Solutions for every phase of your production line
Transcript of Solutions for every phase of your production line
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MODU System Europe Ltd.Unit 9, The Christy Estate, Ivy Road, Aldershot, Hampshire, GU12 4TX, United KingdomTel: +44 1252-369 818Fax: +44 1252-369 802
Email: [email protected] Website: www.mymodu.com
Our O�ces:
MODU System America, LLC. 1715 Endeavor Drive, Williamsburg, VA 23185United StatesTel: +1 757-2503413 Fax: +1 757-2503523
MODU System (M) Sdn.Bhd.7, Jalan Saham 23/3, Shah Alam,40000, Selangor, MalaysiaTel: +60 3-5548 7333 Fax: +60 3-5548 7222
Shanghai MODU Automation Co.,Ltd上海模主自动化设备有限公司
MODU System (S) Pte.Ltd.Blk 22, Woodlands Link, #04-66 Singapore 738734Tel: +65-6257 0811 Fax: +65-6257 3811
中国, 上海市浦东新区置业路 111号一号楼1楼电话:+86 138-1611 3703
Simplicity Solutions www.mymodu.com
Agent & Distributor
Business office of MODU System Malaysia iscertified according to ISO 9001:2008
Specification and design are subject to change withoutprior notice due to continuous quality improvement.The actual color of the product may differ slightly fromthe picture due to print clarity.
MODU System Australia Pty.Ltd.28/7 Salisbury Road, Castle Hill, NSW 2154, AustraliaTel: +61 2-8628 0195Fax: +61 2-8677 4265
1995 . 2015Celebrating 20 years Simplicity Solutions
Solutions for every phase of your production line...
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A simple concept
Flat PackThe shipping model at MODU System has evolved as an efficient
approach for storage and handling of products. This model, together
with swift delivery procedure and ready stock enables the company
to deliver automation products to global markets like Asia, Europe,
America, Australia, and Africa. The efficiency with which we serve our
global customers is an endorsement of our technical proficiency and
engineering business insight.
The conventional conveyor system is normally the belt & roller which is difficult to
install & dismantle, expensive to build and maintain, and cannot be reconfigured.
MODU conveyors are modular and flexible, which makes them very cost
effective. The straights, supports, and bends are made up of various re-assem-
bled components. Therefore MODU conveyors can be installed or reconfigured
(realigned, extended or shortened) within a very short time-frame easily by using
simple tools.
MODU conveyors make the most out of limited
factory space by utilizing overhead space and small
radius turns.
Flexible Design - Simple Assembly
3-Dimensional Layout
At MODU System, we are dedicated to bring continuous environmental
improvement through our “reduce, reuse and recycle” programmes. Use
of fully recyclable product materials e.g. aluminium, POM, ABS etc. and
systematic coding of our products for easy recovery and recycling is an
indication of our commitment to better environment. In addition, our
conveyor modular design helps to extend the product life cycle
Environment: Our Dedication
Standard Parts
Parts are made of lightweight materials, such as aluminium alloy and
engineered plastics designed to exact tolerances for easy accurate fit.
MODU System was established based on this concept to meet
the ever increasing demand for conveyors that are easy to
install & reconfigure, highly flexible, reliable, having an aesthetic
look, easy to transport and yet economical to own.
Economic Ownership
Excellent Quality
Short-time Delivery
Low Maintenance
Conveyor System
modular & flexible
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PLASTIC CHAIN SERIESMODU System provides diverse plastic chain conveyor systems. All conveyor systems can be effortlessly assembled with
standard tools. MODU Components are prepared with anodized aluminum and plastic, giving a spotless and artistic outlook. A
ready stock availability of conveyor components are ensured at MODU at all times. The bends, straights and supports are
made up of pre-assembled pieces due to which MODU Conveyors can be reconfigured or assembled in a lesser time using
simple hand held tools.
Plastic Chain With Aluminium Frame
Plastic Chain With Stainless Steel Frame
Chain width: 63mmBeam Width: 65mm
MS2 MM3 ML2 MX2Chain width: 83mmBeam Width: 85mm
Chain width: 140mmBeam Width: 145mm
Chain width: 220mmBeam Width: 225mm
Chain width: 63mmBeam Width: 65mm
DS2 DM3 DL2 DX2Chain width: 83mmBeam Width: 85mm
Chain width: 140mmBeam Width: 145mm
Chain width: 220mmBeam Width: 225mm
Simplicity Solutions
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Plastic Belt With Aluminium Frame
Plastic Belt with Stainless Steel Frame
PLASTIC BELT SERIESThe new modular plastic belt conveyor system from MODU is a simplified solution for conveying large products. All compo-
nents of the plastic belt conveyor is standardized for easy engineering, maintenance and operation. Simplicity in its design
makes MODU’s new plastic belt conveyor reliable, flexible, safe and adaptive to any requirements. The white POM belt surface
is flat and smooth which minimizes the risk of scratches on products, allowing safe handling of sensitive products. Plastic belt
conveyor systems are designed to integrate with new and existing production equipment. Machinery that has been laid out to
fulfill factory and operator requirement can easily be linked using suitable components and conveyors from our modular range.
MT2 MR2 MF2Chain width: 315mmBeam Width: 360mm
Chain width: 438mmBeam Width: 480mm
Chain width: 585mmBeam Width: 625mm
Chain width: 315mmBeam Width: 360mm
Chain width: 438mmBeam Width: 480mm
Chain width: 585mmBeam Width: 625mm
DT2 DR2 DF2
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TECHNICAL DATA
MODU System have made significant progress in the
conveyor business surging ahead of its competitors, to
provide a ‘one-stop modular conveyor system centre’ to
serve a varied clientele. This is further accentuated by a
proven track record in the international business arena and a
widespread acceptance and recognition of its largely
superior products, innovative designs and professional
services.
Plastic Chain Conveyor Data
Plastic Belt Conveyor Data
MS2 / DS2 MM3 / DS2 ML2 / DL2 MX2 / DX2Chain width 63mm 83mm 140mm 220mmTensile strength at 20°C (POM) 3000N 5000N 6000N 6000NTensile strength at 20°C (PP) - 2000N 2600N -Maximum working tension (POM) 500N 1000N 1300N 1300NMaximum working tension (PP) - 600N 800N -Working temperature -20°C to 60°C -20°C to 60°C -20°C to 60°C -20°C to 60°CRecommended running speed 3-50 m/min 3-50 m/min 3-50 m/min 3-60 m/minMax.conveyor length (depend on layout) 30m 30m 30m 30mMinimum turning radius 150mm 160mm 200mm 500mmLink spacing (Pitch) 25.4mm 33.5mm 44.5mm 44.5mmChain weight (POM plain chain) 0.75kg/m 1.2kg/m 2.5kg/m 3.4kg/mChain weight (PP plain chain) - - - -Chain weight (POM friction chain) 0.75kg/m 1.42kg/m 1.91kg/m 3.6kg/mChain weight (PP friction chain) - - - -Chain weight (gripper chain) - 1.47-1.87kg/m - -
MT2 / DT2 MR2 / DR2 MF2 / DF2Chain width 315mm 438mm 585mmTensile strength at 20°C (POM) 12000N 12000N 12000NTensile strength at 20°C (PP) - - -Maximum working tension (POM) 2600N 2600N 2600NMaximum working tension (PP) - 600N 800NWorking temperature -20°C to 60°C -20°C to 60°C -20°C to 60°CRecommended running speed 3-50 m/min 3-50 m/min 3-50 m/minMax.conveyor length (depend on layout) 30m 30m 30mMinimum turning radius 900mm 1200mm 1700mmLink spacing (Pitch) 45mn 45mm 45mmChain weight (POM plain chain) 2.74kg/m 3.81kg/m 5.10kg/m
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THE CHOICE IS YOURS
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Front Drive Unit Combined Drive Unit Front Suspended Drive Unit
Intermediate Drive Unit Catenary Drive Unit
Type 1 Type 3 Type 4 Type 5Type 2 Type 6
Type 1 Type 2 Type 3
Type 4 Type 5 Type 6
Type 7 Type 8
Component Guide
Chain Top - OptionsMultiple chain top options allow for a variety of applications. Standard chain
material is POM. Other chain materials are also available upon request.
Materials available are Anti-Static, and Kevlar.
Plain Chain Wedge Gripper Chain
Friction Chain Finger Gripper Chain
Box Gripper Chain
Cleated ChainSilicone Pad Chain Insert Friction Chain
Type / Model MS2 MM3 ML2 MX2 MT2 MR2 MF2
DriveFront, Combined,
Suspended, Intermediate
Front, Combined, Intermediate,
Catenary, Wheel Bend, Suspended
Front, Combined, Suspended, Intermediate
Front, Combined Front Front Front
Idler End End End End End End End
Chain Plain, Friction, Flocked
Plain, Friction, Cleated, Gripper,
Flocked
Plain, Friction, Cleated, Flocked Plain, Friction Plain, Cleated Plain, Cleated Plain, Cleated
Horizontal Wheel Bend - - -Radius 150mm 30°, 45°, 90°, 180° - - - - - -Radius 160mm - 30°, 45°, 90°, 180° - - - - -Radius 200mm - - 30°, 45°, 90°, 180° - - - -Horizontal Plain Bend (Minimum Radius)Radius 500mm 30°, 45°, 60°, 90° 30°, 45°, 60°, 90° 30°, 45°, 60°, 90° 30°, 45°, 60°, 90° - - -Radius 700mm 30°, 45°, 60°, 90° 30°, 45°, 60°, 90° 30°, 45°, 60°, 90° 30°, 45°, 60°, 90° - - -Radius 900mm - - - - 30°, 45°, 60°, 90° - -Radius 9000mm 30°, 45°, 60°, 90° 30°, 45°, 60°, 90° 30°, 45°, 60°, 90° 30°, 45°, 60°, 90° - - -Radius 1200mm - - - - - 30°, 45°, 60°, 90° -Radius 1700mm - - - - - - 30°, 45°, 60°, 90°Vertical Bend
Radius 300mm 5°, 7°, 15°, 25°, 30° 45°, 90° - - - - - -
Radius 400mm -5°, 7°, 15°, 25°, 30°
45°, 90° - - - - -Radius 500mm - - - 5°, 15°, 25° 5°, 15°, 25° 5°, 15°, 25°
Radius 1000mm 25°, 45°, 90° 25°, 45°, 90°5°, 7°, 15°, 25°, 30°
45°, 90°5°, 7°, 15°, 25°, 30°
45°, 90° - - -
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MODU CONVEYORS AT WORK
Tea Bag Handling Industry
Tea bags filing line Packaging line for tea bags
Incline friction conveyor for cartons
High speed can manufacturing lines
Puck system for fruit sorting lineLiquid bottle filling with gripperconveyor
Cleated conveyor for biscuit packaging
Food & Packaging Industry
Canned food production line
Carton packing line
Gripper conveyor system intergrated with can cleaner
Personal Product & Pharmaceutical Industry
Conveyors for shampoo handling
Alpine conveyor for puck storageConveyor for
personal products
Stainless steel conveyor for pharmaceutical Industry
Tissue incline conveyorsConveyors with automated width adjust
Conveyor for Diaper line
Vertical Diverter for Tissue Rolls
Paper Converting Industry
Anti-Static conveyor chain
Conveyor line for multi electronic components
Hard disk substrate production line
Automotive & Machined Part Industry
Automotive oil filter line
Robotic automotive part assembly
Electronic & Electrical Industry
Flexible & Reliable Solutions for Increased Productivity
A Global Brand
Hard disk substrate production line
Optical Industry
Lens tray pushers
Tray distribution
Complete distribution systems
Lens tray conveyors
Tray distribution
Tea bags filing line
Liquid bottles on puck
Conveyor for bearing manufacturing
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61110
Spiral Conveyor
Belt Conveyor Roller Conveyor (Light / Heavy Duty)
Other customised equiptment / conveyors / devices available upon request. Please consult us for more information.
Product Sorting(Bar code / Vision System)
SPECIAL EQUIPMENT & DEVICES
Continuous Flow Elevator / LoweratorMODU System’s Continuous Flow Elevator / Lowerator is commonly used to
convey food and beverage cases, bagged products, trays, and other similar items. It
is designed for high speed and large payload capacity. Continuous Flow Elevators /
Lowerator frees up floor space in case/carton palletizing lines, warehousing, or in
work-in-progress storage applications by transferring products to an overhead
conveyor section. This machine is idle to create aisleways, clearance for forklifts,
transfer product between floors and etc.
Gripper System Elevator / LoweratorGripper is utilized for moving the products up and down or to put things on a
hold between the conveyers or at the finishing stage of the conveyer. Two
sets of conveyers are attached in a gripper in order to transport products to
higher or lower elevations while taking up minimal floor space. It holds the
product in a firm but gentle manner before releasing it to another conveyor.
S-FlowType 1
C-FlowS-FlowType 2
Simple Gripper Upender
Gripper Upender
ALSO AVAILABLE
Composite Can Cleaner Accumulation Conveyor
Robotic Palletizing High Speed Pick and place High performance robot for welding, material testing, polishing, Machine trending, Gluing and etc.
SERVICE CONVEYOR & AUTOMATION
Sushi Conveyor MODU Express Delivery Display Conveyor Sushi Robots