Special cables - igus.vn€¦ · CTP Certificate No. C-DE.PB49.B.00416 (Fire protection) Lead-free...

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The following chapter of special cables offers solutions for moving applications going beyond standard energy supply.

The constantly growing program of special cables is in response to our customer requirements.

At the same time this can be an inspiration for users. igus® can make cables for special applications using many different materials and production processes. Depending to the construction this is already possible from a length of 500 m.

Use our comprehensive knowledge about cables plus the experience of 2 billion test cycles that are annually achieved in the company’s chainflex® laboratory.

The technical and material details of the CFSP families are doc-umented in data sheets and are available on the internet. The respective web links can be recalled on the summary pages of the CFSP cables.

We look forward to hearing about your requirement!

chainflex® guaranteeAs these are special cables for special applications, we ask you to contact us for information on the guaranteed lifetime:

Phone +49 2203 [email protected]

Guarantee

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Special cables

CFTHERMO Thermocouple cable 394

CFFLAT Single core flat cable 396

CFBRAID Braided conductors 398

CFSPECIAL.182 Cables for hanging applications 400

CFSPECIAL.414 Cables for rail vehicles 402

CFSPECIAL.484 Cables for rail vehicles 404

CFSPECIAL.792 Cables for axis 7 on robots 406

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CFTHERMOPUR

12.5 x d

Dynamic informationBend radius e-chain® linear minimum 12.5 x d

flexible minimum 10 x dfixed minimum 5 x d

Temperature e-chain® linear -25 °C up to +80 °Cflexible -40 °C up to +80 °C (following DIN EN 60811-504)fixed -50 °C up to +80 °C (following DIN EN 50305)

v max. unsupported 2 m/sgliding 1 m/s

a max. 20 m/s²

Travel distance Unsupported travels and up to 50 m for gliding applications, Class 4

Cable structureConductor Conductor consisting of a flexible special alloy.

Product range tableCore insulation Mechanically high-quality TPE mixture.

Core structure The individual cores are wound in layers with a short pitch length.

Core identification According to thermo specification. Product range table

Intermediate layer Fleece taping over the external layer.

Overall shield Extremely bending-resistant braiding made of tinned copper wires.Coverage approx. 70 % linear, approx. 90 % optical

Outer jacket Low-adhesion, halogen-free, highly abrasion resistant PUR mixture, adapted to suit the requirements in e-chains® (following DIN EN 50363-10-2).Colour: According to thermo specification Product range table

Electrical informationNominal voltage 300/300 V (following DIN VDE 0298-3)

Testing voltage 1500 V

PVC iguPUR PUR TPE

Thermocouple cable | PUR | chainflex® CFTHERMO

EPLAN download, configurators www.igus.eu/CFTHERMO

Properties and approvalsUV resistance Medium

Oil resistance Oil-resistant (following DIN EN 50363-10-2), Class 3

Silicone-free Free from silicone which can affect paint adhesion (following PV 3.10.7 – status 1992)

Halogen-free Following DIN EN 60754

EAC Certificate No. RU C-DE.ME77.B.01254 (TR ZU)

CTP Certificate No. C-DE.PB49.B.00416 (Fire protection)

Lead-free Following 2011/65/EC (RoHS-II)

Clean room According to ISO Class 1. The outer jacket material of this series complies with CF77.UL.05.12.D - tested by IPA according to standard DIN EN ISO 14644-1

CE Following 2014/35/EU

CFTHERMOPUR

12.5 x dClass 5.4.3.1

Basic requirements low 1 2 3 4 5 6 7 highest

Travel distance unsupported 1 2 3 4 5 6 ≥ 400 m

Oil resistance none 1 2 3 4 highest

Torsion none 1 2 3 4 ±360°

Part No. Number of cores and conductor nominal cross section

Outer diameter (d) max.

Copper index

Weight

[mm²] [mm] [kg/km] [kg/km]CFTHERMO.J.001* (2x0.23)C 5.5 9 35CFTHERMO.K.001 (2x0.23)C 5.5 9 35CFTHERMO.K.002 (2x0.23)C+3G0.5 7.5 24 65*The cross-section of the copper conductor is equivalent to the electrically effective cross-section.Note: The given outer diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Part No. Thermo materials Core group Colour code Outer jacketCFTHERMO.J.001* Fe-CuNi (2x0.23)C + black, - white blackCFTHERMO.K.001 NiCr-Ni (2x0.23)C + green, - white greenCFTHERMO.K.002 NiCr-Ni (2x0.23)C + green, - white green

Cu 3G0.5 brown, blue, yellow-green brown*The cross-section of the copper conductor is equivalent to the electrically effective cross-section.Note: The given outer diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

36 month guarantee ... 1,354 types from stock ... no cutting charges

z For heavy duty applications zPUR outer jacket zOil resistant and coolant-resistant zPVC and halogen-free

zNotch-resistant zHydrolysis and microbe-resistant

Typical application areas z For heavy duty applications z Almost unlimited resistance to oil z Indoor and outdoor applications with average sun radiation z Unsupported travel distances and up to 50 m for gliding applications z Machining units/machine tools, Storage and retrieval units for high-bay warehouses, Packaging industry, quick handling, refrigerating sector

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CFFLATTPE5 x d Motor cable | TPE | chainflex® CFFLAT

Dynamic informationBend radius e-chain® linear minimum 5 x d




a max. 100 m/s²


Cable structureConductor Highly flexible braided special conductor.

Core insulation Mechanically high-quality TPE mixture.

Outer jacket Low-adhesion, extremely abrasion-resistant and highly flexible TPE mixture, adapted to suit the requirements in e-chains®.Colour: Steel-blue (similar to RAL 5011)


Testing voltage 4000 V (following DIN EN 50395)

PVC iguPUR PUR TPE

EPLAN download, configurators www.igus.eu/CF.FLAT

Class 7.5.4.1





CFFLATTPE5 x d

Properties and approvalsUV resistance High

Oil resistance Oil resistant (following DIN EN 60811-404), bio-oil resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4





Clean room According to ISO Class 1. The outer jacket material of this series complies with CF9.15.07 - tested by IPA according to standard DIN EN ISO 14644-1



Outer dimensions

Copper index

Weight

[mm²] [mm] [kg/km] [kg/km]CFFLAT.25.01 11) 1x2.5 12.0x5x5 31 74CFFLAT.40.01 1x4.0 14.0x5.5 48 116


11) Phase-out model Note: The given outer diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Order example: CFFLAT.25.01 – to your desired length (in 0.5 m steps)CFFLAT chainflex® series .25 Nominal cross section code .01 Number of cores

Online order www.chainflex.eu/CFFLAT

Delivery time 24h or today.Delivery time means time until shipping of goods.

z For heaviest duty applications z TPE outer jacket zOil and bio-oil resistant zPVC and halogen-free

zUV-resistant zHydrolysis and microbe-resistant

Typical application areas z For heaviest duty applications, Class 7 z Almost unlimited resistance to oil, also with bio-oils, Class 4 z Indoor and outdoor applications, UV-resistant z Unsupported travel distances and up to 100 m for gliding applications, Class 5 z Storage and retrieval units for high-bay warehouses, small installation spaces, small radii, Machining units/machine tools, quick handling, Clean room, semiconductor insertion, low temperature applications

z No torsion, Class 1

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CFBRAIDTPE

7.5 x d Motor cable | TPE | chainflex® CFBRAID


fixed minimum 4 x dTemperature e-chain® linear -35 °C up to +70 °C

flexible -45 °C up to +70 °C (following DIN EN 60811-504)fixed -50 °C up to +70 °C (following DIN EN 50305)

v max. gliding 6 m/s

a max. 80 m/s²

Travel distance Gliding travel distances up to 400 m and more, Class 6

Cable structureConductor Stranded conductor in especially bending-resistant version consisting of bare

copper wires (following DIN EN 60228).Core insulation Mechanically high-quality PVC mixture.

Core structure Cores braided together using a special technique.

Core identification Black cores with white numbers, one green-yellow core.

Inner jacket TPE mixture adapted to suit the requirements in e-chains® (for shielded types).


Outer jacket Low-adhesion, extremely abrasion-resistant and highly flexible TPE mixture, adapted to suit the requirements in e-chains®.Colour: Jet black (similar to RAL 9005)



PVC iguPUR PUR TPE

EPLAN download, configurators www.igus.eu/CFBRAID

Class 6.6.4.1





CFBRAIDTPE

7.5 x d


Oil resistance Oil resistant (following DIN EN 60811-404), bio-oil resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4

Flame retardant According to IEC 60332-1-2, CEI 20-35, FT1, VW-1



CTP Certificate No. C-DE.PB49.B.00420 (Fire protection)

CEI Following CEI 20-35


Clean room According to ISO Class 1. The outer jacket material of this series complies with CF34.UL.25.04.D - tested by IPA according to standard DIN EN ISO 14644-1

DESINA According to VDW, DESINA standardisation


Info What is special about the CFBRAID? Due to their design, especially for cross-sections > 2.5 mm² and long distances of travel with large numbers of cycles, cables with 7 cores have an increased tendency toward the formation of corkscrews. Due to the special design of the CFBRAID with 8 braided cores, corkscrews can be completely ruled out.



Copper index

Weight

[mm²] [mm] [kg/km] [kg/km]CFBRAID.25.08 8) 11) 8G2.5 20.0 212 451CFBRAID.25.08.C 11) (8G2.5)C 23.5 330 6948) without DESINA11) Phase-out modelNote: The given outer diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core


z For heaviest duty applications z TPE outer jacket zUnshielded/shielded zOil and bio-oil resistant

z Flame retardant zUV-resistant zHydrolysis and microbe-resistant

Typical application areas z For heaviest duty applications, Class 6 z Almost unlimited resistance to oil, also with bio-oils, Class 4 z Indoor and outdoor applications, UV-resistant z Gliding travel distances up to 400 m and more, Class 6 z Storage and retrieval units for high-bay warehouses, quick handling, indoor/outdoor cranes, low temperature applications

z Especially for applications with corkscrew-risk z No torsion, Class 1

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CFSP182PUR

10 x d





a max. 100 m/s²

Travel distance For hanging applications up to 50 m

Cable structureConductor Stranded conductor in especially bending-resistant version consisting of bare

copper wires (following DIN EN 60228).Core insulation According to bus specification.

Core structure According to bus specification.

Core identification According to bus specification.

Inner jacket TPE mixture adapted to suit the requirements in e-chains®.

Overall shield Bending-resistant braiding made of tinned copper wires.Coverage approx. 70 % linear, approx. 90 % optical

Outer jacket 1. Outer jacket: PUR mixture adapted to suit the requirements in e-chains®.Reinforcement: High tensile-strength aramid braid embedded in the outer jacket.2. Outer jacket: Low-adhesion, halogen-free PUR mixture, highly abrasion- and bending-resistant, adapted to suit the requirements in hanging applica-tions (following DIN EN 50363-10-2).Colour: Jet black (similar to RAL 9005)

Electrical informationNominal voltage 50 V


PVC iguPUR PUR TPE

Bus cable | PUR | chainflex® CFSPECIAL.182

EPLAN download, configurators www.igus.eu/CFSPECIAL.182



Offshore MUD-resistant following NEK 606 - status 2009




UL/CSA Style 10138 and 20233, 300 V, 80 °C

NFPA Following NFPA 79-2018, chapter 12.9




CFSP182PUR

10 x d



Copper index

Weight

[mm²] [mm] [kg/km] [kg/km]Ethernet/CAT5e/PoECFSPECIAL.182.045 (4x(2x0.15))C 10.0 41 138ProfinetCFSPECIAL.182.060 13) (4x0.38)C 8.5 36 12113) Colour outer jacket: Yellow-green (vergleichbar RAL 6018 )Note: The given outer diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

Part No. Characteristic wave impedance approx. [Ω]

Core group Colour code

Ethernet/CAT5e/PoE

CFSPECIAL.182.045 100 (4x(2x0.15))C white-blue/blue, white-orange/orange, white-green/green, white-brown/brown

Profinet

CFSPECIAL.182.060 13) 100 (4x0.38)C white, orange, blue, yellow (star-quad stranding)


z For increased tensile load zPUR outer jacket z Shielded zOil resistant and coolant-resistant

z Flame retardant zPVC and halogen-free zNotch-resistant zHydrolysis and microbe-resistant

Typical application areas z For increased tensile load z Almost unlimited resistance to oil, Class z For hanging applications up to 50 m z Storage and retrieval units for high-bay warehouses, hanging control units, Elevators

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CFSP4147.5 x d




v max. unsupported 10 m/s

a max. 20 m/s²

Travel distance For unsupported travels up to 5 m

Cable structureConductor Fine-wire stranded conductor in especially bending-resistant version consist-

ing of bare copper wires (following DIN EN 60228).Core insulation Mechanically high-quality special mixture.

Core identification Black cores with white numbers.

Outer jacket Special mixture adapted to suit the requirements in e-chains® (following DIN EN 50264-1 EM 104).Colour: Jet black (similar to RAL 9005)

Electrical informationNominal voltage 300/500 V


PVC iguPUR PUR TPE

Control cable for rail vehicles | chainflex® CFSPECIAL.414




Flame retardant Flame-retardant (following DIN EN 45545-2)Fire safety class 3 (HL3)




Toxicity Low toxicity according to EN 50305-9.2

Smoke gas density Low smoke gas density according to EN 61034-2

CFSP4147.5 x d



Copper index

Weight

CFSPECIAL.414.03.04 4x0.34 5.0 15 35CFSPECIAL.414.03.06 6x0.34 6.0 23 50

Part No. Core group Colour codeCFSPECIAL.414.03.04 4x0.34 black with white numbers 1-4CFSPECIAL.414.03.06 6x0.34 black with white numbers 1-6

Order example: CFSPECIAL.414.03.04 – to your desired length (in 0.5 m steps)CFSPECIAL chainflex® series .414 igus® key .03 Nominal cross section code .04 Number of cores

Online order www.chainflex.eu/CFSP4

Delivery time 24h or today.Delivery time means time until shipping of goods.


Note: The given outer diameters are maximum values and may tend toward lower tolerance limits. G = with green-yellow earth core x = without earth core

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z For heaviest duty applications in rail vehicles z Special outer jacket zPVC and halogen-free zOil-resistant

z Flame retardant z Self-extinguishing z Low toxicity z Low gas density

Typical application areas z Rail vehicles, automatic doors, buses, adjusting equipment, Storage and retrieval units for high-bay warehouses, hanging control units, Elevators

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CFSP 484.04912.5 x d




v max. unsupported 10 m/s

a max. 20 m/s²

Travel distance For unsupported travels up to 5 m

Cable structureConductor Fine-wire stranded conductor in especially bending-resistant version consist-

ing of bare copper wires (following DIN EN 60228).Core insulation According to bus specification.

Core structure According to bus specification.

Core identification According to bus specification.



Outer jacket Special mixture adapted to suit the requirements in e-chains® (following DIN EN 50264-1 EM 104).Colour: Jet black (similar to RAL 9005)

Electrical informationNominal voltage 50 V


PVC iguPUR PUR TPE

Bus cables for rail vehicles | chainflex® CFSPECIAL.484




Flame retardant Flame-retardant (following DIN EN 60332-1-2, DIN EN 45545-2)Fire safety class: 3 (in accordance to EN 45545-2) or 4 (in accordance to DIN 5510-2)




Toxicity Low toxicity according to EN 50305-9.2

Smoke gas density Low smoke gas density according to EN 61034-2

CFSP 484.04912.5 x d



Copper index

Weight

Ethernet/CAT6CFSPECIAL.484.049 (4x(2x0.15))C 8.5 41 86

Part No. Characteristic wave impedance approx. [Ω]

Core group Colour code

Ethernet/CAT6

CFSPECIAL.484.049 100 (4x(2x0.15))C white-blue/blue, white-orange/orange, white-green/green, white-brown/brown



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z For heaviest duty applications in rail vehicles z Special outer jacket zPVC and halogen-free zOil-resistant

z Flame retardant z Self-extinguishing z Low toxicity z Low gas density

Typical application areas z Rail vehicles, automatic doors, buses, adjusting equipment, Storage and retrieval units for high-bay warehouses, hanging control units, elevators

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CFSP792PUR

10 x d





a max. 20 m/s²


Cable structureConductor Fine-wired stranded conductor consisting of bare copper wires (following DIN

EN 60228).Core insulation Mechanically high-quality TPE mixture.

Core identification Product range table


Overall shield Bending-resistant braiding made of tinned copper wires.Coverage approx. 50 % linear, approx. 80 % optical

Outer jacket Low-adhesion, halogen-free, highly abrasion resistant PUR mixture, adapted to suit the requirements in e-chains® (following DIN EN 50363-10-2).Colour: Jet black (similar to RAL 9005)



PVC iguPUR PUR TPE

Hybrid cable | PUR | chainflex® CFSPECIAL.792




Offshore MUD-resistant following NEK 606 - status 2009




UL/CSA Style 10258 and 20234, 1000 V, 80 °CCFSPECIAL.792.012: Style 11323 and 21223, 1000 V, 80 °C

NFPA Following NFPA 79-2018, chapter 12.9

CEI Following CEI 20-35



CFSP792PUR

10 x d


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zPUR outer jacket z Shielded zOil resistant and coolant-resistant z Flame retardant

zPVC and halogen-free zNotch-resistant zHydrolysis and microbe-resistant

Typical application areas z Reliable e-chain® cable for the seventh robot axis z Electrical properties in line with Kuka (.011/.013/.014), ABB (.012) and Fanuc (.015/.016)

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CFSP792PUR

10 x d

PVC iguPUR PUR TPE

Hybrid cable | PUR | chainflex® CFSPECIAL.792

CFSP792PUR

10 x d



Outer diam-eter (d) max.

Copper index

Weight Part No. Core group Colour code

[mm²] [mm] [kg/km] [kg/km]ABBCFSPECIAL.792.012 (18G2.5)C 25.5 545 920 CFSPECIAL.792.012 (18G2.5)C Black cores with white numbers 1-17, one green-yellow coreFanuc

CFSPECIAL.792.015 (7x(6x2.0))C 36.5 999 1680 CFSPECIAL.792.015 (7x(6x2.0))C Black cores with white numbers 1-29Blue cores with white numbers 1-4Yellow cores with black numbers 1-9

CFSPECIAL.792.016 (5x(4x0.25)+10x(3x0.75))C 26.5 422 854 CFSPECIAL.792.016 5x(4x0.25) (blue/violet/brown/green), (grey/violet/yellow/brown), (grey/blue/brown/green), (grey/blue/green/gelb), (green/violet/brown/yellow)

10x(3x0.75) Black cores with white numbers 1, 7, 24 & 30Black cores with white numbers 16 to 21Blue cores with white numbers 2, 8 & 25Green cores with black numbers 3, 9 & 26Yellow cores with black numbers 5, 22 & 28Red cores with white numbers 11 bis 15Violet cores with white numbers 4, 10 & 27Grey cores with black numbers 6, 23 & 29

KukaCFSPECIAL.792.011 (5x(2x6.0+2x2.5)+2x(6x1.0)C)C 35.5 1250 2026 CFSPECIAL.792.011 10x6.0 Black cores with white numbers 1-9, one green-yellow core

10x2.5 Black cores with white numbers 10-18, one green-yellow core2x(6x1.0)C Black cores with white numbers 19-30

CFSPECIAL.792.013 ((6x1.5)C+3x(3x4)+1G6)C 28.0 679 1209 CFSPECIAL.792.013 (6x1.5)C Black cores with white numbers 10-153x(3x4) Black cores with white numbers 1-9

1G6 Green-yellow coreCFSPECIAL.792.014 (2x(3x1.5)C+3x(3x10)+1G10)C 36.0 1346 2089 CFSPECIAL.792.014 2x(3x1.5)C Black cores with white numbers 10-15

3x(3x10) Black cores with white numbers 1-91G10 Green-yellow core

EPLAN download, configurators www.igus.eu/CFSPECIAL.792 36 month guarantee ... 1,354 types from stock ... no cutting charges

Special cables - igus.vn€¦ · CTP Certificate No. C-DE.PB49.B.00416 (Fire protection) Lead-free...

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Transcript of Special cables - igus.vn€¦ · CTP Certificate No. C-DE.PB49.B.00416 (Fire protection) Lead-free...