Standard and Engineered Steel Doors and Frames

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For more than 80 years we've taken pride in manufacturingmarket-proven products for the construction industry. We'redriven by family business values like listening to the customer,understanding their needs and always delivering on time.

Pioneer Industries is owned and operated by seasoned doorand hardware professionals who believe long-term success isa result of customer loyalty earned through an unwaveringcommitment to provide the finest quality products andservices. Through this philosophy we've forged powerful andmutually beneficial business relationships with our valuedcustomers, vendors and associates.

Pioneer is a proud member of the Steel Door Institute,National Association of Architectural Metal Manufacturersand the Door and Hardware Institute. Dedicated to theadvancement and use of steel doors and frames, our productsare marketed through a national network of independentdistributors with the technical expertise to specify andsupply total door opening product requirements. We'rehands-on and completely involved in the day-to-day operationsof the company and we look forward to hearing from you. At Pioneer, our door is always open.

DOWN HOME FAMILY BUSINESS VALUES. NATIONAL DISTRIBUTION REACH.

our door is open

The name Pioneer stems from our beginnings in Brooklyn in theearly 30’s. Despite a worldwide economic crisis, Pioneer Industriesmanaged to expand its manufacturing output over the next two decadesand opened plants in the Bronx and Mount Vernon, New York.

Business flourished with the post-war residential building boom andtoday the Pioneer spirit is stronger than ever. We currently manufacturesteel doors and frames at our state of the art facility in Hackensack, New Jersey. As a leading supplier to the commercial building industry,Pioneer has established a national and international presence byfocusing on achieving the highest level of customer satisfaction.

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It’s a simple business strategy, but it works for us. Our commitment to a basic

set of principles has made Pioneer the most recognized and trusted brand in the

industry. We focus on delivering quality, American made products at competitive

prices. We partner with distributors to maintain fair and honest sales policies.

We’re responsive to our customers’ needs and strive to continually improve

service, and above all, we work hard to earn the respect and loyalty by holding

true to these values. By keeping it simple, we’ll keep doing it right.

WE DO ONE THINGAND WE DO IT R IGHT. MANUFACTURE THE FINEST STEEL DOORS AND FRAMESIN THE INDUSTRY.

STICKS ACCES. SAFETYDOORS FRAMES

Mitchell Dorf, President

Bill Zerby, Plant Manager

Gaeton Di Napoli, Controller

Kamal Sheikh, VP Engineering

Naz ScrudatoShipping Manager

Ralph Tarzia, VP Operations

Dan Smith,Customer Service Manager

As a founding member of the Steel Door Institute (SDI), Pioneer

Industries continues to lead the way in developing and improving new

technologies for the advancement of steel doors and frames.

our door is open

Our goal is to be recognized as thepreferred brand of hollow metal doors andframes for institutional, commercial andresidential builders.

“

”

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5 STICKS ACCES. SAFETYDOORS FRAMES

standard series frames

STANDARD SERIES

F– INTEGRAL FRAMES

Series F-12, F-14, F-16 and F-18 INTEGRAL frames for 1-3/8” and 1-3/4” doorsprovide a limitless variety of standard frame products, which include many featuresoriginally designed for custom fabricated frames. Sophisticated production processassures uniform high quality, neat trim appearance and long life.

STANDARD SERIES

F – UNI-FRAME SYSTEM

“UNI-FRAME®”– the unique variable-depth modular frame system, enablesPioneer to assemble custom masonry and drywall frames up to 20 jamb widthsto accommodate more than 90 different wall conditions.

Furnished in Galvanneal Steel, the UNI-FRAME system provides anunmatched level of flexibility to the local distributor. Components are available in 16-guage, for use as a conventional masonry or drywall frame.

Series F Frames

MaximumHourlyDoorRating

3 Hour Label

MaximumJamb

OpeningSize

4’- 0” x 10’- 0”

8’- 0” x 10’- 0”

Single Pair

121416

SwingCRSor

Galv.Gage

Construction

Set Up & Weld

Wall Construction

KnockDown

SteelStud

WoodStud

Masonry& ExistingMasonry

*

UNI-FRAME Frames


3 Hour Label

MaximumJamb

OpeningSize

4’- 0”x 8’- 0”

8’- 0”x 8’- 0”

Single Pair

16

SwingGalv.Gage

Construction

Set Up & Weld

Wall Construction

KnockDown

SteelStud

WoodStud


U.S.Patent No.3,354,585

4” Head Connection Dual Purpose Mortise HingePreparation w/backup filler plate

K.D. Corner Tab w/Connection

Reinforcement & Mortar Guard

Standard One-Piece 4 7/8” Strike

184’- 0” x 7’- 0”Non Rated

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STANDARD SERIES

UNI-SEAL is the most effective steel door frame with a gasket everdeveloped. The integral compressible seal provides a superior barrier against air and smoke infiltration, water penetration and sound intrusion.

UNI-SEAL reduces heat loss by as much as 84% compared to non-weather-stripped frames. Users in warm climates benefit in the savingsof air-conditioning dollars. UNI-SEAL is ideal for interior applications in hotels,motels and office buildings where the efficiency of zoned heating and airconditioning is a major concern. The UNI-SEAL frame provides a moreeffective weather barrier, with considerable installation cost savings overconventional frames with surface applied weatherstripping.

The UNI-SEAL profile is formed with an integral gasket groove designed to hold the uniquely shaped seal in the proper seating orientation and providemaximum door to gasket contact and the most efficient degree ofcompression. The exclusive UNI-SEAL gasket is constructed of an extrudedclosed cell neoprene polymer. This neoprene compound remains efficient atextreme temperatures and is not affected by humidity or the effects of water,oil, gasoline or common cleaning agents. UNI-SEAL gaskets are installedeasily without specialized skills or tools.

Frame seal material is furnished loose, to be installed in the field after theframe is in place and painted. No adhesives, screws, clips, slots or holes are required.

U.S. Patent No. 4115968

Nose of Seal PointsToward Door

DWF – UNI-SEAL® DRYWALL FRAMES

The UNI-SEAL Series® frame design incorporates the integral seal into theSeries F & DW profile. Used primarily in hotels and motels where it’s necessaryto create a barrier against air and smoke infiltration, water or sound penetration,the Series DWF frame combines the cost saving ease of installation with theenergy saving effectiveness of UNI-SEAL.

Series DWF Frames


1 1/2 HourLabel

MaximumJamb

OpeningSize

3’- 8” x 8’- 0”

7’- 4” x 8’- 0”

Single Pair

1416

SwingCRSor

A60Galv.Gage

Construction

Set Up & Weld

Wall Construction

KnockDown

SteelStud

WoodStud


Series WF Frames


3 Hour Label

MaximumJamb

OpeningSize

4’- 0” x 10’- 0”

8’- 0” x 10’- 0”

Single Pair

1416

SwingCRSor

A60Galv.Gage

Construction

Set Up & Weld

Wall Construction

KnockDown

SteelStud

WoodStud


WF – UNI-SEAL® FRAMES

U.S. Patent No. 3,721,055 U.S. Patent No. 4,115,968U.S. Patent No. 4,873,804



STANDARD SERIES

DW – DRYWALL FRAMES

Series DW14, DW16 and DW18 and series DWF14, DWF16 and DWF18drywall frames are designed to be installed after the partition is in place.This removes the frame from the critical initial stages of construction and allows the contractor to proceed with interior partitions and even the finishing of walls.

Available for any interior wood or steel stud partition, the drywall frame mayalso be used in certain exterior stud and existing masonry applications.The frames can be installed by one person in about 3 minutes for the utmost“in place” cost savings.

“I do business withPioneer for one reason -personal service. I count on quality,on-time delivery and attention todetail. Pioneer has performed on alllevels for thirty years.”

Dale Croteau, West Side Metal Door

U.S. Patent No. 3,721,055 • U.S. Patent No. 4,873,804

STANDARD SERIES

NAIL ON FRAMES – (16 OR 18 GA.

The Nail On Frames are designed for retrofits or newconstruction. The frames can be installed after the wall is finished saving time and money. Adhesive backed wood trims can be installed to match with any décor.Nail on Frames are easy to install and fit in an existingwood or steel stud opening.

Frames are available in jamb depths of up to 9-3/8”and UL fire rating of 20minutes with wood trims.

21/2"Wood Trim

Series DW Frames


1 1/2 HourLabel

MaximumJamb

OpeningSize

3’- 8” x 8’- 0”

7’- 4” x 8’- 0”

Single Pair

1416

SwingCRSor

A60Galv.Gage

Construction

Set Up & Weld

Wall Construction

KnockDown

SteelStud

WoodStud


)

Series DW & DWFBase Anchoring

DW COMPRESSION ANCHOR

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SideliteTransom Frame

SideliteFrame

Window Wall Frame

STANDARD SERIES

S – “STICKS” FOR DISTRIBUTOR FABRICATION OF SPECIALFRAMES, ENTRANCES AND WINDOW WALL UNITS

Pioneer’s “Stick” system makes it possible for the distributor to fabricate avariety of special frame designs, such as entrances, storefronts, windowwalls, borrowed lights, sidelight frames and transom frames. The frames arefabricated by a local Pioneer distributor to eliminate extended delivery timesoften required for factory fabrication.

The Series S Stick system provides basic frame profiles in standard bulk lengths in 14 or 16-guage cold rolled or galvannealed steel.These pre-engineered sticks are cut and assembled as complete units by our distributor’s trained mechanics and are always in stock at your local distributors.

Many of the same functions available in other Pioneer frame products areavailable in the design of the “Stick” system. Exterior entrance units mayincorporate our UNI-SEAL profile to provide a weather-tight or smoke-tightdoor opening. Sidelight or transom frames can be constructed with the sameinstallation features available in our drywall frames – allowing the frame tobe installed after the wall is in place. UNI-FRAME mullion components allowthe distributor to assemble UNI-FRAME to provide the same varietyof jamb widths available with the F16 UNI-FRAME system.

Frame with Borrowed Lite

TransomFrame


standard series doors

STANDARD SERIES

H– FULL FLUSH HONEYCOMB CORE DOORSHP– FULL FLUSH STYRENE CORE INSULATED DOORSHT– FULL FLUSH URETHANE CORE INSULATED DOORSEH & EP– SIX PANEL EMBOSSED DOORS

Pioneer’s 1-3/4” thick doors combine the strength and dimensional stability of steel with a honeycomb, styrene or urethane core for superior structural and operational qualities. Generally used as an exterior door to prevent heat loss,the Series HP Styrene construction produces a U factor of 0.14 and a factorof 0.09 with the Series HT urethane construction. Series EH doors are embossed6-panel doors with honeycomb core. Series EP doors are embossed 6-panel doors with polystyrene cores.

Series H doors are available in 1-3/8” and 1-3/4” thickness. These full flushdesigns may be furnished in virtually any size, prepared for nearly any commercialfinish hardware. The exclusive lockseam edge construction of the full flush designprovides a positive joint and reveals only a hairline seam on the edge of the doorwith no weld marks on the seemless door face.

The Series H & EH kraft honeycomb core forms a rigid internal element that ishighly resistant to facial impact and assures superior structural stability.Phenolic resin impregnated honeycomb, with 1” hexagonal cells is permanentlybonded to both door faces, resulting in an exceptionally flat door with excellentmoisture resistance, suitable for interior or exterior applications.

The Series HP, EP styrene core and the Series HT urethane core provide a denseinternal core that’s highly resistant to facial impact with superior dimensionalstability. Standard Series H, EH, EP, HP and HT doors are reversible to fit either right or left and are reinforced for application of surface applied door closures.Series H, HP and HT doors may be furnished with seamless vertical edges. Thedoor edge is arc welded and a metallic filler is applied.

Series H & HP Doors

MaximumHourlyRating

3 HourLabel

Maximum DoorOpening Size

Single Pair

SwingDoorSeries

DoorThickness

4’- 0” x 8’- 0”8’- 0” x 7’- 2”H

H 1 1/2 HourLabel 3’- 0” x 7’- 0”

1 3/4

1 3/8

3 HourLabel

4’- 0” x 8’- 0”8’- 0” x 7’- 2”HP 1 3/4

3 HourLabel

2’- 8” x 6’- 8”3’- 0” x 7’- 0”

EH&EP

1 3/45’- 4” x 6’- 8”6’- 0” x 7’- 0”

to to

to to

Lockseam edge

Series H Honeycomb Core

Series HP & Series HT Core

Pioneer’s unique honeycombreinforcing process forms aninternal core that is highlyresistant to facial impact withsuperior dimensional stability.

EH2 & EP2 – TWO PANEL EMBOSSED DOORS

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STANDARD SERIES

CH&HF–SEAMLESS HONEYCOMB CORE DOORSCHP&HPF –SEAMLESS STYRENE CORE INSULATED DOORSCHT&HTF –SEAMLESS URETHANE CORE INSULATED DOORS

The Pioneer seamless Series CH honeycomb, Series CHP styrene or Series CHT urethane core construction have continuously welded edge seams which have long been the preference on quality architectural projects.This continuous welding process provides the structural integrity of a fullywelded door with the attractive appearance of a completely seamless exterior.This exclusive automatic process assures full weld penetration resulting in a totally positive joint.

Generally for use as an exterior door to prevent heat loss, the Series CHP & HPFstyrene core produces a U-factor of *0.14 and the Series CHT & HTF urethaneconstruction, a factor of *0.09. Such efficiency is also of great value inapplications where the control of air-conditioned environment is critical. Thestyrene and urethane cores provide an excellent level of sound retardation.

The core elements of the Series CH & HF honeycomb, Series CHP & HPF styrene andseries CHT & HTF urethane provide a high degree of support for the door skin to resist facial impact damage and assures an exceptionally flat door.Phenolic resin impregnated Series CH & HF honeycomb core, with 1” hexagonal cells is permanently bonded to both door faces, and is suitable for interior or exterior applications.

*Theoretical values.

Series CH & HF and CHP & HPF Doors

MaximumHourlyRating

3 HourLabel


Single Pair

SwingDoorSeries

DoorThickness

4’- 0” x 8’- 0”8’- 0” x 7’- 2”CH&HF

CHP&HPF 3 HourLabel

4’- 0” x 8’- 0”8’- 0” x 7’- 2”

1 3/4

1 3/4

“I've been a Pioneer customer for over 20 years. Pioneerdoes the things other door companies can't. They provide specialty doors andcustom frames you just can't find any place else - that's service!”Alan Miller, Baltimore Door and Frame

Series CH Edge Series CH Core

Continuously Welded Edge

Lock Seamed Filled Edge

Edge-HF Series



STANDARD SERIES

C – FULL FLUSH STEEL STIFFENED INSULATED DOOR-SEAM WELDED

Long the dependable backbone of the “custom” manufacturer, the Series C, LW & LWFdoor provides the strength and reliability of a steel stiffened core with the costeffectiveness of a full flush design. C Series doors are seamless construction andremain the industry’s premier quality Hollow Metal Door.

Fully insulated with fiberglass, the Series C, LW & LWF door produces a U-factor of *0.24,with denser insulation variations available for a U-factor as low as *0.14.The exclusive lockseam edge construction of the LW door design provides a positivejoint and reveals only a hairline seam on the edge of the door with no weld markson the seemless door face.

*Theoretical values.

The internal core of the Series C, LW & LWF door are constructed of vertical steel stiffeners running the full height of the door, spot-welded to both faces every 4 inches and arc welded together at the top and bottom.Series C, LW & LWF doors are furnished with seamless or lockseam vertical edges.

The 1-3/4” Series C, LW & LWF door is available in any size, with any hardwarepreparation. The standard Series C, LW & LWF door is available handed or reversible and is internally reinforced for the application of surface applied hardware.

Series C, LW & LWF Doors

MaximumHourlyRating

3 HourLabel


Single Pair

SwingDoorSeries

DoorThickness

4’- 0” x 10’- 0”8’- 0” x 10’- 0”

C, LW & LWF 1 3/4

Lockseam Edge

Series LW SteelStiffened Core

The Series LW door provides thestrength and reliability of a steelstiffened core with the costeffectiveness of a full flush design.

Series C ContinuouslyWelded Edge

Series C SteelStiffened Core

LW – FULL FLUSH STEEL STIFFENED INSULATED DOOR-LOCK SEAMLWF – FULL FLUSH STEEL STIFFENED INSULATED DOOR-SEAMLESS

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CUSTOM SERIES

Pioneer’s proven Series C Door has successfullypassed 4 million cycle testsconducted by Interrek TestingServices (ITS).

Piocane-FEMA-361

PIOCANE & HURRICANE RATED PRODUCTS

Piocane FEMA-361 Door Assemblies are the largest available size in the industry and tested to requirements for Tornado Shelters across the country. Tested with Securitech’s Three Point mortise surface applied multipoint locks, the door assemblies can be installed in openings of up to 8’ x 9’ without the use of mullions. The doors and frames are sold as assemblies per test requirements.

Piocane-70 Flush FL#7971 Design Pressure 70 PSF POS/NEGWith a Design Pressure of 70 Pos/Neg, and in maximum tested sizes of 8’ x 8’,the Piocane-70 Flush series can be used in any communities where HVHZ approvalsare required.

Piocane-861 FL#14280 Design Pressure 70 PSF POS/NEG

Piocane-861 is based on time proven C16 series doors constructed per HMMA-861Guide Document and has the broadest use in the Non HVHZ / Wind borne debrisareas of Florida.

Piocane-Storefront FL#14445 Design Pressure 50 PSF POS/NEG

Piocane Storefront is designed to be used as a single unit of 12’8” x 10’4” with a 8’ x 8’ paired openings or any other combinations not exceeding the maximum tested size. They can be installed in the HVHZ areas as well as in Non Wind borne debris areasof Florida. Special reinforcements in the mullions and laminated glazing offer a highdegree of reliability and safety.

Piocane-HP-50-Glazed FL#14446 Design Pressure 50 PSF POS/NEG

Designed for use in HVHZ areas the Piocane HP-50 Glazed are suitable for Full Glass Door application as part of the Storefront or as individual single and pair doors.

Hurricane Test- Missile Impact

Tornado Shelter-Pair Doors

Hurricane-Single Door


pio-sonic assemblies

CUSTOM SERIES

SR – PIO-SONIC 1-3/4” SOUND INSULATING DOOR ASSEMBLIES

Pioneer PIO-SONIC Sound Insulating Doors provide the most effective acoustical separation available for operable doorways where sound controlbetween connected spaces is essential such as conference rooms, executiveoffices, screening rooms, psychiatric clinics, libraries, recording studios, test cellcontrol rooms, enclosures within factories and theatre lobbies, and prisonisolation cells.

ConstructionThe complete assembly for each certified Pioneer sound insulated openingconsists of the PIO-SONIC 1 3/4” door, metal frame, acoustical seals and dropseal. Flush seamless construction provides an architecturally attractive door to meet new construction specifications or to match existing installations.The PIO-SONIC Door is continuously seamwelded by an exclusive automatic heli-welding process.

Acoustical Seals at Frame Perimeter Pioneer’s Frame construction and high STC rated Jamb seals as manufactured by Zero International, provides the best qualities in Sound retardation of the Piosonic Series Door Assemblies.

Door BottomsSR rated doors are designed for the top of the line Surface Applied Door Bottoms which are activated by an adjustable knob on the Hinge edge to prevent premature seal damage and provide excellent sound retardation.

PIO-SONIC Sound Insulating Door Assemblieswere tested, in operation by an accreditedacoustical laboratory in accordance with ASTMdesignations E90. Certifications of test dataavailable upon request. STC performance labels are applied where permitted by ourprocedures, subject to limitations of hardwareand recommended installation instructions. Standard Door Bottom STC - Double Glazed

JAMB AND HEAD SEALS

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sound insulation

Sill ConditionsThe Door bottoms and the threshold are adjusted to provide the best in sealing the door and the floor.Standard high quality Sound Sealing components of the Door and the threshold make it economical and easy to change replaceable wear parts.

Pairs of PIO-SONIC Doors A pair of doors with removable Mullion provides excellent acoustical performance as well as makes it easy to make room for moving large items thru the door openings.These types of openings are recommended for Rehearsal Rooms or stages that require large space for Shipping Crates or large equipment and at the same time allows the use of both leaves of doors for passage.

Acoustical Performance Details

Model

STC Rating

Type

Maximum UL Label

NotesWeight: Lbs.

Per Sq. Ft.

SR-F-52

52

1 1/2 Hrs

1, 7

12

01-41783.01Test Report Number

SR-F-48

48

1 1/2 Hrs

2 , 7

12

TL-69-186

SR-F-46S

46

3 Hrs

1, 3, 9, 10

6.8

01-41782.01

SR-F-38

38

3, 6, 8, 9

6.7

KAL1301-7-72

SR-V-44SR-N-44

44

1 1/2 Hrs

1, 4, 7

10.7

01-41784.01

SR-G-42

42

3/4 Hrs

2, 5, 7

10

674-18

3 Hrs

Standard Threshold

Notes:

1. Acoustical seal: zero #770 and #119 (head and jamb seal), #367 (surface applied automatic door bottom), #564 (saddle).2. Acoustical seal: zero #770 and #119 (head and jamb seal), #369 (mortised automatic door bottom) or #367 (surface applied automatic door bottom), #564 (saddle).3. Acoustical seals: #375 and #119 (head and jamb seal), #367 (surface applied automatic door bottom), #164 (saddle) with gauge F-series frames only.4. Maximum clear opening for UL rating: 100 sq. In. Double Gaze prep only. 1/4” wired glass, required to be furnished and installed by others.5. Maximum clear opening for UL rating 24” x 32” sq. In. Double Gaze prep only. 1/4” wired glass, required to be furnished and installed by others.6. Alternate frame: 16 gauge “Uniseal” frame may be used. 7. Maximum size for UL rating: single 4’-0” x 8’-0”.8. Door may be made of 18 gauge C.R.S (Cold Rolled Steel)9. Saddle optional for non-carpeted floors.10. 3 hour rating requires F-Series frame profile.

FIXED MULLION BETWEEN DOORSREQUIRED AT ALL PAIRS(REMOVABLE MULLION AVAILABLE)


certifications

STANDARDSPBS: 4-0810 (SUPERSEDES CE 225-02) – Metal Doors & Frames – Public Buildings Service GuideSpecifications (Gsa).

PS-4-66 (Supersedes CS211-57) – Standard Stock Light-Duty 1-3/8 & 1-3/4-inch thick Flush-type Interior Steel Doors & Frames Product Standard – U.S. Department Of Commerce (N.B.S.).

CS 242 – Standard Stock Commercial 1-3/4-inch thick Steel Doors & Frames Commercial Standard –U.S. Department Of Commerce (N.B.S.).

CEGS – 08110 OCT 81 (SUPERSEDES CE 225-02) – Steel Doors & Frames: Guide Specification forMilitary & Civil Works Construction – Department Of The Army Corps Of Engineers.

NAVFAC Specifications NFGS 08110C – Hollow Metal Doors & Frames: “Type” Specification for Naval Facilities – Department Of The Navy.

ASTM: E152 – Standard Methods of Fire Test of Door Assemblies – American Society For TestingMaterials.

UL 10B – Fire Test of Doors Assemblies – Underwriters Laboratories/American National Standards Institute.

ANSI/DHI A115 – Standard Specification for Door and Frame preparation for Hardware – AmericanNational Standards Institute.

ANSI/BHMA A 156.7 – Standard Template Hinge Dimensions – American National Standards Institute.

IFGS-08110 – Steel Doors and Frames – Unified Facilities Guide Specification.

04-01M SECTION 08110 – Veterans Administration Master Specification.

A250.3 – Test Procedure & Acceptance Criteria for Factory Applied Finish Painted Steel Doors & Frame.

ANSI A250.4 – Test Procedure & Acceptance Criteria for Physical Endurance for Steel Doors &Hardware Reinforcing.

ANSI A250.6 – Hardware on Standard Steel Doors (Reinforcement & Application).

ANSI A250.7 – Nomenclature: Standard Steel Doors and Frames.

ANSI A250.8 – Recommended Specifications for Standard Steel Doors & Frames.

ANSI A250.10 – Test Procedure & Acceptance Criteria for Prime Painted Steel Surface for Steel Doors & Frames.

ANSI A250.13 – Testing & Rating of Severe Windstorm Resistant Componets for Swinging Door Assemblies.

ASTM E-90 – Airborne sound transmission loss.

ANSI/NAAMM HMMA861 – Commercial Hollow Metal Doors & Frames.

ANSI A117.1 – Acceptable & Usable Buildings & Facilities.

ANSI/NFPA 101 – Life Safety Code

ANSI/NFPA 105 – Installation of Smoke & Draft Control Assemblies.

ANSI/NFPA 80 – Fire Doors & WIndows.

ANSI/NFPA 252 – Standard Methods of Tests of Door Assemblies.

ANSI/NFPA 257 – Fire Tests of Window Assemblies.

BS 476 Part 22 – Fire Test on Bldg. Mtls. & Structures (British).

CEGS-08110 – Steel Doors & Frames - Corps. of Engineers Guide Specification.

HMMA810 – Hollow Metal Doors, NAAMM.

HMMA820 – Hollow Metal Frames, NAAMM.

HMMA860 – Hollow Metal Doors & Frames, NAAMM.

UBC 7-2 – Fire Test of Door Assemblies Under Positive Pressure.

UBC 7-4 – Fire Test of Windows Assemblies Under Positive Pressure.

UL9 – Fire Test of Window Assemblies.

UL10C – Standard for Positive Pressure Fire Tests of Door Assemblies.TAS 201, 202, 203, - Florida Building Code Protocol

16

specifications

CertificationThe performance values of certain products are initially determined by various ASTM tests.Reference is noted in the text and specifications concerning the particular product tested. ASTMtest criteria, concerning the performance of the door and frame products, stipulates that thetesting be performed on operable doors and frames. For instance, Pioneer performance data forsound retardant openings was derived from tests on an “operable” PIO-SONIC unit and reflect theeffectiveness of the unit to retard sound under similar working conditions. Sound retardant datafrom test preformed on a fixed, sealed-in panel can be misleading and does not reflect the actualoperational effectiveness. For purpose of determining the actual performance effectiveness fire rated doors and frames, sound retardant units and weather-proof frames we urge the architect/engineer to ascertain the methods by which material was tested, and verify their results.

SpecificationsSamples Specifications for all standard door and frame products are published in the PioneerTechnical Manual and available to qualified parties.

Distribution and Shipping Pioneer products are distributed through a network of distributors. The typical Pioneer distributormaintains an inventory of standard Pioneer door and frame material and operates a modern shopfacility in your locale. Check Pioneer’s website for nearest distributor. Major construction projects,manufactured on a job-by-job basis, may be shipped direct to jobsite All Pioneer materials,shipped direct from the factory, are furnished F.O.B., Hackensack, N.J. All Pioneer material is inspected prior to shipment. Liability as to damage in transit, claims against carriers fordamages will remain a function of the buyer.

Finish and CoatingThe DURA-BOND prime painting process is the answer to lasting paint adhesion and resistance tocorrosion for Pioneer frame products. The DURA-BOND process consists of a multi-stageoperation, which passes the product through a 460-foot, completely automatic surfaceconversion tunnel, Flo-coat painter and baking oven. The cleaning, phosphate coating and rustinhibitive primer produces an excellent abrasion and scuff resistant finish.

The automatic door paint system features high-speed reciprocating electrostatic rotary discatomizers. The uniformly applied standard prime finish can be switched to a factory prefinishedcolor in just minutes.

Bituminous under-coating are available on all Pioneer frame products.

PackagingAll Pioneer door products are individually packaged in corrugated cardboard to insure protectionduring shipping and handling. When practical, all door products are bulk palletized for shipment.Factory prefinished doors are wrapped in polyethylene and palletized to minimize damage due tohandling until the door is delivered to the job site. Pioneer Knock down frames (or framematerials) are bundled and strapped to create a rigid package. The bundles are palletized tominimize damage during handling in transit. Set-up and welded frames are furnished withspreader bars installed and shipped individually. Factory prefinished frames are individuallypackaged and palletized for shipment.

Die stamping on theWiedemann 2000.


specifications

F

FLUSH DOORH, HP, HT, EH, EPCH, CHP, CHT, LWC, SR

L

LOUVERED DOORH, HP, HTCH, CHP, CHT, LWC

VVISION LITE DOORH, HP, HTCH, CHP, CHT, LWC, SR

N

NARROW LITE DOORH, HP, HT, CCH, CHP, CHT, LW

NG

NARROW GLASSH, HP, HTCH, CHP, CHT, LWC

GHALF GLASSH, HP, HT, EH, EPCH, CHP, CHT, LWC, SR

E-6 Panel

EMBOSSED DOOREH6 HoneycombEP6 Polystyrene

STANDARDS – DOOR DESIGN

Pioneer doors come standard in the following styles, with unlimited custom order capability.

“I look to PioneerIndustries for customdoors and frames. They'llbuild to spec and they never sayno. Since 1978, I've depended ontheir quality and on-time deliveryto get the job done.”

Charlie Scott, PresidentAmerican Door Company E- 2 Panel

EMBOSSED DOOREH2 HoneycombEP2 Polystyrene

Storefront

FG-DoorC, LW, LWFPiocane-50

E-4 PanelEMBOSSED DOOREH4 Honeycomb

E-1 PanelEMBOSSED DOOREH1 Honeycomb

18

specifications

Materials & Finishes

SeriesGage

Cold Rolled Steel Galvannealed

H,HP,HT,CH,CHP,

CHT,LW,C

FactoryPrefinished

ColorPrime18 16 18 16

EH&EPEH2&EP2

AssemblyModel

Series SR

Gage and Type of Material

Cold Rolled Steel Galvannealed FactoryPrefinished

Colors (Doors)

Dura-BondStandard

Prime Finish12 14 16 14 16 18 12 14 16 14 16 18

Frame FrameDoor Door

Finish

F-52,F-48,F-42,G-42,V-39,L-38

F-35

F-38

Standard Sizes

Door Opening WidthDoor Opening

HeightSingle Pair

2’ - 0”, 2’ - 4”, 2’ - 6”, 2’ - 8”, 2’ - 10”, 3’ - 0”3’ - 4”, 3’ - 6”, 3’ - 8”, 3’ - 10”, 4’ - 0”

4’ - 0”, 4’ - 8”, 5’ - 0”, 5’ - 4”5’ - 8”, 6’ - 0”, 6’ - 8”7’ - 0”, 7’ - 4”, 7’ - 8”

8’ - 0”

6’ - 8”, 7’ - 0”7’ - 2”, 7’ - 10”

8’ - 0”F, WF, DW

Series

SERIES

3, 3 1⁄16, 3 3/4, 4, 4 5/8, 4 3/4, 5, 5 1/8, 5 1/4, 5 3/8, 5 1/2, 5 5/8, 5 3/4, 6, 6 1/8, 6 3/8, 6 3/4, 6 7/8, 7 1/4, 8 3/8, 8 3/4*

Standard Jamb Widths

F INTEGRAL FRAME, F UNI-FRAME

WF UNI-SEAL FRAME 3 3/8, 3 3/4, 4, 4 5/8, 4 3/4, 5, 5 1/8, 5 1/4, 5 3/8, 5 1/2, 5 5/8, 5 3/4, 6, 6 1/8, 6 3/8, 6 3/4, 6 7/8, 7 1/4, 8 3/8, 8 3/4*

DW DRYWALL FRAME 3, 3 1/4, 3 5/8, 3 7/8, 4 1/2, 4 3/4, 5 1/8, 5 1/4, 5 3/8, 5 7/8, 6, 6 1/4, 6 3/8, 6 5/8, 6 3/4, 6 7/8, 7, 7 1/8, 7 1/4, 7 5/8*

3 3/8, 3 7/8, 4 1/2, 4 3/4, 5 1/8, 5 1/4, 5 1/2, 5 5/8, 5 7/8, 6, 6 1/4, 6 3/8, 6 5/8, 6 3/4, 6 7/8, 7, 7 1/8, 7 1/4, 7 1/2, 7 5/8*

DWF DRYWALL UNI-SEAL FRAME

STANDARDS – DOOR SPECIFICATIONS

Pioneer manufactures steel doors and frames to exact specifications usingthe finest materials and processes. Standard door sizes, jamb widths,materials and finishes are listed. Consult factory for custom specifications.

Automatic one shot hydraulicnotching of door hardware.

PRODUCT MATRIX DOORS

PIONEER'S CORE SEAM EDGE STEEL TYPE GAUGE MAX.SIZESERIES

HP - Poly Lockseam Seamed Galv. A60 18, 16 4' x 8'

HPF - Poly Lockseam

SeamlessTack & Fill

Galv. A60 18,16 4' x 8'

CHP- Poly Weldseam Seamless Galv. A60 18,16,14 4' x '

EP - Poly Lockseam Seamed

Embossed 6Panel A40

18 4' x 8'

EH - Honeycomb Lockseam Seamed Embossed 6Panel A40

18 4' x 8'

H - Honeycomb Lockseam Seamed Galv. A60 18,16 4' x 8'

HF - Honeycomb Lockseam

SeamlessTack & Fill

Galv. A60 18,16 4' x 8'

CH Honeycomb Weldseam Seamless Galv. A60 18,16,14 4' x 8'

HR -MineralCore Lockseam Seamed Galv. A60 18, 16 4' x 8'

HRF - MineralCore

Lockseam SeamlessTack & Fill

Galv. A60 18,16 4' x 8'

CHR - MineralCore

Weldseam Seamless Galv. A60 18, 16 4' x 8'

HT - Urethane Lockseam Seamed Galv. A60 18,16 4' x 8'

HTF - Urethane Lockseam

Seamless,Tack & Fill

Galv. A60 18, 16 4' x '

CHT - Urethane Weldseam Seamless Galv. A60 18,16,14 4' x '

SR - SpecialSound


Galv. A60 18,16 4' x 8'

C- Steel Rib Weldseam Seamless Cold Rolled Steel 18,16,14,12 4' x 10'

LW - Steel Rib Lockseam Seamed Cold Rolled Steel 18,16 4' x '

LWF - Steel Rib Lockseam

SeamlessTack & Fill Cold Rolled Steel 18,16 4' x 10'

/A40

/A40

/A40

/A40

/A40

/A40

/A40

/A40

/A40

/A40

/A40

/A40

/A40

PRODUCT MATRIX DOORS

PIONEER'S CORE SEAM EDGE STEEL TYPE GAUGE MAX.SIZESERIES

HP - Poly Lockseam Seamed Galv. A60 18, 16 4' x 8'

HPF - Poly Lockseam

SeamlessTack & Fill

Galv. A60 18,16 4' x 8'

CHP- Poly Weldseam Seamless Galv. A60 18,16,14 4' x '

EP - Poly Lockseam Seamed

Embossed 6Panel A40

18 4' x 8'

EH - Honeycomb Lockseam Seamed Embossed 6Panel A40

18 4' x 8'

H - Honeycomb Lockseam Seamed Galv. A60 18,16 4' x 8'

HF - Honeycomb Lockseam

SeamlessTack & Fill

Galv. A60 18,16 4' x 8'

CH Honeycomb Weldseam Seamless Galv. A60 18,16,14 4' x 8'

HR -MineralCore Lockseam Seamed Galv. A60 18, 16 4' x 8'

HRF - MineralCore

Lockseam SeamlessTack & Fill

Galv. A60 18,16 4' x 8'

CHR - MineralCore

Weldseam Seamless Galv. A60 18, 16 4' x 8'

HT - Urethane Lockseam Seamed Galv. A60 18,16 4' x 8'

HTF - Urethane Lockseam


Galv. A60 18, 16 4' x '

CHT - Urethane Weldseam Seamless Galv. A60 18,16,14 4' x '

SR - SpecialSound


Galv. A60 18,16 4' x 8'

C- Steel Rib Weldseam Seamless Cold Rolled Steel 18,16,14,12 4' x 10'

LW - Steel Rib Lockseam Seamed Cold Rolled Steel 18,16 4' x '

LWF - Steel Rib Lockseam

SeamlessTack & Fill Cold Rolled Steel 18,16 4' x 10'

/A40

/A40

/A40

/A40

/A40

/A40

/A40

/A40

/A40

/A40

/A40

/A40

/A40

PRODUCT MATRIX-FRAME

PIONEERSERIES TYPE JAMB DEPTH GAGE ANCHORS CORNER

F- FLUSH 4-3/4"-14" 18,16,14,12 MASONRY, STUD WALL KD/WELD

WF F-"UNISEAL" 4-3/4"-14" 16,14 MASONRY, STUD WALL KD/WELD

SPLIT ADJUSTABLE 4-7/8"-10 3/8" 16, SPECIAL WELD

F-UNIFRAME UNIFRAME 3"-8 3/4" 16, NONE KD SPECIAL

DW-UNIFRAME UNIFRAME 3"-8 3/4" 16, PRESSURE-FIT KD-SPECIAL

DWDRYWALL-SLIP ON 3"-14" 16,14 PRESSURE FIT KD

DWF DW-UNISEAL 4 3/4"-14" 16,14 PRESSURE-FIT KD

DW (NCA) DW PROFILE 4 3/4"-14" 16,14 STUD WALL(NO P.F.A) KD/WELD

DE DOUBLE EGRESS 4-1/2"-12 3/4" 16,14 MASONRY/STUD WALL WELD

THERMAL BREAK FLUSH 4 7/8"-14" 16,14 MASONRY/STUD WALL WELD

NAIL-ON APPLIED TRIM 4-3/4"-10 3/8 16, 18 NAILS KD

PRODUCT MATRIX-DOORSPRODUCT MATRIX-FRAME













A














BPRODUCT MATRIX-FRAMEPRODUCT MATRIX-FRAME













PIOCANE‐FEMA‐361 APPROVED PRODUCTS MATRIX

MODEL/ SERIES TEST PERDOOR MAX. SIZE

DOORGAGE

SWING LOCKSFRAME MAX. SIZE

FRAME GAGE /J.W

ANCHORS

PIOCANE-FEMA-361

4'‐0" X 9'‐0"

14 FLUSH SINGLESECURITECH EXIT

DEVICE4'‐0" X 9'‐0"

12 GAGE 5 3/4

T‐ANCHOR, WIRE ANCHOR,

EMA, P&D

PIOCANE-FEMA-361

4'‐0" X 9'‐0"

14 FLUSH PAIRSECURITECH EXIT

DEVICE8'‐0' X 9'‐0"

12 GAGE ‐5 3/4


EMA, P&D

FLORIDA BUILDING CODE APPROVED PRODUCTS MATRIX

MODEL/ SERIES FL # FBC

DESIGN PRESS

DOOR MAX. SIZE

DOOR GAGE/ ELEV


FRAME GAGE /J.W

ANCHORS

PIOCANE-861SC1, SC2, SC3

14280 POS/NEG 70 PSF

3'‐0" X 7'‐0"

16 FLUSH SINGLE CYL LOCK, RIM EXIT DEVICE, MORTISE

LOCKS

3'‐0" X 7'‐0"

16 GAGE ‐5 3/4


EMA, P&D

PIOCANE-861PC1, PC2, PC3


3'‐0" X 7'‐0"

16 FLUSH PAIR

CYL LOCK OR MORTISE LOCK; SURFACE BOLTS OR SURFACE VERTICAL RODS

6'‐0" X 7'‐0"

14 GAGE‐ 5 3/4


EMA, P&D

PIOCANE-861PC4

14280POS/NEG 70 PSF

3'‐0" X 7'‐0"

16 FLUSH PAIR RIM EXIT DEVICE, REMOVABALE HDW MULLION

6'‐0" X 7'‐0"

14 GAGE‐ 5 3/4


EMA, P&D

PIOCANE-861PC5


3'‐0" X 7'‐0"

16 FLUSH PAIRSURFACE VERTICAL ROD, CONCEALED VERTICAL ROD

6'‐0" X 7'‐0"

14 GAGE‐ 5 3/4


EMA, P&D

PIOCANE-50-GLAZED

STORE-FRONT14445.2

POS/NEG 50 PSF

4'‐0" X 8'‐0"

18 FULL GLASS

PAIR SIDELIGHT TRANSOM

SURFACE VERTICAL RODS RIM EXIT DEVICE

CYL . LOCK, DEAD LOCK, Z ASTRAGAL

12'‐8" X 10'‐4"

16 GAGE‐ 5 3/4

T‐ANCHOR, WIRE ANCHOR, EMA, P&D LAG

SCREW

PIOCANE-50FG

14446.2 POS/NEG 50 PSF

4'‐0" X 8'‐0"

18 FULL GLASS

PAIRSURFACE VERTICAL RODS RIM EXIT

MULLION

8'‐0" X 8'‐0"

16 GAGE‐ 5 3/4


SCREW

PIOCANE-50FG

14446.2POS/NEG 50 PSF

4'‐0" X 8'‐0"

18 FULL GLASS

SINGLERIM EXIT DEVICE or CYL. LOCK AND DEAD

LOCK

4'‐0" X 8'‐0"

16 GAGE‐ 5 3/4


SCREW

TORNADO SHELTER DOORS‐PER FEMA‐361 AND ICC‐500















PIOCANE-FEMA-361 APPROVED PRODUCT MATRIX

C

FLORIDA BUILDING CODE APPROVED PRODUCT MATRIX

PIOCANE‐FEMA‐361 APPROVED PRODUCTS MATRIX

MODEL/ SERIES TEST PERDOOR MAX. SIZE

DOORGAGE


FRAME GAGE /J.W

ANCHORS

PIOCANE-FEMA-361

4'‐0" X 9'‐0"

14 FLUSH SINGLESECURITECH EXIT

DEVICE4'‐0" X 9'‐0"

12 GAGE 5 3/4


EMA, P&D

PIOCANE-FEMA-361

4'‐0" X 9'‐0"

14 FLUSH PAIRSECURITECH EXIT

DEVICE8'‐0' X 9'‐0"

12 GAGE ‐5 3/4


EMA, P&D

FLORIDA BUILDING CODE APPROVED PRODUCTS MATRIX

MODEL/ SERIES FL # FBC

DESIGN PRESS

DOOR MAX. SIZE

DOOR GAGE/ ELEV


FRAME GAGE /J.W

ANCHORS

PIOCANE-861SC1, SC2, SC3


3'‐0" X 7'‐0"

16 FLUSH SINGLE CYL LOCK, RIM EXIT DEVICE, MORTISE

LOCKS

3'‐0" X 7'‐0"

16 GAGE ‐5 3/4


EMA, P&D

PIOCANE-861PC1, PC2, PC3


3'‐0" X 7'‐0"

16 FLUSH PAIR

CYL LOCK OR MORTISE LOCK; SURFACE BOLTS OR SURFACE VERTICAL RODS

6'‐0" X 7'‐0"

14 GAGE‐ 5 3/4


EMA, P&D

PIOCANE-861PC4

14280POS/NEG 70 PSF

3'‐0" X 7'‐0"

16 FLUSH PAIR RIM EXIT DEVICE, REMOVABALE HDW MULLION

6'‐0" X 7'‐0"

14 GAGE‐ 5 3/4


EMA, P&D

PIOCANE-861PC5


3'‐0" X 7'‐0"

16 FLUSH PAIRSURFACE VERTICAL ROD, CONCEALED VERTICAL ROD

6'‐0" X 7'‐0"

14 GAGE‐ 5 3/4


EMA, P&D

PIOCANE-50-GLAZED

STORE-FRONT14445.2

POS/NEG 50 PSF

4'‐0" X 8'‐0"

18 FULL GLASS


SURFACE VERTICAL RODS RIM EXIT DEVICE

CYL . LOCK, DEAD LOCK, Z ASTRAGAL

12'‐8" X 10'‐4"

16 GAGE‐ 5 3/4


SCREW

PIOCANE-50FG

14446.2 POS/NEG 50 PSF

4'‐0" X 8'‐0"

18 FULL GLASS

PAIRSURFACE VERTICAL RODS RIM EXIT

MULLION

8'‐0" X 8'‐0"

16 GAGE‐ 5 3/4


SCREW

PIOCANE-50FG

14446.2POS/NEG 50 PSF

4'‐0" X 8'‐0"

18 FULL GLASS

SINGLERIM EXIT DEVICE or CYL. LOCK AND DEAD

LOCK

4'‐0" X 8'‐0"

16 GAGE‐ 5 3/4


SCREW



FLORIDA BUILDING CODE APPROVED PRODUCTS FOR MIAMI DADE HVHZ

MODEL/ SERIES

FL # FBC

DESIGN PRESSURE

DOOR MAX. SIZE

DOOR GAGE

DOOR CONS.

SWING LOCKS FRAME MAX. SIZE

FRAME GAGE

/JD

ANCHORS

PIOCANE-70 7971 POS/NEG

70 PSF4'-0" X 8-0"

16-FLUSH

HP16 WITH 12 GA VERT CHANNELS

SINGLECYL LOCK,

DEAD LOCK4'-0" X 8'-0"

14 GAGE 5 3/4

T-ANCHORS, WIRE

ANCHORS, EMA, P&D


70 PSF4'-0' X 8'-0"

16 FLUSH


SINGLE RIM EXIT DEVICE

4'-0" X 8'-0"14 GAGE

-5 3/4

T-ANCHOR, WIRE

ANCHOR, EMA, P&D


70 PSF4'-0" X 8'-0"

16 FLUSH


PAIR

CYL LOCK, DEAD LOCK , ASTRAGAL

FLUSH BOLTS

8'-0" X 8'-0"14 GAGE

-5 3/4

T-ANCHOR, WIRE

ANCHOR, EMA, P&D


70 PSF4'-0" X 8'-0"

16 FLUSH


PAIR

RIM EXIT DEVICE,

REMOVABLE MULLION

8'-0" X 8'-0"16 GAGE-

5 3/4

T-ANCHOR, WIRE

ANCHOR, EMA, P&D


70 PSF4'-0" X 8'-0"

16 FLUSH


PAIRCONCEALED

VERTICAL RODS

8'-0" X 8'-0"16 GAGE-

5 3/4

T-ANCHOR, WIRE

ANCHOR, EMA, P&D

PIOCANE-50 FG 14446 POS/NEG

50 PSF4'-0" X 8'-0"

18 FULL GLASS

HP18 WITH SPECIAL VISION

SINGLECYL. LOCK, DEAD LOCK

4'-0" X 8'-0"16 GAGE-

5 3/4

T-ANCHOR, WIRE

ANCHOR, EMA, P&D

LAG SCREW


50 PSF4'-0" X 8'-0"

18 FULL GLASS


SINGLERIM EXIT DEVICE

4'-0" X 8'-0"16 GAGE-

5 3/4

T-ANCHOR, WIRE

ANCHOR, EMA, P&D

LAG SCREW


50 PSF4-0" X 8'-0"

18 FULL GLASS


PAIR

RIM EXIT DEVICE,

REMOVABLE MULLION

8'-0" X 8'-0"16 GAGE-

5 3/4

T-ANCHOR, WIRE

ANCHOR, EMA, P&D

LAG SCREW


50 PSF4-0" X 8'-0"

18 FULL GLASS


PAIRSURFACE VERTICAL

RODS 8'-0" X 8'-0"

16 GAGE- 5 3/4

T-ANCHOR, WIRE

ANCHOR, EMA, P&D

LAG SCREW

PIOCANE-50-

GLAZED STORE-FRONT


4-0" X 8'-0"18 FULL GLASS



SURFACE VERTICAL

RODS, RIM EXIT DEVICE, CYL . LOCK,

DEAD LOCK, Z ASTRAGAL

12'-8" X 10'-4"

16 GAGE- 5 3/4

T-ANCHOR, WIRE

ANCHOR, EMA, P&D

LAG SCREW

DFLORIDA BUILDING CODE APPROVED PRODUCTS FOR MIAMI DADE HVHZ














OUR DOOR IS OPEN

Pioneer Industries171 South Newman StreetHackensack, NJ 07601

T: 201.933.1900 F: 201.933.9580www.pioneerindustries.com

Member Steel Door Institute

National Association of Architectural Metal Manufacturers

Door and Hardware Institute

In order to provide our customers with the finest products, manufactured in the most up to date manner, Pioneer Industries reserves the right to make design changes without notice. 10/1/12

United States Holocaust Museum Hard Rock Café San Diego

Wynn Hotel Las Vegas

National Institute of Health

Fort Knox Barracks

West Point Physical Training Center

At Pioneer, we explore the many variables associated with creatinggreat openings. While every project is unique, we treat every job thesame – we listen to our customers, understand their requirements andexecute their orders with complete resolve. Our custom capability anduncompromising pledge to quality has established our presence aroundthe world. Discover the difference Pioneer can make in your next project.

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Standard and Engineered Steel Doors and Frames

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