Spraying Tomorrow’s Technology®...Spraying Tomorrow’s Technology® SYSTEMS, INC. 80-EN-053116...

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EFC Systems, Inc. 1851 Clark Road Havre de Grace, MD 21078 USA Tel: 800-365-5897 Fax: 800-939-7160 Email: [email protected] Copyright © 2012 EFC Systems, Inc. All Rights Reserved Spraying Tomorrow’s Technology® SYSTEMS, INC. 80-EN-053116 6/7/16 REV A Page 1 ENGINEERING NOTICE Date: 5/31/16 Subject: Inspecon/Cleaning Procedures for 25-2A48, 25-2A58, 25-2H61, 25-2H72 & 25-2H83 Bell Cup Assemblies including all variaons of bell cups ending in K & DK

Transcript of Spraying Tomorrow’s Technology®...Spraying Tomorrow’s Technology® SYSTEMS, INC. 80-EN-053116...

Page 1: Spraying Tomorrow’s Technology®...Spraying Tomorrow’s Technology® SYSTEMS, INC. 80-EN-053116 6/7/16 REV A Page 5 Cleaning: Using a plant-approved solvent, clean entire bell cup

EFC Systems, Inc. 1851 Clark Road Havre de Grace, MD 21078 USA Tel: 800-365-5897 Fax: 800-939-7160 Email: [email protected]

Copyright © 2012 EFC Systems, Inc. All Rights Reserved

Spraying Tomorrow’s Technology® SYSTEMS, INC.

80-EN-053116 6/7/16 REV A Page 1

ENGINEERING NOTICE

Date: 5/31/16

Subject: Inspection/Cleaning Procedures for 25-2A48, 25-2A58, 25-2H61, 25-2H72 & 25-2H83 Bell Cup Assemblies including all variations of bell cups ending in K & DK

Page 2: Spraying Tomorrow’s Technology®...Spraying Tomorrow’s Technology® SYSTEMS, INC. 80-EN-053116 6/7/16 REV A Page 5 Cleaning: Using a plant-approved solvent, clean entire bell cup

EFC Systems, Inc. 1851 Clark Road Havre de Grace, MD 21078 USA Tel: 800-365-5897 Fax: 800-939-7160 Email: [email protected]

Copyright © 2012 EFC Systems, Inc. All Rights Reserved

Spraying Tomorrow’s Technology® SYSTEMS, INC.

80-EN-053116 6/7/16 REV A Page 2

Important:

It is absolutely critical that all safety procedures are followed in regards to robots and applicators. Consider

safety factors such as proper ventilation, machine safeties, electrostatics and operating personnel. Make

sure that the bell cups are not rotating before beginning cleaning process.

See General Instructions > Cleaning of Painting Equipment in the OEM applicator manual and all other related

documentation in all regards, including safety and cleaning intervals.

Disassembly:

Refer to the applicator manual to engage locking shaft so that the bell cup can be removed. Carefully remove

the bell cup from the air bearing motor by unscrewing the cup counter-clockwise.

Page 3: Spraying Tomorrow’s Technology®...Spraying Tomorrow’s Technology® SYSTEMS, INC. 80-EN-053116 6/7/16 REV A Page 5 Cleaning: Using a plant-approved solvent, clean entire bell cup

EFC Systems, Inc. 1851 Clark Road Havre de Grace, MD 21078 USA Tel: 800-365-5897 Fax: 800-939-7160 Email: [email protected]

Copyright © 2012 EFC Systems, Inc. All Rights Reserved

Spraying Tomorrow’s Technology® SYSTEMS, INC.

80-EN-053116 6/7/16 REV A Page 3

Inspect threads

Inspect edge

Inspect sleeve

Inspect insert posts

Inspect for paint build-up and/or contaminants

Inspection:

Inspect all components for damage and wear, replacing them as necessary.

Insert Removal:

Insert bell cup removal tool into back of insert. Turn tool clockwise while holding bell cup to loosen and

remove insert.

EFC Part # TL-1A28-4

Page 4: Spraying Tomorrow’s Technology®...Spraying Tomorrow’s Technology® SYSTEMS, INC. 80-EN-053116 6/7/16 REV A Page 5 Cleaning: Using a plant-approved solvent, clean entire bell cup

EFC Systems, Inc. 1851 Clark Road Havre de Grace, MD 21078 USA Tel: 800-365-5897 Fax: 800-939-7160 Email: [email protected]

Copyright © 2012 EFC Systems, Inc. All Rights Reserved

Spraying Tomorrow’s Technology® SYSTEMS, INC.

80-EN-053116 6/7/16 REV A Page 4

Visual Wear & Damage:

Visual wear and damage is an indication that it’s time to replace a bell cup component. Shown below are

area’s to look at during inspection.

Page 5: Spraying Tomorrow’s Technology®...Spraying Tomorrow’s Technology® SYSTEMS, INC. 80-EN-053116 6/7/16 REV A Page 5 Cleaning: Using a plant-approved solvent, clean entire bell cup

EFC Systems, Inc. 1851 Clark Road Havre de Grace, MD 21078 USA Tel: 800-365-5897 Fax: 800-939-7160 Email: [email protected]

Copyright © 2012 EFC Systems, Inc. All Rights Reserved

Spraying Tomorrow’s Technology® SYSTEMS, INC.

80-EN-053116 6/7/16 REV A Page 5

Cleaning:

Using a plant-approved solvent, clean entire bell cup body. The cup may be placed in an ultrasonic cleaner for

additional cleaning.

Use only soft bristled brushes and lint-free

cloths to clean the cup. Remove all debris

from the entire cup, paying close attention

to the bell cup threads and serrations (if

present) at the inner exiting edge.

Remove any paint build-up on the cup’s

taper. The taper engages the motor shaft

and should be carefully inspected and

cleaned to prevent motor imbalance.

EFC PART # TL-2A49

Page 6: Spraying Tomorrow’s Technology®...Spraying Tomorrow’s Technology® SYSTEMS, INC. 80-EN-053116 6/7/16 REV A Page 5 Cleaning: Using a plant-approved solvent, clean entire bell cup

EFC Systems, Inc. 1851 Clark Road Havre de Grace, MD 21078 USA Tel: 800-365-5897 Fax: 800-939-7160 Email: [email protected]

Copyright © 2012 EFC Systems, Inc. All Rights Reserved

Spraying Tomorrow’s Technology® SYSTEMS, INC.

80-EN-053116 6/7/16 REV A Page 6

Reassembly:

Carefully reassemble the cup using the proper tooling. Set torque wrench to 15 in/lbs. EFC Part # TL-3A04 is

preset to the correct torque and comes equipped with an insert tool. With the insert tool attached, insert the

tool assembly into the back of bell cup and engage with insert assembly. Turn counter clockwise to torque.

The insert will come to a stop when the proper torque is applied.

Store bell cups in a safe place, preferably in their original packaging to prevent damage.

Note:

EFC bell cups are designed and engineered with the best materials available, however the life expectancy will

vary from one application to another. EFC recommends replacing both the insert assembly and sleeve every 6

months keeping in mind this too will vary based on application.

EFC PART # TL-3A04

(INCLUDES TL-1A28-4)