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Commercial & Residential Pre Hung Door Systems

Specialist Manufacturesof Performance Doorsets.

Technical Information Brochure

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Boomer Timber Door Sets

Precision and performance

Established in 1970, Boomer Industries Ltd has grown to become one of the most respected names in the specialist plastics extrusion industry along with one of the UK’s & Irelands leading architectural doorset manufacturers, covering all sectors including hotel, airport, commercial, health, education, ministry of defence, leisure and luxury homes.

Boomer has designed processes, services and production methods that are focused on delivering precision made door sets. The “Boomer Pre-Hung Door Set” is exactly what it says. The customer receives a pre constructed frame of timber, MDF or PVC, hinged and hung with a door of choice that can be fitted with customer specified ironmongery and glazing that is manufactured and fitted under factory conditions, guaranteeing a remarkable degree of accuracy.

“Boomer Door Sets” key feature:1. Can be fitted and trimmed in less than 10 minutes.2. Frames can be timber, wrapped or painted MDF or PVC clad.3. All fixings are hidden.4. MDF & PVC clip together design conceal fixing points5. Sets supplied non FD, FD30, and FD60 and acoustically rated up to 43dB.6. Compliant with building regulations in England, Wales, Scotland, N.Ireland and ROI.7. FD30 & FD60 certified by Certifire.8. FSC Certified.

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A “Boomer Doorset” can save up to 50% the initial capital costs of traditional door assembliesIndependent research has addressed commonly held misconceptions about the capital costs of pre hung door sets by using an objective comparison of realistic, current market prices compared with those of site assembled unitary components. The research was done over three real projects from reputable, national door contractors. With all building types considered, savings in capital costs were shown for door sets over the average for contractors using site assembled unitary components clearly showing that:

• Doorsets can save up to 50% of the initial capital cost of traditional door assemblies.

• Pre Hung Doorsets substantially simplified the procurement process and offered overall time savings of 50%.

• Substantial installation time and cost savings are achieved on site with door sets over unitary component assemblies.

What are the benefits of a Boomer Pre Hung Door Set?

A “Boomer Pre Hung Door Set” is a fully finished engineered element comprising of frame, pre hung door leaf (with any vision panels), door stop, architrave and essential ironmongery that when delivered to site can be installed in under 10 minutes.

All components are machined using the latest CNC machinery for accuracy and consistency so when supplied as a complete unit the technical integrity is maintained in order to comply with the relevant building regulations and ensure the fire integrity of the door assembly is maintained.

When using our hybrid PVC or MDF frame with matching architrave and skirting it cuts out the needs for wet trades, greatly reduces installation time and all fixings are concealed.

As well as reducing installation times, our customers also achieve significant reductions in waste, snagging and site losses – all resulting in increased profitability and capacity.

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Design Considerations

The drawings below set out the terminology for typical doorset configurations and handing’s for use in specifications. Configuration, size, construction and performance characteristics are all interrelated.

Specific size ranges for particular products can be found in individual BWF-CERTIFIRE product data sheets. Boomer manufacture all door leaf sizes to suit individual requirements.

Door Leaf (mm)

Outer Frame Measurement10mm gap from FFL to base of door

Aperture Opening Size5mm tolerance around edge of frame

Standard MetricSizes

1026x2040926x2040826x2040726x2040626x2040526x2040426x2040

1096x2085996x2085896x2085796x2085696x2085596x2085496x2085

1106x20901006x2090906x2090806x2090706x2090606x2090506x2090

Standard ImperialSizes

914x1981864x1981838x1981813x2032762x1981686x1981610x1981533x1981457x1981381x1981

984x2026934x2026908x2026883x2077832x2026756x2026680x2026603x2026527x2026451x2026

994x2031944x2031918x2031893x2082842x2031766x2031685x2031613x2031537x2031461x2031

Door DimensionsThe table below shows a selection of standard sizes for single acting doors.

with with over panel fanlight

Single Leaf

Equal pair

Unequal pair

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Door TypesAt Boomer we offer a wide range of door types that meet the needs of almost every commercial and residential application.

AcousticAcoustic rated doorsets are tested to Rw27dB, Rw33dB, Rw38dB, and Rw43dB. These 4 categories satisfy the requirements of BB93.

HealthThese doorsets are specifically designed to meet the requirements of HTM 58. Special adaptations are available to meet the needs of health establishments such as X-ray, clean rooms etc.

Glazed Screens & DoorsA number of glazed screens and doors can be supplied using the standard Boomer frame section in order to comply with fire certification.

Internal DoorsetsThese quick turnaround doorsets are supplied with doors and frames pre-assembled if required. Ironmongery can be supplied loose or fully factory-fitted. They are manufactured to deliver a range of performances from heavy domestic applications to severe industrial duty.

Fire RatedWe can provide a range of fire and smoke seal rated doors up to and including FD60S.

External DoorsExternal doorsets with an integral vapour barrier for added protection against twist and warp due to water ingress. These doorsets prevent the ingress of moisture and therefore prevent a humidity imbalance, which can cause the doors to distort

Frame TypesOur doorsets for commercial applications are supplied with frames in the standard types, sizes and finishes as detailed below:• Timer frames are factory machined Redwood as standard.• Smoke and intumescent sealing strips are factory fitted according to required specification.• Frame depths range from 94mm to 250mm other sizes are available on request.• Hardwood frames can be supplied to match the door veneer. Fixing holes are pre-drilled with matching hardwood pellets supplied to cover screw fixings. Frames are available in the following finishes:• Untreated• Factory primed • Factory painted• Hardwood• Softwood with PVC or MDF cladding• MDF veneeredDoor Leaf

(mm)Outer Frame Measurement

10mm gap from FFL to base of doorAperture Opening Size

5mm tolerance around edge of frameStandard MetricSizes

1026x2040926x2040826x2040726x2040626x2040526x2040426x2040

1096x2085996x2085896x2085796x2085696x2085596x2085496x2085

1106x20901006x2090906x2090806x2090706x2090606x2090506x2090

Standard ImperialSizes

914x1981864x1981838x1981813x2032762x1981686x1981610x1981533x1981457x1981381x1981

984x2026934x2026908x2026883x2077832x2026756x2026680x2026603x2026527x2026451x2026

994x2031944x2031918x2031893x2082842x2031766x2031685x2031613x2031537x2031461x2031

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Vision Panels

Boomer are a Certifier licensed manufacturer of glazed and unglazed apertures in doorsets. With many doors now only carrying certification if apertures are machined by Certifier accredited suppliers you can be confident that the glazed aperture supplied by Boomer meets the specification contained within the fire test certificate.

Typical Vision Panel Sizes and Positions (Doc M and BS8300)

Door leaves and side panels that are in excess of 450mm wide must be provided with viewing panels giving a zone of visibility between 500mm and 1500mm from floor level. The requirement applies to all entrance doors and to those internal doors where vision is appropriate.

The configurations shown below are a selection of our standard vision panels, non-standard versions are available on request, we also offer a variety of glass types including clear, wired, etched and textured.

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Product Range (Naturdor)

Boomer offer a range of real wood veneers that can be crown cut, or quarter cut, depending on species selected. Doors are fully factory finished, hardwood lipping’s and glazing beads are also supplied to complement or contrast.

Key features of our Naturdor range are:• “A” Grade selected veneers, centre book matched• Vertical grain supplied as normal, horizontal grain available on request.• FD30 & FD60 certified fire doors.• Doors are FSC certified as standard.• Veneer and lipping’s are a natural product so variation may occur.

Crown Cut Veneers

Quarter Cut Veneers

Primed or Paint Grade

**Please check lead times prior to ordering, as some items are non-stock items**

Oak(N. America)

Aah(N. America)

SteamedBeech

Maple(N. America)

Cherry(N. America)

Walnut(N. America)

Sapele Koto Eucalyptus

Factory Industrail Primed

Paint Sanded

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Product Range (Dekordor)

Boomer offer a range of fully finished foiled doors that offer a modern range wood look finish that are consistent in colour and grain every time. The reliable face finish makes the Dekordor ideal for situations where multiple doors are used in closeproximity.

Key features of our Dekordor range are:• Vertical grain supplied as normal, horizontal grain available on request.• FD30 & FD60 certified fire doors.• Doors are FSC certified as standard.• Dekordor faces are manmade and therefore matched pairs are available from stock. • Dekordor SD available in white wood grain and white smooth finish• Dekordor HD also available in Heavy Duty laminate for demanding locations.

Dekordor SD

Dekordor HD (wood look options)

Dekordor HD (22 inspiring colour options)

**Please check lead times prior to ordering, as some items are non-stock items**

Oak Walnut Ash Steamedbeech

Oak Walnut Ash

Carbon Grey Dark Grey Volcanic Grey Olive Grey Silver Grey Dove Grey Garlic Grey Purple Orchid

Vintage Red Carrot Orange Spring Yellow Blue lake Blue Seas Blue Breeze Aqua Green Cooler Green

Mushroom Brown Liqueur Cream Sandy Cream Stone Cream Pure Cream White

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Product Range (SBD) Secured By Design

Boomer offer a range of fully finished, high security PAS23/24 and multi-purpose secure entrance doorsets. Ideal for use in apartments or multi-occupancy dwellings, these sets provide options in fire rating, acoustic performance and locking systems. Designed to accommodate a wide range of structural openings and meeting recognised SBD approved industry standards.

Standard Specification:• FSC certified• Pas23/24 SBD.• FD30(S) Fire Rated• 32dB Acoustic Performance• Thermal Compliant: Uvalue 2• 3 Point Locking System• Euro Cylinder: Anti bump• Drop Seal: Fitted to door• Seals: Acoustic, Smoke and fire.

• Escutcheon, Hinges and Handles: Satin or Polished

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MDF Prime or Veneered Architrave & Skirting

Along with our choice of veneered, paint or prime finished doorsets we offer complementary skirting and architrave, below is a sample selection of what we offer, if none of these meet your requirements we offer a bespoke design service.

Additional Items

Boomer not only supply doorsets but will also supply a hugh range of internal trimming products such as architrave, skirting and frame linings in either hardwood, softwood, MDF and PVC with finishes to match or contrast frames.

We can also get a range of possible bespoke finishing products, please contact our door department with any queries you may have.

PVC Architrave, Skirting & Frame Casings

At Boomers we have designed a unique frame casing with matching architrave and skirting that can be finished in PVC and avilable in range of standard RAL colours. We can also offer our PVC door set accessories in a wide range of foiled finished to either match or contrast with the door leaf. For further information contact the Boomer sales team.

Chamfered & Round in Oak Chamfered & Round Primed Ogee in Oak Ogee Primed

MDF Architrave & Skirting

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Additional Items

MDF Architrave & Skirting Veneer Finishes

White Oak Maple

Ash Walnut

Cherry

Bespoke Products

Boomer has supplied bespoke products to many market sectors for over 40 years. The Boomer R&D team works closely with existing and prospective customers to develop products specific to the customers needs. From a new concept to the end product, Boomer will support customers and advise on the best course of action.

The Boomer in-house design team will produce technical drawings and prototypes to prove the viability of a product. With a successful track record of project managing the introduction of new bespoke products, Boomer customers can be confident of a

cost effective approach and a profitable outcome.

Ogee Primed

Sales Offices Head Office – Lisburn GB & European Distribution6 Ferguson Road Vale WorksKnockmore Hill Ind. Park Stockfield RoadLisburn ChaddertonCounty Antrim ManchesterBT28 2FW OL9 9HDTel. +44 (0) 28 9266 2881 Tel. +44 (0) 28 9266 2881Fax. +44 (0) 28 9266 1119 Fax. +44 (0) 28 9266 1119Email. orders@boomer.co.uk Email. orders@boomer.co.uk

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Boomer is one of the UK’s & Irelands leading architectural doorset manufacturers, covering all sectors including hotel, airport, commercial, health, education, ministry of defence, leisure and luxury homes.