Stainless Steel Foundry
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Transcript of Stainless Steel Foundry
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www.hansalloys.com
SHREE HANS ALLOYS LIMITEDFoundry DivisionPresentation
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CASTING THE FUTUREEstablished 1984 SHREE HANS ALLOYS LIMITED
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Overview
Foundry DivisionCasting CapabilitiesHeat & Wear resistant castings Pump parts - casings, impellers and moreLiners/Wear plates - chute linersCrusher parts round partsHorizontal Shaft Impactor Parts - Blow bars, apron liners, and linersPan feedersValve Components Body, Bonnet, Disc/Ball, Machined Surfaces.Slurry parts - elbows, spoolsTrack padsGeneral Engineering Itemswww.hansalloys.com
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Pump ImpellerPump CasingsValve Bodies & PartsPump ImpellerFoundry Division - Castingswww.hansalloys.com
Centrifugal Sleeves
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Trunnion HalfValve BodyClose ImpellerFoundry Division - CastingsVacuum Impellerwww.hansalloys.com
Pump Casing
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Foundry DivisionApproach to SuccessTechnical Expertise Metallurgy and chemistry engineered to meet specific application.Product Life Cycle Improvements Longer lasting product life cycle performance.Integrated Manufacturing Includes pattern shop, moulding line, foundry, heat treatment and machining.Quality Assurance & Delivery Castings that fit and meet quality specifications, delivered on-time.Customer Service & Support Work closely with customers to understand product and application.
Liner PlatePump CasingSand mould
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Approach To SuccessTechnical ExpertiseSpecialize In:Heat, Corrosion and Abrasion Resistant Iron and Steel Castings.Duplex & Super Duplex Stainless Steel, Carbon Steel, Low Alloy Steel, Stainless Steel, Ni-Hard, High Chromium Iron, Manganese Steel etc.Foundry Engineering:Spectrometer LaboratoryAnalytical Evaluation
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Capability/Specialists:Steel Alloys: 5,732 lbs (2,600 kg)Carbon Steel: (4 grades) Pumps and valve parts, bearing caps and bases, etc.Low Alloy Steel: (12 grades) High strengths, pressure tightness and toughness.Abrasion Resistance Steel: (13 grades) Low alloy, tool and manganese steels for abrasion applications Horizontal shaft impactor parts, blow bars, liners and aprons.Heat and Corrosion Resistant Stainless Steel: ASTM Stainless steel for both corrosion and heat related applications.Steel Wheels: Sizes 12-20 diameter mining and tunnelling applications
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SHAL - Foundry EngineeringUpdated Laboratory with equipment To enable analysis of incoming raw materialsSubsequent analysis of all manufactured cast alloy products.
Microstructure Evaluation of Manufactured AlloysTo ensure required metallurgical properties have been achieved in cast products.
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Approach To SuccessProduct Life Cycle ImprovementTechnical and Alloy ExpertiseUnderstand customers product and applicationRecommend alloy selection and testing: Specific application low stress, high stress or gouging type abrasionImprove design for a specific productPatterns designed to meet application requirementsResults = Reduce costs and improve performancewww.hansalloys.com
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Approach To SuccessIntegrated ManufacturingPattern Shop: Well equipped pattern shop for wooden/metallic patterns. Sand Moulding: Moulding line up-grade (IMF) and improved sand conditioning with thermal reclaim unit.Foundry: 5 Induction furnaces with a total capacity of 7605 lbs (3450 kgs).Heat Treatment: 4 furnaces with capacities from 0.500 - 10 M. T.Machine Shop: Available for PROOF/FINAL MACHINING with arrangement for various machine tools like horizontal boring, Vertical lathe, conventional lathes, radial drill, gear hobbing, milling, shaping, grinding, planning & various other machines.
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Pattern ShopMoulding ShopMachine Shop
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Integrated ManufacturingPatternSandFoundryHeatMachineFinishedShopMouldingTreatmentShopProductShipping
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Approach To SuccessQuality Assurance & DeliveryQuality AssuranceFully certified ISO9001:2008Laboratory testing throughout manufacturing process.
On-Time Deliverywww.hansalloys.com
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Approach To SuccessCustomer Service and SupportWork closely with customers:Responsive to customer requirementsSolutions that work and improve performanceLong term contracts provide stability and cost savings:Product developmentScrap buy backVolume discountswww.hansalloys.com
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SHALs Foundry DivisionIn SummaryTechnical expertise specific to applicationsProduct life cycle improvements make product last longerIntegrated manufacturing ensure product meets specificationsQuality assurance and delivery guaranteedCustomer service and support best in the world www.hansalloys.com
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Approach to SuccessResponsive to Customer RequirementsListenMeet to understand your requirements:Thorough knowledge of processUnderstand and anticipate needsReview and discuss optionsFinalize - detailed designEngineering skills to convert requirements into products and solutions Provide solutions that work and improve performance
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Approach To Success Engineering Innovation Proven DesignCapability - Engineering TeamExperienced +26 yearsMining background (25 years)Engineering disciplinesCustomized DesignIndividual specificationsFlexibilityIncorporate the Best of the BestDependability/Durability
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SHALs Approach To Success Committed to Quality Assurance and DeliveryFully Certified CompanyTUV NORD DIN EN ISO 9001:2008D&B Certified
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Quality and DeliveryWe control manufacturing and workmanshipIn house:Custom MachiningHeat Treatment ServicesSand Castings Steel and Stainless Steel CastingsResponsive to change!www.hansalloys.com
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Summary of SHALIn Summary:Work closely with our customersExcellent proven designCommitted to quality assurance and product deliveryAfter sales - technical support and serviceImproved productivity = Better value
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SHREE HANS ALLOYS LIMITEDH.O. & Works: Plot No. 201/202/203, G.I.D.C. Estate, Dholka - 387 810;Dist. Ahmedabad, Gujarat (INDIA)Tel : +91 2714 248 350 / 251 Fax: +91 2714 248 349
Dinesh B. DagaChairman & Managing DirectorCell: (+91) 98240 [email protected]
D. V. DevaniA.G.M. Q.C.Cell: (+91) 94260 20102E-mail: [email protected]
Anurag D. DagaDirector Tel: (+91) 98252 08825E-mail: [email protected] Our Sales TeamFoundry Contacts:
www.hansalloys.comSwapnil D. DagaB. E. MetallurgyCell: (+91) 99744 10180 [email protected]
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Industries We Serve
Sheet1Industries We ServeCement10Chemical & Process10Mechanical10Mining & Metallurgical20Marine & Dredging5Pumps & Valves30Thermal Power Plant5Oil & Gas10
