Spinning basic final
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BASICS OF SPINNING S.SUBRAMANIAN
-A.M.I.E,M.B.A
Senior Lecturer
Department of Textile Technology
Rukmini Shanmugam Polytechnic College
Varichiyur
Madurai-625 020
Mobile: 98420/81403 E-mail: [email protected]
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TEXTILE TECHNOLOGY
One 0f the basic needs of human-beings.
food to eat
dress to wear
house to live.
--the dress to wear for the man-kind is
Supplied by the textile industry.
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TEXTILE TECHNOLOGY
SPINNING--------Producing Yarn
WEAVING---------Producing Fabric
PROCEESING----Producing dyed &finished fabric
KNITTING--------Producing inner wears
garment-----------Ready to use goods
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TYPES OF YARNSCarded Yarn : Used as warp and weft
yarns in
weaving and production of fabrics.
Combed Yarn
Knitted Yarn: : banians,jetty and others.
Industrial Yarn : Doubled,plied,cable ,tyre cord yarns
Fancy Yarns : slub,snarl,cork-screw and many
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SEQUENCES OF PROCESSES Ginning
Mixing
Blow-Room
Carding
Draw-Frame
Simpex
Ring spinning
Cone winding or Reeling
Bbndling & Baling
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YARN MANUFACTURE
Ginning Separating the cotton from the seed
-Cleaned Cotton
Blow Room Initial opening and cleaning of cotton
-Lap
Carding Fiber to fiber separation
-Card Sliver
Drawing Parellelisation and uniformity
-Draw-Frame Sliver
Simplex Twisting and conversion to rope form
-Rove or Roving
Ring frame Drafting and twisting thinning down
the material
-Yarn
Cone Winding Final clg and conversion to large Package.
-Cone [lkg]
Bundling conversion to Hank form [local markets]
Baling packing of 50 cones
-sent for weaving units –further processing
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PRODUCT FLOWYarn manufacturing is a continuous process.
The raw matl cotton is converted into yarn continuously in a sequence of process.
Seed cotton
Cleaned cotton
Lap
Card Sliver
Draw Sliver
Roving [rope form]
Yarn in cops
Yarn in cones
Cones are packed in Bales.
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Ginning is the process of separting the seed from the seed cotton.
Cleaned cotton is called as the Lint.
160-180 kgs of cotton are packed in jute or polythene bags and sent to spinning mills for further processing.
First stage in the yarn manufacture.
GINNING
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BLOW-ROOM Opening and cleaning of fibres.
opg & clg machines in the br line
set of machineries
Opg by wire points and strikers in the rollers/beaters.
Opens to small tufts.
Lap- forming Unit
2 beaters and calender rollers converts the opened fibres to a sheet form and produces a continuous cotton sheet in a roller
This is known us ‘LAP’
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Carding Fiber to Fibrer Seperation or Indivizulisation of
fibers
Rollers covered with wire points.
100 of a Draft is given
LAP is converted to Card Sliver.
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DRAW-FRAME Parellelisation and Uniformity .
8 0f a slivers are doubled and 8 of a draft is given.
Doubling is the combination of the material
Doubling improves uniformity
Drafting brings unevenness.
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SIMPLEXOBJECTS
Drafting
Twisting
Winding
Building
Draw-frame sliver is converted to ROVING.
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SIMPLEX-24pairs of Rollers.
Front zone,Middle zone, Back zone Drafts
Twist is introduced to the material [first]
Flyer introduces twist to the material.
Rove is wind to the bobbin due to the difference in speeds betn the spindle &bobbin.
Package ,cylindrical body with conical ends is built by building mechanism.
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RING SPIINNING FRAME -1Ultimate stage of yarn-manufacture
Roving is converted to yarn.
Objects Drafting
Twisting
Winding
Building.
3 pairs of Roller drafting system.
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RING SPINNING-2Main Draft & Back DraftBack or Break draft breaks the twist in the
rove and prepares the material for main drafting operation.
Twist is imparted by the traveller.
Yarn is wound to the spinning cop by the difference in speed betn the spindle and traveller.
Banana shaped cop is built by the building mechanism. round bottom with tapered ends.
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CONE WINDING Small spg cops are converted into cones to a
standard wt of lkg cones.
Easy for subsequent operation warping.
Further cleaning and compact packages are produced.
Modern Auto cone winders with electronic systems are used for producjng superior quality yarn.
Auto coner spliced are used for Exports.[cone wt-3to5kgs]
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MODERN SPG TECHNIQUESOpen-end spinning
Also known as sliver to yarn spg
From DF slivers yarn is spun.
simplex and cone wdg depts are eliminated.
Cones of 4-5 kgs are produced.
Suitable for only coarser counts up to 30’s.
Mass production.
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OE SPG PRINCIPLERotor spinning
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MODERN TECHNIQUES Dref spinning
Air Jet spinning
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TECHNICAL TERMS-SPINNING Count
Draft
Twist
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Count of a yarn is a numerical expression which defines the fineness .
Its also called as Yarn number or linear density of the yarn.
Yarns are numbered from 1’s to 240’s.
Quality of the yarn.
COUNT DEFINITION
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English Count Classifn Coarser Count -------l’s to 30
Medium--------------31’s to 59
Finer------------------60’s to 9o
Super fine-----------91’s to 12o and above
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YARN NUMBERINGThere are three systems of numbering the yarn.
Direct system
In-Direct system
Tex system or Universal system
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INDIRECT SYSTEMIn Direct System
count is the no of units of length per unit weight of yarn.
higher the count finer the yarn.
Generally used for cotton,woolen, worsted and linen yarns.
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COUNT D.SDirect System
Count is the no of units of weight per unit length of the yarn.
Directly expresses the size of the Yarn
Higher the number, Coarser the Yarn.
Used for Silk ,jute.
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DIRECT SYSTEM\ Different Systems in Direct System
wt per unit length is the basis.
s.no system name weight ut Length ut
1 silk, Nylon 0.05 gram 450 mts
2 jute, hemp 1lb pound 14400 mts
3 Tex 1 gm 1000 mts
4 Denier 1gm 9000 mts
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INDIRECT SYSTEM InDirect system
S.no Name of the system Weight ut Length ut
1 Cotton-English 1lb Hank of 840 yds
2 Cotton-French ½ kg Hank of 1000mts
3 Cotton-Metric 1kg Hank of 1000mts
4 Spun Silk 1lb Hank of 840 yds
5 Linen 1lb Lea of 300 yds
6 Worsted 1lb Hank of 560 yds
7 Wollen [american ] 1lb cut of 300 yds
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COUNT U.SUniversal System Tex system is called as universal system. A direct system of yarn numbering Introduced by ISO and various
organisations of textile sector Applicable to yarns made from natural &
synthetic fibres.used from fibre to yarn stage.Recoginised all over the World.
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TEX SYSTEM UNITSTex System
Fibre---- milli tex
yarn-----N0 of gms in 1000 metres.
cords, ropes &twines---- Kilo tex.
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English Count Defnition
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English Count Explanation
English Count
lx840 yards = l pound[840 yds] l’s count
lox840 yards= l pound[8400] lo’s count
loox840yards= lpound[84000]loo’s coun
8400 yards also weighing l pound.
How it is possible?
When the length increases, the thickness or wt of the material decreases.
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DRAFT DEFINITION DRAFT
Drafting is the process of attenuating or increasing the length per unit weight of the material
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ACHIEVING THE DRAFT
The successive pairs of rollers are revolving at a relatively higher
surface speed than the preceding pairs of rollers.
By this difference in speeds , the material gets stretched or
attenuated or , elongated and thus drafting takes place in the
spinning machines.
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DRAFT EXAMPLE Example
Take a rubberband.
Hold it in your left hand and stretch the rubber band with your right hand.
The length of the band increases and the thickness reduces.
The same thing happens to the cotton in the drafting zone.
Length increases and thickness or wt of the tuft decreases due to the difference in the speeds of the drafting rollers.
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RUBBER BAND
11/1/11
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RUBBER BAND
11/1/11
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Main Zone Draft
Draft between the front roller and the back roller Main Draft= Surface speed of Front Roller --------------------------------------- surface speed of Back Roller
MAIN DRAFT
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MIDDLE ZONE DRAFTDraft between the 3 roller and 2 roller
MZD= S.S of 3 roller
S.S of2 roller
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BACK ZONE DRAFT
Draft between back roller and 3 roller
BZD= SSof 4roller
SS of 3roller
Also called as Break Draft. Breaks the twist in the material and opens the fibers for main drafting action.
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Draft FormulasActual draft = Hank of material del
Hank of material fed
wt/ ut length of matl fed
wt/ ut length of matl delivered.
= Mechanical draft x[100 +Waste%]/was
Total Draft= Product of all Zonal Drafts
Draft Constant = TD x Draft Change Wheel
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TWIST DEFNSkinkle defines twist as the number of spiral
turns given to a yarn in order to hold the constituent fibers or threads together.
In a spinning process,a strand of fiber in a parallel form is drafted and twisted on its own axis to form a Yarn.
Expressed as the number of turns per unit length of yarn.
Turns/Inch TPI or Turns/metre TPM.
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TWISTOBJECTS
To impart strength to the yarn
To orient the fibers to the central axis
To prevent slough-off
To produce a compact package
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TWIST FORMULA TPI= TM x Hank of Rove
= TM or TF x Count of Yarn.
Twist Multiplier or Twist Factor is directly proportional to the tangent of the twist angle.
The value of tm is decided by the spinner based on experience and the norms given by SITRA.
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TWISTDirection of Twist
S-Twist
when the spirals are in line with the central portion of the letter S.
Z-Twist
when the spirals are in line with the central
portion of the letter Z.
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CONCLUSION
FEED BACK & CLARIFICATION
11/1/11
CONCLUSION
FEED BACK & CLARIFICATION
THANK U