Somerset & New Castle Owner's Manual Aluminum Rail & Stair...
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Owner's Manual Version 1.0 Somerset & New Castle Aluminum Rail & Stair Kit PLEASE READ OWNER'S MANUAL COMPLETELY BEFORE INSTALLING INSTALLATION INSTRUCTIONS 34109826BOM V1 2/13 Tools Needed: • Level • Drill & bits • Hacksaw or Chopsaw • Tape Measure • Pencil • Clamps Figure 3 Figure 2 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 3" Temporary Spacer Blocks To register your product, please visit: www.barretteoutdoorliving.com/product-registration Make sure your project meets local building codes before beginning installation *2 Person Installation Recommended Closely Follow Post Installation Instructions before beginning Cut rails to length. If installing full length (uncut) rails, skip to Step 2. a. Place rail across post opening leaving equivalent spacing from the last picket and post on each end (Figure 1). b. Mark rail flush with post (Figure 2). c. From marked line, mark additional parallel line 1/4" from first line, allowing for bracket clearance (Figure 2). d. Carefully cut the top and bottom rails with a saw (using a fine tooth carbide blade). 1 Cut two 3" tall temporary wood spacer blocks (not included) to insert under ends of railing sections to temporarily assist in aligning section (Figure 3). 2 Slide top and bottom rail brackets on ends of pre- built rail sections (Figures 4 & 5). 3 Slide rail section and brackets between posts and on top of temporary wood spacer blocks. (Position wood spacer blocks next to installed aluminum posts) (Figure 3). 4 Using a 1∕8" drill bit, carefully pre-drill all four bottom bracket screw holes on one post (Figure 6). 5 Install 3/4" screws (included) to attach bracket to post (Figure 7). 6 Repeat steps 5 & 6 for second bottom bracket. 7 Using a 1∕8" drill bit, pre-drill all four top bracket screw holes on one post (Figure 8). 8 Install 3/4" screws (included) to attach bracket to post (Figure 9). 9 Repeat steps 8 & 9 for second top rail bracket. 10 Using a 1∕8" drill bit, pre-drill all brackets (top and bottom) through side hole (Figure 10). 11 Install 3/4" screws (included) into side bracket holes to attach brackets to rails (Figure 11). 12 Refer to www.BarretteOutdoorLiving.com for specific details about warranty limitations. 1-800-336-2383 Figure 1
Transcript of Somerset & New Castle Owner's Manual Aluminum Rail & Stair...
Owner's Manual
Version
1.0
Somerset & New Castle Aluminum Rail & Stair Kit
PLEASE READ OWNER'S MANUAL COMPLETELY BEFORE INSTALLING
INSTALLATION INSTRUCTIONS
34109826BOM V1 2/13
Tools Needed:• Level• Drill & bits• Hacksaw or Chopsaw
• Tape Measure• Pencil• Clamps
Figure 3
Figure 2
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
3" TemporarySpacer Blocks
To register your product, please visit: www.barretteoutdoorliving.com/product-registration
Make sure your project meets local building codes before beginning installation*2 Person Installation Recommended
Closely Follow Post Installation Instructions before beginningCut rails to length. If installing full length (uncut) rails, skip to Step 2.
a. Place rail across post opening leaving equivalent spacing from the last picket and post on each end (Figure 1).
b. Mark rail fl ush with post (Figure 2). c. From marked line, mark additional parallel line
1/4" from fi rst line, allowing for bracket clearance (Figure 2).
d. Carefully cut the top and bottom rails with a saw (using a fi ne tooth carbide blade).
11
Cut two 3" tall temporary wood spacer blocks (not included) to insert under ends of railing sections to temporarily assist in aligning section (Figure 3).22Slide top and bottom rail brackets on ends of pre-built rail sections (Figures 4 & 5).33Slide rail section and brackets between posts and on top of temporary wood spacer blocks. (Position wood spacer blocks next to installed aluminum posts) (Figure 3).
44Using a 1∕8" drill bit, carefully pre-drill all four bottom bracket screw holes on one post (Figure 6).55Install 3/4" screws (included) to attach bracket to post (Figure 7). 66Repeat steps 5 & 6 for second bottom bracket.77Using a 1∕8" drill bit, pre-drill all four top bracket screw holes on one post (Figure 8).88Install 3/4" screws (included) to attach bracket to post (Figure 9). 99
Repeat steps 8 & 9 for second top rail bracket.1010Using a 1∕8" drill bit, pre-drill all brackets (top and bottom) through side hole (Figure 10).1111Install 3/4" screws (included) into side bracket holes to attach brackets to rails (Figure 11). 1212
Refer to www.BarretteOutdoorLiving.com for specifi c details about warranty limitations. 1-800-336-2383
Figure 1Figure 1
34109826BOM V1 2/13
Top Stair
Brackets
Bottom Stair
Brackets
Top Stair Post
BottomStair Post
Post 1" Back
Figure 2
Figure 3
Figure 5
Figure 7
Figure 9
Figure 6
Figure 8
Figure 4
Figure 1
Clamp
Clamp
Same Distance
Same Distance
Same Distance
Same Distance
Clamp
Clamp
Add 1"
90…90…
11 Align posts on bottom stair tread and top landing 1" back from edge, as shown. Follow post installation instructions closely (Figure 1).
22 Fold and position (”rack”) the pre-built aluminum rail sections to desired angle of stairs. Clamp to installed rail posts (Figure 2). Make sure to have the same distance from inside of post to inside of fi rst baluster on both top and bottom of the stair section.
33 Hold top angle bracket on post adjacent to rail, and mark rail at the end of the bracket. Repeat for other three stair rail brackets(Figure 3).
44 Remove clamped stair kit from post.
55 Locate previous marked rails and add 1" to your pre-determined measurement (Figure 4).
66 Cut all four 1" marks at 90º (Figure 5).
77 Slide brackets on ends of rails (top and bottom) and slide section in-between posts.
88 Using 1⁄1⁄18⁄8⁄ " drill bit - pre drill bottom rail bracket to top stair post
(Figure 6).
99 Attach bottom bracket to post with 3⁄3⁄34⁄4⁄ " screws (included).
1010 Repeat for bottom stair post bottom rail bracket (Figure 7).
1111 Using 1∕8" drill bit - pre-drill top rail bracket to top stair post (Figure 8).
1212 Attach top bracket to post with 3⁄3⁄34⁄4⁄ " screws (included).
1313 Repeat for bottom stair post top rail bracket.
1414 Using a 1⁄1⁄18⁄8⁄ " drill bit, pre-drill all brackets (top and bottom)
through side hole (Figure 9).
1515 Install 3⁄3⁄34⁄4⁄ " screws (included) into side bracket holes to
attach brackets to rails.
Cutting Stair Rail to Proper Length
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