Spring Balancer

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Version Française German Español Applications of Spring Balancers (Load Balancers / Tool Balancers) Portable Hand Tools, Welder Guns, Spray guns, Short Blast Guns, Drifting Attachments in mines and Quaries, Jute and synthetic bag closing machines, Gauges, Jigs and Fixtures, Pendant Station, Switch Button of Hoists, incase of deoxidation, water washing of plating work with raising and lowering of work etc. Design of Load Balancer POWERMASTER Overhead Spring Balancers are specially designed to free the operator from weight of the hand tools. When properly balanced by adjusting spring tension, the load balancing tools become almost weightless in the hands of the operator, and can be moved up and down with very little effort. Safety Features of Load Balancers Prior to the safety initiatives and modifications undertaken by Powermaster older design Spring Balancers had only limited safety provisions, due to which these older type Spring Balancers were prone to operational hazards and industrial accidents leading tohuge compensations. Powermaster has introduced several safety features into our new designed Spring Balancers while retaining all the existing safety features. Powermaster Load Balancers have thus become more user friendly, eliminating chances of accidents. Exclusive Safety Features of Load Balancers Introduced: 1. ENCLOSED BODY Spring Balancers from other suppliers are supplied with opening both in Body & Cover causing accidental crunch of operator's fingers between revolving drum and the body of the Spring Balancers. To prevent this, side windows on the body of the load balancing tools and cover have been eliminated. This would prevent industrial accidents. live video of load balancer (Windows Media Video 2.9MB) 2. WIRE ARREST MECHANISM (SWA SERIES) In the unfortunate event of accidental dislodging of the suspended weight, breakage of bottom hook / wire rope, spring tension will pull back the wire rope, resulting in whiping action likely to hurt personnel around. This mechanism of the load balancer will lock the last revolving drum pulley & the wire rope assembly will be stopped with max. 20cm travel. This will prevent the whiping of wire rope assembly & avoided any injury to operator or any personnel around. live video of load balancers (Windows Media Video 2.8MB) Home Corporate Overview Products Downloads Shipment Contact Us

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    VersionFranaiseGermanEspaol

    ApplicationsofSpringBalancers(LoadBalancers/ToolBalancers)

    Portable Hand Tools, Welder Guns, Spray guns, Short Blast Guns, Drifting Attachments in mines andQuaries,Juteandsyntheticbagclosingmachines,Gauges,JigsandFixtures,PendantStation,SwitchButtonofHoists,incaseofdeoxidation,waterwashingofplatingworkwithraisingandloweringofworketc.

    DesignofLoadBalancer

    POWERMASTEROverheadSpringBalancers are specially designed to free the operator fromweight of thehand tools.Whenproperlybalancedby adjusting spring tension, the load balancing tools become almostweightlessinthehandsoftheoperator,andcanbemovedupanddownwithverylittleeffort.

    SafetyFeaturesofLoadBalancers

    Prior to the safety initiatives andmodificationsundertaken by Powermaster older design Spring Balancershadonlylimitedsafetyprovisions,duetowhichtheseoldertypeSpringBalancerswerepronetooperationalhazardsandindustrialaccidentsleadingtohugecompensations.PowermasterhasintroducedseveralsafetyfeaturesintoournewdesignedSpringBalancerswhileretainingalltheexistingsafetyfeatures.PowermasterLoadBalancershavethusbecomemoreuserfriendly,eliminatingchancesofaccidents.

    ExclusiveSafetyFeaturesofLoadBalancersIntroduced:

    1. ENCLOSEDBODYSpringBalancers fromothersuppliersaresuppliedwithopening bothin Body & Cover causing accidental crunch of operator's fingersbetween revolving drum and the body of the Spring Balancers. Topreventthis,sidewindowsonthebodyoftheloadbalancingtoolsandcoverhavebeeneliminated.Thiswouldpreventindustrialaccidents. live video of load balancer (Windows Media Video 2.9MB)

    2.WIREARRESTMECHANISM(SWASERIES)Intheunfortunateeventofaccidentaldislodgingofthesuspendedweight,breakageofbottomhook/wirerope,spring tensionwillpullback thewire rope, resulting inwhipingaction likely tohurtpersonnelaround.This mechanism of the load balancer will lock the last revolving drum pulley & the wire ropeassembly will be stopped with max. 20cm travel. This will prevent the whiping of wire ropeassembly&avoidedanyinjurytooperatororanypersonnelaround.

    livevideoofloadbalancers(WindowsMediaVideo2.8MB)

    Home

    CorporateOverview

    Products

    Downloads

    Shipment

    ContactUs

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    3. BODYLINERIn order to preventwear of the slot of theSpring Balancer body, a split type Nylonliner forwire ropehas been introduced inthenewdesignSpringBalancers.This linercanberemovedand installedonsitewithoutanyneedfordismantlingofthewirerope.This will prevent wear of the costly body resulting in overall saving and reduced down time ofequipment.

    livevideo(WindowsMediaVideo744KB)

    4. EASYADJUSTMENTOFSPRINGTENSIONIn Spring Balancers from other manufactures the worm gear box foradjustmentofSpringTensionworked in thehorizontal axis. Gear boxposition has been rotated through 90 degrees so that spring tensionadjustmentcanbemadebyworkinginverticalaxis.This will facilitate adjustment from ground level without any need torise up to Spring Balancer hanging level. This reduces down time,facilitieseasyoperationandreduces thechanceofanymishapduringanoperatorrisingtothelevelofthebalancer.

    livevideo(WindowsMediaVideo1.2MB)

    5.WIREROPEREPLACEMENTWITHOUTDISMANTLINGAsmall slothasbeenprovided to facilitate removalandReinstallationof the wire rope without any need for dismantling of the SpringBalancers. This will reduce the down time of the equipment. ThisfacilityisnotavailableforlongrangeSpringBalancers.

    livevideo(WindowsMediaVideo975KB)

    6. CONTAINERISEDSPRINGASSEMBLYNo longerdoyouneedtohandleopenspringswhicharedifficult anddangeroustohandlewithsharpedges.Allspringsarenowsuppliedinconcealedcontainers foreasyreplacement.Withcontainerisedspringsaccidents are avoided during maintenance and replacements ofsprings.

    livevideo(WindowsMediaVideo1.1MB)

    AdvantagesofPOWERMASTERSpringBalancer/LoadBalancer/ToolBalancer

    IncreasesProductivityBalancerskeeppoisedforaction,minimizemotionsrequiredtobringtoolfromresttoworkpositions.

    ExtendsToolLifeBalancerseliminatepickupandlaydownwearandpreventdamagefromdropping.

    ReducesOperatorFatigueLoadBalancersmaketheheaviesttoollightasafeather.Operatoreffortcanbedirectedtocontrollingthetoolratherthansupporting.

    NoNeedofPowerThereisnoneedofelectricalormechanicalpower.

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    IncreasesSafetyBalancers keep work area uncluttered to reduce chances of damages of accessories or accidentalstartupoftoolsduringhandling.

    EffectiveUseofSpaceThe working place being widely utilized, and also to be cleaned up, the production is smoothlycarriedout.

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