Specification of ELMA100H[4]

Document System Specif ications

Machine Tablet & Capsule Auto Inspection Machine

Manufacture ENCLONY Co., Ltd.

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ELMA100H Specifications

ENCLONY [ELMA100H Specifications] EN-MS-131216

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1. Machine Overview

Item Contents

Manufacture ENCLONY Co., Ltd.

Address

(Head office) 910, ACE Twin Tower 1-cha, Guro-3 dong, Guro-gu, Seoul, Korea (Factory) 401, ACE Techno Tower 5-cha, Guro-3 dong, Guro-gu, Seoul, Korea

Model ELMA100H

Size 1220(W)ⅹ1450(D)ⅹ1750(H)

ELE’C 220V / 380V, 50 Hz/60Hz, 3phase

Compressed air 5kg/cm2

Weight 1100kg

Power consumption 6.1kw

Duct wind speed 783cm3/h


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2. Specifications

2.1. Production name: Tablet & Capsule Auto Inspection Machine

2.2. Model name: ELMA100H

2.3. Manufacture: ENCLONY (KOREA)

2.4. Design & Layout

[front] [inside]

[side] [rear]


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2.5. System Architecture

2.6.1. Inspection Part Architecture

No. Item Contents

① Hopper ü supplying tablets/capsules into inspection machine

② Zigzag tube path Vibrated zigzag tube path controls tablet/capsule flow press

③ Horizontal vibration feeder

ü Transfer tablets/capsules to the bowl feeder ü Control supply quantity of tablet/capsule by vibration

④ Tablet/Capsule Sorting

ü Sorting tablets/capsules by using the centrifugal force generated by the rotation movement

ü Air knife installed to prevent sorting ü Control quantity level of tablet/capsule in bowl by sensors

⑤ Suction Disks

ü 2 sets of switched suction round disks picks tablet/capsule to travel every inspection positions, and in the end, reject defact s and discharge good products.

⑥ Camera Module 1

ü Inspection on the first suction disk performs by : ü [for Tablet]

front camera 2 set, side camera 3 set and its required lightings

ü [for Capsule] Cap & Body camera 3 set, side camera 2 set and its required lightings

⑦ Camera Module 2

ü Inspection on the second disk performed by :

ü [ for Tablet] front camera 2 set, side camera 3 set and its required lightings

[for Capsule] Cap&Body camera 3 set, side camera 2 set and its required lightings


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⑧ Camera Module 3

ü [for Capsule] Empty capsule inspection by

Empty check camera 1set and back lighting

⑨ Ejection

ü Classified inspection results : Good, good product collection box Bed, bed collection box Uninspected, uninspected collection box

⑩ Monitor ü 21 inch, color touch monitor ü Control a variety functions via monitor

2.6. System Overview

This machine is to inspect defect of tablets and capsules. It can detect foreign matter, dirty, torn, engraving

failure, print failure, size failure and other defects of the appearance of tablets/capsules. It also can inspect

many shape of tablet (round, oblong, oval, heart, quadrangle, pentagon, hexagon, water drop shape and

etc).

2.6.1. Tablet inspection flow

Tablets are fed to bowl feeder through hopper, vertical zigzag vibration and horizontal vibration feeder.

Sort tablet/capsules in a single row by centrifugal force of bowl feeder.

1st suction disk picks tablet capsules which sorted single row and controlled by guides already, and rotates

to pass them inspection section to inspect top view and side vies of top part by 5 cameras (2 cameras for

tops of tablet, 3 cameras for 3 sides of object).

Tablets are transferred to 2nd suction disk which naturally makes objects upside down (disk hold top side of

object) to inspect the other side of object (bottom of tablet). Inspection is performed by 5 cameras again ( 2

cameras for bottom view of tablet, 3 cameras for 3 side views of tablet).

Inspection finished and classified tablet to each different boxes (good, bed, uninspected)

2.6.2. Capsule inspection flow

Capsules are managed in same way with above tablet handling method for : feeding, sorting, picking by

suction disks to start inspection performance.

1st suction disk inspection section inspects cap and body of capsule from each corners by 5 cameras.

2nd suction disk inspection section inspects the other side of capsule by 5 camera again. The view areas of

inspections are overwrapped to be complete vision inspection without missing area.

In the end, one camera with back lighting inspects empty capsules.

Inspection finished and classified capsules to each different boxes (good, bed, uninspected)


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2.7. Performance and features

2.7.1. Operation Program Process

Input product information

Ø Enter the information of tablet/capsule or recall the information that entered before.

Machine setting Ø Equip the change parts.

Image capture Ø Capture the representative image of tablets/capsules

Feature extraction Ø Extract the printing and engraving.

Auto study Ø Study the size, color, engraving and printing of tablets/capsules.

Inspection Ø Inspect appearance of tablets/capsules.

Report Ø Check and print the inspection report.

Recalling stored information

New product Stored product

Report

Input new information

Machine setting

Image capture

Feature extraction

Auto study

Inspection

Machine setting

Inspection


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2.7.2. Detection

Tablet

appearance fracture, chip, floated coating, etc.

surface foreign substance, stain, scratch, discoloration, etc.

sugar-coated tablet uneven surface, crack, stain, spot, etc.

engraving, printing

broken printing/engraving, non-printing/engraving, different printing/engraving, etc.

2D camera resolution 30 ㎛

3D camera resolution

(area) 40 ㎛ (depth) 30 ㎛

remarks It’s difficult to inspect if height difference between width and thickness of the product is less than 0.7mm.

Capsule

surface stain, color defect, discoloration, foreign substance, printing error, dirt and foreign substance of 30 ㎛ or more

appearance dot, stain, tear, crack, overlap, furrow, hole, crumple, etc.

color different color

printing Print broken, printed on the reverse, printing omission, etc.

filling Empty capsule check

2.7.3. Size

Tablet

diameter from 5 to 12 mm

length from 8 to 22mm

thickness from 2 to 9mm

capsule # 0~4

2.7.4. Output

tablet

6mm round Max 280,000 tablet/hr




13mm oval, oblong Max 140,000 tablet/hr




capsule # 0 Max 95,000 capsule/hr


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# 1 Max 120,000 capsule/hr




2.7.5. Setting of inspection sensitivity

Sensitivity setting is subdivided, but the method and interface is very simple and easy.


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3. Benefit of Elma series

1) Auto setting of tablet path

- Automatic spaces setting of tablet path For new inspection object (tablet/capsule), operator is required to input the dimension of object only to be automatically set height in between bowl feeder and 1st suction disk, space in between 1st and 2nd suction disks, etc. - Simple and clean design Automatic setting allows even no dial gauge for setting of distances of tablet path. It contributes simple and clean design so that the construction allows to be minimize the corners to be hired by dust or foreign things. It is best condition for easy cleaning to fit cGMP directs. - Setting without door open Thank of automatic setting, fine tune can be done without door open. - Automatic pre-study of inspection Pre-study by capturing of images (color, print, engraving and size) automatically to make software set in the states of optimal condition of objects. [auto setting parts]

2) Trouble-free structure

Opened path of tablets/capsules allows trouble free sorting and flowing.


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3) Change over

－ Only three(3) pieces of size parts

－ 6 sets of size parts can cover most of pharmaceutical tablet/capsules

No. Change Part Tablet Capsule

1 1-6, 2-6 (width/diameter) 5~6mm #3, #4

2 1-7, 2-7 6~7mm #1, #2

3 1-8, 2-8 7~8mm #0

4 1-9, 2-9 8~9mm

5 1-10, 2-10 9~10mm

6 1-11, 2-11 10~11mm

－ One time parameter set of tablets/capsule, the date activate is used any repeat operation.

Recoded tablet/capsules can be started new inspection within 10 minutes by recall stored information.

4) Cleaning

－ Tool-less one touch detachable design for all cleaning parts which makes capable disassembling

within 5 minutes.

－ No hidden corners to be hide dust or particle of product

－ Self dust cleaning devise installed on each inspection section allows long time operation without

cleaning, even non-coated tablets without trouble.

－ Enclosed design structure of sensors and cameras to be protected from dust. On operation, air blows

on every sensors and cameras to prevent accumulates dust on the glass windows.

5) Powerful vision system

Total 15 cameras are equipped.

－ Common use camera 6 set

－ Exclusive camera for tablet 4 set

－ Exclusive camera for capsule 5 set

Cameras be used for tablet inspection Common 6 set + tablet 4 set = 10 cameras

Cameras be used for capsule inspection Common 6 set + capsule 5 set = 11 cameras

6) User-friendly interface

－ Easy control system to be managed high school operators

－ Detail guideline makes easy for beginners to be used, usually within 1 week.

7) Unmanned operation


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－ installed so operator can set the time and condition of auto-stop or auto machine off.

－ The function of auto stop inspection as per the set targeted quantity

8) Remote control

－ From office, machine status can be checked

－ Machine controllable from office (start, stop, adjustment of inspection level, speed, etc.)

－ Enclony can provides service in real-time using a remote control function through internet.

9) Power failure

－ UPS is equipped for power shut down safely

－ Power recovery, no machine start without operator’s starting operation

4. Regulations

－ CE certified

－ GMP compliance

－ CSV compliance (21 CFR Part 11)

5. Main components

Tablets/ Capsules

supply

hopper 30 liters

vibration feeder control the supply quantity

bowl feeder sort by centrifugal force

Inspection Path suction disk array and transport by suction

camera total 15 cameras

optics

lighting

Ø 2D camera 13 set Ø 3D camera 2 set

Ø LED lighting (semi-permanent)

PC Ø INTEL CORE™ i3-540

Ø Hard disk drive : 1TB

computer

monitor Ø 16:9, 21inch

Ø color touch monitor

board

Ø System Mother Board

Ø Server Processing Board

Ø Client Processing Board

Ø Hardware Control Board

Ø Input Output Board

Ø Camera Link Board

operation program Window7


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S/W

application program

ELMA100H.exe

(include backup & recovery system and audit trail)

main components

Ø PIO Board

Ø Motor Driver

Ø Inverter

Ø Noise filter

Ø Transformer etc

electronics main components Ø 2 set for suction disk

Ø 1 set for dust removal

Specification of ELMA100H[4]

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