Standard Analysis Report - Techenomics
Transcript of Standard Analysis Report - Techenomics
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Standard Analysis Report
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The status identifies the condition of the sample, Normal , Warning or Problem sample
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Laboratory sample number
Clients details, equipment ID, Oil type and what compartment
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Laboratory sample number
Date of each sample
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Equipment hrs
Hours on Oil if provided
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Oil changed if known
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Spectrometer readings of wear metals, these will highlight red if above the set limits
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All wear metals are coloured to identify problems
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All limits are displayed under the MAX, this is the recommended problem limit, if any value is higher than that set number, it will highlight a problem by colouring the values red.
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These are the recommendations from the Lab staff for this sample
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These are the additive package details of the used oil
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Infra red is only used on engine oils or when asked by a client
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Physical tests display water ingress, high iron and viscosity readings
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This is the viscosity graph which will demonstrate how the oils resistance is performing
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This is the wear metal graph that will help identify problem elements
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Micro Analysis Report
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Particle Analysis displays the size and quantity of particles found in the sample
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Particle Class displays the wear type and size found by readings under a microscope
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This is a picture of the microscopic image of that sample
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This graph is the particle distribution, it highlights particle quantity
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These are the recommendations of the micro analysis
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IRON ENGINE TRANSMISSION DIFFERENTIAL PLANETARY TORQUE CONVERTER HYDRAULIC SYSTEM FINAL DRIVE GEAR BOX AIR COMPRESSOR(FE) Cylinder liners Gears Gears Gears Housing Pump/motor Gears Gears Crankshaft Block
Blocks Discs Shafts Shafts Bearings Vanes Bearings Shaft HousingGears Housing Bearings Bearings Shafts Gears Shafts Bearings ScrewsCrankshaft Bearings Housings Housing Pistons Housing BearingsWrist Pins Brake bands Cylinder bores & rods ShaftRings (cast) Shift spools Bearings Oil PumpCamshaft Pumps Valves Piston ringsValve train Pump housing CylindersOil pump
COPPER Wrist pin bushings Clutches Bushings Bushings Bushings Pump thrust plates Bushings Bushings Wear plates(CU) Bearings Steering discs Thrust washers Thrust washers Thrust washers Pump pistons Thrust washers Thrust washers Bushings
Cam bushings Bushing/thrust washersOil pumps (where used) Cylinder gland guides Wrist pin bushingsOil Cooler Oil cooler Bushings BearingsValve train bushings Oil Coolers (some) Thrust washersTrust washersGovernor & oil pumpOil additive (Some)
ALUMINUM Pistons Pumps Thrust washers Impeller Pump/motor housing Oil pump Thrust washers Rotors(AL) Bearings Clutches Pump bushings Turbine Cylinder gland Thrust washers Oil pump Pistons
Bushings Thrust washers Pump Thrust plates Bushings BearingsBlocks (some) Bushings Thrust washersPoil pump bushings Block housingBlowerThrust bearings
CHROME Rings Roller/taper bearings Roller/taper bearings Roller/taper bearings Roller/taper bearings Roller/taper bearings Roller/taper bearings Roller/taper bearings Roller/taper bearings(CR) Roller/taper bearings Water treatment Rods Rings
Liners Spools Water treatmentExhaust valves (cooler)Water treatmentChemical
TIN Pistons (Overlay) Pistons (Overlay)(SN) Bearings (Overlay) Bearings (Overlay)
Bushings BushingsLEAD Bearings Oil additive (limited) Oil additive (limited) Oil additive (limited) Oil additive (limited) Oil additive (limited) Bearings(PB) Gasoline
Ocatne improverOil additive (Some)
SILICON Anti-foam additive Disc Lining Ingested dirt Ingested dirt Ingested dirt Ingested dirt Ingested dirt Ingested dirt Ingested dirt(SI) Ingested dirt Elastomeric seals
Coolant leakSODIUM Oil additives Oil additives Ingested dirt Ingested dirt Oil additives Oil additives Oil additives Oil additives Oil additives(NA) Anti-freeze Anti-freeze Ingested dirt Anti-freeze Road salt Ingested dirt Ingested dirt
Road salt/dirt Road salt/dirt Ingested dirt Ingested dirt Anti-freeze
Basic Wear Metal Interpretation