SP1 Smart Pulser - Integrated Control Systems · 2019. 1. 23. · LA1-PR1-2S-6F Probe, double...

PRODUCT CATALOG

1/2019

Integrated Control

Systems

PA2 Pulse Analyzer

A specialized troubleshooting tool for the petroleum service technician. The Pulse Analyzer saves time and trouble by quickly and accurately finding the cause of a pulser problem with any console or card system. The PA2 replaces the previous model PA1 Pulse Analyzer. It provides more features at the same price.

Tests most any type of pulser to quickly determine the problem

Measures pulse voltage to detect low voltage problems. (new)

Measures pulse duty cycle and frequency to detect pulse problems. (new)

Selectable pulser type for accurate count testing

Emulates a pulser output to test the input circuit of a console or card system

Selectable pulse output count and speed for accurate card system or console testing. (new)

Built in self test function. (new)

Rugged, watertight enclosure

Test leads included

SPECIFICATIONS General Electrical

Operating Modes:

Contact Closure test, In-Circuit test, Pulse Output

Max. pulse input speed:

100 pulses/sec (Mechanical mode) 1000 pulses/sec (Electronic mode) 10000 pulses/sec (Unlimited mode)

Display: 2x16 Character LCD Pulse out volts: 0 to 300V DC

Test Leads: 3 ft. w/alligator clips Power Source: 9V Transistor Battery

Enclosure: 6” x 4.75” x 2.25” weather sealed with hinged lid and latch

MODEL NUMBERS

Model Number: Description:

PA2 Pulse Analyzer w/leads & manual

For more information, please visit our website at:

WWW.INTCONSYS.COM

Integrated Control Systems Inc.

1425 American Way, Cedar Hill, TX. 75104

Voice: (972) 291-6064 Fax: (972) 291-5975 www.intconsys.com

http://www.intconsys.com/

SP1 Smart Pulser

The SP1 Smart Pulser was designed to fit any Veeder-Root™ computer, so stocking multiple pulser models is unnecessary. The SP1 was designed to be very durable, and contains special circuitry which makes is more accurate than any other pulser on the market.

ALL METAL Construction!

● Cast aluminum housing. (No plastic!)

● Machined aluminum coupling shaft. (No more breakage!)

● Stainless Steel encoder wheel is impervious to the elements.

● Dual bearing construction promotes long pulser life.

● Microprocessor controlled direction sensing eliminates

over-counts due to pump vibration or meter backlash.

● Configuration setting made in pulser head for easy access.

● Intrinsically safe circuitry, no conduit required!

● Environmentally coated circuitry eliminates moisture problems.

● Heavily filtered power supply eliminates noise problems.

● Extended temperature operation. (-40 to 150 degrees F)

● Compatible with ALL Veeder Root mechanical computers

(101, 2001, 2002, 2002E, VR-10, VR-10/4) for money or gallons.

● Small size allows mounting where other pulsers cannot.

● 12VDC and 120VAC models available.

● Dual output model available.

● 2 year warranty

SPECIFICATIONS Input (Black Wires) Output (Red Wires)

Operating Voltage: 12VDC (SP1-12-SO-B) or (SP1-12-DO-B) 110VAC (SP1-110-SO-B) or (SP1-110-DO-B)

Switching Voltage: 5 to 350 Volts AC or DC

Operating Temperature Range:

-40 to 150 degrees F. Maximum Current 300mA

Maximum Speed: 240 RPM ON Resistance 23-35 Ohms

MODEL NUMBERS


SP1-12-SO-B 12VDC Single Output

SP1-12-DO-B 12VDC Dual Output

SP1-110-SO-B 110VAC Single Output

SP1-110-DO-B 110VAC Dual Output


WWW.INTCONSYS.COM



Voice: (972) 291-6064 Fax: (972) 291-5975 WWW.INTCONSYS.COM


MR1 Pulser

The MR1 Pulser was designed to fit all FillRite, Dresser Wayne 700R, and GPI MR 5-30 meter-registers. The MR1 contains a digital pulse filter, which eliminates overcounting due to vibration.

● Fits ALL variations of the Fill Rite 800 or 900 register!

● Fits the Dresser Wayne model 700R meter-registers!

● Fits the new GPI model MR-5-30 Register!

● 10 pulses per gallon output, no configuration required.

● Digital pulse filtering eliminates overcounts.

● Simple bolt on installation.







● 2 year warranty


Operating Voltage: 12VDC (MR1-12-SO-A) or (MR1-12-DO-A) 110VAC (MR1-110-SO-A) or (MR1-110-DO-A)




Maximum Speed: 50 GPM ON Resistance 23-35 Ohms

MODEL NUMBERS


MR1-12-SO-A 12VDC Single Output

MR1-12-DO-A 12VDC Dual Output

MR1-110-SO-A 110VAC Single Output

MR1-110-DO-A 110VAC Dual Output


WWW.INTCONSYS.COM





VR1 Pulser

The VR1 Pulser was designed to fit the Veeder Root© model 7886 or 7887 meter-registers. It contains the same direction sensing technology as our SP1 pulser, which eliminates pulse errors due to vibration or meter backlash. The VR1 pulser brings electronic pump accuracy to commercial fueling.

● Fits both 7886 and 7887 meter-registers.

● Fits inside existing meter-register cabinet for easy installation.

● Generates either 1, 10, or 100 pulses per gallon.

● Microprocessor controlled direction sensing eliminates

over-counts due to pump vibration or meter backlash.

● Up to 2500 gallons/minute on 7886 and 250 gallons/minute on 7887.

● Machined aluminum coupling shaft.

● Stainless Steel encoder wheel is impervious to the elements.

● Dual bearing construction promotes long pulser life.

● Configuration setting made in pulser head for easy access.







● 2 year warranty

SPECIFICATIONS

Input (Black Wires) Output (Red Wires)

Operating Voltage: 12VDC (VR1-12-SO-A) or (VR1-12-DO-A) 110VAC (VR1-110-SO-A) or (VR1-110-DO-A)




Maximum Speed: 250 RPM ON Resistance 23-35 Ohms

MODEL NUMBERS


VR1-12-SO-A 12VDC Single Output

VR1-12-DO-A 12VDC Dual Output

VR1-110-SO-A 110VAC Single Output

VR1-110-DO-A 110VAC Dual Output


WWW.INTCONSYS.COM





ALARM UNIT FEATURES

CNC machined cast aluminum NEMA-4 cabinet

Lithium battery powered for up to 10 years of trouble-free operation. (Batteries are easily available, not specialty)

Optional intrinsically safe AC power barrier with external annunciator and/or valve switching outputs.

Draws zero power when idle for maximum battery life

Probes are always monitored, even when unit is asleep

Can be used for high level, low level, interstitial space, sump, or many other applications

95db audible alarm

High brightness, sunlight readable indicators

Low battery indicator

Stainless steel pushbutton for maximum reliability

Available with either 2 or 4 probe channels

Intrinsically safe operation (Complies with ANSI / UL 913, Class 1, Div. 1&2, Group C and D operation)

PROBE FEATURES

All stainless steel probe hardware and level sensors

Teflon wire insures maximum resistance to chemicals

Probes are available with single or multiple switches for high level, low level, or interstitial space sensing

Switch trigger points are easily adjustable in the field

Probes can be ordered in 3, 6, 9, or 12 foot lengths

PR2 probe available for interstitial space or sump sensing

Fits a standard 2” tank bung

LA1 Tank Level Alarm

A durable, cost-effective solution for sensing liquid levels with either 2 or 4 channels.

Use as replacement for other brands, compatible with most other brands of probes. Compare the LA1 features and pricing to any other level alarm on the market.

SPECIFICATIONS ALARM UNIT PROBE

Materials: Heavy Duty Cast Aluminum 316 stainless steel hardware 304 Stainless steel pushbutton Polyester overlay

Materials: Probe: 304, 316, 18-8 stainless steel Tank Fitting: 304 Stainless Steel Conduit Fitting: 304 Stainless Steel Wire: Teflon

Hardware: Stainless Steel Rating: 10A@120VAC or 6A@240VAC

Classification: NEMA 4X – weather sealed MTBF: 10,000 Operations

Temperature: -20 to _150F Temperature -20 to 150F

Case Size: 4.5” x 3.5” x 1.25”

MODEL NUMBERS


LA1-AU-2C LA1, Battery powered, 2 channel

LA1-AU-4C LA1, Battery powered, 4 channel

LA1-PR1-1S-3F Probe, single switch, 3 foot length




LA1-PR1-2S-3F Probe, double switch, 3 foot length




LA1-PR2 Probe, single switch, Shielded, 12 foot wire

LA1-VCB-A AC Power Barrier with 4 external outputs


WWW.INTCONSYS.COM



Voice: (972) 291-6064 Fax: (972) 291-5975 www.intconsys.com

ALARM UNIT

(4 Channel Shown)

PROBE

TYPE PR1

PROBE

TYPE PR2


SPECIFICATIONS

Materials: 3/4” Galvanized Rigid Conduit

Input Voltage: 90 to 260 volts AC

Current Draw: 0.25 Amps @ 120VAC + Current load per output

Output Voltage: 9 Volts DC (Intrinsically safe, current limited)

Operating Temp. -40 to 150F

Output Switching Voltage 600 Volts AC Max

Output Switching Current 1 Amp Max per channel

PART NUMBERS


LA1-ACB-4C-A LA1 AC Power Supply W/4 alarm outputs


1425 American Way, Cedar Hill, TX. 75104 PH: (972) 291-6064 FAX: (972) 291-5975 WWW.INTCONSYS.COM

LA1 AC Power Supply with Alarm Outputs

The LA1 AC Power supply operates the LA1 level alarm on 120 or 240 volts AC. The batteries act as a backup power supply in case of power failure. It also has 4 internal solid state relays to switch external loads such as an annunciator alarm or solenoid valves. The outputs can be set to trigger on individual float switches, or on any alarm trigger.

AC POWER SUPPLY FEATURES

Operates the LA1 on AC power for reliable continuous operation

Batteries now operate as a backup in case of AC power failure

LA1 alarm unit remains intrinsically safe

4 Output wires switch AC Hot to external annunciators, valves, etc.

Outputs 1, 2, and 3 trigger on each probe channel

Output 4 can be set to trigger on probe channel, or on any alarm trigger


2 YEAR WARRANTY


WWW.INTCONSYS.COM

To probe wires

Config wire loop

LA1 with cover removed

LA1-ACB-4C-A


LA1 External Annunciator

The LA1 External annunciator contains a very loud 119db alarm and a bright red Xenon tube flasher to get attention in the event of an alarm condition. The annunciator is controlled by any output of the LA1 AC Power Supply.

SPECIFICATIONS

Materials: Heavy Duty Cast Aluminum 316 stainless steel hardware

Input Voltage: 90 to 260 volts AC

Current Draw: 0.25 Amps @ 120VAC

Operating Temp. -40 to 150F

Siren Output Volume 119dB @ 10 ft.

Visual Indicator Xenon flash tube with red lens

Conduit Connection 3/4” Threaded conduit fitting

Cabinet Dimensions 10.24h x 6.3w x 3.56d

Overall dimensions 10.24h x 6.3w x 7.5d

PART NUMBERS


LA1-EXA-110-A LA1 External Annunciator, 110vac, Revision A




WWW.INTCONSYS.COM

EXTERNAL ANNUNCIATOR FEATURES

119 dB super loud audible alarm

Xenon flash tube bright visual alarm beacon

Super durable NEMA-4X cast aluminum CNC machined enclosure

Stainless steel mounting hardware

Operates on 110 or 220 volts AC

Can be mounted anywhere outside the intrinsically safe area

Controlled by any output of the LA1 AC power supply

2 YEAR WARRANTY


SD1 Safety Disconnect

The SD1 Safety Disconnect provides extra fuel site protection by automatically disconnecting power from a pump or dispenser in the event of a leak. It can also be used to drive an external light or alarm to indicate the source of a problem. Install an SD1 in each dispenser and submersible pump for maximum safety and peace of mind.

PART NUMBERS


SD1-SP-B Safety Disconnect, Single Pole Output

SD1-DP-B Safety Disconnect, Double Pole Output

SPECIFICATIONS

Operating Voltage: 90 VAC to 260 VAC

Operating Temperature Range: -40 to 150 degrees F.

Current Draw: < 0.25A @ 120 VAC

Relay Type SPDT

Relay Current Rating 30 Amps @ 120VAC

Temperature Trigger Point 200 Degrees F

Operating Voltage: 90 VAC to 260 VAC

Operating Temperature Range: -40 to 150 degrees F.

Current Draw: < 0.25A @ 120 VAC



FEATURES

Automatically stops fueling in the event of liquid detection

Mounts into dispenser or turbine pump sump

Reset switch allows manual reset after problem is corrected

All stainless steel float switch assembly

Also available with dual output relays

Mounts into existing junction box or light box. (3/4” conduit opening required)

1 normally closed and 1 normally open contacts. (30 amps per contact)

Operates from 110VAC or 220VAC


2 YEAR WARRANTY


WWW.INTCONSYS.COM


SS1 Surge Suppressor / Power Line Filter

Petroleum electronics like Card Systems, Tank Monitoring Systems, and Consoles have unique power problems. Long runs of field wiring, connection with inductive loads, and noisy power sources contribute to problems with equipment. The SS1 Surge Suppressor was designed specifically for petroleum equipment applications. It contains 7 stages of surge suppression and power line filtering to block spikes and only allow smooth continuous power to the equipment.

BEWARE: Most units sold as surge suppressors employ only the cheapest and slowest devices to protect your equipment. The SS1 is a serious surge suppressor with the latest technology suppression devices and 7 stages of protection. It reacts to surges instantly, and can dissipate up to 10,000 Amps of surge current!

SPECIFICATIONS

Voltage Rating: 120VAC Nominal, 135VAC Max.

Suppressor Type: Series Connected

Max Load Current: 7 Amps Continuous Capacitance 0.1 µF input to input

Max Discharge Current 10,000 Amps, 20 µS Impulse 50 Amps RMS

Inductance 68 to 100 mH Input to Output

Case Size: 3.3” x 3.3” x 1.25”

MODEL NUMBERS


SS1-ST SS1 Suppressor with screw terminals

SS1-PL SS1 Suppressor with plug and outlet


WWW.INTCONSYS.COM

SS1 SURGE SUPPRESSOR

SURGES ARE LIMITED AND NOISEIS FILTERED OUT.

INCOMING POWER HASSURGES AND NOISE

POWER OUTPUT FROM THESS1 IS SMOOTH AND CLEAN

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SHOW COMPONENTS





ES1 Emergency Pump Stop Switch

An emergency stop switch is required by electrical code to shut off all fueling operations in the event of an emergency. (NFPA 30a, CH4, Section 4-1.2)

The ES1 switch is designed to fulfill the NFPA code requirements. It uses a heavy cast aluminum, weather sealed, NEMA 4X enclosure with stainless steel hardware. The switch is a large (40mm) red, single or double pole, 10 amp normally closed unit. The ES1 has a highly visible, bright yellow sign on the front panel for easy identification in an emergency. All components of the ES1 are UL listed.

SPECIFICATIONS

CABINET SWITCH

Material: Heavy Duty Cast Aluminum Type: Normally Closed SPST or DPST

Hardware: Stainless Steel Rating: 10A@120VAC or 6A@240VAC

Classification: NEMA 4X – weather sealed MTBF: 10,000 Operations

Listings: UL (US and Canada) Listings: UL (US & Canada) CE

Case Size: 4.5” x 3.5” x 1.25”

MODEL NUMBERS


ES1-SP ES1 with single pole switch

ES1-DP ES1 with double pole switch


WWW.INTCONSYS.COM





CSR1 Current Sensing Relay

The CSR1 current sensing relay is designed to operate in fuel pumps with sealed switch motors, which do not contain an extra switch contact for use with a console or card system.

The CSR1 is designed to be wired in series with the pump motor. (black wires) When the pump motor activates and draws more than 0.5 amps, the CSR1 switches the red wires together, providing a motor return signal for a console or card system. The CSR1 can be located either in the pump, or in the console or card system cabinet.

Typical Wiring


Voltage: 110VAC or 220VAC Switching Voltage:

5 to 350 Volts AC or DC

Minimum trigger current:

0.5A Maximum Current

300mA

Maximum Current: 10A ON Resistance 23-35 Ohms

Switching Time: 1mS

Case Size: 3” x 1.5” x 1”

MODEL NUMBERS


CSR1 CSR1 Current Sensing Relay


WWW.INTCONSYS.COM





RC1 Noise Suppressor

The RC1 Noise Suppressor is designed to eliminate noise caused by switching of inductive loads. Pump motors, solenoid valves, motor contactors, and other inductive loads cause high voltage spikes on the AC line when they are switched on or off. The RC1 eliminates these spikes at the source, preventing them from affecting sensitive equipment.

Connect the RC1 directly across the hot and neutral wires of the load, as close as possible to the coil or motor winding. This will allow the RC1 to filter the inductive noise before it travels to other devices. For best results, install one RC1 on each suction motor, solenoid valve, and motor contactor at the site. The RC1 is constructed as small as possible to allow it to be mounted inside the junction box of the dispenser.

Typical Wiring

SPECIFICATIONS Input (Black Wires)

Voltage: 250 Vmax

Internal Capacitance: 0.1uF

Internal Resistance: 68 Ω

Dimensions: 1.0 x 0.6 x 0.4 Inches

Wire Length: 5 Inches

MODEL NUMBERS Model Number: Description:

RC1 RC1 Noise Suppressor


WWW.INTCONSYS.COM





Phoenix System LinkTag Upgrade

Tired of replacing Durakey sockets and worn out mag cards? ICS has the solution! Introducing the new LinkTag system! LinkTags are the next-generation technology for identification devices. They operate by transmitting short-range magnetic pulses, so they have no batteries, contacts or magnetic strips to wear out. ICS has everything you need to upgrade your Phoenix system and eliminate the hassle of unreliable cards and keys.

Keyfob Style Card Style LinkTag LinkTag

DURABLE – LinkTags contain solid state digital circuitry and a short-range antenna sealed in a plastic housing. They are impervious to moisture, magnetism, impact, and outdoor temperatures.

RELIABLE – LinkTags have an infinite number of read cycles. Since there are no contacts to wear out or batteries to die, they are more reliable than any previous technology!

REUSABLE - LinkTags can be reprogrammed thousands of times and are guaranteed to retain the programmed data for 10 years.

CONVENIENT – LinkTags are available in a keyfob style for use on a vehicle key ring, or card style for use as an employee badge or wallet card. Other styles are available for custom applications. ICS can also custom print the card style LinkTags with your company name and address for no extra charge.

SECURE - LinkTags use encryption technology to keep the programmed data secure. Each tag is programmed by ICS with a secure key known only to ICS LinkTag reader and programmer modules.

SUPPORT – The LinkTag system is fully supported and warranted by ICS. For more information, visit our website below or give us a call.

Phoenix System LinkTag Reader

Phoenix System LinkTag Programmer and Software


WWW.INTCONSYS.COM





ICS Phoenix 8000 / AFC Replacement Parts

ICS stocks a wide range of replacement parts for the Phoenix fuel management systems. We also repair all circuit boards and components of the Phoenix 8000 fuel management system. ICS technicians have years of experience with this system, and can troubleshoot and repair them quickly. If you have a question about a Phoenix 8000 system repair, please give us a call.

Phoenix 8000 or Phoenix AFC Durakey Receptacles (P8000-DKR)

● Don't discard broken receptacles! Keep the plastic housing.

● Replace the functional part for half the cost of a new receptacle.

● New custom made receptacle contacts are superior to the original.

Phoenix 8000* Card Readers (P8000-CR-B)

● ICS Has designed a replacement card reader module specifically for

Phoenix 8000 or Phoenix AFC systems.

● This model has dual read heads for superior reliability.

● Reads cards on both insertion and removal for reliable operation.

Mag Stripe Cards (P8000-CR80-A)

● Replacement CR80 style magnetic stripe cards.

● Cards can be programmed by ICS for no extra charge.

● Cards can be printed with 4 lines of customer information for no charge.

Phoenix 8000 or Phoenix AFC Keypad Upgrade (P8000-KP1-A)

● Cast metal keys. Rugged polymer housing.

● Much more durable than the original membrane keypad.

● Simple drill and bolt-on installation!

● Kit includes all instructions and hardware required for upgrade.


WWW.INTCONSYS.COM





ICS Phoenix 8000 / AFC Replacement Parts (continued)

Phoenix AFC Keypad Adapter Plate (PAFC-KP-PLT)

● This adapter plate allows the keypad above to be used with

the Phoenix AFC system.

● Kit includes all instructions and hardware required for installation.

Phoenix 8000 Replacement Display Module (P8000-LCD-A)

● Extended temperature 2 lines by 16 character backlit LCD module.

● Direct replacement for original Phoenix 8000 display.

● Kit includes all instructions and hardware required for replacement.

Phoenix 8000 Replacement Journal Printer (P8000-LX300-N)

● Epson dot matrix printer programmed and modified for use

with the Phoenix 8000 or Phoenix AFC system.

● Direct replacement for original Phoenix journal printer.

● Kit includes all instructions and hardware required for replacement.


WWW.INTCONSYS.COM





ICS Phoenix 8000 Repairs

ICS has a full repair facility with test fixtures for the Phoenix 8000 system. We can repair all circuit boards and components. ICS technicians have years of experience with this system, and can troubleshoot and repair them quickly. If you have a question about a Phoenix 8000 system repair, please give us a call.

Phoenix 8000 CPU Board Repair

Phoenix 8000 Pump Control Board Repair

Phoenix 8000 ICB Board Repair (Any number of hoses)

Phoenix 8000 TCI Repair


WWW.INTCONSYS.COM





ICS Phoenix AFC Repairs

ICS can repair most components of the Phoenix AFC system. If you have a problem with a Phoenix AFC system, give us a call!

Phoenix AFC CPU Repair

(We can repair Rev. E2 or earlier)

Phoenix AFC ICB Repair

(We can repair Rev. F or earlier)

Phoenix AFC Power Supply Repair

(We can repair Rev. D or earlier)

Phoenix AFC Printer/PC Adapter Repair


WWW.INTCONSYS.COM





ICS Phoenix System Module Repairs

ICS can repair Phoenix system modules for much less than the cost of replacement.

Phoenix 8000 or AFC Card Reader Repair

Phoenix 8000 Journal Printer

Repair (Refurbished unit)

(Journal printers are refurbished. ICS Can

ship refurbished printers when a printer core

is received.)


WWW.INTCONSYS.COM





PRODUCT WARRANTY

Integrated Control Systems, hereafter referred to as ICS, warrants to Purchaser that Products are free from defects in material and workmanship for two (2) years after shipment. This warranty is conditioned upon proper storage, installation, connection, and operation of Products, prompt written notice to ICS of any defects, and, if required, prompt availability of Products to ICS for correction. Causes of failure which are not covered include, but are not limited to; acts of god (lightning, flooding, etc.) and customer abuse.

This warranty shall be void in its entirety if Purchaser modifies Products, without ICS advance written consent to and subsequent approval of any such modifications. If any Product fails to conform to this warranty, Purchaser properly notifies ICS of such failure, and Purchaser returns the Product to the ICS factory for diagnosis (and pays all expenses for such return), ICS shall correct any such failure by, at its sole discretion, either repairing any defective or damaged Product part(s) or making available any necessary replacement part(s). Any Product repaired by ICS shall be covered by this warranty for the remainder of the original two (2) year warranty period.

This warranty shall be exclusive and in lieu of all other warranties, whether statutory, express, oral or implied (including warranties of merchantability and fitness for particular purpose and warranties arising from course of dealing or usage of trade), except title and patent infringement. ICS does not warrant products or prototypes provided by ICS for testing or marketing purposes. ICS does not warrant non-ICS products or services.

In t egrat ed

Con t ro l

Syst em s




SP1 Smart Pulser - Integrated Control Systems · 2019. 1. 23. · LA1-PR1-2S-6F Probe, double...

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