SPECIALIST GLOBAL SUPPLIER OF WORLD CLASS PIPING · PDF fileSPECIALIST GLOBAL SUPPLIER OF...

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SPECIALIST GLOBAL SUPPLIER OF WORLD CLASS PIPING PRODUCTS www.pgpgroup.com PIPES | FITTINGS | FLANGES | VALVES CARBON STEEL | STAINLESS STEEL | SPECIAL ALLOYS | DUPLEX | SUPER DUPLEX

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Page 1: SPECIALIST GLOBAL SUPPLIER OF WORLD CLASS PIPING · PDF fileSPECIALIST GLOBAL SUPPLIER OF WORLD CLASS PIPING ... efficient customer service to global players in the Hydrocarbon and

SPECIALIST GLOBAL SUPPLIER OF WORLD CLASS PIPING PRODUCTS

www.pgpgroup.com

PIPES | FITTINGS | FLANGES | VALVESCARBON STEEL | STAINLESS STEEL | SPECIAL ALLOYS | DUPLEX | SUPER DUPLEX

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Our backbone is our human capital, highly trained & experienced professionals and a far sighted management team.

Welcome to Petrogas Piping Middle East - a specialist global supplier of world class piping products together with turn-key services & solutions, project supplymanagement and consultancy to the leading names in the Hydrocarbons, Power, Shipbuilding and ut i l i t iesindustries.

Established and head quartered in Jebel Ali, UAE with branches in Abu Dhabi, Saudi Arabia, Kuwait, Qatar, Oman, India and China, we provide a complete package of piping products, services & solutions. In addition, we have our warehouse locations in Jebel Ali and Saudi Arabia.

Together with our strategic partners across the globe, we distribute Pipes, Flanges, Fittings, Valves, Gaskets, and Stud Bolts in all steels and special alloys to variousindustries globally.

PetroGas is specialized in providing the most reliablematerials management solution on every project, regardless of size.

Our backbone is our human capital, highly trained & experienced professionals and a far sighted management team. Every member of the Petrogas team take ownership of their responsibilities to ensure that our clients get the best service at all times.

I feel privileged to lead Petrogas Piping, a group that has a reputation of delivering world-class products and efficient customer service to global players in the Hydrocarbon and Power industries.

As a global supplier of piping products with turnkey services, solutions and project supply management, we now operate in the UAE, Saudi Arabia, Kuwait, Qatar, Oman, India & China. Our commitment to help our clients optimize costs and control risks on their capital projects has benefited several projects’ bottom line in the region.

We further aspire to reach greater heights in serving our clientele and therefore rely on our hard work, dedication and engagement of our experienced and well-trained people.

Our adaptability, innovation and customer centric approach are what makes us a company that stands out in today’s dynamic marketenvironment.

Thank you for allowing us to be part of your business success. We hope we can continue to earn your trust for many years to come.

Yours truly,

Nazmuddin Mohammed (Nazim)Group President

Message fromour President

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We provide the most reliablematerialsmanagementsolution on every project, regardless of size.

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By combining our capabilities, we increase our value to you.

Together with our strategic partners across the globe, we distribute Pipes, Flanges, Fittings, Valves, Gaskets, and Stud Bolts in all steels and special alloys to various industries globally.

We also provide turn-key services & solutions, project supply management and consultancy to the leading names in the Hydrocarbons, Power, Shipbuilding and utilities industries.

Our dexterity lies in our extensive knowledge of manufacturer’s capabilities, which is an essentialelement when it comes to projects and their timeconstraints. Therefore, Petrogas works with world class manufacturers that meet and surpass all the latest quality and approval norms. We choose our manufacturers based on their ability to meet specific contractual requirements, in particular their product speciality, technical compliance, quality and delivery performance. Our procurement and technical teams regularly visit and audit the facilities of our mills in order to bring to our clients innovative and quality products at the most competitive prices.

OUR OTHER SERVICES INCLUDEPrefabricated spools in all types of materials We are specialised in supplying pre-fabricated piping spools to various industries in Oil/Gas/Power sectors/Water sectors.MachiningWe facilitate the modifications of material throughmachining according to customers’ needs in line with the international standards of ASME/ANSI & others. The materials are thoroughly inspected before delivery to customers.TestingWe also facilitate our clients additional needs in order to meet project requirements in line with international material standards.Colour codingApart from the standard material requirements we provide additional services such as marking, colour coding and low stress die stamping of customer marks.All vendor document requirementsAt the final stage/order completion stage, the project requirement is fulfilled by supporting it with the Vendor data books according to project requirements incustomers special formats.

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Seamlesslyintegratedsystems & process to monitor thestatus of thematerial order from start tofinish.

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Advanced technology, financial stability, quality products-all of which means a better performance for our clients.

Big or Small, Simple or complex, our business systems and processes seamlessly integrates sourcing and procurement, quality control, warehousing and logistics providing complete transparency to monitor the status of the material order from start to finish.

A highly trained and experienced team of professionals and farsighted management are the strength of Petrogas. Our sales force consists of techno-commercial engineers who are present at every stage of the decision making process and wherever vendor support is required.

Our sales team are adept in understanding the technical and commercial needs of a client and in proposing suitable materials. Based on the needs of a project in terms of cost and delivery, they are proficient in proposingsubstitute/alternative products that attune to project norms.

Expediting activities are systematically carried outaccording to a specific procedure that keeps the work process under control by means of periodic review of manufacturing schedules.

During surveillance, activities follow a specific check list that include :• Review of the order content and evaluation of sup-

plier’s production capability.• Review of contractual terms.• Availability of the necessary material for the

production and/or review of the scheduled time of arrival.

• Review of expediting activities of the supplier and the respective sub-supplier(s).

• Review of documents related to production and inspection.

• Actual production status and the production sched-ule, evaluation and review of the necessary time required for preparation of material for shipment, after final inspection.

We have tie-ups with overland transport companies and arrangements with shipping lines and freight handlingcompanies to ensure the mobility of the material smoothly and at the earliest to your destination. We offer tailor-made transport solutions according to specific requests bycustomers. Moreover, our Expediting and Shippingdepartments are equipped with a professional team that has a clear understanding of INCO terms, custom, clearance and other procedures.

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Big or small,Simple orcomplex, our state-of-the-art infrastructure canmeet any demand.

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Multiple, strategically placed capabilities and warehousing facilities to support regional & global customers.

• State of the art warehouses and stocking facilities• Modern heavy-duty machinery & equipment• High safety measures & standards for our people

and material• Value added services that extend across technical

documentation, records control, material testing, marking, color-coding, most appropriate packing and transportation.

With over 30,000 metric tons inventory on ground and a strong and capable logistics infrastructure, we can cater to our clients requirments, any time.

Petrogas Piping currently possess three warehouses for the purposes of stocking Pipes and Fittings, Flanges, Valves, and other related piping accessories. The main covered warehouse is inside Jebel Ali Free Zone (South) and is attached to the Head Office. This warehouse is equipped with a dedicated staff and machinery tohandle fittings, flanges, valves, gaskets and bolts, ranging from sizes 1/8” to 54” both in seamless and welded, for jobs as well as stock purposes. Our State of the art stocking facility is world renowned and adopts the latest safety measures to ensure the safety of our workers and material.

The second warehouse covering an area of 30,000 sq. mtrs is at a close distance to the main warehouse, and is totally dedicated for the storage and handling of pipes, ranging from sizes 1/8” to 120”. Equipped with the latest heavy duty machinery, pipes are handled for jobs and stock with utmost care and safety.

As a Saudi Aramco Approved Stockist and Vendor we have two additional warehouses located in Al-Khobar(Dammam), Saudi Arabia, which caters predominantly for Saudi Aramco, SABIC and other KSA projects. All our stock materials confirm to specifications such as SAMSS-038, and others.

Our comprehensive ERP system helps our people work faster and smarter. Clients are able to quickly access the information they need (i.e. Order tracking, Quality procedures, documentat ion retr ieval) from anygeographic location.

Our capabilities include IT interconnectivity, detailed Supply Chain information, and instantaneous views of the precise status of project deliveries.

These in-house information technologies help us work closely with our clients and provide rapid responses to their needs.

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Lead andTurnaround time. UnsurpassedMaterial Quality Qualified Technical Support.Efficient afterSales Service.www.pgpgroup.com

No matter where you are or what your piping needs, we work together to deliver exceptional performance.

As an ISO 9001:2008 certified company, we adhere to the latest quality standards with a core emphasis to customer needs and satisfaction. Our products meet all international standards, such as, ISO, API and ASME and are ably supported by an efficient procurement and project management team that is in constant touch with partnered manufacturers to provide the finest product choices at the most competitive price.

We are approved in all the oil majors, such as, SAUDI ARAMCO (and its affiliates), SHELL, ADNOC, GASCO, SABIC, Petroleum Development of Oman (PDO), Kuwait Oil Company (KOC), KNPC, Saudi Electric Company (SEC), MARAFIQ, and many more.

Petrogas Piping has maintained its position as apreferred choice by all the major EPCs and End Users from around the world with our supply portfolio spanning across six continents.

Petrogas has established a system which ensures the final product is in line with the customer requirements. All the stages that affect product quality are fullymonitored and controlled by equipped competentpersonnel.

Petrogas believes in professionalism when approaching customer needs. Care has been taken to ensure our clientele get value added services including, but not limited to, technical documentation/records/material testing as part of relevant material specification or special requirements.

With our collaboration with qualified laboratories we can perform any of the following tests on our supplied material when required by Project specifications: • Tensile test• Bending, Flattening, Flaring test• Hardness test• Impact test• Chemical analysis• Metallographic examination• Corrosion tests via Huey, Strauss, Pitting, Crevice,

HIC, SSC and SWC etc.• X-Ray• Ultrasonic examination• Magnetic particle examination• Dye Penetrate testing• Final visual and dimensional examination

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Variety, stability,quality and reliability

PIPES

Type

CS-High-temperature Seamless/Welded

CS- Low TempStainless Steel

C.S- Ferritic AlloysCS - Very Low TempDuplex/Super Duplex

Special Alloys/Nickel -Titanium Alloys

FLANGES

Type

C.S-High-temperature/Low Temp Seamless SteelAlloy/CS/SS-High Temp/Low Temp

FITTINGS

TypeCS-Forged/ Reinforced FittingsCS-Wrought-BW

SS-ForgedSS-Wrought-BW

Alloys/CS/SS/DSS/SDSS-HighTemp/Low temp Alloys

VALVES

TypeCS-Forged(#800 to 1500)CS-Forged(#150 to 900)Cast & Forged

GASKETS

TypeMetallic-Spiral Wound(Ring Type (Oval/Octago-nal Non-MettalicCNAF/Gasket sheets

STUD BOLTS

TypeCS-High & Low Temp

Range

1/4” -24” (CS-Seamless)4-20” (CS-ERW)24”-124”(CS-SAW)Up to 24”1/2” - 10” (Seamless)8”-24” (EFW)Up to 20”Up to 20”1/2” - 8” (Seamless)8”-24”(Welded)1/2”-8”(Seamless)8”-24”(Welded)

Range

1/4” - 36”1/2” -16”Up to 20”

GradeASTM A53/A106/API 5L (PSL1/PSL2)Gr-B/X42/X46/X52/X56/X60/X65/X70ASTM A53/API 5L (PSL1/PSL2)Gr-B/X42/X46/X52/X56/X60/X65/X70ASTM A53/API 5L (PSL1/PSL2)Gr-B/X42/X46/X52/X56/X60/X65/X70ASTM A333 Gr 6/A671 Gr 60ASTM A312 Gr TP 304/304L, 316/316L, 321/347/904/904LASTM A312 Gr TP 304/304L, 316/316L, 321/347/904/904LASTM A335 Gr P1/P2?p5/P9/P11/P12/P22/P91ASTM 333 Gr3ASTM A790ASTM A928Nickel 200/Nickel 201/Monel-400/Monel-600

Grade

A105/A350 LF2/A694F52A182 F304/304L & 316/316LAlloys Steel - A182 F1, F2, F5CS-Low temp-A350 LF3-Class-1&2SS-A182 F321/F347Duplex F51/F53 & (Ni-Ti Alloys)

RangeUpto-4” (Forged)

1/4”-24” (Smls)26” - 48” (Welded)Upto 4” (Forged)Upto-16”

Upto-16”

RangeUpto-2”Upto-24”Upto-20”(Cast)Upto-20”(Forged)

RangeUpto-36”Upto-24”-Flanges

Upto-24”

Range1/8”-3”Upto-24”-Flanges

GradeASTM A 105/A 182,F9,F11,F22,F52ASTM A234WPB,A420 WPL6,A860/MSS SP75-GR WPHY42,52,60,65ASTM A234WPB,A420 WPL6,A860/MSS SP75-GR WPHY42,52,60,65

ASTM A182 F304/304UF316/316LASTM A403 Gr-304/304L,321/H,904/L & 316/316LASTM A234 WP1,WP5,WP9,WP11,WP22,WP91

ASTM A815 UNS 31803, UNS 32750/32760

GradeASTM A105/A182 GR 316/316L,304/304LASTM A216 WCB A351 CF3CF3M, CFB/CFB8MVarious combinations of Body, Material & Trim

GradeASTM A182 304/304L, 316/316L - (Windings & Gasket Rings)

Non-Asbestos-Gasket sheets

GradeBolts A 193 B7-B7M A320 L7/L7M &Nuts -A194 2H/2Hm

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Dimensions & Weight

WEIGHT FORMULA

DefinitionsD - Diameter in mm or inchD1 - Small DiameterD2 - Large DiameterT - Wall thickness in mm or inchL - Length in meters or feetW - Width in meters or feetR - Radius of bend in mm or inche - Angle of bend in degreesp - Density of steel kg/m3” or lb/m3 =7850kg/m3, 0.2833 lb/m3 for austenitic stainless multiply by 1.05 for ferritic stainless multiply by 0.95T - Thickness of concrete in mm or inch8 - Density of concrete in kg/cubic m or lb/cubic ft

PIPE AND TUBE

Standard wall thickness with weight per meter and per foot is listed in specifications and those for API5L

and ANSI B36.10 are included in this brochure.

For Non Standard wall thickness:Weight kg per meter = (D-t) x t x 0.02466

Lb per foot = (D-t) x t x 10.68

Apply correction factors for austenitic and ferritic stainlessA more accurate constant of 0.02466 15 is used in EN 10208 and ISO 3183

VALVES

Weights must be obtained by the manufacture of the particular valve design

PLATE

WeightWeight = volume x densityWeight in kg = L x W x t x 7.850 kg/m3Weight in lb = L x W x t x 40.80 lb/in3Apply correction factors for austenitic and ferritic stainless.

CONES

The weight of a cone can be calculated from the large and small diameters D1 and D2, the length of the cone L and thickness of the plate t.

Weight = L x t x (D1+D2)/2 x 0.02466 kgWeight=Lxtx(D1+D2)/2 x 10.68 lbs

BENDS

Length of bend = O x R x1.746 10-5 m = O x R x 1.455 10-5ftWeight of bend = Length of bend x weight per meter (foot) of pipe.The radius of the bend R is usually given in terms of the pipe diameter, for example R=5D

CONCRETE COATED OR LINED PIPE

Given here is the weight per metre or per foot of concrete coating or lining.Remember to add the weight of the steel pipeCoating weight per m = 8 x (D+T) T x 0.000003142Coating weight per ft = 8 x (D+T) T x 0.02182Lining weight per m = 8 x (D-2t -T) T x 0.000003142Lining weight per ft = 8 x (D-2t-T) T x 0.02182

The density of concrete depends on the specification. 190 lb/cubic ft (3050 kg/m3) are a common density

Density in lb/ft3 x 16.05 = Density in kg/m3Ie. 145 lb/ft3 = 2327 kg/m3

AW = 3.8699 x A x T x (OD-T) x 10-5AW: Approx Weight (Unit:kgs)T: Wall Thickness (mm)OD: Outside Diameter (mm)A: Radius (mm)

AW = 1.9350 x A x T x (OD-T) x 10-5AW: Approx Weight (Unit:kgs)T: Wall Thickness (mm)OD: Outside Diameter (mm)A: Radius (mm)

TEEAW = 2.4649 (2CT1(OD1-T) + T2(OD2-T2)(M-OD) x 10-5T1: wall thickness (mm)OD1: Outside Diameter (mm)T2: wall thickness(mm)OD2: Outside Diameter (mm)C: Centre to End Diameter (mm)M: Center to End Diameter (mm)

REDUCER

AW = 2.4649 x H x T x(OD1 + OD2-T) x 105AW: Approx Weight (Unit:kgs)T1: Wall Thickness (mm)OD1: Outside Diameter (mm)OD2: Outside Diameter (mm)

H: Length (mm)

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Diverse line of quality products.Capabilities bothtechnical & practical.Financial strength.Network of facilities &manpower.All of the resources to deliver exceptionalresults.

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Upper figures - wall thickness in mm Lower figures - weight in kg per meter 1 kg/mtr = 0.671969 lb/foot 1 lb/foot = 1.488164 kg/mtr . 1 The carbon steel pipe: (OD IN MM – WALL THK IN

MM) X (WALL THK) X 0.02466. 2 The stainless steel pipe: (OD IN MM – WALL THK

IN MM) X (WALL THK) X 0.02504

SI UNITS ASME / ANSI Pipe ScheduleSI UnitsASME / ANSI B 36.10/ B36.19

OD = mm Wall thickness = mmWeight = kg/mVol/m = m3

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You can count on ourexpertise and resources

to consistently meetyour piping needs

INCH UNITS ASME / ANSI Pipe ScheduleINCH UnitsASME / ANSI B 36.10/ B36.19

OD = inchWall thickness = inchWeight = lb/footVol/ft = ft3

Upper figures - wall thickness in inchLower figures - weight in lb per foot1 kg/mtr = 0.671969 lb/foot1 lb/foot = 1.488164 kg/mtr

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UAE - HEAD OFFICE PETROGAS PIPING MIDDLE EAST FZCOP.O. Box: 261457, Jebel Ali, Dubai,United Arab EmiratesTel: (+971) 4 886 2818Fax: (+971) 4 886 2872E-Mail: [email protected]

Branch Of�ces :

SAUDI ARABIAPETROGAS PIPING COMMERCIAL CO.P.O. Box: 31152Al Babtain Tower, Suite No. 203,Dhahran Street, Al khobar 31952,Kingdom of Saudi ArabiaTel: +966-1-38643944/45Fax: +966-1-38643967Email: [email protected]

OMANDESERT PIPING LLCC.R.NO: 1008586, P.O. Box: 193,Postal Code: 114, Muscat,Sultanate of OmanTel: (+968) 2 4649001/002Fax: (+968) 2 4649003Email: [email protected]

QATARPETROGAS PIPING MIDDLE EAST - QATARP.O. Box: 22529, Doha, QatarTel: (+974) 436 6069Fax: (+974) 436 9027Email: [email protected]

ABU DHABIPETRO PIPING & FITTINGS SUPPLY P.O. Box: 132510 Mussafah Commercial City Abu Dhabi United Arab Emirates Tel: (+971) 2 553 4108 Fax: (+971) 2 553 4109 Email: [email protected]

KUWAITPETROGAS TRADING ESTABLISHMENTSuite 316 / Floor 3 Al Unud Complex, Fahaheel,P.O. Box: 1578, Fintas 51016, KuwaitTel: (+965) 2 391 3006Fax: (+965) 2 391 3007Email: [email protected]

PIPES | FITTINGS | FLANGES | VALVES

CARBON STEEL | STAINLESS STEEL | SPECIAL ALLOYS | DUPLEX | SUPER DUPLEX