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SPINNING - 4.imimg.com
Transcript of SPINNING - 4.imimg.com
*Depends on yarn denier and process parameters.
Specifications are subject to change without prior notice, due to continuous developments. These details are indicative and not binding.
Extreme values indicated are not achievable simultaneously.
The pictures may show optional equipments that are not a part of the standard supply. For details, refer to the quotation.
SPINNING
SPINNING
D e l i v e r i n g A d v a n t a g e s
M U L T I F I L A M E N T S P I N - D R A W - W I N D L I N E S
MODEL
Denier range
Denier per filament (dpf)
No. of filaments
Screw diameter
Screw L/D ratio
Melt capacity (max.)
baby lofil HT
600 to 2400
Upto 10
98/120/144
30mm
28:1
20kg/hr
lofil 40/4 HT
600 to 4800
Upto 10
98/120/144
40mm
28:1
40kg/hr
lofil 80/8 HT
600 to 4800
Upto 10
98/120/144
50mm
30:1
80kg/hr
Technical Specifications
No. of winding heads
Winding speed mechanical (max.)
Installed power
Avg. power consumption*
Machine Dimensions (L x W x H)
2 (Automatic)
1200 m/min
45 kW
12 kW
3.4 m x 2 m x 4.5 m
4 (Automatic)
1500 m/min
75 kW
24 kW
4.5m x 3.6m x 5.6m
2x4 (Automatic)
1500 m/min
140 kW
48 kW
4.6m x 6.0m x 5.6m
Number of spinning positions
Quench medium
Spin finish unit -type of applicator
Godet - temperature range
No. of godets - drawing
Cross- Flow Air Cooling Cross- Flow Air Cooling Cross- Flow Air Cooling
2
5
Dual Nozzle Dual Nozzle Dual Nozzle
4
60°C to 160°C 60°C to 160°C 60°C to 160°C
5
8
2x5
No. of jetsintermingling 2 2x2 2 sets of 2x2
baby lofil HT, lofil 40/4 HT, lofil 80/8 HT
0
71
4
www.lohiagroup.com
O F F I C E S I N I N D I A O V E R S E A S O F F I C E S / A S S O C I AT E S
T: +55 51 93999193
S A O L E O P O L D O - B R A Z I L
T: +62 21 57936032
J A K A R TA
T: +66 2 2594470
F: +66 2 2594471
B A N G K O K
M I A M I
T: +1 305 2546212
F: +1 305 2546211
K O L K ATA
T: +91 80 41137799
F: +91 80 23610024
T: +91 33 30023740
F: +91 33 30522011
B E N G A L U R U
T: +91 11 30641770
F: +91 11 30641771
D E L H I
T: +91 79 30911300
F: +91 79 40373585
A H M E D A B A D
H . O & W O R K S
Lohia Corp Limited
Kanpur - 208022, India
T: +91 512 3045100
F: +91 512 3045299
F: +55 51 35896803
D-3/A, Panki Industrial Estate
lofil range of Spin-Draw-Wind Lines for polypropylene multifilament are compact and flexible machines designed to meet the
value added yet dynamic requirements for varied applications.lofil 80/8 HT
lofil 40/4 HTbaby lofil HT
Optional equipments:
• Dosing and mixing unit
• Spinerette cleaning equipment
• Spinerette for different filament profiles
Yarn Applications:
• Sewing Thread (for woven sacks/FIBC's)
• Webbings and Slings
• Braids and Ropes
• Technical applications like Geotextiles and Filters
• Furnishing Textile
And many more...
Extruder: Godets:
Winder:
Melt pump:
Spin-pack: HMI control system:
Quench system:
Spin-finish:
Specially designed extrusion screw with new Draw zone consists of five heated godets with
generation homogenisation and mixing sections for separator rolls. The speed and temperature of each godet
optimized melt quality for wide range of PP polymers, can be individually controlled.
ensuring long-term and hassle free operation.
Melt spinning pump ensures uniform melt delivery at steady pressure. The electrically heated die head is designed to optimize heat transfer and reduce
energy losses.
The spin-packs assure high-value spun-dyed
yarn production and ease of operation. The filaments
coming out of spinnerets are cooled by specially designed
quench zone with variable air flow rate.
The proven cross-flow quenching system
supplies an even, turbulence-free airflow. The quenching
system is easy to clean and airflow can be regulated by
variable inverter drives.
The dual nozzle type spin finish application
system ensures uniform spin-finish distribution over the
filaments with the help of precision gear pump.
Ergonomically spaced step-precision winders
deliver quality yarn packages that ensure snag-free usage
in the subsequent process. Automatic change-over at
preset package size saves energy and reduces human
effort.
Advance PLC based process control
system with easy to navigate touch screen offers:
• display and management of process parameters.
• integrated trends, error and help messages.
• password governed access levels for protecting
vital parameters.
• product recipe management.
• provision for connecting to external printer.
flexible production system for different colours and special applications
automatic winders
quicker response to market dynamics
operator-friendly and ergonomic design
•
•
•
•
lofil range of Spin-Draw-Wind Lines for polypropylene multifilament are compact and flexible machines designed to meet the
value added yet dynamic requirements for varied applications.lofil 80/8 HT
lofil 40/4 HTbaby lofil HT
Optional equipments:
• Dosing and mixing unit
• Spinerette cleaning equipment
• Spinerette for different filament profiles
Yarn Applications:
• Sewing Thread (for woven sacks/FIBC's)
• Webbings and Slings
• Braids and Ropes
• Technical applications like Geotextiles and Filters
• Furnishing Textile
And many more...
Extruder: Godets:
Winder:
Melt pump:
Spin-pack: HMI control system:
Quench system:
Spin-finish:
Specially designed extrusion screw with new Draw zone consists of five heated godets with
generation homogenisation and mixing sections for separator rolls. The speed and temperature of each godet
optimized melt quality for wide range of PP polymers, can be individually controlled.
ensuring long-term and hassle free operation.
Melt spinning pump ensures uniform melt delivery at steady pressure. The electrically heated die head is designed to optimize heat transfer and reduce
energy losses.
The spin-packs assure high-value spun-dyed
yarn production and ease of operation. The filaments
coming out of spinnerets are cooled by specially designed
quench zone with variable air flow rate.
The proven cross-flow quenching system
supplies an even, turbulence-free airflow. The quenching
system is easy to clean and airflow can be regulated by
variable inverter drives.
The dual nozzle type spin finish application
system ensures uniform spin-finish distribution over the
filaments with the help of precision gear pump.
Ergonomically spaced step-precision winders
deliver quality yarn packages that ensure snag-free usage
in the subsequent process. Automatic change-over at
preset package size saves energy and reduces human
effort.
Advance PLC based process control
system with easy to navigate touch screen offers:
• display and management of process parameters.
• integrated trends, error and help messages.
• password governed access levels for protecting
vital parameters.
• product recipe management.
• provision for connecting to external printer.
flexible production system for different colours and special applications
automatic winders
quicker response to market dynamics
operator-friendly and ergonomic design
•
•
•
•
*Depends on yarn denier and process parameters.
Specifications are subject to change without prior notice, due to continuous developments. These details are indicative and not binding.
Extreme values indicated are not achievable simultaneously.
The pictures may show optional equipments that are not a part of the standard supply. For details, refer to the quotation.
SPINNING
SPINNING
D e l i v e r i n g A d v a n t a g e s
M U L T I F I L A M E N T S P I N - D R A W - W I N D L I N E S
MODEL
Denier range
Denier per filament (dpf)
No. of filaments
Screw diameter
Screw L/D ratio
Melt capacity (max.)
baby lofil HT
600 to 2400
Upto 10
98/120/144
30mm
28:1
20kg/hr
lofil 40/4 HT
600 to 4800
Upto 10
98/120/144
40mm
28:1
40kg/hr
lofil 80/8 HT
600 to 4800
Upto 10
98/120/144
50mm
30:1
80kg/hr
Technical Specifications
No. of winding heads
Winding speed mechanical (max.)
Installed power
Avg. power consumption*
Machine Dimensions (L x W x H)
2 (Automatic)
1200 m/min
45 kW
12 kW
3.4 m x 2 m x 4.5 m
4 (Automatic)
1500 m/min
75 kW
24 kW
4.5m x 3.6m x 5.6m
2x4 (Automatic)
1500 m/min
140 kW
48 kW
4.6m x 6.0m x 5.6m
Number of spinning positions
Quench medium
Spin finish unit -type of applicator
Godet - temperature range
No. of godets - drawing
Cross- Flow Air Cooling Cross- Flow Air Cooling Cross- Flow Air Cooling
2
5
Dual Nozzle Dual Nozzle Dual Nozzle
4
60°C to 160°C 60°C to 160°C 60°C to 160°C
5
8
2x5
No. of jetsintermingling 2 2x2 2 sets of 2x2
baby lofil HT, lofil 40/4 HT, lofil 80/8 HT
0
71
4
www.lohiagroup.com
O F F I C E S I N I N D I A O V E R S E A S O F F I C E S / A S S O C I AT E S
T: +55 51 93999193
S A O L E O P O L D O - B R A Z I L
T: +62 21 57936032
J A K A R TA
T: +66 2 2594470
F: +66 2 2594471
B A N G K O K
M I A M I
T: +1 305 2546212
F: +1 305 2546211
K O L K ATA
T: +91 80 41137799
F: +91 80 23610024
T: +91 33 30023740
F: +91 33 30522011
B E N G A L U R U
T: +91 11 30641770
F: +91 11 30641771
D E L H I
T: +91 79 30911300
F: +91 79 40373585
A H M E D A B A D
H . O & W O R K S
Lohia Corp Limited
Kanpur - 208022, India
T: +91 512 3045100
F: +91 512 3045299
F: +55 51 35896803
D-3/A, Panki Industrial Estate