Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors,...

89
Allison "World", "1000/2000/2400" & "GEN4" Transmission

Transcript of Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors,...

Page 1: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

��� �������� � ���� ������ ����� � ���� �� � �������� ������

������ ������ ����� ����� �

������� !!"

Allison"World", "1000/2000/2400"

& "GEN4" Transmission

Page 2: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...
Page 3: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Table of Contents

How to Use This Catalog ...................................................................................................................................................... 3

Ordering From This Catalog ................................................................................................................................................ 3

St. Clair Service Parts Request Form ................................................................................................................................... 4

CSS Diagrams (Customer Specification Sheets) - Section 1

WTEC II ...................................................................................................................................................... 5

WTEC III ..................................................................................................................................................... 7

1000/2000/2400 ...................................................................................................................................... 14

Adaptor Harnesses ................................................................................................................................. 20

GEN4 ........................................................................................................................................................ 21

Wiring Harness Connectors - Section 21K/2K Trans .......................................................................................................................................................... 773K/4K Trans .......................................................................................................................................................... 78Bulkhead ................................................................................................................................................................. 29DDR 9-Way............................................................................................................................................................. 81Diagnostic Data Reader ........................................................................................................................................ 34ECU/Shift Selector ................................................................................................................................................ 73Electronic Control Unit ......................................................................................................................................... 36J1939 ........................................................................................................................................................................ 41J1939 Female with Blue Lock ............................................................................................................................... 82Neutral Start Backup Switch ............................................................................................................................... 42Neutral Start Back Up Switch - 12 Way (After July 1/03) ............................................................................... 71NSOL ................................................................................................................................................................... 72Retarder Air Accumulator Solenoid ................................................................................................................... 44Retarder Control Body (MDR) ............................................................................................................................ 45Retarder Modulation Request ............................................................................................................................. 46Retarder Modulation Solenoid (HDR) ............................................................................................................... 47Retarder Temperature Sensor .............................................................................................................................. 48Sensor Harness ....................................................................................................................................................... 50Serial Communications Interface ........................................................................................................................ 53Shift Selector ........................................................................................................................................................... 54Shift Selector - 90° .................................................................................................................................................. 79Shift Selector - Straight ......................................................................................................................................... 80TCM “A” Dress ...................................................................................................................................................... 75TCM “B” Dress ...................................................................................................................................................... 76TCM Straight Dress ............................................................................................................................................... 74Throttle Position Sensor ........................................................................................................................................ 56TLCT ................................................................................................................................................................... 59Transfer Case (MD 7) ............................................................................................................................................ 60Transmission Control Module (TCM J1) ........................................................................................................... 40Transmission Control Module (TCM J2) ........................................................................................................... 61

Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

Page 4: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

Transmission Feedthru ......................................................................................................................................... 58Transmission Speed Sensors ............................................................................................................................... 57Transmission Speed Sensors, Engine, Turbine & Output (After July 1/03) ................................................. 70Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ................................................................. 83Vehicle Interface Module ..................................................................................................................................... 62Vehicle Interface Wiring (VIW) ........................................................................................................................... 66

Page 5: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

��������������� � ���

This catalog is divided into two sections. Section 1 contains Customer Specification Sheetdiagrams for WTEC II, III, 1000/2000/2400 and GEN4 Transmissions. Use these diagrams tocommunicate harness design requirements to St Clair. Simply copy the required pages, fill inthe necessary information and fax to us. These diagrams can also be used to locate the name ofa particular connector by its location on the wiring harness. Also included in Section 1 arecommonly used adaptor harnesses. A description of each application is provided.

Section 2 contains an alphabetical listing of the WTEC II, III, 1000/2000/2400 and GEN4connectors. If you know the connector that you need, you can start with Section 2. In Section2, you will find a diagram and a parts list for each connector and a list of the tools required forcrimping, insertion and removal. Part numbers are listed for St. Clair Technologies, AllisonTransmission and the component manufacturer.

������������������ � ���

For your convenience, St. Clair Technologies has assembled service kits for each connectorsystem. In all instances, kits are made to the maximum condition of harness configuration. Kitpart numbers appear with the part numbers for each connector and are marked with anasterisk in each list.

Individual components of each system are available by part number or can be selected bycircling the appropriate graphic(s) on a page and then faxing those pages in conjunction withthe “Service Parts Order Form.”

To order your service parts, e-mail or fax your order to:

St. Clair Technologies Inc.E-mail: [email protected]: 520-746-8067FAX: 520-746-8087

A copy of this catalog can also be found on our Website. Visit us at www.stclairtech.com.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

Copyright © 2007 St. Clair Technologies, Inc. Page 3

Page 6: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

������ ������������ ����������������

Please fill in the appropriate information and FAX or email to St. Clair. This form willbe returned with the quote information for wiring harnesses. Prices of the componentkits can be found on our web site. All quotes will be in U.S. dollars.

�������������� ��������

��� ������

���������������������

��������������

������ �������������� ������ �!�

��"#�!�

$����������$�% ����! ���������� ���� �&!

��������Technologies Inc.

Innovative Solutions ForElectrical Systems

Page 7: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

���� �����������!���"�� ���������

F E D C B A

RM

R DD

R

DIM

E

RS

I

DIM

F

TPS

HS

OL

VIW

DIM

A

VIM

MA

X L

EN

GTH

= 5

.0 m

MIN

LE

NG

TH =

0.4

m

MA

X L

EN

GTH

= 6

.0 m

MIN

LE

NG

TH =

0.4

m

MA

X L

EN

GTH

= 1

5.2

mM

IN L

EN

GTH

= 0

.8 m

MA

X L

EN

GTH

= 4

6.0

mM

IN L

EN

GTH

= 0

.8 m

MA

X L

EN

GTH

= 1

5.0

mM

IN L

EN

GTH

= 0

.8 m

MA

X L

EN

GTH

= 1

5.0

mM

IN L

EN

GTH

= 0

.9 m

MA

X L

EN

GTH

= 1

5.0

mM

IN L

EN

GTH

= 0

.9 m

MA

X L

EN

GTH

= 1

5.0

mM

IN L

EN

GTH

= 0

.9 m

MA

X L

EN

GTH

= 1

6.0

mM

IN L

EN

GTH

= 1

.2 m

MA

X L

EN

GTH

= 1

5.2

mM

IN L

EN

GTH

= 0

.8 m

EC

U A

EC

U B

VIM

VIW

DD

RR

MR

(OP

T)

RS

I(O

PT)

TPS

HS

OL

TRA

NS

TO S

PE

ED

LIN

ES

(SE

E P

AG

E 7

)

OP

TIO

NA

L B

ULK

HE

AD

CO

NFI

GU

RA

TIO

N

WTI

I - 1

PC

, CA

B O

R C

HA

SS

IS

NO

TEIF

BU

LKH

EA

D N

OT

RE

QU

IRE

DH

AR

NE

SS

IS A

1 P

C C

ON

FIG

UR

ATI

ON

OP

TIO

NA

L D

EU

TSC

H D

DR

BLK

HD

PG

P

BLK

HD

RC

S

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

Copyright © 2007 St. Clair Technologies, Inc. Page 5

Page 8: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 6 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

WT2 Drawing Detail

Transmission ModelDate:

Transmission Type (Choose 1 Only)

MD - Non Retarder OMD - With Retarder OHD - Non Retarder OHD - With Retarder O

Variables Information Constraint MeasureDIM "A" 1 Pc 1200 - 16000 mm CHOOSEDIM "E" 2 Pc - Cab 800 - 15200 mm 1DIM "F" 2 Pc - Chassis 800 - 15200 mm ONLY

VIM Mandatory 900 - 15000 mm(1 pc & Cab only)

VIW Mandatory 900 - 15000 mm(1 pc & Cab only)

DDR Mandatory 900 - 15000 mm(1 pc & Cab only)

DDR/ Optional Packard OConnector Deutsch O

RSI - 1 Optional 800 - 46000 mm(1 pc & Cab only) Enter '0' if not required

RSI - 2 Optional 800 - 46000 mm(1 pc & Cab only) Enter '0' if not required

TPS Optional 400 - 5000 mm(1 pc & Chassis only)

RMR - 1 Mandatory 800 - 15000 mm(1 pc & Cab only) Retarder

RMR - 2 Optional 800 - 15000 mm Models(1 pc & Cab only) Enter '0' if not required Only

HSOL Mandatory 400 - 6000 mm(1 pc & Chassis only)

���� �����������!���"�� ���������

#� "�$������ ������������� �%����&���'(�)���� ���� ���������������%"��������� �����(*+�$���������������������� � !����������! ���,-�"����� �� ��

Page 9: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 7

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

���� �����������!���"�� ����������.�� ���������

DIM

A (

W/O

BL

KH

D)

MA

X L

EN

GT

H =

16.

0 m

MIN

LE

NG

TH

= 1

.0 m

NS

OL

MA

X L

EN

GT

H =

6.0

mM

IN L

EN

GT

H =

0.4

m

250

TP

S T

MA

X L

EN

GT

H =

5.0

mM

IN L

EN

GT

H =

0.4

m

DIM

F (

WIT

H B

LK

HD

)M

AX

LE

NG

TH

= 1

5.6

mM

IN L

EN

GT

H =

1.0

m

RM

R T

MA

X L

EN

GT

H =

15.

0 m

MIN

LE

NG

TH

= 1

.0 m

DIM

E (

WIT

H B

LK

HD

)M

AX

LE

NG

TH

= 1

5.0

mM

IN L

EN

GT

H =

0.4

m

500

(WIT

H B

LK

HD

)

500

(W/O

BL

KH

D)

WT

III -

TRA

NS

MIS

SIO

N

EC

U B

RA

NC

HC

OM

PO

NE

NT

BR

AN

CH

(SE

E N

EX

T PA

GE

)LI

NE

STO

SP

EE

D

MO

DE

LS O

NLY

)(R

ETA

RD

ER

NS

OL

BLK

HD

PG

PB

LKH

D R

CS

EC

U T

CO

NFI

GU

RA

TIO

NO

PTI

ON

AL

BU

LKH

EA

D

MO

DE

LS O

NLY

RE

TAR

DE

RR

MR

(OP

TIO

NA

L)

(OP

TIO

NA

L)TP

S

TRA

NS

AN

D W

ITH

OU

T B

ULK

HE

AD

. T

O T

HE

PO

INT

OF

BR

AN

CH

BR

EA

KO

UT

WIT

H C

OM

PO

NE

NT

DIM

EN

SIO

NS

AR

E R

EFE

RE

NC

ED

MU

ST

NO

T E

XC

EE

D 1

6.0

m.

TH

E S

UM

MA

TIO

N O

F D

IM E

AN

D D

IM F

NO

TE:

IS

A O

NE

PIE

CE

CO

NFI

GU

RA

TIO

N I

F B

ULK

HE

AD

NO

T R

EQ

UIR

ED

, HA

RN

ES

SN

OTE

:

Rev

04/

22/9

9 F

orm

# W

T3D

Page 10: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 8 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

���� �����������!���"�� ����������.�� �����������!����/����

(AF

TE

R J

AN

98)

WIT

H R

ETA

RD

ER

HD

- 6

SP

EE

D

SE

NS

OR

OU

TP

UT

SP

EE

D

SO

LE

NO

IDR

ETA

RD

ER

SE

NS

OR

TU

RB

INE

SP

EE

D

(BE

FO

RE

JA

N 9

8)W

ITH

RE

TAR

DE

R

HD

- 6

SP

EE

D

WIT

HO

UT

RE

TAR

DE

R

HD

- 6

SP

EE

DS

EN

SO

RO

UT

PU

T S

PE

ED

TE

MP

SE

NS

OR

RE

TAR

DE

R

SE

NS

OR

TU

RB

INE

SP

EE

D

SE

NS

OR

OU

TP

UT

SP

EE

D

AB

HA

RN

ES

ST

RA

NS

MIS

SIO

NTO

HA

RN

ES

ST

RA

NS

MIS

SIO

NTO

HA

RN

ES

ST

RA

NS

MIS

SIO

NTO

SE

NS

OR

EN

GIN

E S

PE

ED

SE

NS

OR

EN

GIN

E S

PE

ED

TE

MP

SE

NS

OR

RE

TAR

DE

R

SE

NS

OR

EN

GIN

E S

PE

ED

SE

NS

OR

TU

RB

INE

SP

EE

D

SE

NS

OR

HA

RN

ES

SC

ON

NE

CT

S T

O

SO

LE

NO

IDR

ETA

RD

ER

SP

EE

D L

INE

CO

NF

IGU

RA

TIO

NS

(AF

TE

R J

AN

98)

WIT

H R

ETA

RD

ER

MD

- 6

SP

EE

D

WIT

HO

UT

RE

TAR

DE

R

MD

- 7

SP

EE

D

(BE

FO

RE

JA

N 9

8)W

ITH

RE

TAR

DE

RM

D -

6 S

PE

ED

WIT

HO

UT

RE

TAR

DE

R

MD

- 6

SP

EE

D

TE

MP

SE

NS

OR

RE

TAR

DE

R

CA

SE

TR

AN

SF

ER

WT

TR

AN

SM

ISS

ION

SE

NS

OR

EN

GIN

E S

PE

ED

SE

NS

OR

OU

TP

UT

SP

EE

D

SO

LE

NO

IDR

ETA

RD

ER

HA

RN

ES

ST

RA

NS

MIS

SIO

NTO

HA

RN

ES

ST

RA

NS

MIS

SIO

NTO

HA

RN

ES

ST

RA

NS

MIS

SIO

NTO

SE

NS

OR

EN

GIN

E S

PE

ED

MO

DU

LE

RE

TAR

DE

R

SE

NS

OR

EN

GIN

E S

PE

ED

SE

NS

OR

EN

GIN

E S

PE

ED

SE

NS

OR

OU

TP

UT

SP

EE

D

Rev

04/

22/9

9 F

orm

# W

T3E

EX

CE

PT

7 S

PE

ED

AL

L M

OD

EL

SU

NIV

ER

SA

L

Page 11: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 9

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

���� �����������!���"�� ����������.���"����� �����

DD

RM

AX

LE

NG

TH

= 1

5.0

mM

IN L

EN

GT

H =

0.4

m

RM

R S

MA

X L

EN

GT

H =

15.0

mM

IN L

EN

GT

H =

0.4

m(O

PT

)R

MR

(OP

T)

SS

2

(OP

TIO

NA

L)

SC

I

CO

NF

IGU

RA

TIO

NO

PT

ION

AL

BU

LK

HE

AD

VIW

SM

AX

LE

NG

TH

= 0

.4M

IN L

EN

GT

H =

0.4

m

SS

1M

AX

LE

NG

TH

= 2

0.0

mM

IN L

EN

GT

H =

0.4

m

SS

2M

AX

LE

NG

TH

= 2

0.0

mM

IN L

EN

GT

H =

0.4

m

(OP

TIO

NA

L)

J193

9

PAC

KA

RD

DD

R

400

AN

D W

ITH

OU

T B

UL

KH

EA

D.

TO

TH

E P

OIN

T O

F B

RA

NC

H B

RE

AK

OU

T W

ITH

CO

MP

ON

EN

T D

IME

NS

ION

S A

RE

RE

FE

RE

NC

ED

NO

TE

:

IS

A O

NE

PIE

CE

CO

NF

IGU

RA

TIO

N I

F B

UL

KH

EA

D N

OT

RE

QU

IRE

D, H

AR

NE

SS

NO

TE

:

BL

KH

D R

CP

BL

KH

D P

GS

IF B

UL

KH

EA

D R

EQ

UIR

ED

)(L

OC

AT

ION

OF

BR

AN

CH

J193

9 (O

PT

ION

AL

)

1000

1000

(WIT

H B

LK

HD

)

300

500

500

DIM

XM

AX

LE

NG

TH

= 1

5.0

mM

IN L

EN

GT

H =

0.4

m

WT

III S

HIF

TE

R

OP

TIO

NA

L D

EU

TS

CH

DD

R

SS

2

SS

1

VIW

S

EC

U S

EC

U B

RA

NC

HC

OM

PO

NE

NT

BR

AN

CH

Rev

04/2

2/9

9 F

orm

# W

T3A

Page 12: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 10 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

���� �����������!���"�� ����������.�0������� �����

235

TPS

VM

AX

LEN

GTH

= 5

.0 m

MIN

LEN

GTH

= 0

.4 m

VIW

VM

AX

LEN

GTH

= 1

5.0

mM

IN L

ENG

TH =

0.4

mVIM

MA

X LE

NG

TH =

15.

0 m

MIN

LEN

GTH

= 0

.4 m

500

DIM

YM

AX

LEN

GTH

= 1

5.0

MIN

LEN

GTH

= 0

.4 m

500

(W/O

BLK

HD

)

WT

III V

EHIC

LE

CO

VER

VIW

V

VIM

BLK

HD

RC

SB

LKH

D P

GP

ECU

V

F ED CB A

ECU

BR

AN

CH

CO

MPO

NEN

T B

RA

NC

H

(OPT

ION

AL)

TPS

CO

NFI

GU

RAT

ION

OPT

ION

AL

BU

LKH

EAD

IS

A O

NE

PIEC

E C

ON

FIG

UR

ATIO

N I

F B

ULK

HEA

D N

OT

REQ

UIR

ED, H

AR

NES

SN

OTE

:

AN

D W

ITH

OU

T B

ULK

HEA

D. T

O T

HE

POIN

T O

F B

RA

NC

H B

REA

KOU

T W

ITH

CO

MPO

NEN

T D

IMEN

SIO

NS

AR

E R

EFER

ENC

EDN

OTE

:

Rev

04/

22/9

9 F

orm

# W

T3B

Page 13: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 11

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

���� �����������!���"�� ����������.� �!��

WT

III I

NP

UT

HA

RN

ES

SE

S Rev 0

5/0

3/0

0 F

orm

# W

T3G

VM

XB

TM

anda

tory

1000

- 1

5000

mm

Va

ria

ble

Info

rma

tio

nC

on

str

ain

tM

easu

reV

WV

XM

anda

tory

1000

- 1

5000

mm

VW

SX

Man

dato

ry10

00 -

150

00 m

mV

MX

Man

dato

ry10

00 -

150

00 m

m

VM

X

VM

XB

T

MIN

LE

NG

TH

=

1.0

mM

AX

LE

NG

TH

= 1

5.0

m

MIN

LE

NG

TH

=

1.0

mM

AX

LE

NG

TH

= 1

5.0

m

TO

VIW

-SC

ON

NE

CT

S

TO

VIW

-VC

ON

NE

CT

S

VW

VX

MIN

LE

NG

TH

=

1.0

mM

AX

LE

NG

TH

= 1

5.0

m

VW

SX

MIN

LE

NG

TH

=

1.0

mM

AX

LE

NG

TH

= 1

5.0

m

MO

DU

LE

INT

ER

FAC

EV

EH

ICL

EC

ON

NE

CT

S T

O

10

GA

PO

SIT

IVE

AN

DN

EG

AT

IVE

BA

TT

ER

Y F

EE

D

Page 14: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 12 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

���� �����������!���"�� ���������

WT3 Drawing Detail - TransmissionDate:

Ref. Drawing: 200007 UNIV O For St. Clair200008 MD O Use Only

Transmission Type/Model: 200026 MDR O200010 HD O Do Not200011 HDR O Mark200012 MD7 O200180 MDR O (After Jan,98)200181 HDR O (After Jan,98)

Variables Information Constraint MeasureTPS Optional 400 - 5000 mm

Enter '0' if not requiredDIM A 1pc 1000 - 16000 mm CHOOSEDIM F 2pc COMP 1000 - 15600 mm 1 ONLYRMR T Optional 400 - 15000 mm RETARDER

Enter '0' if not required MODELSNSOL Mandatory 400 - 6000 mm ONLY

IS THIS A 1pc CONFIGURATION? ___ YES ___ NO. IF NO, YOU MUST FILL IN BELOW.

2 pc ECU Branch - Transmission

Variables Information Constraint MeasureDIM E 2pc ECU 400 - 15000 mm

Rev date : 04-22-99 Form# WT3F

Page 15: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 13

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

���� �����������!���"�� ���������

WT3 Drawing Detail - ShifterDate:

Variables Information Constraint MeasureSS1 Mandatory 400 - 20000 mmSS2 Optional 400 - 20000 mm

Enter '0' if not requiredVIW S Mandatory 400 - 15000 mmRMR S Optional 400 - 15000 mm

Enter '0' if not requiredDDR Mandatory 400 - 15000 mmDDR/ Optional Packard O

Connector Deutsch OSCI Optional Yes O Length Not

No O OptionalJ1939 Optional Yes O Length Not

No O Optional

IS THIS A 1pc CONFIGURATION? ___ YES ___ NO.IF NO, YOU MUST FILL IN BELOW.

2 pc ECU Branch - ShifterVariables Information Constraint Measure

DIM X Optional - ONLY 400 - 15000 mmIF 2pc CONFIG Enter '0' if not required

WT3 Drawing Detail - VehicleDate:

Variables Information Constraint MeasureVIM Mandatory 400 - 15000 mm

VIW V Mandatory 400 - 15000 mmTPS Optional 400 - 5000 mm

Enter '0' if not required

IS THIS A 1pc CONFIGURATION? ___ YES ___ NO.

IF NO, YOU MUST FILL IN BELOW.

2 pc ECU Branch - Vehicle

Variables Information Constraint MeasureDIM Y Optional - ONLY 400 - 15000 mm

IF 2pc CONFIG Enter '0' if not required

Rev date : 04-22-99 Form# WT3C

Page 16: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 14 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

NO

TE

: IF

BU

LK

HE

AD

NO

T R

EQ

UIR

ED

, HA

RN

ES

S IS

A

ON

E-P

IEC

E C

ON

FIG

UR

AT

ION

CO

MP

ON

EN

T D

IME

NS

ION

S A

RE

RE

FE

RE

NC

ED

TO

TH

E P

OIN

T O

F B

RA

NC

H B

RE

AK

OU

T W

ITH

AN

D W

ITH

OU

T B

UL

KH

EA

D

NO

TE

: T

HE

SU

MM

AT

ION

OF

DIM

E A

ND

DIM

F M

US

T N

OT

EX

CE

ED

16.0

M

10

00

/20

00

/24

00

TR

AN

SM

ISS

ION

NS

BU

DIM

A (

W/O

BL

KH

D)

DIM

E (

WIT

H B

LK

HD

)

45

0

40

0

80

0

900

MA

X L

EN

GT

H =

16

.0 m

MIN

LE

NG

TH

=

1.0

m

MA

X L

EN

GT

H =

15

.6 m

MIN

LE

NG

TH

=

1.0

mM

AX

LE

NG

TH

= 1

5.0

mM

IN L

EN

GT

H =

0

.4 m

MA

X L

EN

GT

H =

5

.0 m

MIN

LE

NG

TH

=

0.4

m

TP

SM

AX

LE

NG

TH

=

5.0

mM

IN L

EN

GT

H =

0

.4 m

DIM

F (

WIT

H B

LK

HD

)

TC

M J

2

NO

NT

TL

CT

NS

BU

TP

S(O

PT

ION

AL

)

CO

MP

ON

EN

T B

RA

NC

HE

CU

BR

AN

CH

CO

NF

IGU

RA

TIO

NO

PT

ION

AL

BU

LK

HE

AD

NE

250

Rev 0

4/2

2/9

9

Fo

rm# L

CT

B

BL

KH

D R

CS

BL

KH

D P

GP

(bui

lt be

fore

Jul

y 1/

2003

)

1---2,---2,3--�����������!���"�� ���������� .�� ���������

Page 17: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 15

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

NO

TE:

IF

BU

LKH

EAD

NO

T R

EQU

IRED

, H

AR

NE

SS

IS

A O

NE

-PIE

CE

CO

NFI

GU

RA

TIO

NC

OM

PO

NE

NT

DIM

EN

SIO

NS

ARE

RE

FER

EN

CE

DTO

TH

E PO

INT

OF

BR

AN

CH

BR

EAK

OU

T W

ITH

AN

D W

ITH

OU

T B

UL

KH

EA

D

NO

TE:

TH

E S

UM

MA

TIO

N O

F D

IM E

AN

D D

IM F

MU

ST

NO

T E

XC

EE

D 1

6.0

M

1000

/200

0/24

00 T

RA

NS

MIS

SIO

N(b

uilt

afte

r Ju

ly 1

/200

3)

NS

BU

DIM

A (

W/O

BLK

HD

)

DIM

E (

WIT

H B

LK

HD

)

450

400

800

900

MA

X L

EN

GTH

= 1

6.0

mM

IN L

ENG

TH =

1

.0 m

MA

X L

EN

GTH

= 1

5.6

mM

IN L

ENG

TH =

1

.0 m

MA

X L

EN

GTH

= 1

5.0

mM

IN L

ENG

TH =

0

.4 m

MA

X L

EN

GTH

= 5

.0 m

MIN

LEN

GTH

=

0.4

m

TPS

MA

X L

EN

GTH

= 5

.0 m

MIN

LEN

GTH

=

0.4

m

DIM

F (

WIT

H B

LKH

D)

TCM

J2

NO

NT

TCL

T

NS

BU

TPS

(OP

TIO

NA

L)

CO

MP

ON

EN

T B

RA

NC

HE

CU

BR

AN

CH

CO

NFI

GU

RA

TIO

NO

PTI

ON

AL

BU

LK

HE

AD

NE

250

Rev

04/

22/9

9 F

orm

# L

CT

B

BLK

HD

RC

SB

LKH

D P

GP

NS

BU

X (

Opt

iona

l)M

AX

LE

NG

TH =

5.0

mM

IN L

EN

GH

T =

1.0

m

1---2,---2,3--�����������!���"�� ���������� .�� ���������

Page 18: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 16 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

1---2,---2,3--�����������!���"�� ���������� .�0�����

NO

TE

: I

F B

UL

KH

EA

D N

OT

RE

QU

IRE

D, H

AR

NE

SS

IS A

ON

E-P

IEC

E C

ON

FIG

UR

AT

ION

CO

MP

ON

EN

T D

IME

NS

ION

S A

RE

RE

FE

RE

NC

ED

TO

TH

E P

OIN

T O

F B

RA

NC

H B

RE

AK

OU

T W

ITH

AN

D W

ITH

OU

T B

UL

KH

EA

D

NO

TE

: T

HE

SU

MM

AT

ION

OF

DIM

E A

ND

DIM

F M

US

T N

OT

EX

CE

ED

16.

0 M

1000

/200

0/24

00V

EH

ICL

E

500

500

1000

DIM

X

1000

300

VIW

Y

VIW

X

500

AA BB

MA

X L

EN

GT

H =

15.

0 m

MIN

LE

NG

TH

= 0

.4 m

EC

UB

RA

NC

HC

OM

PO

NE

NT

BR

AN

CH

GP

19

MIN

LE

NG

TH

= 0

.4 m

MA

X L

EN

GT

H =

15.

0 m

MIN

LE

NG

TH

= 0

.4 m

MA

X L

EN

GT

H =

15.

0 m

TC

MJ1

VIW

Y

VIW

X J193

9(W

/O B

LK

HD

)(W

ITH

BL

KH

D)

J193

9

BL

KH

DP

GS

BL

KH

DR

CP

OP

TIO

NA

L B

UL

KH

EA

DC

ON

FIG

UR

AT

ION

Rev

04/

22/9

9 F

orm

# L

CTA

Page 19: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 17

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

1---2,---2,3--�����������!���"�� ���������� .� �!��

1000/2

000/2

400 IN

PU

T H

AR

NE

SS

ES

Rev

03

/16

/00

F

orm

# L

CT

E

VW

YX

MA

X L

EN

GT

H =

1

5.0

mM

IN L

EN

GT

H =

1

.0 m

CO

NN

EC

TS

TO

"V

IW Y

"

VW

XX

MA

X L

EN

GT

H =

1

5.0

mM

IN L

EN

GT

H =

1

.0 m

CO

NN

EC

TS

TO

"V

IW X

"

MA

X L

EN

GT

H =

15

.0m

MIN

LE

NG

TH

= 1

.0m

NS

BU

7

CO

NN

EC

TS

TO

"N

EU

TR

AL

STA

RT

BA

CK

UP

SW

ITC

H"

Va

ria

ble

Info

rma

tio

nC

on

str

ain

tM

easu

reV

WX

XM

anda

tory

1000

- 1

5000

mm

VW

YX

Man

dato

ry10

00 -

150

00 m

mN

SB

U7

Man

dato

ry10

00 -

150

00 m

m

Not

e: T

his

harn

ess

is n

ot r

equi

red

for

tran

smis

sion

bui

lt af

ter

July

1, 2

005.

Page 20: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 18 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

1---2,---2,3--�����������!���"�� ���������� .�� ���������

1000/2000 Drawing Detail - VehicleDate:

Variables Information Constraint MeasureVIW X Mandatory 400 - 20000 mmVIW Y Mandatory 400 - 15000 mmGP19 Mandatory Length Not

Optional J1939 Mandatory Length Not

Optional

IS THIS A 1pc CONFIGURATION? ___ YES ___ NO.IF NO, YOU MUST FILL IN BELOW.

2 pc ECU Branch - Vehicle

Variables Information Constraint MeasureDIM X Optional - ONLY 400 - 15000 mm

IF 2pc CONFIG Enter ’0’ if not required

1000/2000/2400 Drawing Detail - Transmission

Date:

Transmission Type/Model:

Variables Information Constraint MeasureTPS Optional 400 - 5000 mm

Enter ’0’ if not requiredNSBU Mandatory 400 - 5000 mm

NSBUX Optional 1000 - 5000 mmEnter ’0’ if not required

DIM A 1pc 1000 - 16000 mm CHOOSEDIM F 2pc COMP 1000 - 15600 mm 1 ONLY

IS THIS A 1pc CONFIGURATION? ___ YES ___ NO. IF NO, YOU MUST FILL IN BELOW.

2 pc ECU Branch - Transmission

Variables Information Constraint MeasureDIM E 2pc ECU 400 - 15000 mm

(built after July 1 2003)

Rev date : 07-01-03 Form# LCTD

Page 21: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 19

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

1000/2000 Drawing Detail - Transmission

Date:

Transmission Type/Model:

Variables Information Constraint MeasureTPS Optional 400 - 5000 mm

Enter ’0’ if not requiredNSBU Mandatory 400 - 5000 mmDIM A 1pc 1000 - 16000 mm CHOOSEDIM F 2pc COMP 1000 - 15600 mm 1 ONLY

IS THIS A 1pc CONFIGURATION? ___ YES ___ NO. IF NO, YOU MUST FILL IN BELOW.

2 pc ECU Branch - Transmission

Variables Information Constraint MeasureDIM E 2pc ECU 400 - 15000 mm

Rev date : 07-01-03 Form# LCTD

(for transmissions built before July 1/03)

1---2,---2,3--�����������!���"�� ���������� .�� ���������

Page 22: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 20 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

��

��

��

�����

�������� �� �� ����

����� ������

��� ���������

�����

�������� �� ��� ����

������� �������

��� ��

STC# 100268 - Pre Block to Post BlockATD# 29519210Adapts harnesses built after 1995 model year to transmissions built before 1995 model year.NOTE: There is no reverse to this adaptor.

���

�������� ��

�� �������

� � �

�������� ��

�������� ���������

������� ������

��� ��

� �

�������� ��

�������� ���������

������� ������

STC# 100563 - RMR AdaptorATD# 29521875Converts harnesses with single RMR branch to dual RMR branches.

��� ���

�������� �� ��������

�� ������

��� ���

�������� ��

�������� �������

���

STC# 200175 - Retarder Temperature Sensor AdaptorATD# N/AAdapts harnesses prior to Jan 1/98 to transmissions built after Jan 1/98.(Rertarder Models Only)NOTE: There is no reverse to this adaptor.

��4� !����� �������

Page 23: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 21

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

TCM

WIR

E D

RE

SS

OP

TIO

NS

0.5

m

WIR

E D

RE

SS

OP

TIO

N 1

201

WIR

E D

RE

SS

OP

TIO

N 2

,"A

" D

IRE

CTI

ON

201 W

IRE

DR

ES

S O

PTI

ON

3,

"B"

DIR

EC

TIO

N

Not

e: D

imen

sion

ing

will

be

as sh

own

for

the

diff

eren

t opt

ions

.

120

Rev

02/

05/0

7 Fo

rm#

GE

N4

1K-2

K-0

1

TCM

See

dre

ss o

ptio

ns

VIW

YTR

AN

S

OP

TIO

NA

L B

ULK

HEA

DC

ON

FIG

UR

ATI

ON

GE

N 4

1K

/2K

- 1P

C, C

AB

OR

CH

ASS

IS

BLK

HD

PG

S

BLK

HD

RC

PV

IWX

DD

R

DIM

EJTC

M (0

.3 m

)VIW

X

VIW

Y

DIM

A

DIM

F

JTC

M(J

1939

)

0.5

m

TPS

TPS

SE

NS

OR

OU

TPU

T S

PEED

SE

NS

OR

EN

GIN

E S

PEED

DD

R

JDD

R(J

1939

)

0.7

m

JDD

RLE

NG

TH =

0.3

m

CH

AS

SIS

BR

AN

CH

CA

B B

RAN

CH

SE

NS

OR

TUR

BIN

E S

PEED

NO

TES

:1.

IF B

ULK

HE

AD

NO

T R

EQ

UIR

ED

HA

RNE

SS

IS A

1 P

C C

ON

FIG

UR

AT

ION

2. T

HE

TO

TAL

LEN

GTH

OF

DIM

E &

F O

R D

IM A

SH

OU

LD N

OT

EX

CE

ED

12.

2MP

ER

ALL

ISO

N T

RA

NS

MIS

SIO

N S

PE

CIF

ICA

TIO

NS

3. T

HE

TO

TAL

LEN

GTH

OF

VIW

X S

HO

ULD

NO

T E

XC

EE

D 7

.0M

PE

R A

LLIS

ON

TRA

NS

MIS

SIO

N S

PE

CIFI

CA

TIO

NS

MA

X L

EN

GTH

= 1

5.0

mM

IN L

EN

GTH

= 0

.8 m

MA

X L

EN

GTH

= 1

5.0

mM

IN L

EN

GTH

= 0

.4 m

MA

X L

EN

GTH

= 1

5.6

mM

IN L

EN

GTH

= 1

.0 m

MA

X L

EN

GTH

= 1

0.0

mM

IN L

EN

GTH

= 0

.4 m

MA

X L

EN

GTH

= 1

5.0

mM

IN L

EN

GTH

= 0

.4 m

MA

X L

EN

GTH

= 1

5.0

mM

IN L

EN

GTH

= 0

.4 m

MA

X L

EN

GTH

= 1

8.0

mM

IN L

EN

GTH

= 1

.5 m

5�63�����������!���"�� ����������.�� ����������� �����

Page 24: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 22 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

Date:

Variables Information Constraint MeasureDIM "A" 1 Pc 1500 - 18000 mm CHOOSEDIM "E" 2 Pc - Cab 800 - 15000 mm 1DIM "F" 2 Pc - Chassis 1000 - 15600 mm ONLY

OPTION 1 (Straight) O CHOOSE(1 pc & Cab only) OPTION 2 ("A" Dress) O 1

OPTION 3 ("B" Dress) O ONLYVIW X Mandatory 400 - 15000 mm

(1 pc & Cab only)VIW Y Mandatory 400 - 15000 mm

(1 pc & Cab only)DDR Mandatory 400 - 15000 mm

(1 pc & Cab only)TPS Optional 400 - 10000 mm

(1 pc & Chassis only)

GEN 4 - 1000/2000 (Chart 260000) - Drawing Detail

TCM Backshell Type

5�63�����������!���"�� ����������.�� ����������� �����

Page 25: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 23

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

TCM

VIM

VIW

DD

RTP

S(O

PT)

NS

OL

TO S

PE

ED

LIN

ES

(SE

E N

EX

T P

AG

E )

OP

TIO

NA

L B

ULK

HEA

DC

ON

FIG

UR

ATI

ON

GE

N 4

3K

/4K

- 1P

C, C

AB

OR

CH

ASS

IS

BLK

HD

PG

S

BLK

HD

RC

P

SS

1J

F ED CB A

RM

R

SS

1

RM

R

DD

R

DIM

E

JTC

M (0

.3 m

)

VIM

SS

2J

VIW

DIM

A

DIM

F

0.5

m

SC

I (0.

5 m

)

SC

I(O

PT)

JSS

1J (0

.3 m

)N

SO

L

TPS

WTS

I

WTS

I(O

PT)

SS

2J(O

PT)

MA

X L

EN

GTH

= 1

5.0

mM

IN L

EN

GTH

= 0

.4 m

MA

X L

EN

GTH

= 3

0.0

mM

IN L

EN

GTH

= 0

.3 m

MA

X L

EN

GTH

= 1

8.0

mM

IN L

EN

GTH

= 1

.5 m

MA

X L

EN

GTH

= 1

5.0

mM

IN L

EN

GTH

= 0

.3 m

MA

X L

EN

GTH

= 1

5.0

mM

IN L

EN

GTH

= 0

.4 m

MA

X L

EN

GTH

= 1

5.0

mM

IN L

EN

GTH

= 0

.8 m

MA

X L

EN

GTH

= 6

.1 m

MIN

LE

NG

TH =

0.4

m

TRA

NS

MA

X L

EN

GTH

= 6

.1 m

MIN

LE

NG

TH =

0.4

m

MA

X L

EN

GTH

= 1

0.0

mM

IN L

EN

GTH

= 0

.4 m

MA

X L

EN

GTH

= 1

5.6

mM

IN L

EN

GTH

= 1

.0 m

JSS

2J (0

.3 m

)

JDD

R (0

.3 m

)JTC

M

JSS

2J

JSS

1J

TCM

WIR

E D

RE

SS

OP

TIO

NS

0.5

m

WIR

E D

RE

SS

OP

TIO

N 1

201

WIR

E D

RE

SS

OP

TIO

N 2

,"A

" D

IRE

CTI

ON

201 W

IRE

DR

ES

S O

PTI

ON

3,

"B"

DIR

EC

TIO

N

Not

e: D

imen

sion

ing

will

be

as s

ho

wn

for

the

diff

eren

t opt

ion

s.

120

0.7

m

CH

AS

SIS

BR

AN

CH

CA

B B

RA

NC

H

VE

HIC

LEIN

TER

FAC

E O

PT

ION

S:

F ED CBA

1. V

EH

ICLE

INTE

RFA

CE

MO

DU

LE (V

IM)

2. G

EN

ER

AL

PU

RP

OS

E V

EH

ICLE

INTE

RFA

CE

(GP

VI)

VIM

GP

VI

NO

TES

:1.

IF B

ULK

HE

AD

NO

T R

EQ

UIR

ED

HA

RN

ES

S IS

A 1

PC

CO

NFI

GU

RA

TIO

N

2. T

HE

TO

TAL

LEN

GTH

OF

DIM

E &

F O

R D

IM A

SH

OU

LD N

OT E

XC

EE

D12

.2M

PE

R A

LLIS

ON

TR

AN

SM

ISS

ION

SP

EC

IFIC

ATI

ON

S

3. T

HE

TO

TAL

LEN

GTH

OF

VIM

SH

OU

LD N

OT

EX

CE

ED

7.0

M P

ER

ALL

ISO

N T

RA

NS

MIS

SIO

N S

PE

CIF

ICA

TION

S

Rev

02/

05/0

7 Fo

rm#

GE

N4

3K-4

K-0

1

MA

X L

EN

GTH

= 1

5.0

mM

IN L

EN

GTH

= 0

.4 m

MA

X L

EN

GTH

= 2

0.0

mM

IN L

EN

GTH

= 0

.3 m

Shi

ft S

elec

tor

Opt

ions

OP

TIO

N 1

W/9

0 D

EG

RE

E D

RES

S

OP

TIO

N 2

W/1

80 D

EG

RE

E D

RES

S

OP

TIO

N 3

STR

IP S

HIF

T S

ELE

CTO

R

SS

1S

SS

1&2J

SS

1&2J

5�63�����������!���"�� ����������.�� ����������� �����

Page 26: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 24 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

������������ ������� ��

�������� �

�������������

�� ����

�������

�������� �

���� �

����������

���� �

����������

����������

�� ����

�������� �

��������

���� �

����������

���� �

����������

� �� �

��������

���� �

�����������

��� ����������

���������

���� �

����������

�������

�������� �

���� �

����������

�����������

���������

���� �

����������

� �� �

��������

�������� �

��������

���� �

����������

���� �

�����������

�������

�������� �

���� ��������

� �������

�� ���

�������

������������ !"#����$%��%���

5�63�����������!���"�� ����������.�� ����������� �����

Page 27: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

GEN 4 - 3000/4000 - Drawing Detail

Transmission ModelDate:

Transmission Type (Choose 1 Only)

3000 (MD) - Non Retarder O (CHART 230004)3000 (MDR) - With Retarder O (CHART 230003)

4000 (HD) - Non Retarder O (CHART 230002)

4000 (HDR) - With Retarder O (CHART 230001)Universal (7speed models) O (CHART 230005)

Universal (Non-7speed models) O (CHART 230006)

Variables Constraint MeasureDIM "A" 1500 - 18000 mm CHOOSEDIM "E" 800 - 15000 mm 1DIM "F" 1000 - 15600 mm ONLY

Straight O CHOOSE"A" Dress O 1"B" Dress O ONLY

VIM 400 - 15000 mm

Standard (for use with VIM box) O CHOOSEGeneral Purpose (GPVI) O 1 ONLY

VIW 400 - 15000 mm

DDR 400 - 15000 mm

SS1 300 - 20000 mm

Straight back shell/J1939 O CHOOSE90 Degree back shell/J1939 O 1Strip/Non J1939 O ONLY

SS2 300 - 30000 mmEnter '0' if not requiredStraight back shell/J1939 O CHOOSE90 Degree back shell/J1939 O 1 ONLY

TPS 400 - 10000 mmEnter '0' if not required

SCI Fixed at 500

WTSI 400 - 6100 mmEnter '0' if not required

RMR 300 - 15000 mmEnter '0' if not required

NSOL 400 - 6100 mm

Mandatory (1 pc & Cab only)

Mandatory (1 pc & Chassis

SS2 (Shifter 2) Type

Optional (1 pc & Chassis

Optional (1 pc & Cab only)

Optional (1 pc & Chassis

Mandatory (1 pc & Cab only)

Mandatory (1 pc & Cab only)

SS1 (Shifter 1) Type

Optional (1 pc & Cab only)

TCM Backshell Type

Retarder Models

Only

Information1 Pc

2 Pc - Cab2 Pc - Chassis

(1 pc & Cab only)

Mandatory(1 pc & Cab only)

VEHICLE INTERFACE TYPE

Mandatory (1 pc & Cab only)

Page 28: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 26 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

GE

N4

1000

/ 20

00IN

PU

T H

AR

NE

SS

ES

Rev

05/

05/0

5 F

orm

# 1K

-2K

VW

YX

MA

X L

EN

GT

H =

15

.0 m

MIN

LE

NG

TH

= 1

.0 m

CO

NN

EC

TS

TO

"V

IWY

"

VW

XX

MA

X L

EN

GT

H =

7.

0 m

MIN

LE

NG

TH

= 1

.0 m

CO

NN

EC

TS

TO

"V

IWX

"

Var

iab

leIn

form

atio

nC

on

stra

int

Mea

sure

VW

XX

Mandato

ry1000 -

7000 m

mV

WY

XM

andato

ry1000 -

15000 m

m

5�63�����������!���"�� ����������.� �!���� �����

Page 29: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 27

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

5�63�����������!���"�� ����������.� �!���� �����

GE

N 4

300

0/40

00 -

INP

UT

HA

RN

ES

SE

S

CO

NN

EC

TS T

OG

EN

ER

AL

PU

RP

OS

EV

EH

ICLE

INTE

RFA

CE

(GP

VI)

CO

NN

EC

TOR

CO

NN

EC

TS T

OV

EH

ICLE

INTE

RFA

CE

MO

DU

LE (V

IM)

VW

X

MA

X L

EN

GTH

= 1

5.0

mM

IN L

EN

GTH

= 1

.0 m

VM

X

VM

XB

T

10 G

A P

OS

ITIV

E A

ND

NE

GA

TIV

E B

ATT

ER

Y F

EE

D

MA

X L

EN

GTH

= 7

.0 m

MIN

LE

NG

TH =

1.0

m

MA

X L

EN

GTH

= 7

.0 m

MIN

LE

NG

TH =

1.0

m

Rev

05/

13/0

5 Fo

rm#

GE

N4

3K-4

K-0

2

GP

X

MA

X L

EN

GTH

= 7

.0 m

MIN

LE

NG

TH =

1.0

m

CO

NN

EC

TS T

OV

IW C

ON

NE

CTO

R

VM

XB

TM

anda

tory

1000

- 70

00 m

m

VW

XM

anda

tory

1000

- 15

000

mm

VM

XM

anda

tory

1000

- 70

00 m

m

Var

iabl

eIn

form

atio

nC

onst

rain

tM

easu

re

GP

XG

PV

I OP

TIO

N O

NLY

1000

- 70

00 m

m

Page 30: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 28 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

GE

N 4

300

0/40

00G

EN

4-W

TIII

VIW

INTE

RFA

CE

JU

MP

ER

HA

RN

ES

S

CO

NN

EC

TS T

OG

EN

ER

AL

PU

RP

OS

EV

EH

ICLE

INTE

RFA

CE

(GP

VI)

CO

NN

EC

TOR

Rev

05/

17/0

5 Fo

rm#

GE

N4

3K-4

K-0

4

CO

NN

EC

TS T

OG

EN

4-3K

/4K

VIW

CO

NN

EC

TOR

VIW

SM

anda

tory

1000

- 1

5000

mm

VIW

VM

anda

tory

1000

- 1

5000

mm

Var

iabl

eIn

form

atio

nC

onst

rain

tM

easu

re

0.2

m

VIW

X

VIW

SM

AX

LE

NG

TH =

15.

0 m

MIN

LE

NG

TH =

0.9

m

VIW

V

MA

X L

EN

GTH

= 1

5.0

mM

IN L

EN

GTH

= 0

.9 m

CO

NN

EC

TS T

OW

TIlI

(SH

IFTE

R)

VIW

S C

ON

NE

CT

OR

VIW

S

CO

NN

EC

TS T

OW

TIlI

(VE

HIC

LE)

VIW

V C

ON

NE

CT

OR

VIW

V

5�63�����������!���"�� ����������.�7��!���� �����

Page 31: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

ALL

ISO

N G

EN 4

GEN

4 - U

NIV

CA

B T

O O

H T

RA

NS

EXTE

NSI

ON R

ev 1

0/03

/07

Form

# G

EN4

3K-4

K-0

6

CO

NN

ECTS

TO

GEN

4 C

AB

HA

RN

ESS

BLK

HD

RC

P C

ON

NEC

TOR

DIM

KM

anda

tory

200

- 150

00 m

mVa

riabl

eIn

form

atio

nC

onst

rain

tM

easu

re

BLK

HD

PG

S1

DIM

KM

AX

LEN

GTH

= 1

5.0

mM

IN L

ENG

TH =

0.2

m

CO

NN

ECTS

TO

GEN

4-O

H T

RA

NSM

ISSI

ON

BLK

HD

RC

P C

ON

NEC

TOR

BLK

HD

PG

S2

NO

TE:

THE

TOTA

L M

AXI

MU

M L

ENG

TH F

RO

M T

HE

TCM

TO

TH

E TR

AN

SMIS

SIO

NSH

OU

LD N

OT

EXC

EED

12.

2M P

ER A

LLIS

ON

TR

AN

SMIS

SIO

N S

PEC

IFIC

ATI

ON

S.

GE

N4_

UN

IV_C

AB

_TO

_OH

_TR

AN

S_E

XTE

Page 32: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 29

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

&��'� ��.���������������)�5�*������ ���� ��������� ���� ����

��' ������(���! ���������� ��)����� ��� �'� $�*

1 Connector, Plug, 31-Way 300010 29511855 WTC06B24-31PN 12 Contact, Pin #16 300007 29511369 3660-201-1690 A/R3 Grommet, Backshell #24 300015 29514043 WTA10-24-03 14 Sealing Plug 300008 29511371 0613-1-1601 A/R5 Follower, Backshell, 24/19 300014 29514042 WTA10-24-02/19 16 Housing, Backshell, 24/19 300013 29514041 WTA10-24-01/29 17 Extraction/Insertion Tool 300197 N/A M15570-16 2

* Service Kit 300129 N/A 1

��! �������

��+��,��- ������������ ������(��

Crimping Tool HC100Die Set HT51602447-5

6

5

3

1

2

4

Page 33: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 30 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

&��'� ��.�������������'����)�5�*��������������� ���� ����������� �����������������

��������������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector, Plug, 31-Way 300004 29511365 WTC06B24-31SN 12 Contact, Socket #16 300005 29511366 3662-204-1690 A/R3 Grommet, Backshell #24 300015 29514043 WTA10-24-03 14 Sealing Plug 300008 29511371 0613-1-1601 A/R5 Follower, Backshell, 24/19 300014 29514042 WTA10-24-02/19 16 Housing, Backshell, 24/19 300013 29514041 WTA10-24-01/19 17 Extraction/Insertion Tool 300197 N/A M15570-16 28 Instruction Sheet 300233 29519127 29519127 1

* Service Kit 300130 N/A 1

��! �������

��+��,��- ������������ ������(��

Crimping Tool HC100Die Set HT51602447-5

6

5

23

4 1

Page 34: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 31

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

&��'� ��.�������������'����)�5�*���������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector, Plug, 31-Way 300004 29511365 WTC06B24-31SN 12 Contact, Socket #16 300005 29511366 3662-204-1690 A/R3 Grommet, Backshell #24 300015 29514043 WTA10-24-03 14 Sealing Plug 300008 29511371 0613-1-1601 A/R5 Follower, Backshell, 24/22 300052 29520049 WTA10-24-02/22 16 Housing, Backshell, 24/22 300053 29520050 WTA10-24-01/22 17 Extraction/Insertion Tool 300197 N/A M15570-16 2

* Service Kit 300198 N/A 1

��! �������

��+��,��- ������������ ������(��

Crimping Tool HC100Die Set HT51602447-5

6

5

23

4 1

Page 35: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 32 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

8

7

6

54

3

2

1

&��'� ��.�����!� �������������)���*����������������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Nut, Panel 300033 29527000 0926-208-2401 12 O-Ring 300012 29512839 9013-3-0402 13 Connector, Receptacle, 31-Way 300006 29511368 WTC04B24-31PN 14 Contact, Pin #16 300007 29511369 3660-201-1690 A/R5 Grommet, Backshell #24 300015 29514043 WTA10-24-03 16 Sealing Plug 300008 29511371 0613-1-1601 A/R7 Follower, Backshell, 24/22 300052 29520049 WTA10-24-02/22 18 Housing, Backshell, 24/22 300053 29520050 WTA10-24-01/22 19 Extraction/Insertion Tool 300197 N/A M15570-16 2

* Service Kit 300131 N/A 1

��! �������

��+��,��- ������������ ������(��

Crimping Tool HC100Die Set HT51602447-5

Page 36: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 33

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

&��'� ��.�����!� �����������'����)���*������ ���� ��������� ���� ����

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Nut, Panel 300033 29527000 0926-208-2401 12 O-ring 300012 29512839 9013-3-0402 13 Connector, Receptacle, 31-Way 300009 29511854 WTC04B24-31SN 14 Contact, Socket #16 300005 29511366 3662-204-1690 A/R5 Grommet, Backshell #24 300015 29514043 WTA10-24-03 16 Sealing Plug 300008 29511371 0613-1-1601 A/R7 Follower, Backshell, 24/19 (WTEC III) 300014 29514042 WTA10-24-02/19 18 Housing, Backshell, 24/19 (WTEC III) 300013 29514041 WTA10-24-01/19 19 Extraction/Insertion Tool 300197 N/A M15570-16 2

* Service Kit 300132 N/A 1

��! �������

��+��,��- ������������ ������(��

Crimping Tool HC100Die Set HT51602447-5

8

7

6

54

3

2

1

Page 37: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 34 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

8� ��������8 � ��� ����.�8����������������������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Cap, DDR Connector 300026 29521877 HDC16-6 12 Connector, Receptacle, 6-Way 300011 29512133 HD10-6-12P 13 Sealing Plug 300000 23016504 114017 A/R4 Contact, Pin #12, 1-Wire 300016 29514170 0460-256-12233 A/R5 Contact, Pin #12 (w/SCI) , 2-Wire (WTEC III) 300034 N/A 0460-220-1231 A/R6 Backshell - Strain Relief 300025 29521260 HD18-006 17 Insert/Removal Tool 300210 N/A 114010 1

* Service Kit 300137 N/A N/A 1

��! �������

��+��,��- ������������ ������(��

Crimping Tool HC100Die Set HT51602447-5

6

4,5

3

2

1

Page 38: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 35

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

8� ��������8 � ��� ����.�� �' �������������������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Cover, Connector 300080 12048107 12048107 12 Connector, 12-Way 300079 12048105 12048105 13 Terminal, 280F, 1-Wire 300069 12034046 12034046 A/R4 Terminal, 280F (w/ SCI), 2-Wire (WTEC III) 300083 12066214 12066214 A/R5 Lock, Secondary 300068 12020219 12020219 2

* Service Kit 300138 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 38125-6 & 7Removal Tool J 38125-13

5

3,4

21

Page 39: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 36 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

Key

������������������������.�4�)&� �'2����*���������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Plug, Cavity 300045 29500919 7B282 A/R2 Terminal, Socket 300044 29500917 6D871-2-1-T A/R3 Connector, 34-Way, A 300042 29500915 400134 14 Bar, Locking, 34-Way 300050 29503057 6D729-07 25 Seal, O-Ring, 34-Way 300048 29503055 750001 1

* Service Kit 300133 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 38687Removal Tool J 39227

5

4

3

21

Page 40: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 37

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

Key

������������������������.�&�)&� �'*���������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Plug, Cavity 300045 29500919 7B282 A/R2 Terminal, Socket 300044 29500917 6D871-2-1-T A/R3 Connector, 34-Way, B 300041 29500914 400133 14 Bar, Locking, 34-Way 300050 29503057 6D729-07 25 Seal, O-Ring, 34-Way 300048 29503055 750001 1

* Service Kit 300134 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 38687Removal Tool J 39227

5

4

3

21

Page 41: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 38 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

7

6

5

4 3

2

1

������������������������.���)&� �'*����������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 CPA, 32-Way Red 300114 12177289 12177289 12 Cavity Plug, 100W 300105 12129557 12129557 A/R3 Strain Relief, 32-Way Black 300115 12191001 12191001 14 Terminal, Socket 100W 300087 12084912 12084912 A/R5 Seal, 32-Way 300127 15305333 15305333 16 Inner Connect, 32-Way 300128 15305371 15305371 17 TPA, 32-Way Black 300101 12129021 12129021 1

* Service Kit 300135 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 42215Removal Tool J 39227

Key

Page 42: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 39

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

������������������������.��)&���*����������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 CPA, 32-Way Red 300114 12177289 12177289 12 Cavity Plug, 100W 300105 12129557 12129557 A/R3 Strain Relief, 32-Way Blue 300117 12191003 12191003 14 Terminal, Socket 100W 300087 12084912 12084912 A/R5 Seal, 32-Way 300127 15305333 15305333 16 Inner Connect, 32-Way 300128 15305371 15305371 17 TPA, 32-Way Blue 300103 12129023 12129023 1

* Service Kit 300136 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 42215Removal Tool J 39227

7

6

5

4 3

2

1

Key

Page 43: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 40 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

7

6

5

4 3

2

1

Key

������������������������.�0�)5� $*����������

� ������������������9������)�9�71*����� ���� ����

��' ������(��� # Description St. Clair ATD Mfr QTY

1 CPA, 32-Way Red 300114 12177289 12177289 12 Cavity Plug, 100W 300105 12129557 12129557 A/R3 Strain Relief, 32-Way Gray 300116 12191002 12191002 14 Terminal, Socket 100w 300087 12084912 12084912 A/R5 Seal, 32-Way 300127 15305333 15305333 16 Inner Connect, 32-Way 300128 15305371 15305371 17 TPA, 32-Way Gray 300102 12129022 12129022 1

* Service Kit 300142 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 42215Removal Tool J 39227

Page 44: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 41

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

4

3

2

1

71:;:��������������� ���� ����

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Contact, Extended Socket 300035 N/A 0462-221-1631 12 Contact, Socket #16 300005 29511366 3662-204-1690 23 Connector Assembly, Plug 3-Way 300206 N/A DT06-3S-P032 14 Wedgelock, Plug 300207 N/A W3S-P012 15 Heatshrink Sleeve, 3/4î x 3î 300274 N/A N/A 1

* Service Kit 300140 N/A N/A 1

��! �������

��+��,��- ������������ ������(��

Crimping Tool HC100Die Set HT51602447-5

Page 45: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 42 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

1

2

34

�6���� ���� ���& �'��!�.�3�� $����� ���� ����

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector Assembly, 4-Way CM0386 12191757 12191757 12 Lock, Secondary CL0110 12129082 12129082 13 Terminal, Socket, 150 Series TF0117 12048074 12048074 54 Seal, Wire Type, 150 Series TS0046 12052924 12052924 5

* Service Kit 300190 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J38125-7Alternate Crimping Tool J35123Removal Tool J35689-A

Page 46: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 43

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

�6���� ���� ���& �'��!�.�<�� $����� ���� ����

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector Assembly, 7-Way CM0385 12129840 12129840 12 Lock, Secondary CL0131 12129841 12129841 13 Cavity Plug, 150 Series TS0023 12059168 12059168 A/R4 Terminal, Socket, 150 Series TF0117 12048074 12048074 A/R5 Seal, Wire Type, 150 Series TS0046 12052924 12052924 A/R6 Terminal, Socket, 280 Series 300085 12077411 12077411 A/R7 Seal, Wire Type, 280 Series 300090 12089444 12089444 A/R

* Service Kit 300195 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J38125-7Alternate Crimping Tool J35123Removal Tool J35689-A

1

2

3

45

6

7

Page 47: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 44 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

3

21

�4������ �����������������������

98���� �������������������������

��������������������������������������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Sealed Cover Assembly 300060 N/A N/A 12 Terminal, 150F 300266 12124075 12124075 33 Connector Assembly, 2-Way 300111 12162197 12162197 1

* Service Kit 300141 N/A N/A 1Note - Service Kit does not include sealed cover

��! �������

.� ����������������� ������(��

Crimping Tool J 38125-7Alternate Crimping Tool J 35123Removal Tool J 35689-A

Page 48: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 45

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

��� �������������&��$���������������������� !" �#"�$��%��&'�

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector Assembly, Plug 8-Way 300003 29506427 KPSE06E16-8S 1

* Service Kit, Same As AboveKit comes with connector, terminals and cavity plugs.

��! �������

.� ����������������� ������(��

Crimping Tool J 34182Removal/Installation Tool J 39841

1

Page 49: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 46 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

43

2

1

��� �����9���� ��������������������������������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Sealed Cover Assembly, RMR 300057 N/A N/A 12 Connector Assembly, 3-Way 300067 12015795 12015795 13 Terminal, Pin 300088 12089040 12089040 44 Seal, Wire Type, Silicone (WTEC II) 300064 12015284 12015284 44 Seal, Wire Type, Silicone (WTEC III) 300090 12089444 12089444 4

* Service Kit 300143 N/A N/A 1Note - Service Kit does not include sealed cover

��! �������

.� ����������������� ������(��

Crimping Tool J 38125-6Alternate Crimping Tool J 35606 or J 38852Removal Tool J 38125-10

Page 50: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 47

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

��� �����������������������������������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector Assembly, Plug 2-Way 300001 29505516 KPT06E8-2S 1

* Service Kit, Same As Above

��! �������

.� ����������������� ������(��

50-70 percent tin resin core solder, 18-20 SWGPen-type soldering iron (60W maximum) with tip no larger than 3.175 mmDesoldering braid

1

Page 51: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 48 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

4

3

2

1

��� �������!�� ������������������������������( !" �#"�$��%��&'�

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Sealed Cover Assembly, RTEMP 300058 N/A N/A 12 Connector, Shroud, 2-Way 300062 12010973 12010973 13 Terminal, Socket 300089 12089188 12089188 34 Seal, Wire Type, Silicone (WTEC II) 300064 12015284 12015284 34 Seal, Wire Type, Silicone (WTEC III) 300090 12089444 12089444 3

* Service Kit 300145 N/A N/A 1Note - Service Kit does not include sealed cover

��! �������

.� ����������������� ������(��

Crimping Tool J 38125-6Alternate Crimping Tool J 35606 or J 38852Removal Tool J 38125-10

Page 52: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 49

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

1

2

���� �������!�� ��������������)#* �$����&'������������������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector Assembly, 2-Way 300170 12162852 12162852 12 Terminal, 150F 300266 12124075 12124075 3

* Service Kit 300172 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 38125-7Alternate Crimping Tool J 35123Removal Tool J 35689-A

Page 53: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 50 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

�������� ���������������������������+,��,�

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Housing, Backshell, 20/16 300020 29516991 WTA10-20-01/16 12 Follower, Backshell, 20/16 300021 29516992 WTA10-20-02/16 13 Sealing Plug 300008 29511371 12034413 A/R4 Grommet, Backshell #20 300022 29516993 WTA10-20-03 15 Contact, Socket #16 300005 29511366 3662-204-1690 A/R6 Connector, Plug, 16-Way 300017 29516987 WTC06B20-16SN 17 Extraction/Insertion Tool 300197 N/A M15570-16 2

* Service Kit 300146 N/A N/A 1

��! �������

��+��,��- ������������ ������(��

Crimping Tool HC100Die Set HT51602447-5

6

3 45

2

1

Page 54: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 51

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

�������� �������������������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Housing, Backshell, 20/19 300054 29520394 WTA10-20-01/19 12 Follower, Backshell, 20/19 300055 29520395 WTA10-20-02/19 13 Sealing Plug 300008 29511371 12034413 A/R4 Grommet, Backshell #20 300022 29516993 WTA10-20-03 15 Contact, Socket #16 300005 29511366 3662-204-1690 A/R6 Connector, Plug, 16-Way 300017 29516987 WTC06B20-16SN 17 Extraction/Insertion Tool 300197 N/A M15570-16 2

* Service Kit 300204 N/A N/A 1

��! �������

��+��,��- ������������ ������(��

Crimping Tool HC100Die Set HT51602447-5

6

3 45

2

1

Page 55: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 52 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

�������� ����������!� �����������������������+,��,�

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Nut, Panel #20 300019 29516989 0926-207-2087 12 Washer, Lock #20 300023 29519126 0914-212-2086 13 Connector, Receptacle, 16-Way 300018 29516988 WT04B20-16PN 14 Contact, Pin #16 300007 29511369 3660-201-1690 A/R5 Grommet, Backshell #20 300022 29516993 WTA10-20-03 16 Sealing Plug 300008 29511371 0613-1-1601 A/R7 Follower, Backshell, 20/16 300021 29516992 WTA10-20-02/16 18 Housing, Backshell, 20/16 300020 29516991 WTA10-20-01/16 19 Extraction/Insertion Tool 300197 N/A M15570-16 2

* Service Kit 300147 N/A N/A 1

��! �������

��+��,��- ������������ ������(��

Crimping Tool HC100Die Set HT51602447-5

8

7

54

6 3

2

1

Page 56: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 53

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

���� ���������� ������ ����" ������������

5� :�5���� �����!���� �!���=:����� ���� ����

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector Assembly, 2-Way 300125 15300027 15300027 12 Terminal, Socket 300085 12077411 12077411 33 Seal, Wire Type, Silicone 300090 12089444 12089444 34 Lock, Secondary 300124 15300014 15300014 1

* Service Kit 300148 N/A N/A 1

4

32

1

��! �������

.� ����������������� ������(��

Crimping Tool J38125-7Alternate Crimping Tool J35123Removal Tool J35689-A

Page 57: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 54 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

54

3

2

1

��"�����������.������������ �� ����" �����������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Bar, Locking, 10-way 300049 29503056 6D729-01 22 Seal, O-ring, 10-way 300047 29503054 6D656-01 13 Connector, 10-way 300043 29500916 6D530-10-40 14 Plug, Cavity 300045 29500919 7B282 A/R5 Terminal, Female 300044 29500917 6D871-2-1-T A/R

* Service Kit 300149 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 38687Removal Tool J 39227

Page 58: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 55

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

6

5

3

42 1

��"�����������12��"�����������,����������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Conduit Clip, 13 mm Black 300113 12176394 12176394 12 Cavity Plug, 100W 300105 12129557 12129557 A/R3 Cable Seal, 14F Red 300126 15304882 15304882 14 Terminal, Socket 100W 300087 12084912 12084912 A/R5 Connector 20F MIC/P 100W Gray 300106 12160280 12160280 16 Lock, Secondary 20F Green 300107 12160494 12160494 1

* Service Kit 300150 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 42215Removal Tool J 39227

Keys

Page 59: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 56 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

����������������������������������������� ���� ����������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Sealed Cover Assembly, TPS 300056 N/A 12 Connector Assembly, 3-Way 300066 12015793 12015793 13 Terminal, Pin 300088 12089040 12089040 44 Seal, Wire Type, Silicone (WTEC II) 300064 12015284 12015284 44 Seal, Wire Type, Silicone (WTEC III) 300090 12089444 12089444 4

* Service Kit 300152 N/A N/A 1Note - Service Kit does not include sealed cover

��! �������

.� ����������������� ������(��

Crimping Tool J 38125-6Alternate Crimping Tool J 35606 or J 38852Removal Tool J 38125-10

4 32

1

Page 60: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 57

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

� �����������!�����������������+���>����?����!��

������ ���� ��������� ���� ����

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Sealed Cover Assembly, Speed Sensor 300061 N/A N/A 12 Terminal, 150F 300266 12124075 12124075 33 Connector Assembly, 2-Way 300110 12162193 12162393 1

* Service Kit 300139 N/A N/A 1Note - Service kit does not include sealed cover

��! �������

.� ����������������� ������(��

Crimping Tool J 38125-7Alternate Crimping Tool J 35123Removal Tool J 35689-A

3

21

Page 61: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 58 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

7

6

5

4

3

2

1

� ��������������������������� !" �#"��"�*-�.*� �&&/�

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Retainer Clip, Bolt 300070 12034236 12034236 12 Terminal, 150F, BeCu 300095 12110236 12110236 A/R3 Connector, Body, 24-Way 300164 12092201 12092201 14 Cavity Plug, Metripack 300008 29511371 0613-1-1601 A/R5 Seal, 12-Way 300165 12092200 12092200 26 Strain Relief, 24-Way 300166 12110234 12110234 17 Bolt, 7 mm Head Ext. 300104 12129426 12129426 1

* Service Kit 300154 N/A N/A 1

Repair Tools

.� ����������������� ������(��

Crimping Tool J 38125-7Alternate Crimping Tool J 35123Removal Tool J 35689-A

Page 62: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 59

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

6

5

3

42 1

/������ ���� ����

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Conduit Clip, 13 mm Black 300113 12176394 12176394 12 Cavity Plug, 100W 300105 12129557 12129557 A/R3 Cable Seal, 20F, Orange 300191 12177159 12177159 14 Terminal, Socket 100W 300087 12084912 12084912 A/R5 Connector 20F MIC/P 100W Gray 300106 12160280 12160280 16 Lock, Secondary 20F Green 300107 12160494 12160494 1

* Service Kit 300181 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 42215Removal Tool J 39227

Keys

Page 63: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 60 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

� ��"���� ����������������������0�

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector Assembly, Plug 6-Way 300002 29506418 KPSE06E10-6S 1

* Service Kit, Same As AboveKit comes with connector, terminal and cavity plug.

��! �������

.� ����������������� ������(��

Crimping Tool J 34182Connector Repair Kit J 41193

Guide Pin J 41193-1Insertion Tool J 41193-2Terminal Remover J 41193-3

Removal/Installation Tool J 39842

1

Page 64: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 61

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

7

6

5

4 3

2

1

Key

� ������������������9�������)�9�7,*����� ���� ����

��' ������(��� # Description St. Clair ATD Mfr QTY

1 CPA, 32-Way Red 300114 12177289 12177289 12 Cavity Plug, 100W 300105 12129557 12129557 A/R3 Strain Relief, 32-Way Red 300208 15336800 15336800 14 Terminal, Socket 100W 300087 12084912 12084912 A/R5 Seal, 32-Way 300127 15305333 15305333 16 Inner Connect, 32-Way 300128 15305371 15305371 17 TPA, 32-Way Red 300209 12129024 12129024 1

* Service Kit 300180 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 42215Removal Tool J 39227

Page 65: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 62 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

7

6

5

43

2

1

0������ ����" ���9������)� ����������� �����*��������������������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Bolt, 7mm Head Ext. 300104 12129426 12129426 12 Strain Relief, 18-Way 300096 12110545 12110545 13 Seal, 9-Way 300075 12040936 12040936 24 Cavity Plug, Metripack 300008 29511371 0613-1-1601 A/R5 Connector, Body, 18-Way 300074 12040920 12040920 16 Terminal, 150F 300093 12103881 12103881 A/R7 Retainer Clip, Bolt 300070 12034236 12034236 1

* Service Kit 300156 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 38125-7Alternate Crimping Tool J 35123Removal Tool J 35689-A

Page 66: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 63

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

0������ ����" ���9������)0������� �����*��������������������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Bolt, 7mm Head, Ext. 300104 12129426 12129426 12 Strain Relief, 30-Way 300097 12110546 12110546 13 Seal, 15-Way 300073 12040879 12040879 24 Cavity Plug, Metripack 300008 29511371 0613-1-1601 A/R5 Connector, Body, 30-Way 300071 12034397 12034397 16 Terminal, 150F Series 300093 12103881 12103881 A/R7 Retainer Clip, Bolt 300070 12034236 12034236 1

* Service Kit 300157 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 38125-7Alternate Crimping Tool J 35123Removal Tool J 35689-A

1

2

3

7

6

5

4

3

2

1

Page 67: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 64 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

3

21

0������ ����" ����������)� ����������� �����*���������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector, Plug, 16-Way 300038 23016193 206037-1 12 Terminal, Socket 300036 23015204 66100-7 A/R3 Shell, CPC Size 17 300040 23016490 206322-1 1

* Service Kit 300158 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 38125-7Removal Tool J34823

Page 68: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 65

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

3

2

1

0������ ����" ����������)0������� �����*���������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector, Receptacle, 16-Way 300046 29501001 206036-3 12 Terminal, Pin 300037 23015205 66098-7 A/R3 Shell, CPC Size 17 300040 23016490 206322-1 1

* Service Kit 300159 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 38125-7Removal Tool J 34823

Page 69: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 66 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

6

5

4

3

2 1

Keys

0������ ����" ����������.�0 �������������

0������ ����" ����������.�0 ��@����� ���� ����

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Conduit Clip, 13 mm Black 300113 12176394 12176394 12 Cavity Plug, 100W 300105 12129557 12129557 A/R3 Cable Seal, 14M Green 300098 12110693 12110693 14 Terminal, Pin 100W 300109 12160551 12160551 A/R5 Connector 20M MIC/P 100W Gray 300108 12160542 12160542 16 Lock Assist/Seal, 20M White 300121 12191178 12191178 1

* Service Kit 300160 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 42215Removal Tool J 39227

Page 70: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 67

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

6

5

4

3

2 1

Keys

0������ ����" ����������.�0 ��0����������

0������ ����" ����������.�0�A@����� ���� ����

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Conduit Clip, 13 mm Black 300113 12176394 12176394 12 Cavity Plug, 100W 300105 12129557 12129557 A/R3 Cable Seal, 14M Green 300098 12110693 12110693 14 Terminal, Pin 100W 300109 12160551 12160551 A/R5 Connector 20M MIC/P 100W Gray 300108 12160542 12160542 16 Lock Assist/seal, 20M Blue 300120 12191177 12191177 1

* Service Kit 300161 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 42215Removal Tool J 39227

Page 71: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 68 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

6

5

4

3

21

Keys

0������ ����" ����������.�0 ���@����������

0������ ����" ����������.�0��@@����� ���� ����

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Conduit Clip, 13 mm Black 300113 12176394 12176394 12 Cavity Plug, 100W 300105 12129557 12129557 A/R3 Cable Seal, 14F Red 300126 15304882 15304882 14 Terminal, Socket 100W 300087 12084912 12084912 A/R5 Connector 20F MIC/P 100W Gray 300106 12160280 12160280 16 Lock, Secondary 20F White 300119 12191173 12191173 1

* Service Kit 300162 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 42215Removal Tool J 39227

Page 72: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 69

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

Keys

0������ ����" ����������.�0 ��0@����������

0������ ����" ����������.�0 ��A����� ���� ����

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Conduit Clip, 13 mm Black 300113 12176394 12176394 12 Cavity Plug, 100W 300105 12129557 12129557 A/R3 Cable Seal, 14F Red 300126 15304882 15304882 14 Terminal, Socket 100W 300087 12084912 12084912 A/R5 Connector 20F MIC/P 100W Gray 300106 12160280 12160280 16 Lock, Secondary 20F Blue 300118 12191172 12191172 1

* Service Kit 300163 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 42215Removal Tool J 39227

6

5

4

3

21

Page 73: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 70 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

� �����������!�����������

������+���>����?����!������� ���� ���������� +,��,������� ,� ,�

1)#* � $2-3���+

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector, 2 way, 150 Series CM0814 15336004 15336004 12 CPA, 2 way GT Series 300261 15496486 15496486 13 Conduit Retainer/TPA 300264 15358890 15358890 14 Terminal, Socket, 150 Series GT 200262 15326267 15326267 25 Seal, Wire Type, 150 Series GT 300263 15305351 15305351 2

* Service Kit 300227 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool Contact Kent-Moore at www.spxkentmoore.comRemoval Tool Contact Kent-Moore at www.spxkentmoore.com

1

3

4

5

2

Page 74: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 71

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

6���� ���� ���& �'��!�������.�1,�� $����� ���� ����1)#* � $2-3���+

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Conn. Assy.,12 way,150/280 Series GT CM0815 15416722 15416722 12 TPA, 12 way CL0254 15416727 15416727 13 Cavity Plug, 150 Series GT TS0072 15305171 15305171 14 Terminal, Socket 150 Series GT, 18 GA TF0415 12191819 12191819 65 Seal, Wire Type, 150 Series GT TS0071 12191153 12191153 66 Terminal, Socket 280 Series GT, 18 GA TF0317 15304719 15304719 27 Seal, Wire Type, 280 Series GT TS0055 12191222 12191222 28 CPA, GT Series CA0297 15366678 15366678 19 Conduit Retainer CA0295 15441828 15441828 1

* Service Kit 300228 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool Contact Kent-Moore at www.spxkentmoore.comRemoval Tool Contact Kent-Moore at www.spxkentmoore.com

1

2

3

45

6

78��

9

Page 75: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 72 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

1

2

6��/��������������������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector, Male 300265 15326143 15326143 12 P2S 150.2series Met/Pk sealed 16-18GA300266 12124075 12124075 1

* Service Kit 300281 N/A N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 38125-7Alternate Crimping Tool J 35123Removal Tool J 35689-A

Page 76: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 73

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

���2��"�� ������������������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Terminal, Socket 100W 300087 12084912 12084912 122 TPA, 32-Way Gray 300102 12129022 12129022 13 TPA, 32-Way Blue 300103 12129023 12129023 14 Cavity Plug, 100W 300105 12129557 12129557 25 Connector 20F MIC/P 100W Gray 300106 12160280 12160280 16 Lock, Secondary 20F Green 300107 12160494 12160494 17 Conduit Clip, 13 mm Black 300113 12176394 12176394 18 CPA, 32-Way Red 300114 12177289 12177289 39 Strain Relief, 32-Way Gray 300116 12191002 12191002 1

10 Strain Relief, 32-Way Blue 300117 12191003 12191003 111 Strain Relief, 32-Way Black 300115 12191001 12191001 112 Seal, 32-Way 300127 15305333 15305333 313 Inner Connect, 32-Way 300128 15305371 15305371 314 TPA, 32-Way Black 300101 12129021 12129021 115 Cable Seal, 14F Red 300126 15304882 15304882 1

* Service Kit 300173 29532362 N/A 1

��! �������

.� ����������������� ������(��

Crimping Tool J 42215Removal Tool J 39227

Page 77: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 74 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

�9���� ����8����������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector Assembly, 80F Bolt-Assist 300243 N/A R-61991-001 12 Grommet Cover, 80-Way 300244 29543008 E-4542 13 Wire Dress - Upper Half 300245 29543018 E-4550 14 Wire Dress - Lower Half 300246 29543023 E-4551 15 Terminal, Receptacle 300247 29543085 33001-1004 90 (5)6 Cavity Plug 300008 N/A 12034413 25 (10)

* Service Kit 300276 29543004 N/A 1

��! �������

����"���������� ������(��

Crimping Tool (for 14-16 AWG) 63811-6000Crimping Tool (for 18-22 AWG) 63811-6100Removal Tool 63813-1500

3

6

5

1

2

4�

Page 78: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 75

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

6

25

1

3

4

�9�%4(�8����������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector Assembly, 80F Bolt-Assist 300243 N/A R-61991-001 12 Grommet Cover, 80-Way 300244 29543008 E-4542 13 Cover, Wire Dress 80F - Dir ìAî 300292 29544295 E-6206-002 14 Cover, Bottom 300293 29543051 E-4555 15 Terminal, Receptacle 300247 29543085 33001-1004 90 (5)6 Cavity Plug 300008 N/A 12034413 25 (10)

* Service Kit 300290 29544300 N/A 1

��! �������

����"���������� ������(��

Crimping Tool (for 14-16 AWG) 63811-6000Crimping Tool (for 18-22 AWG) 63811-6100Removal Tool 63813-1500

Page 79: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 76 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

6

1

3

452

�9�%&(�8����������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector Assembly, 80F Bolt-Assist 300243 N/A R-61991-001 12 Grommet Cover, 80-Way 300244 29543008 E-4542 13 Cover, Wire Dress 80F - Dir ìBî 300294 29544299 E-6206-001 14 Cover, Bottom 300293 29543051 E-4555 15 Terminal, Receptacle 300247 29543085 33001-1004 90 (5)6 Cavity Plug 300008 N/A 12034413 25 (10)

* Service Kit 300291 29544300 N/A 1

��! �������

����"���������� ������(��

Crimping Tool (for 14-16 AWG) 63811-6000Crimping Tool (for 18-22 AWG) 63811-6100Removal Tool 63813-1500

Page 80: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 77

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

5

6

2

4

3

1

1B2,B�� ��������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector Assembly, 24F Twist-Lock 300248 N/A R-620001-001 12 Retainer, 24-Way 300249 29543034 E-4582 13 Backshell, 24F 300250 29543033 E-4586 14 Convolute Capture - Wire Dress (19mm) 300251 29543028 E-4570 15 Terminal, Receptacle 300247 29543085 33001-1004 30 (5)6 Cavity Plug 300008 N/A 12034413 5 (10)

* Service Kit 300277 29543039 N/A 1

��! �������

����"���������� ������(��

Crimping Tool (for 14-16 AWG) 63811-2500Crimping Tool (for 18-22 AWG) 63811-2700Removal Tool 63813-1500

Page 81: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 78 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

1

52

36

4

;B23B�� ��������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector Assembly, 20F Bolt 300252 N/A R-62183-001 12 Retainer, 20-Way 300253 29543025 E-4566 13 Backshell, 20F 300254 29543024 E-4569 14 Convolute Capture - Wire Dress (19mm) 300251 29543028 E-4570 15 Terminal, Receptacle 300247 29543085 33001-1004 25 (5)6 Cavity Plug 300008 N/A 12034413 5 (10)

* Service Kit 300278 29543022 N/A 1

��! �������

����"���������� ������(��

Crimping Tool (for 14-16 AWG) 63811-2500Crimping Tool (for 18-22 AWG) 63811-2700Removal Tool 63813-1500

Page 82: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 79

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

4

5

6

3

1

7

2

��"�����������.�:-C������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector, 16F 300255 N/A 12191065 12 Seal, 16-Way Connector, Orange 300256 N/A 12191066 13 TPA Retainer, 16F 300257 N/A 12191067 14 Strain Relief, 16F 90 degree 300258 N/A 12191068 15 Terminal 300087 N/A 12084912 25 (5)6 Cavity Plug 300105 N/A 12129557 5 (10)7 CPA Lock 300310 N/A 12110299 1

* Service Kit 300279 N/A N/A 1

��! �������

���������� ������(��

Crimping Tool (Power & Signal) HT420000534-5Removal Tool (Deutsch) M15570-16Insertion Tool (Deutsch) M81989-14-0

Page 83: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 80 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

5

4

7

6

1

2

3

��"�����������.���� ���������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector, 16F 300255 N/A 12191065 12 Seal, 16-Way Connector, Orange 300256 N/A 12191066 13 TPA Retainer, 16F 300257 N/A 12191067 14 Strain Relief, 16F 180í 300259 N/A 15460298 15 Terminal 300087 N/A 12084912 25 (5)6 Cavity Plug 300105 N/A 12129557 5 (10)7 CPA Lock 300114 N/A 12177289 1

* Service Kit 300280 N/A N/A 1

��! �������

���������� ������(��

Crimping Tool (Power & Signal) HT420000534-5Removal Tool (Deutsch) M15570-16Insertion Tool (Deutsch) M81989-14-0

Page 84: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 81

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

1

5

24

3

88��:.� $������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Connector, 9-Way Male 300267 N/A HD10-9-1939P 12 Terminal 300007 29542586 15424453 10 (10)3 Cavity Plug 300000 23016504 114017 5 (5)4 Cap 300268 N/A HDC16-9 15 Strain Relief 300269 N/A HD18-009 1

* Service Kit 300217 N/A N/A 1

��! �������

��+��,��- ������������ ������(��

Crimping Tool HT51602535-5

Page 85: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 82 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

71:;:���� �������&����/��'������

��' ������(��� # Description St. Clair ATD Mfr QTY

1 3 pos Gray Connector for Heat Shrink 300270 N/A DT04-3P-E008 12 Blue Lock 300271 N/A W3P-1939 13 Green Lock CL0094 N/A W3P 14 Resistor 300272 N/A DT06-3S-P006 15 Terminal 300007 29542586 15424453 2 (10)6 Extended Pin 300273 N/A 0460-247-1631 1 (2)7 Heat Shrink 300274 N/A ATUM-3/4-0 1

* Service Kit 300282 N/A N/A 1

��! �������

��+��,��- ������������ ������(��

Crimping Tool HT51602535-5

1

5

2

6

4

3

Page 86: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Copyright © 2007 St. Clair Technologies, Inc. Page 83

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

5

1

2

3

4

� �����������!�����������������+���>����?����!��

������ +,��,�� ,� ,�

��' ������(��� # Description St. Clair ATD Mfr QTY

1 Conector, 2-Way Black 300306 13520101 13520101 12 TPA, 2 Pos Black 300264 15358890 15358890 13 CPA, W Pos 300261 15496486 15496486 14 Terminal, 18ga 300262 15326267 15326267 25 Wire Seal 300263 15305351 15305351 2

* Service Kit 300307 N/A N/A 1

��! �������

��+��,��- ������������ ������(��

Removal Tool 12094429

Page 87: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

Page 84 Copyright © 2007 St. Clair Technologies, Inc.

Allison “World”, “1000/2000/2400” & “GEN4” Transmission Wiring Harness Parts Catalog

6����

Page 88: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...
Page 89: Speed Sensors, Engine, Turbine & Output (After July 1/03) ..... 70 Transmission Speed Sensors, Engine, Turbine & Output (GEN4) ..... 83 Vehicle Interface ...

�� ����� ��� � ���� ���

�� ����� �������������� ������ ������

�� �� � !"#$%" #%&'�(� � !"#$%"�$$%)���� ��� ����� ��***���������� +