Specialising in Pneumatic Mining and Plant Equipment

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Southern Africa

description

http://www.pneumax.co.za/home/products | Pneumax provides specialised Pneumatic Mining and Plant Equipment. This includes mechanical valves, valve terminals, solenoid valves, air service units, cylinders, manipulation products and more. Pneumax is also a leading supplier of Imperial Mine Cylinders and Rail Change Cylinder Devices to mines in Africa. Since 1976 Pneumax has supplied the pneumatic and automation industry with quality components.

Transcript of Specialising in Pneumatic Mining and Plant Equipment

Page 1: Specialising in Pneumatic Mining and Plant Equipment

Southern Africa

Page 2: Specialising in Pneumatic Mining and Plant Equipment

T E C H N O L O G Y

CONTROLPANEL BOX

Pneumax is well-suited and capable of satisfying needsin the pneumatic automation and mining fields. Weprovide well-engineered and reliable products withexcellent service levels, and pride ourselves ondeveloping and maintaining relationships withcustomers.

Established in 1987, we have built a solid reputation asone of the leaders in the pneumatic and automationfields, offering innovative, modern products. The HeadOffice is situated in Kempton Park, Johannesburg, withbranches in Durban, Pretoria, and more recentlyRichard’s Bay, and a satellite office in Zambia. Agentsand distributors of products are appointed in all majorcities in South Africa.

Products offered by Pneumax include amongst others,air preparation units and air management devices suchas manual and solenoid operated valves and actuatorsand handling equipment. We also offer linear androtary actuators, process solenoid valves, dustcollector valves, fittings and tubing.

We supply Imperial Mine Cylinders and Rail ChangeCylinder Devices to mines in Southern Africa and otherAfrican countries.

Cylinders, mostly manufactured locally in ourworkshop, conform to ISO standards. Pneumax alsorepairs Pneumatic Cylinders and Actuators andmanufactures special functioning Pneumatic Cylinders.In addition to the extensive Pneumax product range,the following brands are also stocked: ISAIAH Fittings,TPUCO Tubing, ACL Process Solenoid valves, RFSActuators and Angle Piston valves, WEFORMA ShockAbsorbers and Turbo Dust collector products.

Technical training is offered to all staff andclients. Please visit our website for details.TRAINING

A division of

Registration no: 1989/000201/07 • VAT no: 4520131816

Set Point Industrial Technology (Pty) Ltd

Disclaimer: Although Pneumax South Africa makes every effort toensure that products & specifications are correct, specifications fromprinciples may be updated from time to time. Please ask your sales

consultant for solution providing products to suit your needs.

Lever operated control boxes

This enclosure box will allow operators to SAFELY controlthe movement of pneumatic cylinders.

• IP65 enclosure box (Orange)

• Lever control valve 5/2 way (Dead man’s feature, springreturn valve function)

• Auto drain filter (Automatically removes dirt & water)

• Lubricator (Lubricates air to ensure long service life)

• SAFETY Lock out valve (Allowing safe maintenance)

• Galvanised pipe work (Allowing full flow)

• Lockable lid/ lever lock

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3CONTROL PANEL BOXES & MINE CYLINDERS

Fluid

Operating pressure

Cushioning

Operating temperature

Piston rod

Barrel options

Tie Rods

Covers, Piston & Gland

Filtered, lubricated air

2-10 bar

Adjustable stroke cushioning

NBR -20°C to +80°C: Viton -20°C to +200°C

Chromed steel piston rod

Fibre, fibre steel or steel barrel

EN 8 bar

Aluminium alloy castings

TECHNICAL SPECS

IMPERIAL MINE CYLINDER

Piston Rod Fork

Chromed Steel Piston Rod

Aluminium Piston Rod Gland

Aluminium Covers

EN 8 Tie Rods

Fibre, Steel or arrelFibre Steel B

NBR or Viton Seals

Adjustable Cushioning Screw

Rear Male Mounting BracketOTHER BRACKETS AVAILABLE ON REQUEST

Pneumax Imperial Mine Cylinders are locally manufactured and cantherefore be supplied in various configurations including any stroke

length, with different steel mountings. Specials are also made tocustomer requirements and applications.

BARREL OPTIONS

• Benefits of fibre barrel:

Reduced weight

Non-corrosive properties

Lower cost

Excellent strength-to-weight

ratio

Fibre barrel can be made fire

resistant

• All port connections are BSP.

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• Available in fibre barrel, fibre steel

barrel & steel barrel.

Fibre Barrel

• Positioners can be mounted onto

cylinder.

• Cylinder can be ordered with

magnetic piston to operate with

Reed switches.

• Special mounting brackets

• Piston rod gaiters can be

fitted to protect shaft from dust

and dirt.

Special rod threads

Special rod extensions

(Bellows)

Special function cylinders can be

supplied

• Special tie rod extensions

• Special push pull versions

The cylinder is a very simple and sturdy

component. If used correctly, it will

provide a reliable and long life for

millions of cycles.

(double

ended piston rod)

(Fibre/Steel or

Fibre steel)

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Rod Dia

A

AA

AD

AJ

AJ

AK

AL

AL

AM

AN

AP

AQ

B

C

CC

CT

38.1 44.45 57.15 57.15

47.6 57.2 76.2 76.2

128.6 168.3 209.6 246.1

378 438 552.5 552.5

2

27 31.8 381.1 38.1

41 49 60 60

291 351 439 439

69.9 79.4 95.3 95.3

25.4 25.4 41 41

25.059 25.059 38.071 38.07125.007 25.007 38.009 38.009

51 78 84 110

63.5 63.5 101.6 101.6

19 22 32 32

63.5 63.5 76.2 76.2

216 254 308 308

16 19.25 22 22

H-Mount

R-Mount

H-Mount

R-Mount

Stroke + E

BORE 06’’ 08’’ 10’’ 12’’

unless otherwise specified

CW

D

E

F

G

GG

H

HH

J

KK

L Thread

LL

MD

MM

PD

PL

19 25 32 32

41.5 52.5 60.5 60.5

152.5 190.5 232 232

41.5 52.5 60.5 60.5

23 30 30 30

293.7 355.6 482.6 533.4

167 219 270 321

50.8 54 76.2 76.2

½" 1" 1" 1"

37.95 44.95 64.94 74.9437.911 44.911 64.89 74.894

M30x3.5 M36x4 M48x5 M48x5

50.8 70 76.2 88.9

254 293 365 365

400 468 576 576

22 25 32 3221.95 24.05 31.94 31.94

59.5 74 86.5 86.5

BSP

BORE 06’’ 08’’ 10’’ 12’’

All measurements are in millimeters, unless otherwise stated.

A B C D

STROKE + E AK

L - THREAD

RADIUS - AM

STROKE + CC AL

STROKE + AD

MM

F AJ

G G

J J

OPD OAN

DETAIL A

A B C D

AJ

MD

STROKE + E

L - THREAD

STROKE + CC

STROKE + AL

FLL

G G

JJ

OPD

DETAIL A

HH HHA

A HGG

H

AA

OK

K

DETAIL A

OPD L - THREAD

PL

CW

CT

CT

AQ AP

AA

AA

H

H

AP

H

F BLC

R DKGCentral Trunnion Mounting

Piston Rod Clevis Mounting Rear Flange MountingRear Hinge MountingFoot Mounting

Rear Female MountingFront Female MountingFront Flange MountingRear Eye Male Mounting

H Mount

F Mount

R Mount

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1 SETP06PRG SETP08PRG SETP10PRG PISTON ROD GLAND

2 (PART OF SEAL KIT) GLAND SEAL

3 SETP06FEC SETP08FEC SETP10FEC FRONT COVER

4SETP06BAL SETP08BAL SETP10BAL

CUSHIONING BALL

5 CUSHIONING PIN

6 (PART OF SEAL KIT) END CAP O-RING

7 EN8.16/STROKE EN8.20/STROKE EN8.24/STROKE MACHINED TIE RODS

8 STICKER-01 STICKER-01 STICKER-01 PNEUMAX REFLECTOR STICKER

9 SETP06CTR SETP08CTR SETP10CTR CENTRE TRUNNION MOUNTING

10 FBLC6/STROKE FBLC8/STROKE FBLC10/STROKE MACHINED FIBRE BARREL

FBSB06/STROKE FBSB08/STROKE FBSB10/STROKE MACHINED STEEL BARREL

11 SETP06REC SETP08REC SETP10REC REAR COVER

12 SETP06REM SETP08REM SETP10REM REAR EYE MALE MOUNTING

13 (PART OF SEAL KIT) CUSHIONING SCREW O-RING

14 CUSHSCREW06 CUSHSCREW08 CUSHSCREW08 CUSHIONING SCREW

15 (PART OF SEAL KIT) GLAND WIPER SEAL

16SETP06PIN SETP08PIN SETP10PIN

SPLIT PIN

17 FORK PIN

18 SETP06PRC SETP08PRC SETP10PRC PISTON ROD CLEVIS MOUNTING

19 PM/P1501/82 PM/P1501/83 PM/P1501/85 LOCK NUT

20 BC1.5/STROKE BC1.75/STROKE BC2.25/STROKE MACHINED CHROMED STEEL ROD

21 (PART OF SEAL KIT) GLAND BUSH

22 (PART OF SEAL KIT) PISTON SEAL

23 (PART OF SEAL KIT) CUSHIONING SEAL

24 SETP06PIS SETP08PIS SETP10PIS PISTON

25 SETP06GRU SETP08GRU SETP10GRU GRUB SCREW

26 (NOT APPLICABLE) CUSHPLAIN10 CUSHIONING BUSH

27 (NOT APPLICABLE) CUSHTHREAD10 CUSHIONING BUSH

28 M16NUT M20NUT M24NUT TIE ROD NUT

29 M16WASHER M20WASHER M24WASHER TIE ROD NUT SPRING WASHER

30 M10X35CAPSCREW M12X45CAPSCREW GLAND CAP SCREW

31 M10WASHER M12WASHER GLAND CAP SCREW SPRING WASHER

(PLAIN)

(THREADED)

ITEM 06’’ 08’’ 10’’ DESCRIPTION

} SOLD AS SETNOT SOLD SEPERATELY

} SOLD AS SETNOT SOLD SEPERATELY

IMPERIAL MINE CYLINDER - BASIC VERSION

23 232722242226

30 15 31 16 16 17 18 20 2119

3

4 6

7 8 9 10

6 11 5 4 12 29 28

13

13

14

14

5

29282

222322 23 24 25

PM/6"/00 PM/8"/00 PM/10"/00 NBR SEAL KIT

PM/6"/00/V PM/8"/00/V PM/10"/00V VITON SEAL KIT

KIT SETP06KIT/C SETP08KIT/C SETP10KIT/C COMMON PART KITEXCLUDING:7,9,10,12,16,17,18,20

HEAVY DUTY SEAL KITS ALSO AVAILABLE

ITEM 06’’ 08’’ 10’’ DESCRIPTION

2, 6, 13,15, 21,22, 23

2, 6, 13,15, 21,22, 23

SEAL KITS AVAILABLE

IMPERIAL MINE CYLINDER

Piston Assembly for 6" & 8" Cylinder

Piston Assembly for 10" & 12" Cylinder

NOTE: Illustrations do not depict parts & cylinders to scale

1

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CONTROL BOX, STOP BLOCK, MECHPNEUMATIC STOP BLOCK

Pneumatically controlled and used inconjunction with a Push button orelectrically operated control box, theSTOP BLOCK DEVICE will allow theoperator to SAFELY move the stopblock up or down from a SAFE location,thus visually directing rail traffic.

The control box will send pressurisedair to the double acting pneumaticactuator inside the stop block, causingthe actuator to turn 90°, switching thestop block arm in an up or downposition. Once the valve has beenswitched, the arm will turn theopposite direction.

Painted yellow to increase visibility, aneasily removable lid allows quickmaintenance. All enclosure boxes aresupplied with filter, lubricator andSAFETY lock out valve. Lock out featureallows the system to vent air, lock thesystem free from air with a key lock andallows SAFE maintenance to be done.The system comes with a riskassessment.

CONTROL PANEL BOXES

Push button operated boxesThis enclosure box will allow the operatorto control the movement of rail change andstop block devices SAFELY. All boxes arepainted orange to increase visibility andfitted with a 5/2 way Push button controlvalve, spring return or detent function(conversion to electric valve optional).

Auto drain filter inside enclosures willremove dirt and water from air line.Lubricator ensures longer service life byproviding lubrication into air line. SAFETYlock out valve will ensure the air line is freefrom air pressure during maintenance.Lockable lid fitted to all enclosures.

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HANICAL & PNEUMATIC RAIL SWITCH

CONTROL BOX • STOP BLOCK • RAIL SWITCH

PNEUMATIC RAIL SWITCH

Pneumatically controlled rail switchdevice, fitted with a double actingpneumatic cylinder will allow theoperator to change the direction ofthe rail from a SAFE distance, allowinghoppers and moving cars to moveSAFELY in the desired direction.

With the use of a remotely controlledpush button valve, the air

will be sent to the linear cylinder,switching the cylinder inside thef a b r i c a t i o n a n d c a u s i n g t h econnecting arm to change the raild i rect ion. Once the button is

pneumatic

disengaged, the rail will return to theopposite position.

Our rail switches can be ordered tofunction with a traffic light system(robot). The magnetic piston insidethe cylinder, once in contact with themagnetic sensors will supply anelectrical signal to the light systemand signal a visual red or green light.

Vertical Rai l switches are alsoavailable to be used in applicationwhere the cylinder/sensors need to befree from water, installed verticallythese rail switches provide better

protection from water accumulatingaround the rails.

Fabricated box, painted yellow toincrease visibility, easily removable lidallows quick maintenance. Enclosurebox supplied with filter, lubricatorand SAFETY lock out valve. Lock outfeature allows the system to vent air,lock the system free from air with akey lock and allows SAFE maintenanceto be done. The system comes with arisk assessment.

MECHANICAL RAIL SWITCH

Mechanically controlled rail switch device, once fittedto rail enables the operator to change the direction ofthe rail manually. This allows hopper and moving cars tomove SAFELY in the desired direction.

Mechanical rail switch (Tumbler) incorporates thelatest mechanical technology. We have obtained asuperior product with the characteristics of reliability,high performance, long cycle life, and the highest levelof corrosion protection.

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COMPONENTS FORPNEUMATIC AUTOMATION

• Mechanical valves• Solenoid valves• Air service units• Cylinders• Manipulation products• Fittings & Tubing

DUST FILTER COMPONENTS

• Pulse valves• Immersion tanks• Header tanks• Sequential controllers• dP controllers• Tribo-electric probes• Matrix connection

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9COMPONENTS & ACCESSORIES

PROCESS SOLENOID VALVES

ACTUATORS &AUTOMATED VALVES

• Double acting actuators• Single acting actuators• Angle seat piston valves• Limit switch boxes• Positioners• Ball type drain valves

• Servo assisted solenoid valves• Direct acting solenoid valves

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FITTINGS & ACCESSORIESISAIAH

TUBING

• Polyurethane tubing• Nylon tubing• Teflon tubing• Spiral Hose (Suzi Coils)

• Push in fittings• Speed controls• Stop fittings• Silencers• Air guns• Couplers• Adaptor accessories

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11COMPONENTS & ACCESSORIES

PNEUMATIC/ELECTRIC/PLC SYSTEMS

DECELERATION &VIBRATION TECHNOLOGY

• Shock absorbers• Speed controls• Gas springs• Air springs

NOW AVAILABLE FROM PNEUMAX!Pneumax are now equipped to provide a completepackage in terms of the building, refurbishing& installation of any type of Pneumatic controlsystem. This includes electric circuits, PLC control &related products.

• Panel building

• On site repairs• System fault finding• Service technician on call• System design

(PLC, Electrical & Pneumatic

conversion systems)

Page 12: Specialising in Pneumatic Mining and Plant Equipment

Johannesburg Pretoria KwaZulu Natal ZambiaHead Office

61 Loper Ave

Aeroport

Kempton Park

+27 11 573 0900

+27 11 974 8035

449 Pretoria Rd

Cnr. Pretoria &

Republic Ave

Silverton

+27 12 846 3340

+27 86 652 6595

40 Alexander Rd

Westmead

Pinetown

+27(0)31 700 9483

+27(0)31 700 9487

54 Dollar Drive

Richards BayPlot 3717, Prescott Rd

Light Industrial Area

Kitwe, Zambia

+260(0)212 210161

+260(0)212 210162

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+27(0)35 789 9895/6

+27(0)35 789 9889

Richards Bay

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