SOP-025-06Compressed System Air Troubleshooting Guidelines

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    STANDARD OPERATING PROCEDUREDOCUMENT No:SOP-0xx-xx

    TITLE: Compressed Air System (Plant Air & Instrument Air) TroubleshootingGuidelines

    REV: 00

    ISSUE DATE XX/XX/XXXX

    AREA: Compressed Air System

    EFFECTIVEUNTIL:

    XX/XX/XXXX

    NUMBER OFPAGES:

    11

    COMPRESSED AIR SYSTEM ( PLANT AIR & INSTRUMENT AIR) TROUBLESHOOTING

    GUIDELINES

    Rev No: Prepared By: Reviewed By: Approved By: Date

    00

    01

    02

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    Any printed copy of this document is controlled only on the date of printing: 03/01/11. Refer to the authorizerto ensure you have the latest version.

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    A OBJECTIVE

    This SOP is to detail out the troubleshooting guidelines of Compresssed Air System that covering PlantAir and Instrument Air System.

    B PID RELATED :

    XXXX

    C SAFETY

    i. Personal Protective equipment ( PPE)

    a. Basic PPE : Safety Helmet, Safety Goggle, Ear Plug and Cotton Glove.

    b. Special / additional PPE required : N/A

    ii. Hazard

    High pressure 10 bar maximum of Compressed Air

    iii. Safety Instructionsa. Ensure the all pressure vessels, Cyclone Separator and Air Receiver Tank are comply to PMT

    regulatory by DOE.b. The Compressor Cabinate Covers are properly closed and locked to provide high dBa level

    noise isolations.c. All PSV has been certified and adjusted according to design pressure.

    iv. Environmental impactNA

    D PERMIT TO WORK

    Not required

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    E TROUBLESHOOTING GUIDELINES

    1 Air Compressor Action ByIn the event of Process fault or problems refer to the following table Field Tech

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    E TROUBLESHOOTING GUIDELINES

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    Any printed copy of this document is controlled only on the date of printing: 03/01/11. Refer to the authorizerto ensure you have the latest version.

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    E TROUBLESHOOTING GUIDELINES

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    E TROUBLESHOOTING GUIDELINES

    Note:

    If the control unit registers an Error, the compressor is immediately and without an idling phase

    automatically shutdown, the error Relay drops and on the right next to the actual pressure value there blinks

    a number next to the red indicator lamp: the blinking number indicates the registered cause (see also message

    key table under error messages).

    Acknowledge Messages: Display the message e.g. by pressing the i-key. Press -key to cancel thedisplay and acknowledge the message. The main display appears, if the cause for the fault was rectified.

    E TROUBLESHOOTING

    2 Air Dryer Action By

    In the event of Process fault or problems refer to the following table Field Tech

    Fault Possible Causes Rectification

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    E TROUBLESHOOTING

    Fault Possible Causes Rectification

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    E TROUBLESHOOTING

    Fault Possible Causes Rectification

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    E TROUBLESHOOTING

    Fault Possible Causes Rectification

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    Any printed copy of this document is controlled only on the date of printing: 03/01/11. Refer to the authorizerto ensure you have the latest version.

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    E TROUBLESHOOTING

    Fault Possible Causes Rectification

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    Any printed copy of this document is controlled only on the date of printing: 03/01/11. Refer to the authorizerto ensure you have the latest version.

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