lock Assembly, Right Hand, Fail Safe

8 515694 Pawl

185040-2

Solenoid Lock Assembly, Left Hand, Fail Safe

9 412394 Link

185040-3

Solenoid Lock Assembly, Right Hand, Fail Secure

10 515230-4 Solenoid

185040-4

Solenoid Lock Assembly, Left Hand, Fail Secure

11 516871 24 VDC Supply

2 412397-1 Spring 516922-1 Harness, Solenoid Lock,

MC521, 67″

3 412401-2 Socket Screw 516922-2 Harness, Solenoid Lock,

MC521, 148″

4 516030 Cam, Solenoid Lock 313984 Kit—Closed & Locked, Switches, Hardware, and Harness

5 412395-R

412395-L

Torsion Spring, Right Hand

Torsion Spring, Left Hand

313986 Lock Strike Kit 5200/5300

6 412399 Switch S3 516921 Harness, Solenoid Lock Pigtail*

7 515695 Latch

* 516921 is needed for solenoid locks that do not include solenoid lock harness pigtail.

203820 Rev. G 3/14/09 Page 10 of 15 © 2009, THE STANLEY WORKS. ALL RIGHTS RESERVED.

Attachment 2

Solenoid Lock Assembly Wiring, Including Closed and Locked Option (Sheet 1 of 1)

SL014A

SOLENOID LOCK

516921

TB1

1

2

3

4

5

6

7

8

9

10

BL

BK

+

-

YL

516922-1 OR 516922-2

TB51

2

3

4

5

6

7

8

9

10

BN

VI

TOP SWITCHBOTTOM SWITCH

CN

O

NC

CN

O

NC

S2S3

24 VDC POWER SUPPLY - 516871

BN

VI

S1 SOLENOIDCC

NONC

LOCKED POSITION

CLOSED AND LOCKED STATUS

CLOSED POSITION

203820 Rev. G 3/14/09 Page 11 of 15 © 2009, THE STANLEY WORKS. ALL RIGHTS RESERVED.

Attachment 3

Remote Access Control Wiring Diagram (Sheet 1 of 1)

TB2

TB1

TB5

TB4

123456789

10

123456789

10

123456789

10

12345678910

TB312345678910

WH

RDBK

GN

1

131211109876

2345

SHIELD

RD

GR

AY

GR

AY

BL

UE B

LU

E

TR

AN

SM

ITT

ER

2

TR

AN

SM

ITT

ER

1R

EC

EIV

ER

1

RE

CE

IVE

R 2

SHIELD

SHIELD

SHIELD

DOORWAY HOLDING BEAM

INSIDE SENSOR

OUTSIDE SENSOR

MOTOR 1

BKWH

GN

BK

GN

WH321

321

WH

GNRD

BK

WHWHGNRD

CONTROLLER-185000

TB1 TB2

TB3 TB4 TB5

SCHEMATIC

2

1

3

POWER SWITCH

3

12

ON

OFFBKRDWH

120 VAC LINE

LINE

NEUTRAL

EARTH GROUND

GROUND SCREW IN HEADER

BKWH

GN

STANGUARD

WH

RD

BK

GN

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1718 19 20

CO

MM

ON

BR

EA

KO

UT

DO

OR

PO

SIT

ION

GR

N O

UT

SID

E S

EN

SO

R

GR

N IN

SID

E S

EN

SO

R

WH

T C

OM

MO

N

WH

T C

OM

MO

N

GR

N O

PE

RA

TE

TO

CB

NO

T U

SE

D

BR

EA

KO

UT

TO

CB

OP

EN

SIG

NA

L T

O C

B

CO

MM

ON

TO

CB

NO

T U

SE

D

NO

T U

SE

D

NO

T U

SE

D

LO

CK

BY

PA

SS

12 V

DC

BLK

12

VA

C S

EN

SO

R P

WR

RE

D 1

2 V

AC

SE

NS

OR

PW

R

NO

T U

SE

D

OR

YL

RDBL

YL

BK

BK

WH

GN

BL

VIVI

ORYL

SCHEMATIC

2

REDUCED OPENNINGSWITCH

1 YES

NOVIVI

WH

RD

BK

GN

WH

RD

BK

GN

1 2 3 4

RS422COMMUNICATION

TB1

4

3

1

2

RE

CIE

VE

-R

EC

IEV

E +

TR

AN

SM

IT -

TR

AN

SM

IT +

YL

NOTE:SET FUNCTION SWITCHTYPE TO OLD ROTARYSWITCHES

SL006B

PDA

516921

516922-1 OR 516922-2

TOP SWITCH CLOSED POS.

BOTTOM SWITCH CLOSED POS.

TB1

TOLOCK

TO CONTROL BOX

414125

415000

415001

YL

413367-1

413363-1

S1 SOLENOIDCC

NONC

CN

O

NC

CN

O

NC

SOLENOID LOCK

LOCKED POS.

S2S3

516871

+-

24 VDC POWER SUPPLY WHRDBK

WHRD

BK

YL

185037

BL

VIBN

BK

ACCESS CONTROL INTERFACE BOARD 515778

REMOTE

ACCESS CONTROL

CONSOLE

FIELD WIRING TO CONSOLE 2 TWISTED PAIRS22AWG IN SHIELDED CABLE1200 FT MAX.CONNECT SHIELD TO HEADER.

203820 Rev. G 3/14/09 Page 12 of 15 © 2009, THE STANLEY WORKS. ALL RIGHTS RESERVED.

Attachment 4

IS10000 Wiring Diagram (Sheet 1 of 1)

120 VAC LINE

LINE

NEUTRAL

EARTH GROUNDGROUND SCREW IN HEADER

BKWHGN

412544

BK

GNWH 3

21

321

WH

GNRD

BK

HARNESS - 415001

RD

WH

WHWHGNRD

516870

CONTROLLER - 185000

TB1 TB2

TB3 TB4 TB5

MOTOR 1

PDA

BLACK

RED

TO LOCK POWER

WHITE

TELCO POWERPACK 3139209 3

8 7

10 11 1 2

456

WHITE

WHITE

GREEN

BLACK 713371-2

713371-1

414118-1

414118-2

RED

1 1

2 241

3355

41

335

6

TB3

1

2

3

4

5

6

7

8

9

10

413362QTY 2

JUMPER413363-8

TB51

2

3

4

5

6

7

8

9

10

12 VAC

TRANSFORMER

713314

WH

BKRD

11

22

33

TERMINAL 2TERMINAL 10

TELCO POWER

MOTOR 2

411746

SCHEMATIC SCHEMATICSCHEMATIC

3

1

2

CENTER OFF

1 32

ENTER SWITCH

REDUCED OPENING

SWITCHAUTO/CLOSE/OPEN

SWITCHNOYESYES NO

TB2

TB4

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

INSIDESENSOR

SENSOR

PRESSPLATE

12 VAC

12 VAC

COMMON

INSIDE

12 VAC

12 VAC

COMMON

OUTSIDE

BN

OR

YL

VI

BL

BL

VI

BN OR YLVI BL BLVI

HARNESS 414126

987654321

10987654321

987654321

10

987654321

10

I/O ASSY412933

BLACKRED

WHITE

BLUEBROWN

BLACK

RED

SCHEMATIC

2

1

3

TRANSMITTER - DWHB

713117

RECEIVER - DWHB

714070

BLUE

BROWNBLUEBROWN

I/O ASSY412933

I/O ASSY412933

JUMPERS:

413363-6 (BLUE)

413363-5 (BROWN)

413363-1 (BLACK)

JUMPERS:413363-6 (BLUE)

413363-5 (BROWN)

413363-1 (BLACK)

JUMPERS:413363-1 (BLACK)413363-2 (RED)413363-4 (WHITE)

BLACKBLACK

MICRO SWITCH 709183

OUTSIDE

RECEIVER -

DWHB714070

TRANSMITTER

- DWHB713117

24 VDC POWER SUPPLY

SL007C

10I/O ASSY412933

413351413352

413357

RIGHT HEADERLEFT HEADER

BLACK

REDWHITE

713099

713099

BLUE BROWN

CUT BLACKWIRE

CUT BLACKWIRE

STANGUARD

BLACK

RED

WHITE

GREEN

JUMPERS:

413363-1 (BLACK)413363-2 (RED)413363-4 (WHITE)

NC

NOC

412161-1

415075

SOLENOID

SOLENOID LOCK

RDBK

COUNTER 413787

TB1

1

2

3

4

5

6

7

8

9

10

RD

BK

BL

BK

NC

NO

C

+

-

516871

516870

BK

RD

WH

RD

WH

OFFON

POWER SWITCH

13 2

BKRDWH

9 3

8 7

10 11 1 2

456

516921

203820 Rev. G 3/14/09 Page 13 of 15 © 2009, THE STANLEY WORKS. ALL RIGHTS RESERVED.

Attachment 5

Dura-Glide Wiring Diagram (Sheet 1 of 1)

SCHEMATIC SCHEMATIC

2 2

SCHEMATIC

3

1

2

CENTER OFF

1 32

ENTER SWITCHREDUCED OPENNING

SWITCH

11

OPEN/CLOSE/AUTOSWITCH

NOYESYES NO

120 VAC LINE

LINE

NEUTRAL

EARTH GROUNDGROUND SCREW IN HEADER

BKWH

GN

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

BK

GNWH

321

321

12 VAC

12 VAC

COMMON

INSIDE

12 VAC

12 VAC

COMMON

OUTSIDE

WH

GNRD

BK

BN

OR

YL

VI

BL

BL

VI

BN OR YLVI BL BLVI

RD

YL

BK

GN

BN

OR

WH

BK

WHWHGNRD

TB41

2

3

4

5

6

7

8

9

10

RD

WH

BK

GN

TB3

SHIELD

1

2

3

4

5

6

7

8

9

10

WH

RD

BK

GN

1

13

12

11

10

9

8

7

6

2

3

4

5

WH

RD

BK

GN

1

13

12

11

10

9

8

7

6

2

3

4

5

SHIELD

GR

AY

BLU

E

TR

AN

SM

ITT

ER

RE

CE

IVE

R

BREAKOUT BEAM

WH

RD

BK

GN

WH

RD

BK

GN

WH

GN

GR

AY

GR

AY

BLU

E

BLU

E

DO

OR

WA

Y H

OL

DIN

G B

EA

M W

IRIN

G

TR

AN

SM

ITT

ER

2

TR

AN

SM

ITT

ER

1R

EC

EIV

ER

1

RE

CE

IVE

R 2

SHIELD

SHIELD

SHIELD

BREAKOUT SWITCHES

STANGUARDWH

RD

BK

GN

4

3

2

1

DOORWAY HOLDING BEAM

SHIELD

RD

WH

BK

GN

PDA

SL008C

HARNESS 412544 OR 412545

TB2 TB2

TB4

1

2

3

4

BLACK

GREEN

WHITE

RED

12

34

56

78

12

3

12 VAC INPUT

12 VAC INPUT

INSIDE SENSOR NO

INSIDE SENSOR COM

INSIDE SENSOR NC

OUTSIDE SENSOR NO

OUTSIDE SENSOR NC

OUTSIDE SENSOR COM

AUX RELAY NC

AUX RELAY COM

AUX RELAY NO

INSIDESENSOR

SENSOR

CONNECTION

CONNECTION

INSIDE SENSOR

OUTSIDE SENSOR

OUTSIDE

VIDEO OUTPUT

VIDEO OUTPUT

OUTSIDE SENSOR

INSIDE SENSOR

CONFIG TOOLINTERFACE

713858

713858

VIDEO SENSOR CONTROLLER713859

713860

713860

CABLE RJ45

CABLE RJ45

INSIDESENSOR

OUTSIDESENSOR

PRESSPLATE

12 VAC

TRANSFORMER7 1 3 3 1 4

HARNESS - 415001

HARNESS 414107-1

HARNESS 414098 OR 414099

HARNESS 415000

CONTROLLER - 185000HARNESS 414106 OR 414111

JUMPER413363-1

JUMPER413363-2

TB1 TB2

TB3 TB4 TB5

MOTOR 1

MOTOR 2

OR

OR

SOLENOID

SOLENOID LOCK OPTION

24 VDC POWER SUPPLY 516871

NC

NOC

TB51

2

3

4

5

6

7

8

9

10

SIDESCREENSENSOR

BK

RD

GN

WH

MOTOR / GEARBOX DOOR POSITION SWITCH OPTION

RDBK

COUNTER 413787

TB11

2

3

4

5

6

7

8

9

10

RD

BK

BL

BK

516922-1 OR 516922-2

NC

NO

C

+

-

BK

RD

WH

BKRDWH

SCHEMATIC

2

1

3

POWER SWITCH

3

12

ON

OFFBK

RD

WH

516921

203820 Rev. G 3/14/09 Page 14 of 15 © 2009, THE STANLEY WORKS. ALL RIGHTS RESERVED.

Attachment 6

Double Diamond Wiring Diagram (Sheet 1 of 1)

WH

GNRD

BK

PDA

24VAC12VACCOMOPNCNO

REDBLACK

GRAYGRAY

WHITE

GREEN

BROWN

BLUE

GREEN

WHITE

RADIO RECEIVERFULL OPEN

515558

TIMER

R1 SET TO 30

4 3

2 1

6 5

8 7

RELAY

BROWNBLACKRED

GREENWHITE

123456789

10

GREENBLUE

WIRE NUT304549

713875-1

REDBLACK

TB4

TB2

12345678910

RDYLBK

BNOR

BN

MOTOR 2

SCREW TERMINALSTRIP

OUTPUTBLACK

FLAT FLEX CABLE

OUTPUTBLACK

FLAT FLEX CABLE

SMTCUT

BLACK

WIRE

SMR 3006TELCORECEIVER(714063)

SMT 3000TELCOTRANSMITTER(713863)

SMT 3000TELCOTRANSMITTER(713863)

SMR 3006TELCORECEIVER(714063)

SMTCUTBLACKWIRE

SCREW TERMINALSTRIP

8 7 6 5 4

9 10 11 1 2 3

RED

BLACKBLUE

BLUEBLACK, 713371-2

BLA

CK

WH

ITE

RE

D

WHITE

BLACK

RED

(709702)

CUT GREEN WIRE4-COND. CABLE

BLUE

BROWN15VDC

BLACK BLUE

BLUE

BROWN

15VDC

BLUE

TELCOPOWER(313920)

8 7 6 5 4

9 10 1 2 3

RCVROUT

RCVROUT+15VDC

RED

WHITE, 414118-2

BLACK

120 VACPOWER

WHITE

WHITE, 713371-1GREEN, 414118-1

CUT GREEN WIRE4-COND. CABLE

+15VDC

1 1

2 2

41

40

50

41

40

51

TB312345678910

JUMPER

413363-8

RED

BLACK

414055

709702

BROWN

BLACK

BLUE

BLACK

RED

WHITE

BROWN

BROWN

414054

RDBK

SL009F

REAR DOOR WIRING NOTES:

2. REMOVE AND CUT BARE END OF RED WIRE ON TB2 POSITION 3.

BK

TO INSIDE SENSORS

TO OUTSIDE SENSORS

MC521 CONTROLLER - 185000

TB1 TB2

TB3 TB4 TB5

413362-1QTY 2

414107-21. REMOVE AND CUT BARE END OF BROWN WIRE ON TB2 POSITION 7.

BROWN

BROWN

BROWN

BLACK

BLUE

BLACK

RED WHITE

TB4-5TB4-6TB4-7TB4-8

TB4-4TB4-3TB4-2TB4-1

FRONT DOOR APPLICATION REAR DOOR APPLICATION

TB4-8TB4-7TB4-6TB4-5

TO INSIDE SENSORS

TO OUTSIDE SENSORS

TERMINALTERMINALSTRIPS STRIP

WH

ITE

WH

ITE

WH

ITE

WH

ITE

GR

EE

N

GR

EE

N

GR

EE

N

GR

EE

N

RE

D

RE

D

RE

D

RE

D

BL

AC

K

BL

AC

K

BLA

CK

BL

AC

K

TB4-1TB4-2

709702 709702709702 709702

413363-4413363-3

MC521 CONTROLLER TERMINAL STRIP

120 VAC LINE

BK

WH

EARTH GROUNDGROUND SCREW IN HEADER

BKWH

GN

HARNESS 412544

BK

GN

WH321

321

RD

WH

WHWHGNRD

516870

MOTOR 1

TB512345678910

12 VAC

TRANSFOR MER

713314

WHBK

11

2233

RD

WHTERMINAL 2TERMINAL 10

TELCO POWER

411746

GN

BNVI

WH

WH

RD BK

415075

412161-2

SOLENOID

SOLENOID LOCK OPTION

RDBK

COUNTER 413787

TB1123456789

10

RDBKBLBK

NCNO

C

+-

TOP SWITCH

BOTTOM SWITCH

CN

ON

C

CN

ON

C

S2S3

RDBK

BK RDBNVI

709842

FORKLIFT SENSOR TERMINAL STRIP

321

413733-3

RD

WH

24 VDC POWER SUPPLY - 516871

BK

RDWH

SCHEMATIC

2

1

3

POWER SWITCH

ON

OFFBKRDWH

GN

BK

21

3

11

PACK

TELCO POWER(313920)PACK

516870

516921

GN

GN

GN

WH

WH

RD

RDRD

RDBK

BKBK

BK

RDFORKLIFT SENSORFALCON

21

35

FORKLIFT SENSORFALCON

21

35

WH

GNWH

WH

BKRD

RDBK

GN

FORKLIFT SENSORFALCON

21

35

FORKLIFT SENSORFALCON

21

35

GNWH

WH

BKRD

RDBK

WH

WH

203820 Rev. G 3/14/09 Page 15 of 15 © 2009, THE STANLEY WORKS. ALL RIGHTS RESERVED.

Attachment 7

Double Diamond Canada Wiring Diagram (Sheet 1 of 1)

120 VAC LINE

BK

WHEARTH GROUND

GROUND SCREW IN HEADER

BKWHGN

321

BK

GNWH 3

21

321

WH

GNRD

BK

RD

WH

WHWHGNRD

PDA

TB4-5TB4-6TB4-7TB4-8

TB4-4TB4-3TB4-2TB4-1

FRONT DOOR APPLICATION

TO INSIDE SENSORS TO OUTSIDE SENSORS

TERMINALSTRIPS

WH

ITE

WH

ITE

GR

EE

N

GR

EE

N

RE

D

RE

D

BLA

CK

BLA

CK

12 VACTRANSFORMER

713314

WH

BK

11

22

33RDWH

TERMINAL 2

TERMINAL 10TELCO POWER

MOTOR 2709702 709702

SCREW TERMINALSTRIP

OUTPUTBLACK

FLAT FLEX CABLE

OUTPUTBLACK

FLAT FLEX CABLE

SMTCUT

BLACKWIRE

SMR 3006TELCORECEIVER(714063)

SMT 3000TELCOTRANSMITTER(713863)

SMT 3000TELCOTRANSMITTER(713863)

SMR 3006TELCORECEIVER(714063)

SMTCUTBLACKWIRE

SCREW TERMINALSTRIP

TELCOPOWERPACK(313920)

8 7 6 5 4

9 10 11 1 2 3

RED

BLACKBLUE

BLUEBLACK, 713371-2

BLA

CK

WH

ITE

RE

D

WHITE

BLACK

RED

(709702)

CUT GREEN WIRE4-COND. CABLE

BLUE

BROWN15VDC

BLACK BLUE

BLUE

BROWN15VDC

BLUE

TELCOPOWERPACK(313920)

8 7 6 5 4

9 10 11 1 2 3

RCVROUT

RCVROUT

+15VDC

RED

WHITE, 414118-2

BLACK

120 VACPOWER

WHITE

WHITE, 713371-1GREEN, 414118-1

CUT GREEN WIRE

4-COND. CABLE

+15VDC

1 12 2

414

050

414

051

TB312345678910

JUMPER413363-8

REDBLACK

414055

709702

BROWN

BLACK

BLUE

BLACK

RED

WHITE

BROWN

BROWN

414054

WH

GN

RD

BK

4 3

2 1

6 5

8 7

RELAY

RDGN

WH

1

2

3456

789

10

GNBK

WIRE NUT304549

TB4

AutomaticClosedLockedOpen

TB212

345

6789

10

RD

RD

BK

BN

OR

RD

TDM

OUT2 OUT1

YL

BN

WH

GY

WH

/BL

BL

GN

GN

GN

GN

GN

WH

WH

GN

RD

RDRD

RDBK

BKBK

BK

RD

BKYL

GN

RDBN

WHWH

WH/BL

GNGY

BL

WHFORKLIFT SENSORFALCON

BK

WH

GN

GN

GN

WH

WH

RD BK

BKRDWH

GNWH

RD

RDBK

BK

GNGN

BK

RD

YL

BK

RD

BKGN

412161-2

HARNESS 412544

516870

MC521 CONTROLLER - 185000

TB1 TB2

TB3 TB4 TB5

MOTOR 1

413362-1QTY 2

411746

413733-3

MC521 CONTROLLER TERMINAL STRIP

BROWN

BROWN

BROWN

BLACK

BLUE

BLACK

RED WHITE

FULL OPENINGSWITCH

PARTIAL OPENINGSWITCH

FORKLIFT SENSOR TERMINAL STRIP

414107-2

709702

415075

D1 = 10.D2 = 10.D3 = 0.0D4 = --

709702

709842

709842

BKRDWH

SCHEMATIC

2

1

3

POWER SWITCH

3

12

ON

OFFBKRDWH

SL010D

24VAC12VAC

COMOPNCNO

TIMER

R1 SET TO 30

TB5123456789

10

BNVI

SOLENOID

SOLENOID LOCK OPTION

RDBK

COUNTER 413787

TB1123456789

10

RDBKBLBK

NCNO

C

+-

TOP SWITCH

BOTTOM SWITCH

CN

ON

C

CN

ON

C

S2S3

RD

BK

BK RDBNVI

24 VDC POWER SUPPLY - 516871

516870

516921

21

35

FORKLIFT SENSORFALCON

21

35

WH

GNWH

WH

BKRD

RDBK

GN

FORKLIFT SENSORFALCON

21

35

FORKLIFT SENSORFALCON

21

35

GNWH

WH

BKRD

RDBK

WH