Sponge-Jet Sponge Blasting System Sponge-Jet Media Recycler … · 2018. 8. 3. · Sponge-Jet...

31
Sponge-Jet Recycler 70E / 70E-CE User Manual - 29 February 2011 Sponge-Jet ® Sponge Blasting System Sponge-Jet Media Recycler User Manual Model: 70E 70E-CE Headquarters/Manufactured By: Sponge-Jet, Inc. (USA) 14 Patterson Lane, Newington, NH 03801 1-603-610-7950 / www.spongejet.com

Transcript of Sponge-Jet Sponge Blasting System Sponge-Jet Media Recycler … · 2018. 8. 3. · Sponge-Jet...

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Sponge-Jet Recycler 70E / 70E-CE User Manual - 29 February 2011

Sponge-Jet® Sponge Blasting System

Sponge-Jet Media Recycler

User Manual Model:

70E

70E-CE

Headquarters/Manufactured By:

Sponge-Jet, Inc. (USA)

14 Patterson Lane, Newington, NH 03801 1-603-610-7950 / www.spongejet.com

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Sponge-Jet Recycler 70E / 70E-CE User Manual - 29 February 2011

Table of Contents

Section

Introduction, Receipt and Inspection, Installation A

Gyratory Adjustments B

Maintenance C

Drive Assembly Parts D

Accessory Parts E

Notes

Addendum

IMPORTANT NOTE: While parts, systems, components, operational procedures may be the same between equipment models, the images provided in this manual may vary from model to model.

This manual represents the following models and their approximate working capacity:

Model:

70E 550kg (1,200lb) 70E-CE 550kg (1,200lb)

English Language is Original Instructions.

Translated from Original Instructions.

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INTRODUCTION

Sponge-Jet's Classifiers are rugged, quality built machines thoroughly refined through years of experience and hundreds of applications. There are few screening problems this versatile unit can not handle.

Although Sponge-Jet's Classifiers are basically simple and built tough, the owner/operator still plays an important role in the overall performance of the machine.

Please review this manual carefully before installing your new classifier and keep it handy for reference to adjustments, maintenance and parts replacement.

RECEIPT AND INSPECTION

Upon receiving your Sponge-Jet Classifier, but before accepting it from the carrier, please inspect the unit carefully. Check for any obvious damage. The screen cloth itself should be inspected for punctures as well.

INSTALLA TION

• Provide a substantial foundation for the unit. (If, after the unit has been started, there are secondary vibrations transmitting to the foundation or to the classifier base, the struGture should be reinforced.)

• Make certain unit is level and in a position for easy access to the motor and lubrication points.

• If the lower spacing frame spout must be moved, make sure all 1'2 inch bolts are retorqued to 80 ft. lb.

• Upper spacing frame spouts can be rotated by removing V-clamp rings. (See Section C for screen and clamp changing.)

• After unit has been set into place, remove shipping lugs (Tagged red).

• Do not permit and structure, wiring, etc. to contact the vibrating portion of the machine.

Section A

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MOTOR EXTERNAL WIRING

Starting and over-load control devices must be matched to motor rating. For safety or convenience, they may need to be installed some distance from the motor. Follow the control manufacturer's instructions to make proper installation and connections.

OBSERVE THE FOLLOWING:

1. Connect electrical power supply to conform with national electrical code and any local regulations. Line voltage and wire capacity must match motor rating stamped on name plate.

2. Momentarily energize the motor to check that rotation is in the proper direction.

3. If motor is three phase type, reverse rotation (if required) by interchanging any two of the three power leads. If two phase, interchange stator leads of either phase, being careful not to interchange leads from one phase to the other.

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NOTE:

INSTALLATION AND STARTUP

In order to assist in the proper installation and operation of this Classifier, Sponge-Jet should be contacted to schedule a Sponge-Jet representative to be present at your facility at the time of startup.

The following guidelines should be used in setting up the Classifier for operation.

1. Provide a SUbstantial foundation so unwanted vibrations are not transmitted into the screen base. (Secondary harmonic vibrations are harmful as they super-impose undesired directional forces into the unit other than what is was set up to do.)

2. Rotate unit so the motor access door is in the best location for access to the motor for inspection and weight settings.

3. For location of the lower discharge spout, remove bolts from the lower frame and rotate for discharge spout alignment. Rebolt and tighten thoroughly. Torque to 801bs.

4. If necessary, remove clamp ring between upper and lower frames and rotate down spouts to proper arrangement. Replace screen cloth and clamp ring. Retighten. (Check maintenance section for proper screen cloth tensioning.)

5. Remove shipping lugs!!! 6. Check motor voltage, wiring and direction of rotation. (Check motor data sheet or

motor nameplate.) The motor must be protected with magnetic starter or circuit breaker having heaters rated for motor running current.

N A.;. '1E? L.~_ TE OF ~OTOR

SCP.E.2N C::'CT?"/. T~N_L S::ON::NG DE:VIC::: SCRE:::N CLOT::

::::::::::==;,==:::::::::-, u? '? :::? ~ ?~ '"_HE

=

T:rIS AREJ._

/ SHOULD REM.~IN

WIRING CONNECTION' CLEAR E'OR MAINTENANCE lAl"'\"",~ ____ ~

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.- .

FIGURE"a"- SPONGE-JET'S "FLOW CONTROLLER USED FOR L10UID-SOLID SEPARATION WHERE VISCOSiTY IS LOW ENOUGH TO LET MATERIAL REACT TO DIVERTER CONE.

\J SCREEN CLOTH I I

Or-)ffi /

FIGURE "C"'O'lERFLOW TYPE OF ARRANGEI'.1ENT USED ON HIGH VISCOSITY ANO CO-ADHESIVE

L!OUIQ I\1ATE~I.lL5 THAT HAve: GnEATLY REDUCED F'LOWA8ILITY CHARACTERISTICS.

2

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_J A' ..

c U s: TO /VI E R S PDNG-!=.-E --,=J::.=E~T __ _

950 DIO'·I HIGH''; A '( I

. ELIDL tvlAINE 03903

WEIGHTS PLACED ON AND COVERING PIN1 INDICAfED

. ,

SERIAL Nl], ~-3016 ---,P MODEL [ME30C6-6-8, ___ ~

D U T Y [SPONGE: BLASTING MATERIAL I I,

SCREENS

HP041hli I I TOP BALANCE CAGE 1 2 ] 4 l I

1 [[M-G <INSTALL TOP DECKS) 11

2 [16 MG (INSTALL BOTTOM DECKS) I: I

3 L-[ _ , ___ --I

I HF3041 PlrTI 4 C- -------.,., ,

BOTTO/VI BALANCE Cf\GE 5 ,---

~ I' r-

lL, 'I

7 8

-r1L-~'

~ ~

I I I I I H~3( I 1 2 3 4 5

'- '--- '--- D [) IJ SHIP ADDITIONAL \JEIGHTS __ (N_D) ___ _

TOP ROTATION ~ COUNTER CLOCKWISE

BOTTOM BY: DA TE: 4/10/96

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Figure 1

Figure 2

Figure 3

Figure 4

Top mobile weights on pins No.1 & 2 Top fixed weights on pins No.1, 2, 3, & 4

Bottom mobile weights on pins No.2 & 3

Top mobile weights on pins No.1 & 2 Top fixed weights on pins No.1 & 2

Bottom mobile weights on pins NO.4 & 5

Top mobile weights on pins No.1 & 2 Top mobile weights on pins No.1 & 2

Bottom mobile weights on pins No.4, 6 & 7

Top mobile weights on pins No.1 & 2

Bottom mobile weights on pins NO.7 & 8

Section B

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- - .

MATERIAL FLOW PATTERNS

F IGU P,E \. FIGURE 2Q

FIGURE 3 FIGURE 4

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-",'

2.

3,

4,

FIGU RES I THRU 4

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CLASSIFIER MAINTENANCE

Classifier bearing lubrication is extremely critical due to heavy loading and vibration. Please read and maintain the following steps for good maintenance.

Recommended grease is Shell Alvania EP2 or equivalent.

NOTE:

NOTE:

Blending of greases of different saponification bases is likely to result in a marked deterioration of lubricity with the risk of premature bearing failure.

For operation of any Sponge-Jet Classifier at sustained temperatures of less than 34° F, use shell Alvania EP1, or in extreme cases, EP-RO.

LUBRICATION

Generally, smaller amounts of grease at more frequent intervals is best for any Sponge-Jet Classifier greasing schedule.

ME Series - Models ME48, ME60 and ME72 top and bottom balance cage shaft bearings:

The upper lube fitting is mounted immediately above the top balance cage directly on the journal box. The bottom bearing lube fitting is fixed to a grease line which is accessible on the outside of the torque tube left of the motor.

Add 27 grams/1 ,000 hours or 4 grams/month (160 hours) to each bearing. 27 grams equal 19 full pumps from an ordinary hand-held grease gun, 4 grams equals 3 pumps. -

24 ounces (680) grams required for complete repacking.

ME Series - Model ME 24 top and bottom balance cage shaft bearings:

Add 6 grams/1 ,000 hours or 1 gram/month (160 hours). 6 grams equal 4 full pumps from an ordinary hand-held grease gun, 1 gram equals % of a pump.

Model ME30 and Model ME 36 top and bottom balance cage shaft bearings:

Add 10 grams/1 ,000 hours or 1.5 grams/month (160 hours). 10 grams equal 7 full pumps from an ordinary hand-held grease gun, 1.5 grams equal 1 full pump.

ME Series motors do not require special lubrication schedule.

Section C

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-~----~- -.---~~----.-----------~--. ----_. ---~-

IT:-> OPEN DOOR

~ LOOSEN R.PM.MOTOR LOCK

l~ OPEN ODOR AND ADJUST IIIOTO/tTO DESIRED H PM \'IITII RPI.1I\DJUSTI.IUJT CR,\NK.

4. RETIGHTEN R PM MOTOR LOCK AND CLOSE DOOR.

TOP BALANCE CAGE

ACCESSDOOR~I TO CHANGE"WEIGHTS ~ AND LUBE. 0

'i L~

~ BOTTOM LUBE FI T TlNG -I

JI ___ ~ BOTTOM BALANCE

I) NOT CHANGE THESE SE TTINGS

BELT

MAX R PM. STOP !l>

MOTOR

AUTION" MOTOR LOCI< MUST BE TIGHT AT ALL TIME WIlEN MOTOR IS RUNNING.

ADJU S Tt.1EtH CR~NK [}::>

ADJUSn,IENT SCREW [}:>

1111 !UljlO /lIml 0/ 1lI,IIII.lWlIIi a 1lI1111lt11ll 01 !tOII'I. ~r.lI{.lJID a !O II UlIUIU 1I1U1l10llllD II n I WII11.'. AU DUWlIIi! lJCO 10tll! ,WlU II IITUl.iID 01 UOUIR.

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i J

SCREEN CHANGE

Removal and installation of screens is one of the most important maintenance procedures related to the Classifier. The following steps should be read carefully and utilized at all times. The longevity and performance of your machine depends on them.

1. Turn off power supply to unit and insure it cannot be accidentally renewed during screen changing.

2. Disconnect all flexible discharge spout connectors and feed apparatus.

3. If machine is exceptionally dirty, cleaning the unit with water or air spray would be helpful before removing or installing screens.

4. Loosen and remove center tensioning device.

5. Loosen and remove outer "V" clamp ring.

6. Raise spacing frame off screen slowly. If screen is lodged in frame, bump or pry it out carefully before removing frame completely.

7. Lift off old screen.

8. Before setting new screen in place, inspect center stud for damage and see that it is tight.

9. Thoroughly clean both spacing frame flanges and straighten any bends which will contact the new screen gasket.

1 O.lnstall new screen and replace spacing frame.

11.lnstall "V" clamp ring and tighten equally on both sides. Clamp ring bolts should be greased. Clamp ring should be rapped moderately with a mallet or hardwood block during tensioning to insure it will seat properly.

12. Tension screen cloth center after clamp ring is tight. Important! See "SCREEN TENSIONING" page for details.

13. Replace spout connectors and feed delivery.

Section C

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..

I{ DIA PURE GUM RUBBER BALLS

SCREEH CLOTH

2· BLANK fRAME .1

CARRIER SCREEH

V-CL

CENTER STUD

V- GASKET

BALL TRAY INSTALLATION

(., ... -----1 REVERSIBLE CENTER LOCKING DEVICE

WAStiER

WASHER

- JAM NUTS

MRI27A 3 -29 - 89

~ 'I

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- - - ~ 1

V-GASKET

V-CLAMP

V-GASKET

V-CLAMP

I-IOLD DOWN ell P -_ WITH 3a-16 BOLT

CONICAL KLEENERS (AS REQD)

SCREE~j CLOTH

POLYURETHANE TUBING RETAINER RING

I-~' \

.,". ~

,~,\

PERFORATED PLATE

~

_\ REVERSIBLE CENTER LOCKING DEVICE

"~CENTER STUD

I<LEENER H~AY INSTALU·.TION

CONICAL KLEENERS (AS REQD ) SPACER

cEtJ i C __ ._i i

;1-----1 REVERSIBLE CENTER ~~~bl:r I LOCKING DEVICE

.1 I \ ~~(~~ln1~ \\ H \ " _ _ " n h

~ .-- ~

::.- ---.::.;

==..X

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CLIP IN KLEENER TRAY , - CENTER STUD

CLIP MQUNT KLEENER TRAY INSTALLATION

C SCREEN C~OTH \\ n \\ 1

\' ~ \'

WASHERS

---- JAM NUTS

--- CENTER STUD CENTER LESS SCREEN

~

MRI27B 3 -29 -89 3 -23 -92

~ . ,

. I I

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CLAMPING ARRANGEMENT AND TYPE OF GASI~ETS USED

SHOWN BELOW IS THE CORRECT ARRANGEMENT FOR THE TRUNNION AND BOLT TO BE IN POSITION FOR TIGHTENING THE V - CLAMP BANOS.

ALSO SHOWN BELOW ARE THE TWO GASKETS REOUIRED, DEPENDING ON CONFIGURATION OF SCREEN TENSIONING RING.

TOP OF SCREEN CLOTH

-D-TYPE GASKET z- TYP E GASKET

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J.j

~ Ji

I I I I I

ME 30 MOTORS EQUIPPED VITH THERMAL PROTECTOR

~ .. ", ; ".

MOTOR HAS A MANUAL RESET THERMAL PROTECTOR. IF" MOTOR OVERHEATS THERMAI_ PRnrECTOR \JILL OPEN MOTOR CIRCUIT. IF THIS OCCURS TURN MAIN S~ITCH OFr AND AFTER MOTOR COOLS SlJFFICIENTL Y) PUSH RESET BUTTON nN MnrnR. A rl_TCK INDICATES RESET AND MOTOR CAN THFN RF RF~TARTEn.

MOTOR MOUNT

RESET BUTTON

MOTOR

DOOR

4/2/97 MAN00075

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';PONGEo r1~i~! ~-~~u.: .. ......... -----

P.O. Bo-x 243 • Eliot, ME 03903-0243· (207) 439-0211 • FAX (207) 439-0309

INSTALL .. 4TION & MAJNTENANCE - SERiES 8800 NSTALLATIOr·! INSTRUCT!ONS

WARNING: ALL OPEN BELT DRIVE SYSTEMS MUST BE ADEQUATELY GUARDED FOR PERSONAL SAFETY DURING OPERATION.

MOUNT COMPANION SHEAVE - Slide the com­ion sheave on the driven shaft in a position which ,s full bearing on the sheave b~shing. Tighten the ling bolts. Ensure the shaft ls clean and free of ·s before installation.

BOLT MOTOR TO MOTOR 8ASE - Place the Jron the motor base as centra! as possible. The Jr is to be positioned on the base so that the Jr shaft is perpendicular to the direc:ion of motion ,e motor base slide. Mark motor mo~nting hole :rs on the motor bilse top/slide. Drill holes and the motor to the base.

'OSIT10N MOTOR/BASE SUS-ASSEMBLY ON R EQUIPMENT - Mount pulley model 8800 on ,otor shaft and tighten drawbolt just enough to :nt pulley from slipping when it is turned by .• Turn the motor base handwheel counterc!ock­until the slide is at the end of its travel, then back Jproximately 1/2" ~ .. Now place the motor/basel sub-assembly in the approximate position it will In your machinery. Place-the beit over the 8800-I and companion sheave. (See Figure 1) jetailed collet instructions on page 3.

DRIVEN

SHAFT

)R

FIGURE'

COMPANION SHEAVE

8300

SERIES

PULLEY

4. Move the motor/base/drive SUb-assembly until the belt is under some tension and is approximately aligned with the straightedge as illustrated in Figure 2. Marl< the motor base mounting holes on your equip­ment when you are satisfied that alignment is correct within 1/16" tolerance along both top and bottom sections of the belt. This procedure insures that the motor and driven shafts are parallel. Turn the meter base handwheel clockwise until the belt is loose, re­move the belt, lift the motor/base/drive subassembly from your equipment. Drill the motor base mounting holes in your equipment. Salt the motor/base/drive sub-assembly in position.

STRAIGHTEDGE 5. ACCURATELY ALIGN THE SELT':" Place the belt over the 8800 pulley and companion sheave. Turn the motor base handwheel clockwise until the belt is tensioned. While rotating the 8800 pulley by hand, continue to turn the motor base handwheel until the belt js fLush with the 8800 pulley outside diameter. Using a straightedge as shown in Figure 2, adjust the 8800 pulley axially on the motor shaft until equal measurements are obtained at positions A and 8. Tighten all bolts securely. Tolerance for equal measurements must be within 1/32".

EQUAL -

, I

as

FlGURE 2

G. RUN MOTOR AND RECHECK ALLIGNMENT -After wiring the motor into your machinery, run the drive system for a few minutes while cycling the drive system through its speed range. Cycle the drive to its high speed position again. Stop the motor and again check alignment. If necessary, loosen the 8800 pulley and bring the equal measurements A and 8 to within , /32". Tighten all bolts securely.

A

Anni
Rectangle
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RETAINING

PRESS RAM

PARALLELS C~UTTO'N: 00 NOT'REMOVE LARGE RETAINING RING FROM THE POSITIVE DRIVE CARTRIDGE. -=-RING

~lNG;

(

PRESS

~==::;:;;::===::;::=;=:=r====,T AS LE

========~===== FIGURE 6

NOTE: 00 not place any metal tool on the faces of the pulley. If the pulley faces are to be pl)'ed apart. use a block of wood or an old belt. 00 not use prybar or screwdriver tips.

V. iNTERCHANGEABLE COLLt.T iNSTRUCTiONS

NOTE: When pulley faces are complete!y open tliey force the spring cartridge a full 3/8" beyond the end of the pulley. (See diagram next page.) Taking this into consideratic:1 mount pulley on shaft for maximum bore depth possible.

:<xx.x .• ·

A. INSTALLATION: COLLET

1. Prepare shaft on which pulley is to be mounted by filing off all burrs and remove key from the shaft. (NOTE: When properly applied, this pulley does not require a frey to drive the system, except on the 40 hp and 50 hp unif.)

2. Loosen draw-bolt and slide the pulley onto the shaft. (NOTE: To insure easy removal, slide the pulley onto shaft as far as possible and tlien slide it back about 118 inch.)

:. After checking that the lock-washer is fitted onto the draw-bolt. fit a suitable wrench onto the draw­bolt and tighten securely. (NOTE: Since the bolts are prestressed, it is impossible to strip the threads out of the IC Collet.)

TORQUE - WRENCH SETT1NGS ARE AS SI..JOWN' ,

PULLEY I TORQUE I

COLLECT \

PULLEY I TORQUE I COLLECT In/lba. SORE SIZE In/lbs. SORE SIZE

8816 \ ~ 175 I 1/2 to 7/8" 8821 875 1-3/8 to 1-7/8"

8827 I 175 \ 1/2 to 1-1/8" 8822 \ 875 I 1-3/8 to 1-7/8"

8859 \ 300 I 3/4 to 1-3/8" 8823 875 I 1-3/8 to 1-7/8"

8810 I 487 I 1" to 1-5/8" I 8833 1000 1-3/8 to 1-7/8"

8811 I 1000 1-3/8 to 1-7/8" 8843 1200 1-5/8 to 2-1/8"

8813 I 875 1-3/8 to 1-7/8" I 8853 1200 1-5/8 to 2-1/8"

FOR BORE SIZES NOT LlSTED, CONSULT THE FACTORY.

4. If torque wrench is not available, an alternate procedure is to tighten the drawbolt until the belleville spring washer is just flat. This will be approximately the correct torque.

B. REMOVAL:

J

J

1. Loosen the draw-bolt until it protrudes from the pulley shaft about 1/4 inch.

2.. Using a hammer, firmly tap the head of the draw-bolt. Repeat if necessal)' until the pulley becomes obviously loose on the shatt.

3. Slide the pulley off the shaft.

4. If for any reason this method should fail to loosen the collet. the threaded hole in the end plate, (where the lockbolt passes through) can be used in conjunction with a long bolt (or piece of all­thread rod) to iack the collet loose.

5. Sefore reinstalling. the drive, 'inspect the Ie Collet and draw-bolt for any signs of burrs or other damage.

J " ;".$:,' -": .. , l A""!i"ftC'~~l!i',~" ;~:'""'~"'"

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-r--.1 Il2d lit. IjELl INSTALLATION "

• I

(J) ~:;u m~~ C) ~. • ..... 0>; - !': tn

a m~ 2~.

~~ () Z I

0-1 -u Plc

g ~~ ID Alg] O)e:

"lJ

I. REMOVE FRAMES-REMOVE TOPANDOOTTOM BALANCE CAGES. :2. DISCONNECT TOP LUBE LINE AND REMOVE BOLTS HOLDING TOP BEARING HOUSING. 3. LIFT BE ARING AND SHAFT HIGH ENOUGH TO SLIP BELT OVER BEARING HOUSING AND

INTO TORQUE TUBE. 4. REASSEMBLE UNIT. 5. CRANK MOTOR FORWARD AND·.rSPREAD SHEAVES ON PULLEY WITH WOOD OR PLASTIC'

WEDGE. 6. SLIP BELT INTO PULLEY THEN INTO S'HEAVE ON SHAFT ANDREMOVE WEDGE.

/" TOP B A LANCE CAGE

BEARING HOUSING I: II j ~ SLIDE NEW BELT OVER BEARING LBI II I HOUSING INTO TrnQUE TUBE ,.

LUBE LINE

BALANCE CA

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I. ,

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REVISED 3-23-92 REVIS5U 5·1 ·89

~~L. __ 2<\ I H p. T EFe MorOR 1800 RPM 56 FRAME ~ _2 _ !i~~Q~Q _____ LUB! KIT

22 2 19618 LUnEFITTlNG _._--_. """-' ... ,.,., """- ._ ........... _._._._ .. __ .. ,. __ ... _,-~ ~ 50013.'~~B_ HE)U!!LCAP~CREW IZ-13Xlq

20 14 500CLW. CAMLOC LOCK WASHER 't 19 2- 500175F\.V--- W~SIlER 'ix It 0.0.-IS- -, - 5111574---- BUSHING

----------------------17 --, - i42265-1I-- SHEltvE 16 -, - -MU033 BEL"-T-Y-'-/lR-'-B-LE-S-P-EE-O-lq-z-z-v-tt-4I '1"5 -, - 881662-5----- PULLEY 881S -!:\'j~ BORE I4-J8 lIz LvL=- WASHER 5IS~-____ _ ~~..?'2IBN !"'UT ___ ~_:!!L __ _ !~ ~.0.??X"' ____ ._____ SPR!NG WG!,_<?LYUR~~ANE

II 9 M326 SPRING 10 -4-, r.1E30·1"- .-_.- - .. -- WEIGHT·-·----·---·----

_'-=:9=: =:.'---ll.lt300B3--:------ ~~~NCE ~~~~-_._.~ .. ~-_ .. -_.= .. == _8_ I Jvl~~.I2.9l\.!_. ___ BAL~~~. CAGE. ______ _ _ ~_'_ ME3030~3 8EARING~~ __ .. ______ _

__ 2 ___ , _' J.I1E~3.QJl_1 ______ BEARII~:~~SY _______ . _ S 1 1,IE3031 SHAFT I

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Page 23: Sponge-Jet Sponge Blasting System Sponge-Jet Media Recycler … · 2018. 8. 3. · Sponge-Jet Recycler 70E / 70E -CE User Manual ... Although Sponge-Jet's Classifiers are basically

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MODEL ME30 CLASSIFIER PARTS SHEET

ITEM REQUIRED PART NUMBER DESCRIPTION 1 2 50013125B Hex Head Cap Screw, %"=13 x 1-y.." 2 2 500CLW Cam lac Washer, %" 3 2 500175FW Washer, %" x 1-%" 0.0. 4 1 ME30081 Balance Cage, Top

5 M3293 Pin, Top Balance Cage 5 50013N Nut, Balance Cage Pin, 12"-13 5 500LW Lockwasher, Balance Cage Pin

As Req'd ME3041 Weight, Single Hole 5 As Req'd ME 304 Weight, Double Hole 6 1 ME303081 Bearing Assembly, Top

1 83ME30C 1041 Bearing Housing Only, Top

I 1 ME3042 Cover (For Top Bearing Housing 2 ME300R125 "0" Ring, 1/8" x 3-%" diameter (For Top and

Bottom Bearing Housing Covers) 12 250201B Socket Head Bold, y.."-20 x 1" (For Top and

Bottom Bearing Housing Covers) 2 452308M2W502 Bearing Only, Top and Bottom 1 473238 Oil Seal (For Top Bearing Housing) 1 473228 Oil Seal (For Top Bearing Housing Cover) J

1 15528OS/4727OS/ Slinger (For Top Bearing Housing) 117750S

7 1 MFE30003101 Shaft 1 N08 Lock Nut (For Shaft) 1 W08 Lock Washer (For Shaft)

8 1 SH1574 Bushing, Taper Lock 9 1 14226SH Sheave 10 2 ME3080 Lube Line 1 -1 - - 1 ME3033 Belt (Standard No. 1422V440) 12 18 31218N Hex Nut, 15/16"-18 ZIP (For Spring Lug) 13 18 312LW Lockwasher (For Spring Lug) 5/16" Standard 14 1 ME30100 Table

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MODEL ME30 CLASSIFIER PARTS SHEET

ITEM REQUIRED PART NUMBER DESCRIPTION 32 1 89M24C21315 Screw (RPM Adjustment)

1 FHSLF201-8 Flange Unit 33 1 83ME30C10211 Door with Hinge 34 1 LB19 Condulet Box (I nterchanges with LB 17) 35 1 LB190 Cover and Gasket (For LB1 9 Condulet Box) 36 1 ME30200 Base Assembly with Doors 37 1 37516300AT Minimum RPM Lock (3/8"-16 x 3.00 all thread

and nut) 1 375162125AT Maximum RPM Lock (3/8"-16 x 2.125 all

thread and nut) 4 37516100B Bolt (For Slide Shaft) 1 86ME30C136 Roll-Away Platform with four 6" Swivel

Locking Casters 4 375SW 3/8" Star Washer (For Slide Shaft) 4 375FW 3/8" Flat Washer (For Slide Shaft) 2 31218100B 5/16"-18 x 1" bolt (For Flange Unit) ,...,

31218N 5/16"-18 Nut (For Flange Unit) L.

1 500SW 12" Star Washer (For Motor Lock) 1 500FW 12" Flat Washer (For Motor Lock) 2 312SW 5/16" Star Washer (For Flange U-nit)

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ME SERIES - RECOMMENDED SPARE PARTS

For continuous operation of your Sponge-Jet Classifier we recommend the following spare parts for each Classifier:

1. One screen of every mesh being used.

2. One variable speed pulley

3. One drive belt

4. One V-Clamp ring assembly

5. One reversible center locking device (if supplied with original equipment).

6. One set extra springs (8 required on 24", 30" and 36" separators, 12 required on 48" and 60" separators; 16 required on 72" separator).

7. Four stainless steel clamp ring bolts.

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Page 28: Sponge-Jet Sponge Blasting System Sponge-Jet Media Recycler … · 2018. 8. 3. · Sponge-Jet Recycler 70E / 70E -CE User Manual ... Although Sponge-Jet's Classifiers are basically

MODEL ME30 SEPARATION ACCESSORIES PARTS LIST

ITEM PART NUMBER DESCRIPTION 1 M30X 3/8"-16 Center Stud 2 N/A 3 Single Diverter Bottom 4 Welded Dome

5 Lower Frame (Double Flange) with welded dome and one discharge spout (Specify frame height and size discharge)

6 High Recovery Downspout (Tangential) 7 N/A 8 Standard Downspout (Specify size) 9 N/A

10 N/A 11 N/A •

12 N/A 13 M30S70L "V" Clamp Ring Assembly with over center latch 14 Downspout Connector (Specify diameter and material) 15 M30SLA Metal Cover Assembly, including cover with feed inlet

(Specify diameter of inlet), filler ring, white neoprene "V" gasket, "V" clamp ring assembly with over center latch and one inspection port

16 T-Bolts with nuts -

17 Inspection Port

Section E

Page 29: Sponge-Jet Sponge Blasting System Sponge-Jet Media Recycler … · 2018. 8. 3. · Sponge-Jet Recycler 70E / 70E -CE User Manual ... Although Sponge-Jet's Classifiers are basically

- WARNING-FAILURE TO FOLLOW ALL INSTRUCTIONS IN THE MANUAL AND ANY ALTERATIONS MADE TO THE EQUIPMENT FOLLOWING SHIPMENT FROM THE FACTORY WILL VOID WARRANTY.

DIRECT ATTACHMENT, SUCH AS WELDING OR BOLTING OF ANY ADDITIONAL CHUTES OR HOPPERS, ETC., TO VIBRATING EQUIPMENT OTHER THAN THOSE SUPPLIED BY SPONGE-JET WILL AUTOMATICALLY VOID WARRANTY.

ANY CONNECTION MADE TO UNIT MUST BE FLEXIBLE.

BEFORE STARTING THE UNIT THE OPERATOR MUST BE CERTAIN THE UNIT IS FREE TO FOLLOW THE MOVEMENT PRODUCED BY THE VIBRATING EQUIPMENT.

IN GENERAL, THE FEEDING AND DISCHARGE COMMENCTION MUST HAVE SUFFICIENT CLEARANCE TO PREVENT ANY CONTACT.

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Sponge-Jet Recycler 70E / 70E-CE User Manual - 29 February 2011

NOTES: _______________________________________________________

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_____________________________________________________________

MODEL#: ______________________________________________________

SERIAL#: ______________________________________________________

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EC Declaration of Conformity We Of: Sponge Jet Inc. 14 Patterson Lane, Newington, N.H. 03801 Telephone Inquiries to: 1-603-610-7950 Email: [email protected] Hereby declare that:

Equipment: Sponge-Jet Recycler Model: 70E-CE Serial Number: XXXX Year of construction: XXXX

Is in conformity with the applicable requirements of the following standard documents The Directives covered by this Declaration:

Machinery Directive: 2006/42/EC (Formerly 98/37/EC) The Machinery Directive 2006/42/EC Standards:

EN ISO 14121-1-2007 - (Safety of Machinery—Risk Assessment) I hereby declare that the equipment named above has been designed to comply With the relevant sections of the above referenced specifications. The unit complies With all applicable Essential Requirements of the Directives. Signed: _____________________________________ Name: Michael T. Merritt Position: President On This Date: XX/XX/XXXX Authorised Representative:

Eurolink (Europe) limited Avalon House Marcham Road Abingdon OX14 1UD UK

Dry, Low Dust Abrasive Blasting Technology

Sponge-Jet, Inc. 14 Patterson Lane, Newington, NH 03801 USA / 1-603-610-7950 USA / Fax: 603-431-6043 www.spongejet.com

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