spare Parts Manual for Fresenius 2008H and 2008K dialysis machine

5/23/2018 spare Parts Manual for Fresenius 2008H and 2008K dialysis machine

http:///reader/full/spare-parts-manual-for-fresenius-2008h-and-2008k-dialysis-mac

FRESENIUS USA

2008H & 2008K

SPARE PARTSMANUAL

Part Number 490016 Rev I

FRESENIUS USA

2637 SHADELANDS DRIVE

WALNUT CREEK, CALIF. 94598

(925) 295-0200

(800) 227-2572

Copyright 1994 2000 Fresenius USA, Inc.

Click Here forTable of Contents



Fresenius 2008H & 2008K Spare Parts Manual

P/N 490016 Rev I

i

CONTENTS

MANUAL UPDATE HISTORY.................................................................................................................................1

STATEMENT: MINIMUM TESTABLE ASSEMBLIES........................................................................................3

1.0.0 CABINET .....................................................................................................................................................5

1.1.0 CABINET WITH ACCESSORIES ...........................................................................................................6

1.1.1 DIALYSATE SAFETY INTERLOCK AND DIALYSATE LINES................. ........... ........... ........... .......8

1.1.2 CASTER ASSEMBLY............................................................................................................................12

1.2.0 CABINET, REAR, WITH ACCESSORIES (2008H) .......... .......... .......... .......... .......... ........... .......... ......14

1.2.1 CABINET, REAR, WITH ACCESSORIES (2008K) .......... .......... .......... .......... .......... .......... ........... ......16

1.3.0 CABINET, REAR, WITH PANELS (2008H)...... .......... ........... .......... .......... .......... ........... .......... .......... .18

1.3.1 CABINET, REAR, WITH PANELS (2008K)...... .......... ........... .......... .......... .......... ........... .......... .......... .20

2.0.0 MONITOR (ELECTRONIC CARD CAGE) ..........................................................................................23

2.1.0 FRONT PANEL (2008H)........................................................................................................................24

2.1.1 FRONT PANEL (2008K)........................................................................................................................26

2.2.0 FRONT PANEL ASSEMBLY, REAR VIEW, PLASMA DISPLAY TYPE 1 (2008H) .......... .......... ....28

2.2.1 FRONT PANEL ASSEMBLY, REAR VIEW, PLASMA DISPLAY TYPE 2 (2008H) .......... .......... ....30

2.2.2 FRONT PANEL ASSEMBLY, REAR VIEW (2008K) .......... .......... ........... .......... .......... .......... ........... ..322.3.0 MONITOR CHASSIS, REAR PANEL, FRONT VIEW - INSIDE....... ........... ........... ........... ........... ......34

2.4.0 MONITOR CHASSIS, REAR PANEL, REAR VIEW - OUTSIDE .......... ........... ........... ........... ........... .36

2.5.0 MONITOR CHASSIS ASSY, MISC. DETAILS ........... ........... ........... ........... ........... ........... ........... .......38

2.5.1 GROUNDING KIT (2008H)...................................................................................................................39

2.6.0 MONITOR ASSEMBLY & CIRCUIT BOARDS........ ........... .......... ........... .......... ........... ........... .......... .40

2.7.0 CABLES..................................................................................................................................................43

2.8.0 SOFTWARE (2008H) .............................................................................................................................45

2.8.1 SOFTWARE (2008K) .............................................................................................................................45

3.0.0 POWER SUPPLY......................................................................................................................................47

3.1.0 POWER SUPPLY ASSEMBLY .......... .......... ........... ........... .......... ........... ........... .......... ........... ......... .....48

3.1.1 POWER SUPPLY, DETAIL A .......... ........... .......... ........... .......... ........... .......... ........... .......... .......... .......50

3.1.2 POWER SUPPLY, DETAIL B .......... ........... .......... ........... .......... ........... .......... ........... .......... .......... .......523.1.3 POWER SUPPLY, DETAIL C........... ........... .......... ........... .......... ........... .......... ........... .......... ........... ......54

3.1.4 POWER SUPPLY, DETAIL D .......... ........... .......... ........... .......... ........... .......... ........... .......... ........... ......56

3.1.5 POWER SUPPLY, DETAILS E & F .......... .......... ........... ........... .......... ........... ........... .......... ........... .......58

4.0.0 MODULES.................................................................................................................................................61

4.1.0 LEVEL DETECTOR MODULE - FRONT VIEW (2008H)......... ........... .......... .......... ........... .......... ......62

4.1.1 LEVEL DETECTOR MODULE - REAR VIEW (2008H) .......... ........... .......... .......... .......... ........... .......64

4.1.2 LEVEL DETECTOR MODULE - FRONT VIEW (2008K)......... ........... .......... .......... ........... .......... ......66

4.1.3 LEVEL DETECTOR MODULE - REAR VIEW (2008K) .......... ........... .......... .......... .......... ........... .......68

4.2.0 ARTERIAL BLOOD PUMP - FRONT VIEW (2008H).........................................................................70

4.2.1 ARTERIAL BLOOD PUMP - REAR VIEW (2008H) ......... .......... .......... ........... .......... .......... .......... .....72

4.2.2 ARTERIAL BLOOD PUMP - FRONT VIEW (2008K).........................................................................74

4.2.3 ARTERIAL BLOOD PUMP - REAR VIEW (2008K) ......... .......... .......... ........... .......... .......... .......... .....764.3.0 HEPARIN PUMP (2008H)......................................................................................................................78

4.3.1 DIGITAL HEPARIN PUMP (2008H).....................................................................................................80

4.3.2 DIGITAL HEPARIN PUMP (2008K).....................................................................................................82

4.4.0 BLOOD TEMPERATURE MODULE (BTM) .......... ........... .......... ........... ........... .......... ........... ........... ..84

4.5.0 BLOOD PRESSURE MODULE.............................................................................................................86

To Table of Contents Page 2




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CONTENTS

5.0.0 HYDRAULIC ASSEMBLY......................................................................................................................89

5.1.0 HYDRAULIC ASSEMBLY - FRONT VIEW .......... ........... ........... .......... ........... ........... ........... ........... ..90

5.1.1 HYDRAULIC ASSEMBLY - REAR VIEW............ ........... .......... ........... ........... .......... ........... ........... ....92

5.1.2 HYDRAULIC ASSEMBLY - TOP VIEW............... ........... .......... ........... ........... .......... ........... ........... ....94

5.2.0 HYDRAULIC FRONT PANEL ASSEMBLY .......... ........... .......... ........... ........... ........... ........... ........... ..965.2.1 HYDRAULICS REAR PANEL ASSEMBLY ........... .......... ........... ........... .......... ........... ........... .......... ...98

5.3.0 DISTRIBUTION BOX ASSEMBLY....................................................................................................100

5.4.0 HYDROBLOCK ASSEMBLY - TYPE 1 ........... ........... .......... ........... ........... ........... ........... ........... ......102

5.4.1 HYDROBLOCK ASSEMBLY - TYPE 2 ........... ........... .......... ........... ........... ........... ........... ........... ......106

5.5.0 BALANCING CHAMBER ASSEMBLY .......... .......... ........... .......... ........... .......... .......... ........... ..........110

5.5.1 AIR SEPARATOR ASSEMBLY .......... ........... .......... ........... ........... .......... ........... .......... ........... .......... .112

5.5.2 FLOW/DEARATION PUMP ASSEMBLY............ .......... ........... .......... ........... .......... ........... .......... .....114

5.5.3 CONCENTRATE (ACID) CONNECTOR........ .......... ........... .......... ........... ........... .......... ........... ..........116

5.5.4 BICARBONATE CONNECTOR..........................................................................................................118

5.5.5 CONCENTRATE PUMP ASSEMBLY ........... ........... .......... ........... ........... .......... ........... ........... ..........120

5.5.6 BICARBONATE PUMP ASSEMBLY.................................................................................................122

5.5.7 ULTRAFILTRATION PUMP ASSEMBLY................ .......... ........... .......... ........... .......... ........... ..........124

5.6.0 DIASAFEFILTER ASSEMBLY ........................................................................................................1265.7.0 ONLINE CLEARANCE (OLC) ............................................................................................................129

5.8.0 WATER INLET FILTER......................................................................................................................130

5.9.0 O-RINGS...............................................................................................................................................132

5.9.1 CLAMPS AND FITTINGS...................................................................................................................134

5.9.2 TUBING................................................................................................................................................136

6.0.0 CONCENTRATE FEED SYSTEM........................................................................................................139

6.1.0 CONCENTRATE CANISTERS & WANDS........................................................................................140

6.1.1 ACETIC ACID (VINEGAR) KIT .......... ........... .......... ........... .......... ........... .......... ........... .......... .......... .142

6.1.2 DISINFECTION KIT ............................................................................................................................142

6.1.3 MISCELLANEOUS ..............................................................................................................................144

7.0.0 MANUALS & TECHNICAL EQUIPMENT ........................................................................................147

7.1.0 MANUALS............................................................................................................................................149

7.2.0 PREVENTIVE MAINTENCE KIT.......................................................................................................149

7.3.0 CALIBRATION & TEST EQUIPMENT..............................................................................................150

7.4.0 FRESENIUS TEST KIT, DETAIL A....................................................................................................152

7.4.1 FRESENIUS TEST KIT, DETAIL B....................................................................................................154

To Table of Contents Page 1




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Return to Table of Contents


P/N 490016 Rev I

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MANUAL UPDATE HISTORY

MODIFICATION REV. LEVEL

RELEASE A

ADD HYDRAULIC DRAWINGS B

MINOR UPGRADE; AIR SEPERATOR C

ADD DIGITAL HEPARIN PUMP D

ADD NEW PLASMA DISPLAY E

ADD DISPLAY BOARD (NO POWER SUPPLY) F

ADD MODIFIED HYDROBLOCK ASSEMBLY G

ADD 2008K PARTS / 2008H OLC & DIASAFE PARTS H

ASSORTED UPDATES & CORRECTIONS I





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STATEMENT: MINIMUM TESTABLE ASSEMBLIES

Some assemblies in the 2008H & 2008K can only be sold complete. These assemblies are 100%

tested and are assigned an identification number by Fresenius USA Quality Control.

These "Minimum Testable Assemblies" are:

FOR THE 2008H MACHINE

PART NUMBER DESCRIPTION

646820 GEAR PUMP

651788 BLOOD LEAK DETECTOR

190000 DISPLAY BOARD

190133 DISPLAY BOARD (NO POWER SUPPLY)

190001 ACTUATOR BOARD

190002 SENSOR BOARD

109102 SENSOR BOARD WITH OLC

190004 MOTHER BOARD

190022 FUNCTIONAL BOARD


370048 PLASMA DISPLAY

370049-01 PLASMA DISPLAY WITH POWER SUPPLY

669983-Q TEST BOARD

669984-Q POWER LOGIC BOARD

FOR THE 2008K MACHINE

PART NUMBER DESCRIPTION646820 GEAR PUMP

651788 BLOOD LEAK DETECTOR

190163 FRONT PANEL BOARD

190164 MUTE/RESET BOARD

190165 POWER LED BOARD

190001 ACTUATOR BOARD

190102 SENSOR BOARD

190004 MOTHER BOARD


190205-01 COLOR LCD

669983-Q TEST BOARD190214 POWER LOGIC BOARD





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1.0.0 CABINET





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Click on Circled Numbers





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1.1.0 CABINET WITH ACCESSORIES

SEQ. PART NUMBER DESCRIPTION

1 190014 CABINET, COMPLETE (2008H)

1A 190199 CABINET, COMPLETE (2008K)

2 250131 SEAL STRIP, MODULE

3 290068 HOLD DOWN BRACKET

4 330904-01 THREADED INSERT, M-5

5 290070 NUT PLATE, POWER SUPPLY

7 490000 PORT OVERLAY, (2008H)

7A 490045 PORT OVERLAY, (2008K)

9 537202 CABLE CLAMP, 4mm NYLON

12 552279 SCREW, PNHD PHIL, M4X16 S.S.


20 330601-04-01 WASHER, A5.3 DIN 125 S.S.

22 330606-03-01 LOCKWASHER, 4mm, S.S.

24 642309 SCREW, PNHD PHIL, M5X20, S.S

29 644209 LOWER I.V. POLE SUPPORT (2008H)

29A 290172 LOWER I.V. POLE SUPPORT (2008K)

30 644216 SHUNT ASSY, COMPLETE (2008H)

30A 190215 SHUNT ASSY, COMPLETE (2008K)

70 647523 I.V.POLE HANGER

72 336140-01 DIALYZER HOLDER (2008H)

72A 336140-02 DRIP CHAMBER HOLDER ONLY (FOR ITEM 72)

73 677792 DIALYZER HOLDER (2008K)*

74 671125 I.V. POLE, COMPLETE (SUB. 588041)

75 330937-04-01 LOCKWASHER, 8mm S.S

76 552234 SCREW, SHCS, M8X45 S.S.

77 250342 TOUCHUP PAINT 12oz SPRAY (2008H)*

*ITEM NOT ILLUSTRATED.

Click Here for Illustration





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1.1.1 DIALYSATE SAFETY INTERLOCK AND DIALYSATE LINES


644216 DIALYSATE INTERLOCK WITHOUT DIALYSATE LINES (2008H)

190215 DIALYSATE INTERLOCK WITHOUT DIALYSATE LINES (2008K)

1 566179 SHUNT BRACKET ASSY

2 563025 SPRING

3 565786 SWITCH PLUNGER ROD

4 566187 SWITCH PLUNGER ROD

5 563148 RETAINING RING

6 566184 SWITCH BRACKET COMPLETE

6A 534022 MICROSWITCH, 3 REQUIRED

8 552243 SCREW M3X6 S.S. PAN HD, PHIL

9 559094 WASHER, 4mm NYLON

10 676401 HINGED COVER

11 565166 SHAFT

11A 566177 OUTER DOOR SHAFT

12 566189 SHAFT

13 563002 TENSION SPRING

14 553717 LOCK WASHER, 3mm S.S.

15 563150 RETAINING RING

17 552247 SCREW

18 330602-01-01 WASHER

19 545356 SILICONE TUBE, WHITE (SPECIFY LENGTH)

20 537202 CABLE CLAMP

21 642428 CLAMP

22 641985 DIALYZER CONNECTOR BLUE

23 642391 BRAIDED HOSE (SPECIFY LENGTH)

24 650114 DIALYSATE FILTER, COMPLETE

25 670574 CLAMP


Click for Dialysate Interlock Parts 26-40





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1.1.1 DIALYSATE SAFETY INTERLOCK AND DIALYSATE LINES (CONT.)


26 641992 DIALYSATE LINE ASS'Y BLUE, COMPLETE

27 641984 DIALYZER CONNECTOR RED

28 641993 DIALYSATE LINE ASS'Y RED, COMPLETE

29 579097 O-RING

30 567397 FLOW INDICATOR, COMPLETE

30A 567209 OUTER TUBE WITH THREADS*

30B 567394 INNER TUBE, TAPERED GLASS*

30C 567207 SEAL, LARGE*

30D 567208 SEAL, SMALL*

31 579066 O-RING

32 650113 FILTER INSERT

32A 640123 O-RING

35 572727 CLAMP

36 563149 RETAINING RING (3.2 mm)

37 570088 SHUNT DOOR WARNING LABEL

38 650993 SAMPLE PORT, DIALYSATE*

39 672948 RED COVER DISK FOR SHUNT*

40 672949 BLUE COVER DISK FOR SHUNT*



Click for Dialysate Interlock Parts 1-25





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1.1.2 CASTER ASSEMBLY


10 552239 SCREW, SHCS, M6X12, S.S.

13 552452 SCREW, FLTHD PHIL, M5X12, S.S.

17 553622 NUT, M5, S.S.

22 330606-05-01 LOCKWASHER, 6mm, S.S.

25 642983 SCREW, FLTHD PHIL, M5X50, S.S.

31 650857 SPRING, BRAKE ACTUATOR

32 650858-Q BRAKE CABLE ROLLER

33 650859 CLAMP BRAKE ROD

34 650867 BRAKE PEDAL & SHAFT ASSY

35 650868 BRAKE CABLE ASSY, LONG

36 650869 BRAKE CABLE ASSY, SHORT

37 650924 CASTER, SWIVEL

38 150105 ACUTE CASTOR KIT*







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1.2.0 CABINET, REAR, WITH ACCESSORIES (2008H)


2 190011 ASSY, POWER SUPPLY

3 190014 ASSY, CABINET, COMPLETE WITH WHEELS3A 290114 CABINET PAINTED, NO WHEELS

4 190020 ASSY, MONITOR COMPLETE

5 672212 ASSY, HYDRAULICS

7 190047 MAIN POWER CABLE

9 290056 CLAMP, RETAINING STRAP

14 450113 LABEL, FLAMMABLE ANESTHETICS

20 539146-Q CABLE, HEPARIN PUMP

20A 190124 CABLE, DIGITAL HEPARIN PUMP

21 539148-Q CABLE, ASSY, 20 PIN RIBBON, 28"

23 552234 SCREW, SHCS M8X45, S.S.

26 552312 SCREW, PNHD PHIL, M5X16, S.S.

27 552339 SCREW, PNHD PHIL, M6X20, S.S.28 552345 SCREW, PNHD PHIL, M6X35, S.S.

29 553693 WASHER, FLAT, 4.3mm, S.S.

31 330606-03-01 LOCKWASHER, 4mm, S.S.

32 330606-05-01 LOCKWASHER, 6mm, S.S.

33 330937-04-01 LOCKWASHER, 8mm, S.S.

34 559695 WASHER, FLAT, 5.3mm, NYLON

35 560024 SCREW, SHEET METAL, 3.5X13, S.S.

36 572604 BUSHING, GREY FRONT HYD. SCREW

37 579066 O-RING, 24-1 (IV POLE)


43 150269 ARTERIAL PLATE, TUBING ORGANIZER

43A 567600-Q BLANK MODULE PLATE*44 646400 ARTERIAL BLOOD PUMP MODULE

45 646401 HEPARIN PUMP MODULE

45A 676239 DIGITAL HEPARIN PUMP MODULE

46 646402 LEVEL DETECTOR MODULE

47 553315 SCREW, SHCS, M6X16, S.S.

48 644091 SCREW, SELF-LOCKING PHIL, M4X8, S.S.

49 250298 RAIL, HYD. SUPPORT #1


51 290069 HYDRAULIC HOOK BRACKET


53 370005 BLOOD PRESSURE MODULE*

54 190100 BLOOD PRESSURE MODULE CABLE*







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1.2.1 CABINET, REAR, WITH ACCESSORIES (2008K)



3 190199 ASSY, CABINET, COMPLETE WITH WHEELS3A 290169 CABINET PAINTED, NO WHEELS

4 190204 ASSY, MONITOR COMPLETE

5 M30406 ASSY, HYDRAULICS

7 190047 MAIN POWER CABLE


14 450113 LABEL, FLAMMABLE ANESTHETICS

20 190124 CABLE, DIGITAL HEPARIN PUMP

21 539148-Q CABLE, ASSY, 20 PIN RIBBON, 28"

22 190222 ASSY, BLOOD PUMP FLASH PROGRAMMING CABLE

23 552234 SCREW, SHCS M8X45, S.S.

26 642697 SCREW, FHD PHIL, M5X16, S.S.

27 552339 SCREW, PNHD PHIL, M6X20, S.S.28 552345 SCREW, PNHD PHIL, M6X35, S.S.


31 330606-03-01 LOCKWASHER, 4mm, S.S.

32 330606-05-01 LOCKWASHER, 6mm, S.S.

33 330937-04-01 LOCKWASHER, 8mm, S.S.

35 560024 SCREW, SHEET METAL, 3.5X13, S.S.


37 579066 O-RING, 24-1 (IV POLE)


43 M31268 ARTERIAL PLATE, TUBING ORGANIZER

43A M31175 BLANK MODULE PLATE*

44 M30656 ARTERIAL BLOOD PUMP MODULE45 677971 DIGITAL HEPARIN PUMP MODULE

46 M30340 LEVEL DETECTOR MODULE

47 553315 SCREW, SHCS, M6X16, S.S.

48 644091 SCREW, SELF-LOCKING PHIL, M4X8, S.S.



51 290069 HYDRAULIC HOOK BRACKET


53 370005 BLOOD PRESSURE MODULE*

54 190100 BLOOD PRESSURE MODULE CABLE*







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1.3.0 CABINET, REAR, WITH PANELS (2008H)


1 150162 UPPER REAR PANEL

1A 150373 UPPER REAR PANEL, CMS208K*


6 190037 LOWER REAR PANEL

6A 150140 LOWER REAR PANEL w/ R.O.*

6B 150432 LOWER REAR PANEL w/ R.O. AND DIASAFEFILTER*

6C 150428 LOWER REAR PANEL FOR SHORT CABINET*

6D 150430 LOWER REAR PANEL FOR SHORT CABINET w/ DIASAFE

FILTER*

6E 250444 COVER FOR DIASAFE

FILTER ON 150430 & 150432*

8 290020 SUPPORT, MONITOR CHASSIS10 330604-04-01 WASHER, EXT. TOOTH LOCK, #10 S.S.

11 450014 LABEL, MANUFACTURED BY FRES.





30 330601-04-01 WASHER, FLAT, 5.3mm, S.S.


41 643184 BUSHING, BACK PANEL

42 368002-01 POWER PLUG, 15A HOSPITAL GRADE

42A 368002-02 POWER PLUG, 20A HOSPITAL GRADE

43 150192 POWER CABLE ASSY., 12 FT. 15A, 125V (INCLUDES PLUG)

43A 150425 POWER CABLE ASSY., 12FT. (INCLUDES PLUG & LUG CONNECTORS)

44 537119 GROMMET







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1.3.1 CABINET, REAR, WITH PANELS (2008K)


1 190212 UPPER REAR PANEL

1A 190213 UPPER REAR PANEL, CMS208K*


6 190206 LOWER REAR PANEL

6A 190209 LOWER REAR PANEL w/ R.O. AND DIASAFEFILTER*

6B 190211 LOWER REAR PANEL FOR SHORT CABINET w/ DIASAFE

FILTER*

6C 290176 COVER FOR DIASAFEFILTER ON 190209 & 190211*

8 290160 SUPPORT, MONITOR CHASSIS

10 330604-04-01 WASHER, EXT. TOOTH LOCK, #10 S.S.

11 450014 LABEL, MANUFACTURED BY FRES.23 552276 SCREW, PNHD PHIL, M4X10, S.S.




30 330601-04-01 WASHER, FLAT, 5.3mm, S.S.


41 643184 BUSHING, BACK PANEL

42 368002-01 POWER PLUG, 15A HOSPITAL GRADE

42A 368002-02 POWER PLUG, 20A HOSPITAL GRADE

43 150192 POWER CABLE ASSY., 12 FT. 15A, 125V (INCLUDES PLUG)

43A 150425 POWER CABLE ASSY., 12FT. (INCLUDES PLUG & LUG CONNECTORS)

44 537119 GROMMET

45 673618 BLOOD PUMP ROTOR HANDCRANK RETAINER PIN*







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2.0.0 MONITOR (ELECTRONIC

CARD CAGE)





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Click on Front Panel





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2.1.0 FRONT PANEL (2008H)


1 190095 FRONT PANEL, PRE-PUMP, INTERNAL BLOOD

PRESSURE MODULE, WITH SEAL

2 190096 FRONT PANEL, POST-PUMP INTERNAL BLOOD

PRESSURE MODULE, WITH SEAL

3 290053 SEAL, FRONT PANEL CABINET*







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Click on Front Panel





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2.1.1 FRONT PANEL (2008K)


1 290155 SEAL, FRONT PANEL*

2 190166 FRONT PANEL, WITH SEAL







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2.2.0 FRONT PANEL ASSEMBLY, REAR VIEW, PLASMA DISPLAY TYPE 1 (2008H)


1 190133 ASSY, DISPLAY BOARD (NO POWER SUPPLY)*.

2 FRONT PANEL, 2008H (SEE SECTION 2.1.0)

3 190015 ASSY, FRONT PANEL DATA CABLE

4 190016 ASSY, PLASMA DISPLAY DATA CABLE

5 190130 ASSY, PLASMA POWER CABLE

7 290012 DISPLAY TRAVERSE BAR

8 338011-03 SPACER, 8mm HEX x 0.7, THREADED

9 290053 SEAL, FRONT PANEL

10 330914-18 SPACER, 3/8 X #6 CLEARANCE

11 368312-02 MOUNT, FLAT CABLE, ADHESIVE BACKED

12 370049-01 PLASMA DISPLAY, 128 X 64, WITH POWER SUPPLY


14 553620 NUT, 3mm, S.S.

15 553621 NUT, 4mm, S.S.



18 553733 WASHER, INT. TOOTH LOCK, 4.3mm, S.S.

19 645714 HINGE, NYLON, FRONT PANEL

20 646378 STANDOFF, PLASTIC

21 647179 STANDOFF, M4X10, IN & OUT, METAL

22 362569-01 RED L.E.D. FOR MUTE, UPPER & LOWER ART. & VEN. ALARM*

23 362571-01 YELLOW L.E.D. FOR PRIME, OVERRIDE, TEST, BYPASS, FLOW*

24 362572-02 YELLOW L.E.D. FOR MINOR*

25 362573-01 GREEN L.E.D. FOR UF, SINGLE NEEDLE/BP STAT, SVS, POWER, RESET*

26 640173 YELLOW BARGRAPH L.E.D. FOR ART. & VEN. WINDOW*

27 640174 RED L.E.D. FOR AIR DETECTOR, BLOOD LEAK, ART. & VEN. ALARMS*

28 644295 RED L.E.D. FOR ALARM*

29 644296 YELLOW L.E.D. FOR WARNING*

30 644297 GREEN L.E.D. FOR NORMAL*


**190000 ASSY., LP708 DISPLAY BD. MAY BE SUBSTITUTED FOR 190133 ASSY., DISPLAY BD. (NO P.S.)






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2.2.1 FRONT PANEL ASSEMBLY, REAR VIEW, PLASMA DISPLAY TYPE 2 (2008H)


1 190000 ASSY, LP708 DISPLAY BOARD (WITH POWER SUPPLY)**

2 FRONT PANEL, 2008H (SEE SECTION 2.1.0)


4 190016 ASSY, PLASMA DISPLAY DATA CABLE

5 190017 ASSY, DISPLAY 24V POWER CONN.

6 190021 ASSY, PLASMA POWER CABLE



9 290053 SEAL, FRONT PANEL

10 330914-18 SPACER, 3/8 X #6 CLEARANCE


12 370048 PLASMA DISPLAY, 128 X 64 WITHOUT POWER SUPPLY


14 553620 NUT, 3mm, S.S.

15 553621 NUT, 4mm, S.S.







22 362569-01 RED L.E.D. FOR MUTE, UPPER & LOWER ART. & VEN. ALARM*

23 362571-01 YELLOW L.E.D. FOR PRIME, OVERRIDE, TEST, BYPASS, FLOW*

24 362572-02 YELLOW L.E.D. FOR MINOR*

25 362573-01 GREEN L.E.D. FOR UF, SINGLE NEEDLE/BP STAT, SVS, POWER, RESET*

26 640173 YELLOW BARGRAPH L.E.D. FOR ART. & VEN. WINDOW*

27 640174 RED L.E.D. FOR AIR DETECTOR, BLOOD LEAK, ART. & VEN. ALARMS*

28 644295 RED L.E.D. FOR ALARM*

29 644296 YELLOW L.E.D. FOR WARNING*

30 644297 GREEN L.E.D. FOR NORMAL*


**190133 CAN NOTBE SUBSTITUTED FOR 190000 WITH PLASMA DISPLAY P/N 370048.






P/N 490016 Rev I

32






P/N 490016 Rev I

33

2.2.2 FRONT PANEL ASSEMBLY, REAR VIEW (2008K)


1 190163 ASSY, FRONT PANEL INTERFACE BOARD

2 190164 ASSY, MUTE/RESET LED BOARD

3 190165 ASSY, POWER LED BOARD

4 190166 FRONT PANEL, 2008K WITH SEAL

4A 290155 SEAL, FRONT PANEL*

5 190194 ASSY, DISPLAY DATA CABLE

6 190195 ASSY, MUTE/RESET LED BOARD CABLE

7 190196 ASSY, POWER LED BOARD CABLE


9 190205-01 ASSY, COLOR LCD DISPLAY, NEC

10 190191 FRONT PANEL BOARD TO NEC BACKLIGHT INVERTER BOARD CABLE

11 330602-03-01 WASHER, #8, FLAT, MED

12 330705-04-02 NUT, 4mm, EXT LOCK WASHER

13 338005-02-01 WASHER, CAPTIVE #8, 1/16 THICK


15 338011-04 STANDOFF, 8mm HEX, M4x13

16 368332-02 TAB, DUAL .110


18 553621 NUT, 4mm, S.S.

19 644091 SCREW, PNHD PHIL, M4X8, S.S. LOCK












P/N 490016 Rev I

34






P/N 490016 Rev I

35

2.3.0 MONITOR CHASSIS, REAR PANEL, FRONT VIEW - INSIDE


3 290017 MONITOR SIDE PLATE

6 336053-16 SLEEVING, 7AWG, PVC, BLACK

9 368137-06 CABLE 28AWG RIBBON 26 CONDUCTOR

11 368392-03-01 RECEPTACLE, 3 POLE AMP 641190-3

12 368392-03-02 STRAIN RELIEF AMP 643075-3

15 533203 SPEAKER

17 535157 CONNECTOR, 14 PIN

18 535158 STRAIN RELIEF 14 PIN IDC


33 330604-01-01 WASHER, INT. TOOTH LOCK, 3.2mm, S.S.

39 643466 CONNECTOR SOCKET 6 POLE

40 643467 STRAIN RELIEF, 6 PIN CONN.

41 190091 CABLE, FUNCT./TTERM CMS208K






P/N 490016 Rev I

36






P/N 490016 Rev I

37

2.4.0 MONITOR CHASSIS, REAR PANEL, REAR VIEW - OUTSIDE


2 290016 CHASSIS, MONITOR


5 330400-04-03 JACK SCREW KIT

7 360001-05 BATTERY HOLDER, 9V BLOCK

8 363019-01 SERVICE SWITCH

13 515311 POTENTIOMETER 100 OHM

14 516998 RING NUT, M10X0.75

16 533207 SPEAKER CLIP

19 535201 RECEPTACLE, DIN, 3 POLE




24 552256 SCREW, PNHD PHIL, M2.5X8, S.S.

26 552550 SCREW, SLOTTED PHIL, M3X8, S.S

27 553619 NUT, 2.5mm, S.S.

28 553620 NUT, 3mm, S.S.

31 553717 LOCKWASHER, 3mm, S.S.

32 553723 LOCKWASHER, 2.6mm, S.S.

35 553742 WASHER, EXT. TOOTH LOCK, 10.5mm, S.S.

36 565619 STRAP, RETAINING

37 572615 HOLE COVER, 16mm

38 642541 BATTERY, 9V


42 644290 HOUR METER, 5VDC

45 190070 CABLE, FUNCTIONAL FDS08 OPTION






P/N 490016 Rev I

38






P/N 490016 Rev I

39

2.5.0 MONITOR CHASSIS ASSY, MISC. DETAILS


8 368331-05 WIRE, 16AWG, 600V, GREEN

9 368025-01 WIRE, 16AWG, 600V, GREEN/YELLOW

10 368204-02 RING LUG 14-16 AWG #8 HEAVY DUTY

25 552279 SCREW, PNHD PHIL, M4X16, S.S

29 553621 NUT, 4mm, S.S.






2.5.1 GROUNDING KIT (2008H)


190111 GROUNDING KIT, COMPLETE*

500532 2008H GROUNDING INSTRUCTIONS*







P/N 490016 Rev I

40






P/N 490016 Rev I

41

2.6.0 MONITOR ASSEMBLY & CIRCUIT BOARDS


1 190020 MONITOR ASSEMBLY (2008H)

1A 190204 MONITOR ASSEMBLY (2008K)

2 190001 ASSY, LP709 ACTUATOR BD.

(INCLUDES DIGITAL HEPARIN PUMP OPTION AS OF REV O)

3 190002 ASSY, LP703 SENSOR BD. (2008H WITHOUT OLC)

3A 190102 ASSY, SENSOR BD (2008H WITH OLC AND 2008K)

4 190167 ASSY, FUNCTIONAL BD. (2008H)

(NOTE: 190063 FUNCTIONAL BD IS OBSOLETE USE 190167)

4A 190171 ASSY, FUNCTIONAL BD. (2008K)

5 669983-Q ASSY, LP545, TEST BOARD

6 669984-Q ASSY, P546, POWER LOGIC BOARD ASSY (2008H)

6A 190214 ASSY, POWER LOGIC BOARD (2008K)

7 190004 ASSY, LP724 MOTHERBOARD

8 190099 BLOOD PRESSURE MODULE POWER BOARD (-12 DC/DC CONVERTER)

(PLUGS INTO TEST CONN., NO CABLE REQ'D)

9 640268 PCB GUIDE

10 190005 ACTUATOR CABLE

11 190006 SENSOR CABLE

12 539148-Q POWER LOGIC CABLE*

13 190047 MAIN POWER CABLE (FROM POWER SUPPLY)*

14 362640-01 BATTERY RAM (FOR FUNCTIONAL BD 190063 ONLY)*

14A 362640-02 BATTERY RAM / CLOCK (FOR FUNCTIONAL BD 190167 ONLY)*







P/N 490016 Rev I

42





P/N 490016 Rev I

43

2.7.0 CABLES

PART NUMBER DESCRIPTION

MODULES (2008H)

539148-Q ARTERIAL BLOOD PUMP CABLE539148-Q LEVEL DETECTOR CABLE

539146-Q HEPARIN PUMP CABLE

190124 DIGITAL HEPARIN PUMP CABLE

150122 DUAL RIBBON CABLE (20 PIN)

MODULES (2008K)

539148-Q ARTERIAL BLOOD PUMP CABLE

190222 ARTERIAL BLOOD PUMP FLASH PROGRAMMING CABLE

539148-Q LEVEL DETECTOR CABLE

190124 DIGITAL HEPARIN PUMP CABLE

150122 DUAL RIBBON CABLE (20 PIN)

MONITOR (2008H)190005 ACTUATOR CABLE

190006 SENSOR CABLE

190015 FRONT PANEL DATA CABLE

190016 PLASMA DISPLAY DATA CABLE

190017 DISPLAY 24V POWER CONNECTOR(Use with Plasma Display Type 2)

190021 PLASMA POWER CABLE (Use with Plasma Display Type 2)

190130 PLASMA POWER CABLE (Use with Plasma Display Type 1)

MONITOR (2008K)

190005 ACTUATOR CABLE

190006 SENSOR CABLE

190191 FRONT PANEL BOARD TO NEC BACKLIGHT INVERTER BOARD

190194 COLOR LCD DATA CABLE190195 MUTE/RESET LED BOARD TO POWER LED BOARD

190196 FRONT PANEL BOARD TO MUTE/RESET LED BOARD

190200 FRONT PANEL BOARD TO FUNCTIONAL BOARD

HYDRAULICS

668033 AIR SEPARATOR (CONDUCTIVITY CABLE)

DISTRIBUTION BOX

190005 ACTUATOR CABLE

190006 SENSOR CABLE

190013 HEATER CABLE

POWER SUPPLY190047 MAIN POWER CABLE, POWER SUPPLY

539148-Q CABLE ASSY, 20 PIN RIBBON, 28"

336061-01 FAN CABLE





P/N 490016 Rev I

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P/N 490016 Rev I

45

2.8.0 SOFTWARE (2008H)


1 190034 EPROM, ACTUATOR BD.

2 190036 EPROM, TEST BD.

3 190058 ACTUATOR PAL IC4. PROG.

4 190059 ACTUATOR PAL IC12. PROG.

5 190072 EPROM, FUNCTIONAL

(USE WITH FUNCTIONAL BD. P/N 190063 OR 190167)

5A 190072-01 EPROM, FUNCTIONAL (WITH OLC)

(USE WITH FUNCTIONAL BD. P/N 190063 OR 190167)

6 170093 PAL IC3 (PLASMA DISPLAY)



2.8.1 SOFTWARE (2008K)

SOFTWARE


1 190220 EPROM, ACTUATOR BD.

2 190219 EPROM, TEST BD.

3 190058 ACTUATOR PAL IC 4. PROG

4 190059 ACTUATOR PAL IC 12. PROG

5 190244-01 EEPROM, FUNCTIONAL BD (NON OLC EQUIPPED)

5A 190244-02 EEPROM, FUNCTIONAL BD (OLC EQUIPPED)

5B 190244-03 EEPROM, FUNCTIONAL BD (CRRT AND NON OLC EQUIPPED)

5C 190244-04 EEPROM, FUNCTIONAL BD (CRRT AND OLC EQUIPPED)

SOFTWARE UPGRADE KITS


6 190229 EPROM BOARD KIT (INCLUDES SOFTWARE)

6A 190179 EPROM BOARD

7 190230 BLOOD PUMP FLASH ROM PROGRAMMING KIT

(INCLUDES SOFTWARE DISK, INSTRUCTIONS, AND CABLE)

7A 190231 BLOOD PUMP SOFTWARE DISK

7B 507320 INSTRUCTIONS - BLOOD PUMP FLASH ROM PROGRAMMING

7C 190222 CABLE - BLOOD PUMP FLASH ROM PROGRAMMING

*CONSULT FRESENIUS USA TECHNICAL SERVICE BEFORE CHANGING SOFTWARE VERSIONS.





P/N 490016 Rev I

46





P/N 490016 Rev I

47

3.0.0 POWER SUPPLY





P/N 490016 Rev I

48






P/N 490016 Rev I

49

3.1.0 POWER SUPPLY ASSEMBLY


1 190011 ASSY POWER SUPPLY COMPLETE

20 368002-01 POWER PLUG, 15A, 125V, HOSPITAL GRADE

W3 368004-03 CABLE, 16AWG/3COND., SJT, GREY

21 368016-01 STRAIN RELIEF, FLEXIBLE

150192 ASSY, POWER CABLE, 15A, 125V

(CABLE WITH PLUG ATTACHED)

22 330920-07-01 SCREW, M4X6, FH PHIL

23 367032-01 FERRITE CORE*







P/N 490016 Rev I

50






P/N 490016 Rev I

51

3.1.1 POWER SUPPLY, DETAIL A


1 290045 POWER SUPPLY CHASSIS, FRONT

15 361216-01 CAPACITOR, ELECTROLYTIC, 24000UF, 40V

16 361216-02 BRACKET, CAPACITOR

17 361216-03 CAPACITOR, 10UF, 440V, MOTOR RUN

18 361216-04 BRACKET, CAPACITOR, KK CASE

37 553621 NUT, 4mm, S.S.


41 330606-03-01 LOCKWASHER, 4mm, S.S.

49 646058 BOOT, CAPACITOR






P/N 490016 Rev I

52






P/N 490016 Rev I

53

3.1.2 POWER SUPPLY, DETAIL B


1 290022 POWER SUPPLY CHASSIS, BASE

4 190054 ASSY, TRIAC, POWER SUPPLY

5 190055 RELAY ASSY. POWER SUPPLY

6 290030 TRANSFORMER

9 330611-06-02 NUT, EXT. LOCKWASHER, 1/4-28.

29 362009-04 BRIDGE RECTIFIER, KBPC 2502

32 537204 CABLE CLAMP #3, NYLON



37 553621 NUT, 4mm, S.S.


41 330606-03-01 LOCKWASHER, 4mm, S.S.

48 644091 SCRW, PNHD PHIL, M4X8, S.S.

49 368214-01 FLAG CONNECTOR (POWER SUPPLY HOT/NEUTRAL)

50 368204-02 RING LUG (POWER SUPPLY GND)*







P/N 490016 Rev I

54






P/N 490016 Rev I

55

3.1.3 POWER SUPPLY, DETAIL C


1 290023 POWER SUPPLY CHASSIS, REAR

3 190019 ASSY, LP728 POWER CONTROL BOARD

3A 534203 FUSE, 2.0A, MED-BLO, 5X20mm*

3B 534206 FUSE, 6.3A, SLO-BLO, 5X20mm*

3C 641376 FUSE, 5.0A, MED-BLO, 5X20mm*

3D 644066 FUSE, 10.0A, SLO-BLO, 5X20mm*

3E 367007-03 FUSE, 16.0A, PIGTAIL, FAST-BLO*

7 290048 PLATE, POWER CONTROL BOARD

8 330602-02-01 WASHER, FLAT, #6, S.S.

10 330935-05-02 SCREW, PNHD PHIL, #6 X 5/16, TYPE W

11 336039-02 FAN 120V


14 338073-05 PCB EDGE SUPPORT, 1/2" HIGH

37 553621 NUT, 4mm, S.S.

41 330606-03-01 LOCKWASHER, 4mm, S.S.

48 644091 SCRW, PNHD PHIL, M4X8, S.S.

50 647179 STANDOFF, M4X10, IN & OUT

51 190047 MAIN POWER CABLE (TO MOTHERBOARD)*

52 336061-01 FAN CABLE*

53 380008 RELAY, HEATER, 16AMP, 24V*

54 190013 HEATER CABLE (POWER SUPPLY TO DISTRIBUTION BOX)*







P/N 490016 Rev I

56






P/N 490016 Rev I

57

3.1.4 POWER SUPPLY, DETAIL D


19 363020-01 SWITCH, ROCKER, SPDT .250" SPADE

46 642285 CIRCUIT BREAKER






P/N 490016 Rev I

58






P/N 490016 Rev I

59

3.1.5 POWER SUPPLY, DETAILS E & F


22 368204-02 RING LUG, 14-16 AWG, #8, HEAVY DUTY

33 552240 SCREW, SHCS, M6X20, S.S.

33A 552345 SCREW, SCHS, M6X35, S.S.

(FOR INTERNAL B.P.)


37 553621 NUT, 4mm, S.S.

38 553623 NUT, 6mm , S.S.


42 330606-05-01 LOCKWASHER, 6mm, S.S.


44 368214-01 FLAG SHAPED, 14-16 AWG, .250 SPADE






P/N 490016 Rev I

60





P/N 490016 Rev I

61

4.0.0 MODULES





P/N 490016 Rev I

62






P/N 490016 Rev I

63

4.1.0 LEVEL DETECTOR MODULE - FRONT VIEW (2008H)


646402 LEVEL DETECTOR MODULE

1 221300-03 TUBING CLIP

1A 330936-05-03 SCREW FOR TUBING CLIP ROUND HEAD

1B 330936-05-04 SCREW FOR TUBING CLIP FLAT HEAD

2 642692 LATCH COMPLETE (INCLUDES ITEMS 2A, 2B, & 2C)

2A 650752 LATCH

2B 640944 LATCH PIVOT PIN*

2C 642275 LATCH SPRING*

3 566020 OPTICAL SENSOR COMPLETE

3A 566021 OPTICAL SENSOR DOOR

3B 566025 LOCKING PLATE*

3C 585016 BALL*

3D 572058 SCREW COVER

3E 552116 SCREW, FILISTER HEAD M3X10-SS*

4 565225 CLAMP (DOES NOT INCLUDE ITEM 5)

5 585205 PIN

6 363018-01 DRESS NUT


7A 559695 WASHER, FLAT, 5.3mm, NYLON

8 645669 LABEL

(ATTENTION: RECALIBRATE FOR BLOOD LINE MODEL IN USE)

9 250312 FRONT PLATE WITH TUBING DIAGRAM







P/N 490016 Rev I

64






P/N 490016 Rev I

65

4.1.1 LEVEL DETECTOR MODULE - REAR VIEW (2008H)


1 363017-02 TOGGLE SWITCH

1A 250322 HARNESS, LEVEL ADJUST SWITCH*

2 677957 DOOR, LEXAN

3 566252 LUER LOCK CONNECTOR, STAINLESS STEEL

4 645208 LEVEL DETECTOR HOUSING, 22mm, COMPLETE

4A 650728 HOUSING (WITHOUT DOOR, LATCH, & SENSORS)

5 650723 HINGE PIN

6 330937-04-01 LOCK WASHER

7 553624 LUER LOCK NUT

8 645198 SPRING, STRONG (USE WITH 8A)*

8A 645199-Q SPACER, THIN WASHER, STANDARD (USE WITH 8)

8B 565237 SPRING, WEAK (USE WITH 8C)*8C 565236 SPACER, THICK WASHER (USE WITH 8B)

9 150377 LEVEL DETECTOR SENSOR, PAIR (WITH PHONO PLUGS)

(MUST BE SOLD AS MATCHED PAIR)

9A 565796 INSULATING MICA*

9B 640257 PLATE*

9C 552550 SCREW M3X8*

10 565234 LEVEL DETECTOR SENSOR, PAIR (WITHOUT PHONO PLUGS)


10A 640269 PHONO PLUG

11 650158 TRANSDUCER PROTECTOR AND LINE

12 150338 LP 450

12A 642654 LP 241-2

13 539148-Q RIBBON CABLE (TO MONITOR REAR PANEL)

14 150235 PRESSURE TRANSDUCER KIT

14A 643276 PRESSURE TRANSDUCER ONLY

15 566266 CONNECTING TUBE

16 640287 JUMPER BLOCK

17 673068 LEVEL ADJUST PUMP

17A 643826 PCB LP465, LEVEL ADJUST (INCLUDES LEVEL ADJUST PUMP)*

18 332114-03 SOLENOID VALVE, 24V, 3 WAY

18A 539172 HARNESS, VALVE*19 545320 TUBING, SILICONE

20 576320 TEE (POLYPROPYLENE) 1/8" X 1/8" 1/8"

21 645667 TRANSDUCER FILTER







P/N 490016 Rev I

66






P/N 490016 Rev I

67

4.1.2 LEVEL DETECTOR MODULE - FRONT VIEW (2008K)


M30340 LEVEL DETECTOR MODULE

1 677982 TOUCH PAD

2 M32019 LATCH COMPLETE (INCLUDES ITEMS 2A, 2B, & 2C)

2A M30343 LATCH

2B 640944 LATCH PIVOT PIN*

2C 642275 LATCH SPRING*

3 M30344 OPTICAL SENSOR COMPLETE

3A M30347 OPTICAL SENSOR DOOR

3B 566025 LOCKING PLATE*

3C 585016 BALL*

3D M30348 SCREW COVER

3E 552116 SCREW, FILISTER HEAD M3X10-SS*

4 565225 CLAMP (DOES NOT INCLUDE ITEM 5)

5 585205 PIN

6 642697 SCREW. FHD PHIL, M5X16,S.S.

7 645669 LABEL

(ATTENTION: RECALIBRATE FOR BLOOD LINE MODEL IN USE)







P/N 490016 Rev I

68






P/N 490016 Rev I

69

4.1.3 LEVEL DETECTOR MODULE - REAR VIEW (2008K)


2 677957 DOOR, LEXAN

3 566252 LUER LOCK CONNECTOR, STAINLESS STEEL

4 M30341 LEVEL DETECTOR HOUSING, 22mm, COMPLETE

4A M30342 HOUSING (WITHOUT DOOR, LATCH, & SENSORS)

5 650723 HINGE PIN

6 330937-04-01 LOCK WASHER

7 553624 LUER LOCK NUT

8 645198 SPRING, STRONG (USE WITH 8A)*

8A 645199-Q SPACER, THIN WASHER, STANDARD (USE WITH 8)

8B 565237 SPRING, WEAK (USE WITH 8C)*

8C 565236 SPACER, THICK WASHER (USE WITH 8B)

9 150377 LEVEL DETECTOR SENSOR, PAIR (WITH PHONO PLUGS)(MUST BE SOLD AS MATCHED PAIR)

9A 565796 INSULATING MICA*

9B 640257 PLATE*

9C 552550 SCREW M3X8*

10 565234 LEVEL DETECTOR SENSOR, PAIR (WITHOUT PHONO PLUGS)


10A 640269 PHONO PLUG


12 150338 LP 450


14 150235 PRESSURE TRANSDUCER KIT

14A 643276 PRESSURE TRANSDUCER ONLY


16 640287 JUMPER BLOCK



19 545320 TUBING, SILICONE

20 576320 TEE (POLYPROPYLENE) 1/8" X 1/8" 1/8"

21 645667 TRANSDUCER FILTER

22 M30871 RELAY BOARD LP1026







P/N 490016 Rev I

70






P/N 490016 Rev I

71

4.2.0 ARTERIAL BLOOD PUMP - FRONT VIEW (2008H)


646400 ARTERIAL BLOOD PUMP

641395 SINGLE NEEDLE BLOOD PUMP (DOUBLE KNOB)

1 644824 KNOB

1A 566286 KNOB POINTER COVER

1B 645357 KNOB POINTER

1C 644825 KNOB CAP

2 650189 HOUSING, COMPLETE (INCLUDES DOOR)

3 567172 HINGE PIN

4 565126 DOOR, 8 mm LEXAN

5 566252 LUER LOCK

5A 330937-04-01 LOCK WASHER*

5B 553624 LUER LOCK NUT*

6 647169 SNAP LATCH

(Includes screws and washers)

6A 647212 SNAP LATCH INSTALLATION KIT W/ DRILL BIT

NOTE: The installation kit includes the molded door latch and

mounting hardware, plus a molded drilling guide and drill bit.

7 641463 ROTOR COMPLETE

8 564301 RETAINER SCREW FOR HANDCRANK

(INCLUDES SPRING AND BALL INSIDE SCREW)9 552255 SCREW FOR TUBING GUIDE ROLLER

10 641256 BLOOD TUBING GUIDE ROLLER

11 552312 SCREW, PNHD PHIL, M5X16,S.S.

11A 559695 WASHER, FLAT, 5.3mm, NYLON

12 584838 DISK

12A 565131 PIN*

12B 563149 C-CLIP*

12C 534018 MICROSWITCH*

13 640289 ROTATION SENSOR (HALL EFFECT TRANSISTOR)*







P/N 490016 Rev I

72






P/N 490016 Rev I

73

4.2.1 ARTERIAL BLOOD PUMP - REAR VIEW (2008H)


1 650198 SPEED CONTROL POTENTIOMETER (FOR LP341)

2 641325 DC MOTOR AND GEAR DRIVE ASSY.

2A 367030-01 ELECTRICAL NOISE FILTER*

3 650207 LP 341

4 650225 LP 342

5 642619 LP 343

6 643276 PRESSURE TRANSDUCER

7 650416 LP 340-1

7A 640268 GUIDE FOR PCB*


9 539148-Q RIBBON CABLE

10 640252 7-SEGMENT DISPLAY, GREEN*







P/N 490016 Rev I

74






P/N 490016 Rev I

75

4.2.2 ARTERIAL BLOOD PUMP - FRONT VIEW (2008K)


M30656 ARTERIAL BLOOD PUMP

1 M30660 TOUCH PAD

2 M30990 ROTOR COMPLETE

3 564301 RETAINER SCREW FOR ROTOR LEVER

(INCLUDES SPRING AND BALL INSIDE SCREW)

4 641256 BLOOD TUBING GUIDE ROLLER

5 552255 SCREW FOR TUBING GUIDE ROLLER

6 677959 DOOR

7 567172 HINGE PIN

8 642697 SCREW, FHD PHIL, M5X16, S.S.

9 673615 ROTOR HANDCRANK*

10 673618 BLOOD PUMP ROTOR HANDCRANK RETAINER PIN*







P/N 490016 Rev I

76






P/N 490016 Rev I

77

4.2.3 ARTERIAL BLOOD PUMP - REAR VIEW (2008K)


1 677820 CIRCUIT BOARD LP956

2 677818 CIRCUIT BOARD LP955

3 670858 GUIDE FOR PCB

4 539148-Q RIBBON CABLE

5 190222 RIBBON CABLE (SERIAL)

6 M30687 DC MOTOR, GEAR DRIVE, AND TACHOMETER ASSY

7 643276 TRANSDUCER

8 566252 LUER LOCK CONNECTOR

8A 330937-04-01 LOCK WASHER*

8B 553624 LUER LOCK NUT*




12 M30971 TRANSDUCER PROTECTOR AND LINE







P/N 490016 Rev I

78






P/N 490016 Rev I

79

4.3.0 HEPARIN PUMP (2008H)


646401 HEPARIN PUMP

5 559695 WASHER

6 552312 SCREW, M5X16 PHIL S.S.

8 516506 POTENTIOMETER WITH HEX NUT

10 565269 MOTOR AND 30ML HOLDER ASSEMBLY

10A 565270 SYRINGE HOLDER ONLY, 30ML

11 650137 PCB LP 243, COMPLETE

13 572051 LOCKING SCREW

14 581780 SLIDE ASSY, WITHOUT MOTOR AND 30ML HOLDER ASSEMBLY

14A 570444 SLIDE HOUSING ONLY

15 450293 LABEL, HEPARIN PUMP (SUB 640430)*

16 644827 LOCKING KNOB CAP

17 644826 LOCKING KNOB

18 553717 LOCK WASHER

19 552246 SCREW M3X12 PHIL

20 572055 INDICATING DIAL

21 644824 ADJUSTMENT KNOB

22 644825 KNOB CAP (SUB 572041)

23 534168 RED LENS

24 640980 LAMP (30V/40MA) T5.5

25 650135 PRINTED INSERT DISC (ON/OFF)

26 534166 GREEN LENS

27 534165 ILLUMINATED PUSH SWITCH

28 534167 INDICATOR, ALARM LIGHT

29 565272 BLOCK, HEPARIN PUMP SHAFT

29A 554695 SCREW, M3X8

30 580801 SPACER

31 516998 NUT, M10X.075*

32 552550 SCREW, FH PHIL M3X8

33 552244 SCREW, PHIL M3X8 S.S.


35 646037 LOCKING BLOCK







P/N 490016 Rev I

80






P/N 490016 Rev I

81

4.3.1 DIGITAL HEPARIN PUMP (2008H)


1 676239 DIGITAL HEPARIN PUMP (SUB 190121)

1A 190125 DIGITAL HEPARIN PUMP UPGRADE KIT.*

(ACTUATOR BOARD #190122, SOFTWARE, INSTRUCTIONS).

2 190116 HEPARIN PUMP INTERFACE BOARD

2A 190124 CABLE, DIGITAL HEPARIN PUMP*

3 671251 SYRINGE HOLDER, 10ML

4 250377 ADAPTER, SYRINGE HOLDER, MOLDED

5 450293 LABEL, HEPARIN PUMP (SUB 640430)

6 250376 ADAPTER, SYRINGE PLUNGER, MOLDED

7 581780 SLIDE ASSEMBLY WITHOUT HOLDER

8 250355 GUIDE ROD

9 250351 GUIDE ROD STOP

10 554695 SCREW M3X8

500754 DIGITAL HEPARIN PUMP OPERATORS INSTRUCTIONS







P/N 490016 Rev I

82






P/N 490016 Rev I

83

4.3.2 DIGITAL HEPARIN PUMP (2008K)


1 677971 DIGITAL HEPARIN PUMP

2 677636 HEPARIN PUMP INTERFACE BOARD

2A 190124 CABLE, DIGITAL HEPARIN PUMP*

3 677975 CARRIAGE/PLUNGER HOLDER ASSY.

4 677634 PIN







P/N 490016 Rev I

84

Click on Module





P/N 490016 Rev I

85

4.4.0 BLOOD TEMPERATURE MODULE (BTM)


190181 BLOOD TEMPERATURE MODULE (2008H)

190240 BLOOD TEMPERATURE MODULE (2008K)

1 652916-Q RIBBON CABLE, 20 PIN (SIDE CONNECTION FOR BTM)*

2 670658-Q RIBBON CABLE, 10 PIN (BTM TO P8)*

3 190146 COMCO BOARD WITH SOFTWARE V2.01 OR LATER*

4 646035 RIBBON CABLE, 10 PIN (BTM TO COMCO BOARD)*

5 290122 MOUNTING BRACKET BTM/COMCO BOARD*

6 470171 BTM INSTALLATION INSTRUCTIONS

7 470164 BTM OPERATING INSTRUCTIONS







P/N 490016 Rev I

86






P/N 490016 Rev I

87

4.5.0 BLOOD PRESSURE MODULE


1 370005 BLOOD PRESSURE MODULE

2 190100 RIBBON CABLE

3 190108 RESET BOARD

4 290075 MOUNTING BRACKET

5 644091 SCREW, PNHD PHIL, SELF LOCKING, M4X8, S.S.

6 647179 STANDOFF

7 330705-04-02 NUT, M4


9 330606-05-01 LOCKWASHER, 6mm, S.S.

10 338013-03 SPACER

11 370010 BLOOD PRESSURE CUFF KIT*

(INCLUDES ITEMS 14, 15, 16, & 18)

12 370011 BLOOD PRESSURE CUFF STANDARD ADULT (25 35 CM)*

13 370026 BLOOD PRESSURE CUFF INFANT (10 19 CM)*

14 370027 BLOOD PRESSURE CUFF CHILD (18 26 CM)*

15 370028 BLOOD PRESSURE CUFF LARGE ADULT (33 47 CM)*

16 370029 BLOOD PRESSURE CUFF ADULT THIGH (46 66 CM)*

17 370031 BLOOD PRESSURE CUFF NEONATAL (6 11 CM)*

18 370092 10 FT TUBING*18A 370033 CONNECTOR, MALE S.S.*

18B 370045 CONNECTOR, FEMALE S.S.*

19 370030 CUFF STORAGE BASKET

19A 537204 CLIP FOR MOUNTING CUFF STORAGE BASKET*

19B 330098-08-01 SCREW FOR BASKET CLIP*

20 370035 BLOOD PRESSURE MODULE TEST KIT (CONTAINS ITEMS 20A & 20B)*

20A 370090 TWO CHAMBER TEST DEVICE (220 & 700ML)*

20B 370091 Y TEST TUBING*

21 190099 B.P. POWER BOARD (-12V DC/DC CONVERTER)*

22 190077 INTERNAL B.P. INSTALLATION KIT (2008H)*







P/N 490016 Rev I

88





P/N 490016 Rev I

89

5.0.0 HYDRAULIC ASSEMBLY





P/N 490016 Rev I

90






P/N 490016 Rev I

91

5.1.0 HYDRAULIC ASSEMBLY - FRONT VIEW


1 190012 DISTRIBUTION BOX ASSY. (SEE SECTION 5.3.0)

2 672390 AIR SEPARATOR ASSY.

3 190109 SAMPLE PORT CONNECTOR

4 671780 PORT, FEMALE LUER LOCK



7 552334 SCREW, PNHD PHIL, M6X10. S.S.


9 552239 SCREW, SHCS, M6X12, S.S.

10 643161 SCREW, C'SNK PHIL, M6X12, S.S.*

11 553621 NUT, 4mm, S.S.

12 553623 NUT, 6mm, S.S.

13 330606-03-01 LOCKWASHER, 4mm, S.S.

14 330606-05-01 LOCKWASHER, 6mm, S.S.

15 641629 PUMP DRIVE ASSEMBLY, DEAERATION

(LESS PUMPHEAD, SEE SECTION 5.5.2)

15A 565342 PUMP DRIVE ASSEMBLY, FLOW


15B 645752 MOTOR, DEARATION (HARD BRUSH)

15C 565345 MOTOR, FLOW

15D 676982 TORX SCREW (T20)

16 643160 BALL BEARING

17 643947 BICARBONATE MIXING CHAMBER

17A 643947 ADDITIONAL BICARBONATE CHAMBER FOR OLC

18 645698 BICARBONATE CONNECTOR ASSEMBLY

(SEE SECTION 5.5.4)

19 645699 CONCENTRATE CONNECTOR ASSEMBLY

(SEE SECTION 5.5.3)

20 672574 FILTER ASSEMBLY

20A 566307 FILTER SCREEN*

20B 671079 O-RING*

21 643064 HEAT EXCHANGER 21A 650775 HEAT EXCHANGER PLATE*

21B 642681 GASKET (2 REQ)*

21C 640919 O-RING (4 REQ)*







P/N 490016 Rev I

92


Type 1

Type 2





P/N 490016 Rev I

93

5.1.1 HYDRAULIC ASSEMBLY - REAR VIEW


1 190012 DISTRIBUTION BOX ASSY. (SEE SECTION 5.3.0)



9 552239 SCREW, SHCS, M6X12, S.S.

11 553621 NUT, 4mm, S.S.

13 330606-03-01 LOCKWASHER, 4mm, S.S.

15 641629 PUMP DRIVE ASSEMBLY, DEAERATION


15A 565342 PUMP DRIVE ASSEMBLY, FLOW


15B 645752 MOTOR, DEARATION (HARD BRUSH)*

15C 565345 MOTOR, FLOW*

16 643160 BALL BEARING




27 641008 SCREW, C'SNK PHIL, M4X8, S.S.

28 672388 VALVE 25 (ALTERNATE 643418)

29 566117 CONDUCTIVITY CELL

29A 566117 POST CONDUCTIVITY CELL

30 572597 SHOCK ABSORBER

31 641050 BALANCE CHAMBER ASSEMBLY

32 676272 HYDROBLOCK ASSEMBLY (COMPLETE)

(SEE SECTIONS 5.4.0 & 5.4.1)

33 676502 TEMPERATURE SENSOR

33A 676502 POST TEMPERATURE SENSOR

34 646820 GEAR PUMP HEAD ASSY

35 647145 PRESSURE RELIEF VALVE, FLOW PUMP

36 190078 PRESSURE TRANSDUCER ASSY. W/TUBING-CFS

36A 190140 PRESSURE TRANSDUCER W/O TUBING

37 641992 DIALYSATE HOSE ASSEMBLY (BLUE)*

(SEE SECTION 1.1.1)

38 641993 DIALYSATE HOSE ASSEMBLY (RED)*

(SEE SECTION 1.1.1)







P/N 490016 Rev I

94






P/N 490016 Rev I

95

5.1.2 HYDRAULIC ASSEMBLY - TOP VIEW


40 150123 CHECK VALVE (15 LB. SPRING) YELLOW

41 150207 CHECK VALVE (3 GRAM SPRING) ORANGE

42 290060 PUMP MOUNTING PANEL

43 565806 UF-PUMP

(SEE SECTION 5.5.7)

44 672391 CONCENTRATE PUMP ASSEMBLY

(SEE SECTION 5.5.5)

44A M30444 CONCENTRATE PUMP ASSEMBLY OLC ONLY (2 WEAK SPRINGS)

(SEE SECTION 5.5.5)

45 672429 BICARBONATE PUMP ASSEMBLY

(SEE SECTION 5.5.6)

46 646614 VALVE PAIR 24/26

46A 642951 VALVE 24

46B 642953 VALVE 26

46C 640364 DUAL VALVE BLOCK (MACHINED)

46D 579072 O-RING*

47 672387 VALVE PAIR 41/29

47A 642951 VALVE 41

47B 642951 VALVE 29

47C 640364 DUAL VALVE BLOCK, OLD STYLE (MACHINED)47C 646336 DUAL VALVE BLOCK, NEW STYLE (MOLDED)

47D 579072 O-RING*

48 643418 VALVE 30

49 642951 VALVE 43

(SEE SECTION 5.5.1)









P/N 490016 Rev I

96






P/N 490016 Rev I

97

5.2.0 HYDRAULIC FRONT PANEL ASSEMBLY


3 190109 MALE LUER LOCK ASSY. SAMPLE PORT

3A 671779 CERAMIC HANDLE

3B 563150 CLIP*

3C 671540 MALE LUER LOCK CONNECTOR*

3D 671541 LUER LOCK NUT*

4 671780 FEMALE LUER LOCK


11 553621 NUT, 4mm, S.S.

13 330606-03-01 LOCKWASHER, 4mm, S.S.


47 672387 VALVE PAIR V41/V29

47B 640364 DUAL VALVE BLOCK (MACHINED)

48 643418 VALVE 30

50 672126 CHASSIS FRONT PANEL

51 290071 BUSHING, SAMPLE PORT

52 537204 CABLE CLAMP

53 551625 NUT, 8mm, S.S.

54 552244 SCREW, PN

spare Parts Manual for Fresenius 2008H and 2008K dialysis machine

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Transcript of spare Parts Manual for Fresenius 2008H and 2008K dialysis machine