SOLVAY and PCC Division General Presentation 2013 PCC Division.
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Transcript of SOLVAY and PCC Division General Presentation 2013 PCC Division.
SOLVAY and PCC Division General Presentation
2013
PCC Division
2
Overview:• Overview of Solvay Group
• A leader in Chemistry
• The PCC Division:• Functional Additive
• High-Tech Calcium Carbonate
• Production Sites
• Industrial Process
• Grades
• Applications
• Innovation Strategy
• Socal® Up
• Vision: 3 pillars
PCC Division
3
Overview of Solvay Group:
Founded in 1863 by Ernest Solvay in Belgium
29,100 people worldwide with presence in 55 countries
40 % of sales in emerging countries
Diversified customer base in markets such as consumer goods, construction, automotive, energy, water and environment and electronics
Among the world leaders in selected markets and products, generating over 90% of sales in businesses where it has # 1,2 or 3 global positions
Strategy of sustainable and profitable growth by investing in high value added activities and new products with low energy footprint
Acquired: Specialty chemicals company Rhodia on 7 September 2011 US based Chemlogics on 7 October 2013 (the following information do not
include this acquisition)
Listed on the NYSE Euronext stock exchange in Brussels and Paris
Selected as member of Dow Jones Sustainability Index on 16 September 2013
PCC Division
InnovationCulture
4
Overview of Solvay Group:
PCC Division
Executive Committee
5
Solvay: A leader in Chemistry
PCC Division
2012 (€m)
12,4
2,067
29.100
(1)
Sales
Ebitda
Employees
(1) From continuing operations
6
Solvay: A leader in Chemistry
PCC Division
12.7
#1, 2, 3 global positions > 90% of combined sales
Leadership
SegmentGlobalMarket
PositionDescription
Specialty PolymersHigh-Performance Engineering Polymers, Fluorinated Polymers
Polyamide MaterialsPA 6.6 polymers and intermediates
Consumer ChemicalsSpecialty Surfactants, Phosphorus Chemistry, Diphenols for vanillin
Advanced Materials Silica, Rare Earths Systems
Oxygen Hydrogen Peroxide
Minerals Soda Ash, Sodium Bicarbonate
Sales (2012, EUR bn)
#1
#2
#1
#1
#1
#1
• New Group increased scale and leadership:
12.4
2011 2012
7
Solvay: A leader in Chemistry
• Complementary end-markets portfolio:
Polyarylamide PARA for mobile phone housing
Liquid Crystal Polymerfor electrical/electronic connectors
PA, used in an increasing range of everyday applications
High-strength Amodel® Water pump impeller
PTFE Impregnated laminate for printed circuit board
PA in high-end power tools
Ixef® polyarylamidein a shaver
Energy efficient window profile in PVC
Connectors for lead free soldering PCB with High Temperature PA
LED housing with higher thermal conductivity PA
Mini Circuit Breaker with halogen and red phosphorous- free PA
Window Profile for HQE building with low thermal conductive PA
Wire & Cable Tecnoflon®
Transparent Polysulfone in home appliances
Wire & Cable Cross-linkable polyethylene PEX
ElectronicsAppliances, Machinery,
DevicesConstruction
PCC Division
8
Solvay: A leader in Chemistry
• A balanced geographical split, focused
in growth markets:
PCC Division
Solvay Regional Sales Split
43%
14%
17%
26%
NorthAmerica
LatinAmerica (1)
Western Europe
Asia / PacificRest of the world (2)
40% of sales from emerging
markets
(1) Includes net sales and other revenues
(2) Includes Eastern Europe
We accompany our Clients’Growth Worldwide
9
Solvay Precipitated Calcium Carbonate (PCC) is a mineral additivedelivering specific properties like opacity, rheology, calcium
supplementation and reinforcement performances through controlled modification of crystal structure and particle size
OpacityCa
additiveReinforce
mentRheology
Paint Sealant Underbody Coating
SpecialtyPaper Ink Polymer
Healthcare& Food
…AdditiveProperties
Applicationswe serve
Emerging functions
…
Emergingapplications
10
PCC Division: Functional Additive
PCC Division
Calcite Scalenohedral: Aragonite Needles:Calcite Rhombohedral:
The variation of specific processing parameters:
• Allows the production of PCC with different crystal structure and particle size ranges
• Provides customers with Functional Additives delivering key performance to end-products
Solvay = Specialty PCC ExpertWith excellent Know-How
11
PCC Division: High-Tec Calcium Carbonate
PCC Division
Calcium Carbonate
GCC PCC
Ground Precipitated
Fine / Slurry Ultra Fine
Crystal StructureParticle Size
Broad Range of Products
+With Cross Knowledge
+ Various
Applications
Focused product serving diversified specialty end-markets
12
PCC Division: Production Sites
PCC Division
Lostock (UK) Coated Ultra Fine WINNOFIL®
Giraud (France)
Rheinberg (Germany) Dry Fine SOCAL®
Ebensee (Austria)
Coated Ultra Fine / Dry Fine SOCAL®
Four Plants =Process control expertise
+Quality commitment
& Certificates
Coated Ultra Fine / Dry Fine SOCAL®
13
PCC Division: Industrial Process
PCC Division
34
FiltrationDryingDisagglomerationPaper Bags
Big Bags
Bulk Loading
Mechanical ProcessingStorage and Packaging
Silo
Mill
Dryer Filter
AgglomeratedPCC
PCCCake
Nat
ur
al
Gas
1 2Calcination
CaCO3 CaO + CO2
PrecipitationCa (OH)2+ CO2
CaCO3 + H2O
Coating+ Fatty Acids
CO2
Storage and Preparation Chemical ProcessingSlaking
CaO +H2OCa (OH)2
Tankuncoated
TankcoatedS
ieve
Lim
esto
ne
Sto
rag
e F
acili
ty
LimestoneLime
Milk of Lime (MOL)
HydratedLime
SievedLimestone
Kiln
Slaker
Co
ated / U
nco
ated P
CC
Su
spen
sion
ImpuritiesSeparation
ImpuritiesSeparation
PCCSuspension
H2O
CO
2
Nat
ura
l
Gas
Fat
ty A
cid
Ad
dit
ives
Car
bo
nat
or
14
Fine grades
Uncoated
SOCAL® P2, P3, N2R, 92G *
Dp (nm) 180 – 500
Loss on drying (g/kg)
≤ 5
Brightness (%) ≥ 96
D50 (µm) * 1,45 – 1,95
Residue on sieve (ppm)
≤ 600
Ultra-Fine grades
Uncoated Coated
SOCAL® 31, UP
SOCAL® 311, 312, 322, U1S1, U1S2
WINNOFIL® S, SPM, SPT *
Dp (nm) 40 – 100 40 – 130
SBET (m²/g) * - 15 - 24
Loss on drying (g/kg)
≤ 10 ≤ 6
Coating (g/kg) - 15 - 36
YV (Pa) 60 – 130 90 - 270
Residue on sieve (ppm)
≤ 500 ≤ 250
PCC Division: Technical Grades
15
Food grades
SOCAL® R1E FG, S2E FG
CaCO3 Assay (%) 98.5 – 100.5
Loss on drying (%) ≤ 2
Acid insoluble substances (%) ≤ 0.2
Fluoride (ppm) ≤ 50
Cadmium (ppm) ≤ 1
Arsenic (ppm) ≤ 3
Antimonium, Copper, Chrome, Zinc, Barium (ppm)
≤ 100
Lead (ppm) ≤ 3
Mg and Alkalimetals (%) ≤ 1
SOCAL® manufacture based on HACCP SOCAL® comply with Food Chemical Codex
PCC Division: Food Grades
16
Healthcare grades
SOCAL® P2PHE, E2PH. Eur
Identification: Carbonates Positive
Identification: Calcium Positive
Substances insoluble in Acetic acid (%) ≤ 0.2
Chloride (ppm) ≤ 330
Sulphate (%) ≤ 0.25
Arsenic (ppm) ≤ 4
Barium Absent
Iron (ppm) ≤ 200
Mg and Alkalimetals (%) ≤ 1.5
Heavy Metals (ppm) ≤ 20
Loss on drying (%) ≤ 2
CaCO3 Assay (%) 98.5 – 100.5
SOCAL® manufacture based on GMP SOCAL® comply with European Pharmacopeia
PCC Division: Healthcare grades
17
Main Applications
• Dissolution properties for effervescence• Calcium source• Neutralising agent • Effective anti-caking
• Opacity (hiding power)
• Brightness: Reduction of TiO2
• Low sheen, matt surfaces
• Control of opacity and bulk• Brightness• Improved porosity
SOCAL®
8 GradesSpecialty
Paper
Paint
Healthcare
& Food
+ New Grades =UP and 92G
Key Benefits Brands
PCC Division: Fine Applications
18
SOCAL®
WINNOFIL®
BrandsMain Application Key Benefits
Polymer
Sealant & Plastisol
• Plastisol:• Rheology control• Viscosity stability
• Sealant:• Rheology control• Reinforcement
Ink
• Low / medium gloss• Rheology control for high-speed printing• Increased pigment efficiency• Reduction of plate wear (low abrasion)
• High gloss surface• Processing aid effect, faster gelation• Reduction of plate-out• Improved impact strength
9 Grades
PCC Division: Ultra Fine Applications
+ New Grade =Socal® UP
Solvay PCC: Commercial Organization
Esma HASCELIKBusiness Analyst
Thierry GRANGESenior Sales & Marketing Manager
Olivia PERSYNGlobal Technical Marketing Manager
Sales
Gaelle RODARYTechnical Marketing Manager
Ultra Fine PCC
Shamila PEDRINIS-AKBARALYTechnical Marketing Manager
Ultra Fine PCC
Claudia STOCKAccount ManagerIT; CH; TR; Export
Yannick CAPRONAccount Manager
BE; FR; NL; PT; ES; UK
Dejan STANKOVICAccount Manager
DE; AT; DK; FI; SE
Joe LUOAccount ManagerCN; ID; MY; SG
Ingrid NYSSENSales Coordination
Rasik RAYTHATHAAccount Manager
NAFTA
20
Our Innovation Strategy: Approach
• Focus on customer & market needs:
• With Customers involved in 1st steps of the process
• To develop products fitting with market expectations now and in future
• Based on:
• Expertise in PCC production: Broad range of product and know-how
• Knowledge on various end-applications: Paint, Sealant, Plastisol…
• Research & Technology: New development & process improvement
• Technical Marketing: End-applications and market needs expertise
• Successful with Socal UP !
Up to 60% of TiO2 substitution in paint
21
Our Innovation Strategy: Focus
• New Developments concentrated on:
• Key functionalities: Opacity and Rheology
• New applications
• Substitution of high value additives
• Existing products improvement
• To support our customers, we benefit from:
• 2 Application labs (Giraud, F & Rheinberg, D) with strong expertise
• R&D center (Giraud, F) with pilot plant to test industrial process of new grades
10/04/2322
SOCAL® UP: An innovative PCC for Paint Industry
Innovative Morphology
Better sustainability with 80% CO2 footprint reduction Vs TiO2
Excellent opacity
Up to 60% of TiO2 substitution (1:1)
Significant cost savings (up to 40 % of fillers package)
Our Vision
- Customer-centric innovation- New applications- Geographical deployment
« Generating the financial means for our development»
- Target 0 accident- Management & people
model with a focus on - people engagement,- people challenge &
feedback, - collaboration
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: Three pillars
24
Conclusion:
We offer: High performance products and services Wide range of grades (specialties) On a consistent basis
Thanks to our: Expertise (know-how) People competencies throughout the Solvay PCC
organization Applications knowledge Will to innovate and to develop new things
PCC Division
25
For more information, please visit our website at: http://www.solvaychemicals.com/EN/products/pcc/default.aspx
For any type of inquiry, please feel free to contact us at the following e-mail: [email protected]
”All technical advice and recommendations provided, if any, are intended for use by persons having the appropriate education and skill. Solvay and its affiliates shall not be liable for any use or non-use of such advice and/or recommendations. Users of our products are solely responsible for the design, construction and operation of their own facilities as well as to finally determine alone the suitability of any product supplied or any information on this product for any particular purpose and its manner of use, the compliance with any relevant legislation, regulation or applicable standards and whether any patents or other intellectual or proprietary rights are infringed”
www.solvay.com