Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit - USP Motorsports
Transcript of Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit - USP Motorsports
7716 Wiles Rd.Coral Springs, FL 33067
www.uspmotorsports.com
S p u l e n 2 . 0 T S I A u d i A 4 / A 5 K 0 4 T u r b o K i t
Install instructions
7716 Wiles Rd.Coral Springs, FL 33067www.uspmotorsports.com
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2. Remove the clip holding the EVAP hose to the cylinder head and reposition the hose so it sits between the cylinder head and turbo inlet.
Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit
1. Remove and install the turbocharger according to the factory repair manual. For your convenience a copy of the factory repair manual has been attached.
3. Using a cutoff tool, remove the bracket from the factory oil feed line
Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit Install instructions
7716 Wiles Rd.Coral Springs, FL 33067www.uspmotorsports.com
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Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit
4. Route the oil feed line between the turbo outlet and the compressor cover. A pair of pliers will make aligning the oil line easier. Fasten the oil line to the turbo using the factory bolt and the 2 included aluminum crush washers.
Install instructions
7716 Wiles Rd.Coral Springs, FL 33067www.uspmotorsports.com
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Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit
Install instructions
7716 Wiles Rd.Coral Springs, FL 33067www.uspmotorsports.com
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5. The factory breather hose will need to be drilled to mount to the K04. Use the included gasket as a template, mark, and drill a mounting hole.
Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit
Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit
Install instructions
7716 Wiles Rd.Coral Springs, FL 33067www.uspmotorsports.com
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6. Using a cut off tool or cutters, remove the bracket on the coolant line that attaches to the rear of the engine block.
Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit
Install instructions
7716 Wiles Rd.Coral Springs, FL 33067www.uspmotorsports.com
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7. Note how oil feed, oil return, and coolant return line are routed. The oil feed line may need to be slightly bent to allow for proper clearance.
Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit
Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit
Install instructions
7716 Wiles Rd.Coral Springs, FL 33067www.uspmotorsports.com
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Crush Washer Placement:
2x aluminum crush washer supplied for oil feed line to turbo.
3x thin copper crush washers supplied for coolant return to block, install at turbo. Remaining washer is supplied for outside of coolant feed line at turbo.
1x thick copper crush washer supplied for inside of coolant feed line at turbo. Installs between coolant feed line and turbo.
Spulen 2.0TSI Audi A4/A5 K04 Turbo Kit