Solid Control Catalog_v5

Solids Control, Pressure Control & Waste Managementversion 5

Solids Control, Pressure Control & Waste Management Version 5

Our Company is committed to continuous improvement of its global health, safety and environmental processes while supplying high-quality, environmentally responsible products and services to our customers.

Version 5 Solids Control, Pressure Control & Waste Management

Table of contentsOverview Rig-Equipment EngineeringIntegrated Package Delivery 2 6 6 10 10 12 18 18 22 24 30 37 45 46 46 50 50 52 54 56 58 60 62 64 66 67 70 70 74 76 78 82 tHerMal PHase seParation Waste Injection WI Training Centers Liquid Waste Treatment Dewatering reClaiM Technology 106 107 109 110 110 112

Solids Control and ProductsDrilling Waste Management Systems Mud Mixing System Shakers BEM-650 Shale Shaker MD-3 Shale Shaker Meerkat PT Shale Shaker Mongoose Pro Shale Shaker Mongoose PT Linear- And Dual-Motion Shaker Vibratory systeMs analysis testing (Vsat) Mud Cleaners High-Volume Mud Cleaners Centrifuges 414 Centrifuge 518 Centrifuge CD-250 Centrifuge CD-500 Centrifuge CD-500 Centrifuge Electric-Drive High-Volume CD-500 Centrifuge Fully Hydraulic High-Volume CD-500 Centrifuge Slim-Line High-Volume CD-600 Centrifuge Drilling FluiDs TemperaTure ConTrol sysTem FluiDs proCessing sysTem (Fps) Screens Composite OEM and Replacement Screens Duraflo AXIOM Screens Duraflo Composite OEM Screens Duraflo Composite Replacement Screens Hiflo Composite Replacement Screens

Pressure Control, Frac Flowback and Well TestingCarbontraCker D-gassers 3 PHase sePerator CD-1400 Centrifugal D-gasser Compact Vacuum D-gasser Horizontal D-gasser Vertical D-gasser muD/gas separaTors MuD/gas seParator MuD/gas seParator re-CertifiCation serViCe suPer MuD/gas seParator (SMGS) toga System Drilling Chokes autoCHoke low Pressure autoCHoke (lPaC) suPerCHoke esuPerCHoke Pressure & Fluid Management System oPtiM-izer Pressure & fluiD ManageMent systeM (PFMS) Pipeline Services Choke maniFolDs

114 114 116 116 117 119 121 122 123 123 125 126 128 132 132 134 135 136 137 137 138 142 143 144 144 144 146 147 147 148 150 150 152 154 156 156

Waste ManagementTank Cleaning Automatic Tank Cleaning Production Tank Cleaning Oilfield Water Management aqualibriuM Oilfield Water Management Multi-PHase Clarifier (MPC) Slop Treatment The enViroCenter Process enVirounit Production Waste Management

84 Cuttings Handling & Transportation 84 CleanCut Cuttings Collection & Transportation System 84 VaCuuM ColleCtion systeM 91 95 Verti-G Cuttings Dryer Verti-G Low-Profile Cuttings Dryer 98 Cuttings Treatment 99 Bioremediation Technology 99 fox systeM enHanCeMent 100 Hammermill 101 Rotary Kiln 103 Thermal Desorption Technologies 104

Drilling Waste Management

Process Control & Rig InstrumentationSG-smarT Data-Acquisition System

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Solutions for you and your well

Solids Controls, Pressure Control & Waste Management

Drilling Fluid Systems & Products

Rig-equipment engineering Solids control Solids-control systems Mud mixing Shakers Mud cleaners Centrifuges fluiDs ProCessing systeM (fPs) Cuttings handling and transportation Oilfield screens Waste injection Cuttings treatment

Pressure control D-gassers Disc-type chokes Shuttle chokes Choke consoles Pressure & fluiD ManageMent systeM (PfMs) Rig instrumentation Enhanced fluids treatment Vessel cleaning Produced water treatment Production waste management

Wellsite and project engineering Simulation software Drilling-fluid systems and additives alPine sPeCialty CHeMiCals* feDeral* Wholesale HDD Mining & Waterwell Technical support

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Completion Fluid Systems & Products, Reservoir Drill-In Fluids, Breakers, Filtration & Specialized Tools

Production Technologies

Specialty production chemicals Chemical management Drag reduction H2S treatment Descaling, decontamination and decommissioning Commodity and utility chemicals Produced water treatment Production Waste Management

Engineering/simulation software Reservoir drill-in fluids Intervention fluids Breakers Spacers and Displacement Chemicals Specialized Tools Completion Fluids Filtration Fluid-loss control systems Packer fluids

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Performance beyond complianceDrilling Waste ManagementDealing with the high volumes of solids and fluids produced while drilling is only part of todays Drilling Waste Management story. M-I SWACO offers a proactive approach that provides new opportunities to reduce the consumption of resources, and increase their reuse. Alongside compliance with environmental regulations, our solutions are also helping customers improve performance; both operationally and economically. We work with operators to:

Address specific waste management challenges while keeping pace with drilling Meet or exceed local regulations, as well as corporate responsibility and sustainability objectives Improve well site economics and the viability of operations Minimize produced waste volumes and treatment requirements Introduce onsite treatment capabilities that minimize or remove the need for costly waste transportation Increase the reuse of valuable drilling fluids and natural resources to minimize consumption and waste volumes Preserve fluid quality to protect downhole equipment, prevent NPT, improve drilling performance and protect the production potential of the reservoir

Broad capabilities for diverse challengesWherever you operate, M-I SWACO provides access to global capabilities and leading technologies, supported by a network of unmatched resources and specialist expertise. Through a longstanding program of research and development, M-I SWACO strives to constantly improve the performance of our technologies. This commitment also results in innovations designed to meet the changing requirements of a new generation of wells.

On and offshore operations

Unconventional gas resources and deepwater plays

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Remote locations and hostile environments

Protecting people, safeguarding placesWherever they are, M-I SWACO people are dedicated to operating safely; protecting their colleagues, customers and the communities in which they work. Whether operating at pristine frontiers or in established, mature fields, they respect these environments at all times. From the lab to the office to the wellsite, each member of the M-I SWACO team is dedicated to meeting client expectations.

Supporting a full range of operationsM-I SWACO can help customers improve performance and protect valuable assets across the full E&P lifecycle. Drilling Waste Management is one of a wide range of technical disciplines that also include:

Drilling Fluids and Systems Completion Fluids and Systems Production Technology and Chemicals

Environmentally-sensitive regions

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Integrated Package DeliveryRig-Equipment Engineering

Reduce risk. Lower costs. Get measurable, improved results on your next projectThose are the exact results that the M-I SWACO Integrated Package Delivery (IPD) capabilities deliver through integrated mud mixing, fluids processing, drilling and Drilling Waste Management (DWM). We can apply this integration to our drilling and DWM product lines across the globe, helping you succeed in harsh environments, where extended life requirements of assets and facilities matter most, where QHSE issues demand continual close attention, and where it makes good business sense to reduce spares.

As the worlds largest supplier of drilling and completion fluids and drilling waste management equipment, M-I SWACO can take you from flowline to ultimate reuse or disposal as a logical extension of our vast knowledge of fluid technology and management. Our Aberdeen-based IPD organization manages the design, procurement, manufacture, installation and commissioning of custom-built, integrated equipment packages for M-I SWACO operations worldwide. The team also has offices in Houston, Stavanger, Volgograd and Singapore.

What M-I SWACO IPD can do for you While it is an accepted fact that the use of modern technology can significantly reduce E&P costs, operators and service companies are still faced with the burden of identifying and then applying the optimum technologies for project needs. The decision to evaluate a project in detail from start to finish, followed by strategic management, can help the operator reduce costs and increase operational efficiency. Our experienced multidisciplinary team delivers integrated packages of equipment for the management of drilling and completion fluids, oil and synthetic-coated drilled cuttings as well as production and well flowback waste streams.

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Rig-Equipment Engineering: Integrated Package Delivery

Making technology and engineering work for you We have learned what is important to you. Weve been involved since the 1980s when modifications to equipment were necessary to meet the stringent regulations for North Sea operation. Because weve experienced firsthand the growing sensitivity to QHSE issues associated with rig construction, M-I SWACO has rapidly expanded IPD services to meet ever-increasing demands such as CE/ATEX and NORSOK compliance in the North Sea and international standards and country regulations in the Caspian Sea and eastern Russia. As the economic stakes of drilling and production rise, more operators are taking a second look at projectspecific bulk-handling and drilling waste management packages.

Its a way of controlling costs in the face of challenging demands such as:

Harsh environments Extended-life requirements Spares reduction Environmental regulations Health and safety issues

Capabilities with strong advantages for you Much has changed in our industry, and M-I SWACO has actively embraced the integrated-project concept that has emerged in recent years. To provide customized, value-added solutions with a guarantee of technical integrity and quality of work, our IPD division performs in-depth examination of your project, merging management skills with appropriate technologies. Our scope of equipment and process-control services is configured to serve you first and foremost.

While we design, engineer and manufacture equipment to suit your needs, the team also works to reduce costs through commonality of materials and spares in addition to providing consistent documentation. Clients around the world have discovered that the benefits from IPD services, such as improved safety, regulatory compliance, reduced costs and improved overall efficiency offset all upfront requirements.

Features and advantages

Meet goals faster and more efficiently through informed, up-to-the-minute engineering decisions Achieve higher-quality results from improved project insight Maximize the drilling fluids program through detailed engineering equipment design and process Reduce non-productive time through remote control and monitoring Mitigate QHSE incidents through preliminary planning, removal of personnel from hazardous environments and consistent documentation Realize gains from strategically located M-I SWACO IPD networks

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Integrated Package DeliveryRig-Equipment Engineering

The M-I SWACO Integrated Package Delivery group is dedicated to producing project-specific, fit-for-purpose equipment packages, including drilling waste management and mud-mixing systems, for new and refurbished drilling installations.

Integrated controls deliver improved safety, efficiency and economics Human-Machine Interface (HMI) systems are becoming increasingly common features in modern drilling installations. They can be designed to operate in standalone mode, or can be integrated into the drilling-rig manufacturers other control systems. The outputs from these systems, including alarms, are available to the operator, driller, and loggers and M-I SWACO personnel. HMI systems allow operators to set performance parameters, or preset timed operations, for equipment that previously had to be manually operated and monitored. Benefits include a significantly improved working environment, keeping workers out of potentially hazardous environments, reducing personnel requirements, and improving equipment performance. We use systems-control hardware and software that enables remote control

and monitoring of all our main equipment packages. Reliable remote monitoring from either shore-based or corporate facilities is a growing reality. Benefits now being witnessed by various global operators include:

we design, build and manufacture. To address this issue, another core activity of the IPD team is to produce project-specific documentation that accompanies each of the packages. We provide:

Improved operating safety from remote control Efficient equipment adjustment and control Efficient mixing and blending of chemicals into mud systems Minimal exposure of personnel to potentially hazardous areas through remote detection of equipment failure or inoperability Reduced onsite personnel requirement as a result of remote diagnostics

A Supplier Master Documentation Schedule (SMDS) that can include up to 600 documents for complex projects A data-collection tool that captures information of every tag detail within the scope of supply Project-specific user manuals Project-assurance manuals

Smoother operations begin with project-specific documentation Documentation becomes particularly important toward helping equipment operators get the most from the systems

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Rig-Equipment Engineering: Integrated Package Delivery

Maximum value on location Take advantage of our global reach. We have operations in the U.S., Europe, the Middle East, Africa and the Asia Pacific region. Each regional base offers our full range of services to meet your local project requirements. We recognize that our clients are searching for solutions to meet the needs of projects with a multicountry profile. Take the next step in fluids assurance and solids control. Seamless operations from technical integrity and quality are the result of these high-performance engineering packages.

A wide range of integrated services that deliver measurable, on-time results to your bottom lineTechnical Expertise

PLC Control Systems

Multi-disciplined team approach Project management Detailed engineering and design 3-D solid modeling and Computational Fluid Dynamics (CFD) Development of manufacturers equipment and systems Fabrication and package integration System testing and mechanical completion Integration with rig/platform drilling-control and -monitoring system Installation and commissioning Training and technical support ISO9001 and 14001 approved Solids control Drilling waste management Cuttings re-injection Cuttings transport and storage Cuttings dryers Mud mixing and bulk handling Programmable Logic Controller (PLC) control systems EnViroCenter* facilities Cuttings treatment Water treatment Thermal treatment H2S well test cleanup Modular DWM design capabilities Total fluids and DWM integration

Control system design and development Application programming Siemens^ S7 300^ series Profibus communications HMI SCADA systems Cimplicity Plant Edition^ Control-philosophy development Design and manufacture of control equipment HMI screen presentation Design and supply of customized control systems Hazardous-area equipment design PLC applications Instrumentation Embedded microcontrollers Remote diagnostics Process automation Project management Design consultancy Product development Equipment evaluation Feasibility studies Training simulators

System Design Capabilities

Integrated Systems

Services

^Siemens and S7 300 Series are marks of Siemens Aktiengesellschaft Corporation. ^Cimplicity Plant Edition is a mark of GE Fanuc Automation.

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Drilling Waste Management SystemsSolids Control Systems & Products Improve drilling efficiency and environmental compliance with an integrated solids-control systemThe goal of all modern solids-control systems is to reduce overall well costs through the efficient removal of drilled solids while reducing and minimizing the loss of drill fluids. Additional goals include worker health and safety and environmental compliance. The key to designing the best systems in the market comes down to working with the rig designers, contractors, operators and ship yards to provide the best in class. To operate each type of equipment so that the maximum separation efficiency is achieved requires a lot of thought, and many factors must be considered. The quantity and sizing of equipment must be specific so that the efficiency of the solids-control system can be maximized through data such as final volume of mud accumulated while drilling, total volume of solids removed and fluid dilution rates. The greater percentage of drill solids removed and drilling fluid preserved, the higher the operating efficiency. Redefining solids control through the systems approach To meet the demands of new advancements within the drilling market, M-I SWACO has looked at the wider drilling process to design a fit-for-purpose solids-control system. Incorporating modern drilling methods, new equipment enhancements and understanding issues such a limiteddischarge legislation and drilling-fluid properties, we have designed the best-in-class system for the market. We work with the customer at the project and local operational levels so we can transfer process knowledge and practical operational experience to the systems design. This helps ensure that the system meets the requirements for todays drilling practices and allow expansion for tomorrows. As the heart of the fluids process, solids control is the key to cost reduction. Ensuring its effectiveness lies in understanding that different drilling operations will optimize, and must be able to configure, the installed equipment in different ways. This is how the volume of liquid contents in the waste stream is minimized, reducing waste-processing costs. Tight control greatly reduces the need for dilution, and this further minimizes fluid and waste-processing costs. The key to accurate process design is applying comprehensive analysis techniques and competently executing their application.

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Solids Control Systems & Products: Drilling Waste Management Systems

Delivering solutions

Clean mud Mud returns with drill solids Header boxes designed with controlled flow distribution and purpose-built controls Latest shaker and screening technology Drill solids Waste disposal

Accommodating the process-design variables The first consideration in designing the solids-control system is that there are enough shale shakers to process the drilling fluid, accounting for circulation rates, mud types, water depths, drilling-fluid properties and separation parameters to a given specification. The goal is to remove as much of the drilled cuttings as possible. Given the importance of the shale shaker, it is also very important to understand the effects of separation efficiency on screen life with different motions and G-forces. M-I SWACO helps clients determine the most efficient shakers and screens to achieve optimum economic performance of the solids-control system. The separation performance of a shale shaker screen is normally represented by the percentage of drill solids removed and the screen life. Grading the screens will vary from manufacturer to manufacturer, but the best way to compare is to look at fluid volume capacity versus solidsremoval efficiency.

The mud cleaner is a bank of hydrocyclones mounted over the shaker. In some installations, there are desander and desilter cones mounted in such a way that the unit can be used as a mud cleaner or as a shaker and hydrocyclone unit separately. With todays finer-screening shakers that have higher overall efficiency rates than the traditional linear-motion shakers, the applications for mud cleaners are limited. Decanting centrifuges are a very important component of the solidscontrol system and understanding how to optimize them can be challenging, but when used properly, they are a very valuable asset to complete the system. Centrifuges are capable of removing very fine solids - down to 5 - that cannot be removed by any other equipment. The centrifuge can greatly improve the separation efficiency of the solids-removal system while drilling with water-base muds to assist in the reduction of liquid-discharge volumes. In weighted muds, the centrifuge is used to reclaim barite while removing colloidal solids that can cause high mud viscosity, poor filter-cake properties and decreased penetration rates. The centrifuge is the primary separation device used in a chemically enhanced dewatering system to reduce liquid discharge volumes.

Sample configurations

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Mud-Mixing SystemSolids Control Systems & Products

Regardless of rig size or project complexity, M-I SWACO will use our operational and engineering experience to design a system that meets the customers and market expectations. We will then engineer, fabricate and commission the mud-mixing system required to perform efficiently and safely. Whether its a single HiriDe* eductor, or a fully automated, touch-screen-controlled, multifunction system, it will deliver the best performance available.

If one quality best describes the system, it is versatility. Originally conceived for mixing drilling fluids, an M-I SWACO system can be designed for completion fluids as well. Rugged construction, using low-temperature carbon steel and stainless steel, ensures long life in hostile environments. All components feature a minimized footprint and the flexibility to be positioned as rig space dictates.

System componentsEach of the components supplied by M-I SWACO can be put in one of three categories: Solids induction, liquid injection and control.

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Solids Control Systems & Products: Mud Mixing

Arrangement drawing: Bulk-bag-additive unitAll dimensions are expressed in inches (millimeters).62.9 (1,597.7)

Solids inductionBulk-bag-additive unit The big bag unit coupled with the HiriDe eductor ensures optimum feeding performance, product management and safety.

67 (1,701.8) 60 (1,524) 0.2 (5.1) CG

Adjustable for bulk bag heights 48 to 72 in. (1,219 to 1,829 mm) Super sacks up to 4,000 lb (1,814 kg) Integrated sack cutter Improved materials handling Improved mixing rates - bentonite 33,000 lb/hr (14,969 kg/hr) Reduces hazardous dust, material storage requirements, waste generation and product loss Feeds directly into the HiriDe eductor which reduces dust and entrains the solid additives

31.5 (800.1) CG

EMPTY LIFT ONLY

119.5 (3,053.3)

66.6 (1,691.6)

66.6 (1,691.6)

29.2 (741.7) 29.4 (746.8) 58.8 (1,493.5)

11.7 (297.2)

29.4 (746.8) 29.5 (749.3) 58.9 (1,496.1)

Surge tank The pressure vessel integrates the storage and feed of bulk materials. An integral load cell and indicator accurately presents the amount of material added by weight.

Arrangement drawing: Surge tankAll dimensions are expressed in inches (millimeters).0.5 (12.7) CG

Maintains a continuous flow of solids; accurate level and flow control Optimal mixing efficiency and effectiveness With HiriDe eductor creates a dust-free environment for improved health and safety conditions Standard capacity is 70.6 ft3 (2 m3). Manufactured in other sizes. Conforms to ASME Section VIII Div 1 and hazardous-area operation ATEX and the European Pressure Equipment Directive PED 97/23/EC Automated management of storage volume Fitted with load cells and high- and low-level indicators, pressure gauge, and pressure-relief valve Can operate in low temperatures 4F (20C) Maximum process temperature of 200F (93C)

13.2 (335.3) CG

76.9 (1,953.3)

72.7 (1,846.6)

153.9 (3,909.1)

172.8 (4,389.1)

94.3 (2,395.2) CG

94.3 (2,395.2) CG

18.6 (472.4) CG 118.5 (3,009.9)

32.3 (820.4) 114 (2,895.6)

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Mud-Mixing SystemSolids Control Systems & ProductsAutomatic sack slitter and pallet lifter An operator feeds sacked chemicals into the automatic sack slitter where the chemical is separated from the sack in a dust-controlled environment. The chemicals are then passed through the HiriDe eductor, or dosing screw/ valve to the HiriDe eductor, to facilitate mixing. The sack is discarded into a disposal bag to minimize operator handling and dusting. A pallet lifter is used in conjunction with the sack slitter to ergonomically enhance the operators activities by eliminating the need for bending and picking up heavy sacks.

Arrangement drawing: Automatic sack slitterAll dimensions are expressed in inches (millimeters).

121.2 (3,078.5)

65.4 (1,661.2) CG

76.5 (1,943.1) CG

149.1 (3,787.1)

Ergonomic design Automatic sack compactor Self-cleaning, dust-extraction system Can process up to 120 sacks/hr Rated for hazardous environment Zone 1 gas Minimized lifting with pallet lifter Dust-free attachments create a healthier environment Minimized product loss Lower maintenance62.1 (1,577.3) 73.5 (1,866.9) 96 (2,438.4) 65.4 (1,661.2) 65.4 (1,661.2) CG 28.2 (716.3)

76.5 (1,943.1) CG 154 (3,911.6)

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hiriDe EductorThe HiriDe eductor integrates a proprietary MiniMuM Pressure DroP (MPD) 175 nozzle and unique triMix Diffuser (TMD) into an easily installed, rugged, stainless steel frame which has been designed to an optimal height for improved ergonomics. The unit is available in three configurations: FE, SE and EA.

Arrangement drawing: hiriDe EductorAll dimensions are expressed in inches (millimeters).

29.6 (751.8)

49 (1,244.6)

Rapid, complete mixing of dry or liquid additives into the fluid system Lowest comparable pressure loss Creates high shear rates in a circulating loop Compact design with small footprint Dust-free, dry-product mixing Minimizes fish eyes in hard-to-mix products Requires less energy Flexible design eliminates extra equipment Ideal for rigs where space is at a premium A greater degree of worker safetyCONFIG 02 W/CL CAP

39.3 (998.2)

8 (203.2) 42.2 (1,071.9)

Arrangement drawing: hisiDe BlenderAll dimensions are expressed in inches (millimeters)

hisiDe Blender (rental equipment)The HisiDe* blender is an example of scientific theory and practical engineering meeting to create the next evolution of mix-on-the-fly technology. In offshore drilling, precise fluid density and rheological control are much too important to be left to a mix-on-the-fly unit that may not be doing its job. M-I SWACO personnel, using advanced Computational Fluid Dynamics (CFD) modeling, have proven that this is often the case. With the aid of CFD, M-I SWACO has designed and engineered the HisiDe blender as the answer to the question of accuracy and speed in mix-on-the-fly operations. Capitalizing on a unique combination of baffle geometry, exhaustive design and patented1, Westfall^ static mixers; the HisiDe blender delivers efficient cut37.3 (947.4)

49 (1,244.6)

19.2 (487.7)

17 (431.8)

63.6 (1,615.4)

back of WBM and effective shearing of OBM, ensuring downhole stability, emulsion quality and rapid supply-boat turnaround.

In-line baffle premixing and in-line static mixers Same unit for OBM and SBM Fewer downhole problems Faster turnaround for supply vessels Easy-to-use, trouble-free operation Energy-efficient design

Accurate, high-volume and thorough mixing on the fly All-steel construction and no moving parts Minimal pressure drop across the unit

1

Patent number 5,839,828 ^Westfall is a mark of Westfall Manufacturing Company.

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Mud-Mixing SystemSolids Control Systems & Products Liquids injectionCaustic soda mix tank This unit provides an enclosed area for adding sacks of caustic soda to the fluid system.

Arrangement drawing: caustic soda mix tankAll dimensions are expressed in inches (millimeters).49 (1,244.6)

Compact footprint similar to HiriDe eductor Ergonomic height Dust-free enclosure Wetted parts are stainless steel Minimal lifting required Reduced product loss and healthier environment Minimized corrosion38.5 (977.9) CG

27.6 (701) CG 18.6 (472.4) CG 35.8 (909.3)

80.7 (2,049.8)

57.5 (1,460.5)

Chemical-additive unit The chemical-additive unit is the new standard for introducing liquid chemicals into the fluids-mixing process.

38.5 (977.9) CG 6.9 (175.3)

Precise control of injection rates Quick installation; easy to operate Compact footprint: 5 x 8 x 4 ft high (1.5 x 2.4 x 1.2 m high) ATEX Zone 1 gas motors and meters Wetted parts are stainless steel Gear pumps for high-viscosity fluids and greater control over the chemical-injection process. Each revolution of the gears delivers a finite volume of chemical Optimal liquid dosing Low-maintenance operation Pumps a wide variety of chemical additives51.8 (1,315.7) 64.1 (1,628.1)

26.7 (678.2) 27.6 (701) CG 43.4 (1,102.4)

17.8 10.8 (452.1) (274.3) 18.6 (472.4) CG 35.6 (904.2)

Arrangement drawing: chemical-additive unitAll dimensions are expressed in inches (millimeters).

31.3 (795) CG

41.6 (1,056.6) CG

53.9 (1,369.1) CG 24.6 (624.8) CG 41.6 (1,056.6) CG 90 (2,286) 24.6 (624.8) CG 31.3 (795) CG 64.1 (1,628.1)

53 (1,346.2)

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System controlHuman-Machine Interface (HMI) systems are becoming increasingly common features in modern drilling installations. They are designed to operate in standalone mode, or can be integrated into other control systems. Outputs from these systems, including alarms, can be available to a multitude of control displays including the driller, operator, logger and M-I SWACO personnel. HMI systems allow operators to set upper and lower performance parameters and preset some timed operations for equipment that once required manual operation and monitoring. advantages include:

Improved working environment Reduced dust and potential hazards Reduced personnel requirements Improved equipment performance

The Mud-Mixing system runs on Cimplicity Plant Edition^ which is run on the Windows XP^ operating system as the main SCADA package. A Microsoft SQL server is configured as the logging PC to afford reliable historic data logging and retrieval. User interface and system control is achieved via a trackball/mouse and keyboard. All communications between the application PLCs and the workstations are controlled via the M-I SWACO dual redundant servers. Workstation displays show various information pages which are selectable via the trackball/mouse. The operator can control and monitor the performance of equipment using the operator-interface unit. To allow the operator to configure and control the package, a layered paged system is available for ease of use.

The overall control system for the fluids-mixing package consists of a Programmable Logic Controller (PLC) control cabinet networked via Ethernet to a server panel holding two redundant server PCs, a logger PC and viewer monitors. In addition to the main acquisition network, a maintenance and diagnostic Profibus MPI network is provided for diagnostic and maintenance tasks.

^Cimplicity Plant Edition is a mark of GE Fanuc Automation. ^Windows XP is a mark of Microsoft Corporation.

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BEM-650 Shale ShakerSolids Control Systems & Products: Shakers

Easy-access inspection ports, with pop-in covers, prevent fluid loss during surges. True, cold installation via feeder to pipe flange.

Better solids and fluids processing, less screen wearThe BEM-650 Shale shaker is the third-generation balanced-ellipticalmotion shale shaker from M-I SWACO. Its performance is centered on our field-proven and patented, balancedelliptical-motion technology. Independent testing has confirmed that, compared with other shaker types, this gentle rolling motion consistently provides better solids removal and fluid recovery with less screen wear. The BEM-650 Shale shaker has been designed with a number of significant refinements that include:

Smaller footprint Fully stainless steel design Dual decks (for scalping and fine solids separation) Automated deck-angle adjustment2 Detachable feeder Pneumatic screen clamping3 As a result, the BEM-650 Shale shaker routinely provides: A compact unit built for long life Improved solids removal and fluid recovery at higher feed rates Faster and safer screen changing

1 2

18

3

Vibratory Screen Separator U.S. Patent No. 5,265,730 Patent pending U.S. Patent No. 6,513,665


Solids Control Systems & Products: Shakers: BEM-650 Shale Shaker


Patented1, balanced elliptical motion produces a drier cuttings discharge and results in improved separation efficiency Stainless steel construction reduces maintenance costs as a result of low corrosion State-of-the-art motion generators are oilfield proven and require minimal maintenance Flowback pan between top and bottom decks maximizes effective screening area Integral scalping deck improves process capacity, reduces installation costs and improves primary deck screen life Gumbo slide design minimizes gumbo buildup Dual-angle bottom deck improves separation of water-base-mud cuttings Shallow header tank delivers better fluids distribution to screens with no solids settling Sloping sump design with left and/or right discharge minimizes settling of ultra-fines Meets certification requirements at highest level - ATEX, NORSOK, CE and UL-rated versions available Low operational noise levels ensure safety Extra-long drip lips Easy-to-install optional vaporextraction hood reduces operator exposure to vapors associated with drilling fluids M-I SWACO design and service organization provides assistance with rig installation surveys, flowdistribution design to shakers, as well as shaker house and solidscontrol system design

Flow-distribution box

Screen-clamping system

Detachable flow-distribution box with built-in lift points allows for flexible installation Allows true, cold installation to 10 in. (254 mm) pipe flange No welding, torch cutting or grinding is necessary Two large slide gates, with reliable tab/slot locators, reduce tendency to clog with gumbo Control panel, with simple start/stop button is suitable for remote operation, reducing operator exposure to vapors associated with drilling fluids Easy-to-use pneumohydraulic deckangle adjustment2 reduces mud losses from screens Bed-angle indicator aids accurate adjustment of basket angle Composite screen technology increases effective open area, improves process capacity and maximizes screen life Special, lightweight screen design allows for easier screen handling Pre-tensioned screens (top and bottom decks) allow for quicker screen changes All screens front load to improve operator safety

Operated by single three-way, three-position SST ball valve Pressure regulator permanently set to proper operating pressure Pneumatic quick clamping of screens for quick screen-changing operations Screen clamping and angle adjustment operated by rig air supply, lowering maintenance and utilities All components bolt on Clamp blade axles cast into part with larger shaft size Clamp blade receivers have tighter tolerance and increased materials depth Removable cover allows easy access for rear-screen inspection and maintenance Contains splashing and prevents fluid loss during surges Improves access to rear clamp blades

Controls

Two inspection/cleanout ports

Screen technology

Gumbo slide design minimizes gumbo buildup.

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BEM-650 Shale ShakerSolids Control Systems & Products: Shakers BEM-650 Shale ShakerB

Specifications

Length: 96.6 in. (2,454 mm) Width: 81 in. (2,057 mm) Weir height: 41.2 in. (1,046 mm) Height: 66.1 in. (1,679 mm) Weight: 3,900 lb (1,769 kg) Gross screen area Scalping deck: 13.8 ft2 (1.3 m2) Primary deck: 27.6 ft2 (2.6 m2) Net (API) screen area Scalping deck: 10.8 ft2 (1 m2) Primary deck: 21.6 ft2 (2 m2) Deck angle adjustable: +5, 3 Screen type: Pre-tensioned composite Screen clamping: Pneumatic Two scalping and four primary screens Coated carbon steel springs Two (2) vibrator motors 460V/60 Hz/1,800 rpm/2 hp or 400V/50 Hz/1,500 rpm/1.75 hp Other voltages are also available Explosion proof Class I, Groups C and D Class II, Groups E, F and G UL, CE, CSA, ATEX, NORSOK Motor weight: 200 lb/60 Hz (91 kg, 60 Hz) 216 lb/50 Hz (98 kg, 50 Hz) Nominal flow capacity >600 gpm (2,271 L/min), dependent upon fluid properties, solids loading, screen configuration, deck angle and maximum 5.0 G-force

C A L K H J I G F E D

Screen Deck and Screens

Basket Isolation Section A Multiple fine screening wire mesh choices: High-capacity mesh (HC) designed to produce excellent flow rates Long-life mesh (XR*) designed to extend time between screen changes Other mesh types available, including TBC* and XL Two, large slide gates reduce tendency to clog with gumbo Section B Two, large slide gates reduce tendency to clog with gumbo Section C Detachable flow-distribution box allows for flexible installation Section D Control panel, with simple start/ stop button, is suitable for remote operation Section E Rear-screen inspection port, equipped with removable cover, simplifies inspection and maintenance Section F State-of-the-art motion generators are oilfield-proven for low maintenance Section G Bed-angle indicator aids accurate adjustment of basket angle Section H Screen-clamping system, with singlepoint, pneumatic control, speeds screen-changing operations Section I Flowback pan between top and bottom decks Section J Lower deck contains four pre-tensioned, flat-panel primary screens with a gross screen area of 27.6 ft2 (2.6 m2) Section K Upper deck contains two pre-tensioned, flat-panel scalping screens with a gross screen area of 13.8 ft2 (1.3 m2) Section L Patent-pending, deck-adjustment system

Motor Specifications

Fully stainless steel design. CE, ATEX, NORSOK and UL-rated versions available

20


Solids Control Systems & Products: Shakers: BEM-650 Shale Shaker

BEM-650 Shale ShakerAll dimensions are expressed in inches (millimeters).8.9 (226) 19.6 (498) Air inlet

96.6 (2,454) 97.2 REF (2,469)

47.6 (1,209) Approx. C of G

ISO view, 1:20

76.5 56.2 (1,943) (1,428)

Removable inspection covers, 10 (254) opening

6.8 (173)

37.5 (953) Approx. C of G

36.3 (922) Recommended screen removal Recommended motor removal (both sides)

32 (813)

Lifting lugs (4 places)

5.4 (137)

Approximate location of electrical connection, .75 (19) FNPT

26 (660) 11 (279) 14.2 (361) B.C.

25.3 (643) 16 (406) OD of cover 4.8 (122) Air inlet, 0.25 (6) FNPT120 (3,048) Recommended motor removal (both sides) Adjustable slide gates for flow control

45.3 (1,151)

36.7 (932) Elec. connection

42.4 (1,077)

32.9 (836) 21.5 (546)

73 (1,854) Max. 66.1 vertical (1,679) adjustment of slide gates

38.2 (970)

Hydraulic reservoirHydraulic lift controls

28 (711) Screen area top deck 56.2 (1,427) Screen area bottom deck 81 (2,057)

Pneumatic clamping system controls

4 (102)

1 (25)

85.6 (2,174)

Feeder assembly Removable inspection cover, 10 (254) opening

33.3 (846)

Motion generator, 2 hp (voltage per customer contract), explosion-proof, 2 places

9.2 (234) 2 (51) Starter assembly

67 (1,702)

Grounding lug

Splash guard

45.6 (1,158) 22.9 (582) Approx. C of G

15.2 (386)

22.4 (569)

41.2 (1,046) Weir height

View A-A 4X 11 (28) mounting holesDeck-angle adjustment indicator

41 (1,041) 87.8 (2,230)

31.5 (800)

Lifting lug, 2 (51) diameter hole for lifting equipment Discharge gate, 2 required

These renderings are for information purposes only and are not actual schematics.

21


MD-3 Triple-Deck Shale ShakerSolids Control Systems & Products: Shakers

M-I SWACO new-generation MD-3* triple-decker shaker offers an ideal combination of high efficiency, adaptability and space optimization. The compact MD-3 shale shaker is unique in that it can adapt quickly as drilling conditions and cuttings volumes change. Changing drilling conditions require immediate and flexible solids control solutions. At the same time, evertightening environmental restrictions demand up-to-the-minute compliance. There is also the matter of high drilling costs and the need to recover expensive base fluids. In addition, offshore and some onshore locations have limited space available demanding technologies be as compact as possible.

The MD-3 shale shaker meets all those requirements and more. The advanced MD-3 shaker delivers in a small footprint, a high-efficiency solids-control option adaptable to changing drilling conditions. The highly efficient solids removal capacity of the MD-3 shaker translates to lower waste volumes, costs and downtime. Whats more, by generating drier cuttings at reduced volumes, the MD-3 shaker cuts your environmental footprint and associated coats.

22


Solids Control Systems & Products: Shakers: MD-3 Triple-Deck Shale Shaker

Features

Progressive and balanced modes of elliptical motion Unique feeder assembly that presents fluid to the scalping screens as a uniform, low impact curtain. Feeder easily can be configured into a variety of connection points for installations with limited space High-capacity operating mode for increased capacity and conveyance rate Efficiency operating mode for increased fluid recovery, discard dryness and screen life Vibratory Motion DriVe* in two modes (6.3 and 7.2 Gs) produces a drier cuttings discharge and results in improved separation efficiency Vibratory Motion DriVe allows operating modes to be switched while shaker is in motion Heavy-gauge carbon-steel construction and 316 L stainless steel on high-wear areas reduce maintenance costs and helps to ensure long service life Fluid distribution designed to utilize all available screen area, regardless of drilling conditions

Modular platform to accommodate a variety of features Available in common power supply configurations to meet all applicable global electrical standards Deck-adjustment system capable of adjustment while processing fluid Fume-extraction hood reduces operator exposure to vapors associated with drilling fluids and prevents fluid splashing outside the shaker boundaries State-of-the art motion generators are oilfield proven and require minimal maintenance Standard spray bar assists conveyance of heavy and/or sticky solids on scalping deck during various formations

Advantages

Produces drier cuttings Extends screen life Minimizes HSE footprint Lowers waste volume Reduces costs Requires less rig space

23


Meerkat PT Shale ShakerSolids Control Systems & Products: Shakers

The flexibility of dual motionThe dual-motion shale shaker that adapts as solids change M-I SWACO has combined linear and balanced elliptical motion technology to create the revolutionary Meerkat PT* dual-motion shaker. The design incorporates a 0.6 hp vibrator motor that allows it to perform on an unparalleled level. But as drilling conditions change, the Meerkat PT dual-motion shaker can be adjusted on the fly. Simply flipping a switch on the control box reconfigures the shaker from linear to balanced elliptical motion. There is no need to suspend or shut down operations. With the Meerkat PT shaker operating in the gentler balanced elliptical mode, solids encounter reduced G-forces and longer screen residence time. This results in drier solids, improved drilling-fluid recovery, longer screen life and reduced operating costs.

The economy of linear motion The dual-motor Meerkat PT linearmotion shaker is especially effective while drilling top-hole sections where heavy, high-volume solids are usually encountered. In these intervals, shakers need to generate high G-forces to effectively move dense solids across the screens. The M-I SWACO Meerkat PT shaker represents the latest developments in compact, modular design and the flexibility for multiple configurations to meet a wide range of customer requirements and rig environments. This brochure is a reference to the two standard configurations of the Meerkat PT shaker:

All motor specifications (hp, voltage, speed) are nominal values and may vary with configurations. Additional nonstandard configurations of the Meerkat PT shaker will be made available upon customer request.

Standard Meerkat PT shaker with header box Standard Meerkat PT low-profile shaker with possum belly

24


Solids Control Systems & Products: Shakers: meerkaT PT Shale Shaker


Units can be customized to meet both tight-space requirements and high-performance criteria All configurations are compact and modular Linear motion for fast conveyance and heavy loading; balanced elliptical motion for maximum retention time and drier cuttings Elliptical motion at the flip of a switch without stopping the shaker Balanced basket functions flawlessly in either linear or balanced elliptical mode, with dry, light loads or wet, heavy loads

Most reliable mechanical jacking system in the industry - simple and easy to use; requires no pinning Unique distribution box option can replace flowline possum belly, providing increased handling capacity and dampening the velocity of fluid from the flowline Pre-tensioned composite screens for fast screen changes and overall ease of use Ultra-tight seal between screen and screen bed eliminates solids buildup and costly bypass of solids Largest net-usable screen area among shakers of similar footprint: 15.9 ft2 (1.5 m2)

Comparison of balanced elliptical motion to linear motionLinear Motion Balanced Elliptical Motion

G-force linear motion up to 6.9 Gs Speeds conveyance Increases shaker-fluid capacity Enables shaker to process heavier solids loads Enhances cuttings-processing volume

Uniform elliptical motion at all points on basket Reduces G-forces (5.7 Gs maximum) Optimizes solids removal Maximizes drilling-fluid recovery Drier cuttings Extends screen life

25


Meerkat PT low-profile shaker with possum bellySolids Control Systems & Products: Shakers: meerkaT PT low-profile shaker19.5 (495) APPROX C.G. 19.5 (495) APPROX C.G. MANUAL DECK ANGLE ADJUSTMENT 34.2 (2 PLCS) (869) APPROX C.G. DECK ANGLE INDICATOR

Solids Control Systems & Products: Shakers meerkaT pT low-profile shaker with possum bellyAll dimensions are expressed in inches (millimeters).

Specifications Length: 94 in. (2,388 mm) Width: 72.5 in. (1,842 mm) Weir height: 22.3 in. (566 mm) Height: 44 in. (1,118 mm) Weight: 2,965 lb (1,345 kg) Screen Deck and Screens Screen area: Gross: 22 ft2 (2 m2) Net (API): 15.9 ft2 (1.5 m2) Deck-angle adjustment: 3 to +3 Screen type: Pre-tensioned 44 4 x 2 ft (1.2 x 0.61 m) (1,118) APPROX C.G. Three screen panels per shaker Basket Isolation B Powder-coated steel springs57 (1,448) SPRING CENTER TO CENTER

44 (1,118) APPROX C.G.

B57 (1,448) SPRING CENTER TO CENTER 44 (1,118) APPROX C.G.

B56.9 (1,445) 72.6 (1,844)

B57 (1,448) SPRING CENTER TO CENTER

B56.9 (1,445) 72.6 (1,844) 8-IN. BYPASS (2 SIDES)

48.7 (1,237) SPRING CENTER TO CENTER 90 (2,286)

44 (1,118) APPROX C.G.

ISO 1

POSSUM BELLY GATE

B56.9 (1,445) 72.6 (1,844)

48.7 (1,237) SPRING CENTER TO CENTER 90 57 (2,286) (1,448) SPRING CENTER TO CENTER MOTION GENERATOR 2 HP (VOLTAGE PER CUSTOMER SPECIFICATIONS) EXPLOSION PROOF (NON-EXPLOSION PROOF OPTIONAL) 2 REQUIRED 44.1 (1,120) APPROX C.G. MOTION GENERATOR 2 HP (VOLTAGE PER CUSTOMER SPECIFICATIONS) EXPLOSION PROOF (NON-EXPLOSION PROOF OPTIONAL) 2 REQUIRED 44.1 (1,120) APPROX C.G.

8-IN. BYPASS (2 SIDES)

B

B56.9 (1,445) 72.6 (1,844)

LY

Motor Specifications B SECTI N BO 1: 0 1 Two (2) primary vibratorPOSSUM BELLY motors GATE One (1) secondary vibrator motor on dual-motion model 440-480V/60 Hz/1,800 rpm or SECTI N BO B SPARE 380-415V/500HZ/1,500 rpm SCREEN WEDGES 1: 1 (2) PER SHAKER 48.7 (1,237) Explosion SPRING CENTER TO CENTER proof Class I, Groups C 90 LIFTING and D (2,286) LUG 4 PLCS UL/cUL, CE, ATEX, NORSOK 40.2 (1,021)(2) PER Nominal Fluid Capacity SHAKER 500 gpm (1,893 L/min) 4X 1.8 (46) LIFTING LUG 4 PLCS SPARE SCREEN WEDGES

ISO V IEW 1: 5 1

MANUAL DECK ANGLE ADJUSTMENT (2 PLCS) DECK ANGLE INDICATOR 8-IN. BYPASS (2 SIDES)

MOTION GENERATOR 0.60 HP (VOLTAGE PER CUSTOMER SPECIFICATIONS) EXPLOSION PROOF (NON-EXPLOSION PROOF OPTIONAL) 1 REQUIRED PER SHAKER

MANUAL DECK ANGLE ADJUSTMENT 46 (1,168) @ +3 (2 PLCS) 44 (1,118) @ 0 41.5 (1,054) @ 3 POSSUM BELLY GATE DECK ANGLE INDICATOR

48.7 POSSUM BELLY (1,237) FEEDER MOTION GENERATORCENTER SPRING CENTER TO 0.60 HP (VOLTAGE PER CUSTOMER SPECIFICATIONS) 90 EXPLOSION PROOF (2,286) (NON-EXPLOSION PROOF OPTIONAL) 1 REQUIRED PER SHAKER

10-IN. INLET CONNECTION 8-IN. BYPASS (2 SIDES) WELD COVER PLATE

ISO V IEW 1: 5 1

APPROXIMATE LOCATION OF ELECTRICAL CONNECTION (0.75-IN. [19.1 mm] FNPT)

40.9 33.3 (1,039) 22.3 (846) (566) WEIR 13.9 POSSUM BELLY (353) HEIGHT FEEDER

21.8 10-IN. INLET CONNECTION 17.9 (554) WELD COVER PLATE (455) APPROXIMATE LOCATION OF ELECTRICAL CONNECTION (0.75-IN. [19.1 mm] FNPT)

34.2 (869) APPROX C.G.

72.5 (1,842)

40.2 (1,021)

SECTI N BO B 1: 0 1

6 (52) SKID 46 (1,168) @ +3 44 (1,118) @HEIGHT 0 41.5 (1,054) @ 3

3 MOTOR STARTER BOX 75.2 (1,910) 90 (2,286) MANUAL DECK ANGLE ADJUSTMENT (2 PLCS) 94 (2,388) 3 MOTOR STARTER BOX

4.5 (114)

4X

MOTION GENERATOR 2 HP (VOLTAGE PER CUSTOMER SPECIFICATIONS) EXPLOSION PROOF (NON-EXPLOSION PROOF 1.8 OPTIONAL) 2(46) REQUIRED

S

72.5 (1,842)

MOTION GENERATOR 0.60 HP (VOLTAGE PER CUSTOMER SPECIFICATIONS) EXPLOSION PROOF (NON-EXPLOSION PROOF OPTIONAL) 1 REQUIRED PER SHAKER 6 (52) SKID 44.1 (1,120) SPARE HEIGHT WEDGES SCREEN APPROX C.G. (2) PER SHAKER BELLY POSSUM FEEDER

40.9 33.3 (1,039) 22.3 (846) (566) 21.8 MOTION GENERATOR 2 HP MOTION GENERATOR 0.60 HP WEIR (554) 13.9 (VOLTAGE PER CUSTOMER (VOLTAGE PER CUSTOMER SPECIFICATIONS)(353) HEIGHT SPECIFICATIONS) EXPLOSION PROOF EXPLOSION PROOF (NON-EXPLOSION PROOF (NON-EXPLOSION PROOF OPTIONAL) OPTIONAL) 1 REQUIRED PER SHAKER 2 REQUIRED 44.1 (1,120) APPROX C.G.

17.9 (455)

4.5 (114)

DECK ANGLE INDICATOR 75.2 10-IN. INLET CONNECTION (1,910) WELD COVER PLATE 90 (2,286) APPROXIMATE LOCATION OF 94 ELECTRICAL CONNECTION (0.75-IN. [19.1 (2,388) mm] FNPT) 46 (1,168) @ +3 44 (1,118) @ 0 41.5 (1,054) @ 3 21.8 (554) 17.9 (455)

31.5 (800)

POSSUM BELLY FEEDER

46 (1,168) @ +3 44 (1,118) @ 0 41.5 (1,054) @ 3 19.5 (495) APPROX C.G. 4X 3 MOTOR STARTER BOX 1.8 (46)

LIFTING LUG 4 PLCS

APPROXIMATE L ELECTRICAL CON (0.75-IN. [19.1 mm 40.9 33.3 (1,039) LIFTING 22.3 (846) LUG (566) WEIR 13.9 (353) HEIGHT

13.9 (353)

40.9 40.2 (1,021) 33.3 (1,039) 22.3 (846) (566) WEIR HEIGHT

6 (52) SKID HEIGHT

34.2 (869) APPROX C.G. 75.2 (1,910) 90 (2,286) 94 (2,388)

6 (52) SKID HEIGHT

4.5 (114)

72.5 (1,842)

31.5 (800) 75.2 (1,910) 90 (2,286) 94 (2,388)

3 MOTOR STARTER BOX 63 (1,600) 64.3 (1,633)

26


63 1,600)

MOTION GENERATOR .6 HP (VOLTAGE PER CUSTOMER CONTRACT) EXPLOSION PROOF

Standard Meerkat PT shaker with header boxISO V IEW10 (254)

MOTION GENERATOR 2 HP (VOLTAGE PER CUSTOMER CONTRACT) EXPLOSION PROOF 2 PLACES

Solids Control Systems & Products: Shakers6 (152) 34.2 (869) 26 (660) 10-IN. INLET CONNECTION 25 (636) 8-IN. INLET CONNECTION

APPROXIMATE LOCATION OF ELECTRICAL CONNECTION (0.75-IN. PT)

8 (203)


sTanDarD meerkaT pT shaker with header boxAll dimensions are expressed in inches (millimeters).

24 (610) 6-IN. INLET CONNECTION 10.3 (262)

68.9 1,750)

Specifications Length Linear motion: 96.6 in. (2,454 mm) Dual motion: 120 in. (3,048 mm) Width: 68.9 in. (1,750 mm) SPARE SCREEN WEDGES (2) PER SHAKER Weir height: 29 in. (737 mm) Height: 51 in. (1,295 mm) Weight: 3,145 lb (1,427 kg) Screen47.2 Deck and Screens (1,199) Screen area: Gross: 22 ft2 (2 m2) 23.1 (587) APPROXIMATE C.G. Net (API): 15.9 ft2 (1.5 m2) Deck-angle adjustment: 3 to +3 APPROVED LIFT POINT Screen type: Pre-tensioned 4 x 2 ft (1.2 x 0.61 m) 63 (1,600) Three screen panels per shaker Basket Isolation Powder-coated steel springs

APPROVED LIFTING POINT

31.6 (803)

REAR VIEW

63 (1,600)


MANUAL DECK ANGLE ADJUSTMENT ONE EACH SIDE

52.8 (1,341) APPROXIMATE C.G. THREE MOTOR CONTROL PANEL

53 (1,345) @+3 48.5 (1,232)@ 3 29 (737) WEIR HEIGHT51 (1,295)

41.6 (1,057)

29.5 (749) APPROXIMATE C.G.

63 (1,600)

DECK ANGLE INDICATOR ONE EACH SIDE UNIT TAG

ISO V MUDEACH SIDE IEWONE OUTLET

33.5 (851) 73.1 (1,857)

44.6 (1,133) 101.4 (2,576)

EARTH GROUNDING POINT (BOTH SIDES)

64.5 1,638)

ISO V IEW10 (254)

MOTION GENERATOR .6 HP (VOLTAGE PER CUSTOMER CONTRACT) EXPLOSION PROOF

MOTION GENERATOR 2 HP (VOLTAGE PER CUSTOMER CONTRACT) EXPLOSION PROOF 2 PLACES

APPROXIMATE LOCATION MOTION GENERATOR .6 HP OF ELECTRICAL CONNECTION (VOLTAGE PER CUSTOMER CONTRACT) (0.75-IN. PT) EXPLOSION PROOF

8 (203)

Motor Specifications Two (2) primary vibrator motors One (1) secondary vibrator motor on 101.4 (2,576) dual-motion model 440-480V/60 Hz/1,800 rpm or 380415V/50 Hz/1,500 rpm Explosion proof Class 1, Groups C and D UL/cUL, CE, ATEX, NORSOK68.9 (1,750)

6 (152) APPROXIMATE LOCATION OF ELECTRICAL CONNECTION (0.75-IN. PT)

MOTION GENERATOR 2 HP (VOLTAGE PER CUSTOMER CONTRACT) 34.2 EXPLOSION PROOF (869) 26 (660) 2 PLACES 10-IN. INLET CONNECTION 25 (636) 8-IN. INLET CONNECTION

24 (610) 6-IN. INLET CONNECTION 10.3 (262)

34.2 (869)


31.6 (803)

26 (660) 10-IN. INLET CONNECTION 25 (636) 8-IN. INLET CONNECTION

REAR VIEW

63 (1,600)


24 (610) 6-IN. INLET CONNECTION 10.3


31.6 (803)

R63 (1,600) MANUAL DECK ANGLE ADJUSTMENT ONE EACH SIDE 52.8 (1,341) APPROXIMATE C.G. THREE MOTOR CONTROL PANEL MANUAL DECK MOTION GENERATOR .6 HP ANGLE ADJUSTMENT (VOLTAGE PER CUSTOMER CONTRACT) ONE EACH SIDE EXPLOSION PROOF

Nominal Fluid Capacity SPARE SCREEN WEDGES (2) PER SHAKER 500 gpm (1,893 L/min)

SPARE SCREEN WEDGES (2) PER SHAKER

52.8 (1,341) APPROXIMATE C.G.

53 (1,345) @+3 47.2 (1,199) 23.1 (587) APPROXIMATE C.G. 48.5 (1,232)@ 351 (1,295)

THREE MOTOR CONTROL PANEL 41.6 MOTION GENERATOR 2 HP (1,057) 29 (VOLTAGE PER CUSTOMER CONTRACT) (737) EXPLOSION PROOF 53 (1,345) @+3 WEIR 2 PLACES HEIGHT 51 (1,295) 48.5 (1,232)@ 3

4X

1.5 (38) 23.1 (587) APPROXIMATE C.G. DECK ANGLE INDICATOR ONE EACH SIDE 29.5 (749) UNIT TAG APPROXIMATE C.G. 63 (1,600) 64.5 (1,638)

47.2 (1,199)

101.4 (2,576)

APPROVED LIFT POINT APPROVED LIFT POINT

E C.G.

MUD OUTLET ONE EACH SIDE

33.5 (851) 73.1 (1,857)

44.6 (1,133) 101.4 (2,576)

EARTH GROUNDING POINT (BOTH SIDES)

APPROVED LIFT POINT

DECK ANGLE INDICATOR ONE EACH SIDE UNIT TAG

MUD OUTLET ONE EACH SIDE

33.5 (851) 73.1 (1,857)

( 101.4 (2,576)

68.9 (1,750)

SPARE SCREEN WEDGES (2) PER SHAKER

27


In any configuration, the Meerkat PT shaker takes performance to a new levelSolids Control Systems & Products: Shakers Features and advantages

Combines two or three Meerkat PT shakers into one integral assembly by bolting together skids with field-installable kit Standard assembly includes common possum belly Available options: Multiple header tanks Mud cleaner Lifting frame Distribution box Can be lifted/rigged as single unit Single flowline connection to shakers Feeder slide gates integral to possum belly Flow distribution controlled by slide gates Flow can be opened/closed to any shaker Flow can be regulated by adjusting slide gate height

The Meerkat PT shakers modular construction is as basic and important to its success as the units dual-motion capability. By incorporating the concept of modules, M-I SWACO has built big advantages into the Meerkat PT shaker. Customers have the option of bolting single Meerkat PT units into a dual or triple configuration, with different feed systems and mud cleaner options. In the field, rig personnel can reconfigure the unit quickly, via bolted connections, to meet changing requirements. Another big advantage of the M-I SWACO bolted, modular design becomes apparent when its time to ship the unit internationally. With the M-I SWACO mobilization option, our crews will partially disassemble the Meerkat PT shaker and pack it in a safe, compatible container. The units modularity reduces disassembly and packing time at the shipping end and unpacking and reassembly time at the receiving end. Once onsite, crews can configure the modules and install the shakers, using bolted, not welded, connections.

meerkaT PT dual shaker

meerkaT PT Low-Profile dual shaker

28



meerkaT PT Mud Cleaner*Mud cleaners can be installed on the single, dual and triple configurations:

These configurations are just the beginningM-I SWACO is currently developing additional configurations of the Meerkat PT shaker. To see for yourself what we have planned, visit an M-I SWACO representative to review the latest specifications for our soon-to-be-launched models.

The D-sanDer* unit is available in two- or three-cone The D-silter* unit is available in six, eight or ten twin-cone Low profile (approx. 64 in. [1,626 mm] to top of trough) Integral bypass between shaker and D-silter/D-sanDer units Compact footprint Allows inspection/ maintenance without ladders or scaffolds Operates as D-silter and D-sanDer units and flowline shaker independently

These configurations are just the beginningM-I SWACO high-capacity composite shaker screens are the most rugged, longlasting and efficient screens available. The new composite screens, unique in the industry, provide resistance to corrosive drilling fluids. The screens also offer significant fluid capacity, excellent resistance to blinding, drier solids discharge and a large net-usable screen area. Composite construction creates an ultra-tight seal between the screen and screen bed and eliminates solids buildup and costly solids bypass. The unique screenlocking mechanism wedges the screen firmly in place and allows the screen to be removed for repair or replacement.

29


Mongoose Pro Shale ShakerSolids Control Systems & Products: Shakers The flexibility of dual motionWith the new generation Mongoose Pro dual-motion shale shaker, M-I SWACO has combined balanced and progressive elliptical motion technology for a shaker that adapts as drilling conditions change. As drilling conditions change, the evolutionary Mongoose Pro dual-motion shaker can be adjusted on the fly. Simply flipping a switch on the control box reconfigures the shaker from balanced to progressive elliptical motion. There is no need to suspend or shut down operations. With the Mongoose Pro shaker operating in the gentler progressive elliptical mode, solids encounter reduced G-forces and longer screen residence time. This results in drier solids, improved drilling-fluid recovery, longer screen life and reduced operating costs.

Features

Benefits

Dual motion: Balanced Elliptical/ Progressive Elliptical Motion change during operation at the flip of a switch Two 2.5 hp motion generators Increased screen access Heavy duty, reliable, mechanical deck adjustment system. Jacks with corrosion resistant coating Large capacity distribution box Utilizes high-tension composite screens Ultra-tight seal between screen and screen bed Largest non-blanked screen area among shakers of similar footprint: 21.2 ft (1.97 m)

Balanced Elliptical motion in Capacity mode provides increased fluid capacity and solids conveyance rate Progressive Elliptical motion in Efficiency mode for increased fluid recovery, discard dryness, and screen life Rugged design and simple operation reduces maintenance costs Lightweight composite screens allow quick screen change out Screen to shaker seal eliminates solids buildup and costly solids bypass Easier access for quicker and safer screen changes and screen inspections Continuous shaker operations when switching between motions

The economy of elliptical motionThe Mongoose Pro shaker in balanced elliptical mode is especially effective while drilling top-hole sections where heavy, high-volume solids usually are encountered. In these intervals, shakers need to generate high G-forces to effectively move dense solids across the screens. During drilling breaks and increased viscosity the balanced elliptical motion eliminates the need for screen changes as well as losses.

30


Solids Control Systems & Products: Shakers: mongoose pro shale Shaker

Composite screens provide longer life and more screen areaM-I SWACO high-capacity composite shaker screens are the most rugged, long-lasting and efficient screens available. The new composite screens, unique in the industry, provide resistance to corrosive drilling fluids. The screens also offer significant fluid capacity, excellent resistance to blinding, drier solids discharge and a large net usable screen area. Composite construction creates an ultra-tight seal between the screen and screen bed and eliminates solids buildup and costly solids bypass. The unique screen-locking mechanism wedges the screen firmly in place and allows the screen to be removed for repair or replacement.

Comparison of balanced and progressive elliptical motionBalanced Elliptical Motion Progressive Elliptical Motion

Balanced elliptical motion 7.5 Gs Speeds conveyance Increases shaker-fluid capacity Enables shaker to process heavier solids loads Enhances cuttings-processing volume

Reduces G-forces (6.5 Gs maximum) Optimizes solids removal Maximizes drilling-fluid recovery Drier cuttings Extends screen life

31


Basic Mongoose Pro shaker with header boxSolids Control Systems & Products: Shakers Basic mongoose pro shaker with header box specificationsSpecifications

Deck-angle adjustment: 3 to +3 Screen type: Pre-tensioned 4 x 2 ft (1.2 x 0.61 m) Four screen panels per shaker Powder-coated steel springs Two 2.5 hp motion generators 460V/60 Hz/1,800 rpm or 400V/50 Hz/1,500 rpm Explosion proof Class I, Groups C and D UL/cUL, CE, ATEX, NORSOK

Overall length: 119.8 in (3,044 mm) Overall width: 68.9 in. (1,749 mm) Weir height: 29 in. (737 mm) Height: 52.4 in. (1,330 mm) at 0 deck angle Weight: 3,300 lb (1,500 kg) Length: 92.9 in. (2,359 mm) Width: 63.0 in. (1,600 mm)

Basket Isolation


Foundation Dimensions


Screen area: Gross: 29.4 ft2 (2.73 m2) Net (API): 21.2 ft2 (1.97 m2)

All dimensions are expressed in inches (millimeters).

APPROXIMATE LOCATION OF ELECTRICAL CONNECTION (3/4" FNPT)

O [ 10.1 ] 257 112.6 [ 2860 ] O [ 8.1 ] 206 O [ 6.1 ] 156

B

BREMOVABLE INSPECTION COVERS 10" (2 PLCS)

37.4 [ 951 ] 30.0 [ 762 ] 10" INLET 29.0 [ 737 ] 8" INLET REMOVABLE FEEDER LID

28.0 [ 711 ] 6" INLET

10.5 [ 267 ]

31.5 [ 800 ]

RECTANGULAR COVER PLATE AT BYPASS RECTANGULAR TO PIPE TRANSISTION AVAILABLE

MOTOR ROTATION PLATE

REAR VIEW

MANUAL DECK ANGLE ADJUSTMENT 1-1/4" [31] SOCKET (2 PLCS)

CONTROL PANEL LOCATION SPARE SCREEN WEDGES (2 PER SHAKER)

DECK ANGLE INDICATOR (2 PER SHAKER) 54.9 [1394] +3 APPROX [ 52.4 ] 0 1330 49.9 [1267] -3

4X O [ 1.5 ] 38

47.2 [ 1199 ]

43.4 [ 1102 ] 29.0 [ 737 ] WEIR HEIGHT

23.6 [ 599 ] APPROX C.G. APPROVED LIFTING POINT (4 PLCS) 63.0 [ 1600 ] SKID WIDTH 64.2 [ 1630 ] 68.9 [ 1749 ] OVERALL WIDTH

13.0 [ 330 ] SKID HEIGHT REMOVABLE MUD OUTLET COVER (2 PLCS) 48.4 [ 1230 ] APPROX C.G. 92.9 [ 2359 ] SKID LENGTH 119.8 [ 3044 ] OVERALL LENGTH EARTH GROUNDING POINT (2 PLCS)

30.3 [ 770 ] APPROX C.G.

36.5 [ 927 ]

18.3 [ 464 ]


32


Basic Mongoose Pro shaker with possum bellySolids Control Systems & Products: Shakers: mongoose pro shale Shaker

Solids Control Systems & Products: Shakers Basic mongoose pro shaker with possum belly specificationsSpecifications

Deck-angle adjustment: 3 to +3 Screen type: Pre-tensioned 4 x 2 ft (1.2 x 0.61 m) Four screen panels per shaker

Overall length: 124.6 in. (3,164 mm) Overall width: 68.9 in. (1,749 mm) Weir height: 29 in. (737 mm) Height: 52.4 in. (1,330 mm) at 0 deck angle Weight: 3,430 lb (1,560 kg) Length: 92.9 in. (2,359 mm) Width: 63.0 in. (1,600 mm)

Basket Isolation

Powder-coated steel springs Two 2.5 hp motion generators 460V/60 Hz/1,800 rpm or 400V/50 Hz/1,500 rpm Explosion proof Class I, Groups C and D UL/cUL, CE, ATEX, NORSOK


Foundation Dimensions

Screen Deck and ScreensAll dimensions are expressed in inches (millimeters).

Screen area: Gross: 29.4 ft2 (2.73 m2) Net (API): 21.2 ft2 (1.97 m2)

124.7 [ 3167 ]

B

B

ISO VIEW 1:20

MOTOR ROTATION PLATE MOTION GENERATOR 2.5 HP (VOLTAGE PER CUSTOMER CONTRACT) EXPLOSION PROOF 2 PLACES MANUAL DECK ANGLE ADJUSTMENT 1-1/4" [31] SOCKET (2 PLCS) APPROXIMATE LOCATION OF ELECTRICAL CONNECTION (3/4" FNPT) O [ 10.1 ] 257 O [ 8.1 ] 206 O [ 6.1 ] 156 DECK ANGLE INDICATOR (2 PER SHAKER) 54.9 [1394] +3 APPROX [ 52.4 ] 0 1330 49.9 [1267] -3

SPARE SCREEN WEDGES (2 PER SHAKER)

CONTROL PANEL LOCATION

4X O [ 1.5 ] 38

47.2 [ 1199 ]

34.2 [ 867 ] 41.6 [ 1057 ] 29.0 [ 737 ] WEIR HEIGHT 26.0 [ 661 ] 10" INLET

23.0 [ 583 ] APPROX C.G. APPROVED LIFTING POINT (4 PLCS) 63.0 [ 1600 ] SKID WIDTH 64.2 [ 1630 ] 68.9 [ 1749 ] OVERALL WIDTH

13.0 [ 330 ] SKID HEIGHT REMOVABLE MUD OUTLET COVER (2 PLCS) 51.1 [ 1298 ] APPROX C.G. 92.9 [ 2359 ] SKID LENGTH 124.7 [ 3167 ] OVERALL LENGTH EARTH GROUNDING POINT (2 PLCS)

25.0 [ 635 ] 8" INLET 24.0 [ 609 ] 6" INLET

30.4 [ 772 ] APPROX C.G.

36.5 [ 927 ]

18.3 [ 464 ]

10.3 [ 260 ]

31.5 [ 800 ]


33


Key features of the Mongoose Pro shale shaker

Utilizes high-tension composite screens for increased feed screen access

High capacity distribution box

Dual motion: Balanced Elliptical/Progressive Elliptical change at the flip of a switch

Two 2.5 hp motion generators

Heavy duty, reliable, mechanical deck adjustment system. Jacks with corrosion resistant coating Largest non-blanked screen area among shakers of similar footprint: 21.2 ft (1.97 m)

Ultra-tight seal between screen and screen bed

34


Mongoose Pro dual, triple and quad shakers take performance to a new levelSolids Control Systems & Products: Shakers: mongoose pro shale Shaker

Solids Control Systems & Products: ShakersNow, Mongoose Pro shakers can be yoked together to deliver even more capabilities. Two, three, or even four, Mongoose Pro shakers can be pre-aligned at the factory and mounted together on a single skid using a common collection box. A single lift moves the shakers into place, allowing them quickly to be put into service. Economy of motion as the shakers are installed is the first step in cost savings. The next step is the improved processing that dual, triple or quad Mongoose Pro shaker delivers. Now, you can easily double, triple or quadruple the already top-of-theline performance you get from the M-I-SWACO Mongoose Pro shaker.

mongoose pro Dual Shaker specificationsSpecifications

Overall length: 128 in. (3,241 mm) Overall width: 145 in. (3,689 mm) Weir height: 29 in. (737 mm) Height: 52.4 in. (1,330 mm) at 0 deck angle Weight: 9,400 lb (4,264 kg)

Features and benefits

Combines up to four Mongoose Pro shakers into one integral assembly by bolting together skids using a field-installable kit Standard assembly includes common possum belly (feed manifold for quad) Can be lifted/rigged as single unit Single flowline connection to shakers Feeder slide gates integral to possum belly Flow distribution can be opened/ closed to any shaker Flow can be regulated by adjusting slide gate height Available options: Multiple header boxes Mud cleaner Lifting frame


35


mongoose pro Triple Shaker specifications

Specifications

Overall length: 137 in. (3,481 mm) Overall width: 213 in. (5,413 mm) Weir height: 33 in. (838 mm) Height: 56.4 in. (1,330 mm) at 0 deck angle Weight: 15,000 lb (6,804 kg)


36


Mongoose PT Linearand Dual-Motion Shale ShakerSolids Control Systems & Products: Shakers: mongoose pT Linear- and Dual-Motion Shale Shaker

Solids Control Systems & Products: Shakers The economy of linear motionThe dual-motor Mongoose PT linear-motion shaker is especially effective while drilling top-hole sections where heavy, high-volume solids are usually encountered. In these intervals, shakers need to generate high G-forces to effectively move dense solids across the screens.

The flexibility of dual motionThe dual-motion shale shaker that adapts as solids change M-I SWACO has combined linear and balanced elliptical motion technology to create the revolutionary Mongoose* PT dual-motion shaker. The Mongoose PT design incorporates a 0.6 hp vibrator motor1 that allows it to perform on an unparalleled level. But as drilling conditions change, the Mongoose PT dual-motion shaker can be adjusted on the fly. Simply flipping a switch on the control box reconfigures the shaker from linear to balanced elliptical motion. There is no need to suspend or shut down operations. With the Mongoose PT shaker operating in the gentler balanced elliptical mode, solids encounter reduced G-forces and longer screen residence time. This results in drier solids, improved drillingfluid recovery, longer screen life and reduced operating costs.


Linear motion for fast conveyance and heavy loading; balanced elliptical motion for maximum retention time and drier cuttings Elliptical motion at the flip of a switch without stopping the shaker Balanced basket functions flawlessly in either linear or balanced elliptical mode, with dry, light loads or heavy loads Most reliable mechanical jacking system in the industry - simple and easy to use; requires no pinning Unique distribution box option can replace flowline possum belly, providing increased handling capacity and dampening the velocity of fluid from the flowline Pre-tensioned composite screens for fast screen changes and overall ease of use Ultra-tight seal between screen and screen bed eliminates solids buildup and costly bypass of solids Largest net-usable screen area among shakers of similar footprint: 21.2 ft2 (1.97 m2)

1

Patents applicable to Mongoose PT include 6,485,640; 6,513,664; 6,679,385; 6,746,602; 6,838,008.

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Comparison of balanced elliptical motion to linear motionLinear Motion Balanced Elliptical Motion

G-force linear motion up to 6 Gs Speeds conveyance Increases shaker-fluid capacity Enables shaker to process heavier solids loads Enhances cuttings-processing volume

Uniform elliptical motion at all points on basket Reduces G-forces (5 Gs maximum) Optimizes solids removal Maximizes drilling-fluid recovery Drier cuttings Extends screen life

38


Basic Mongoose PT shaker with possum bellySolids Control Systems & Products: Shakers: mongoose pT Linear- and Dual-Motion Shale Shaker

Solids Control Systems & Products: Shakers Basic mongoose PT shaker with possum belly specificationsSpecifications

Basket Isolation

Length: 123 in. (3,123 mm) Width: 63 in. (1,600 mm) Weir height: 29 in. (737 mm) Height: 51 in. (1,295 mm) Weight: 4,070 lb (1,846 kg)

Powder-coated steel springs Two (2) main 2 hp vibrator motors One (1) additional 0.6 hp vibrator motor on dual-motion model 460V/60 Hz/1,800 rpm or 400V/50 Hz/1,500 rpm Explosion proof Class I, Groups C and D UL/cUL, CE, ATEX, NORSOK 600 gpm (2,271 L/min)



Screen area: Gross: 29.4 ft2 (2.73 m2) Net (API): 21.2 ft2 (1.97 m2) Deck-angle adjustment: 3 to +3 Screen type: Pre-tensioned 4 x 2 ft (1.2 x 0.61 m) Four screen panels per shaker

Nominal Fluid Capacity

All dimensions are expressed in inches (millimeters).63 (1,600)

10 (254)

Motion generator 0.6-hp (voltage per customer contract) explosion-proof Motion generator 2-hp (voltage per customer contract) explosion-proof 2 places

Approximate location of electrical connection (0.75 in. NPT)

8 (203) 6 (152)

124.7 (3,167)

34.2 (868) 26 (660) 10-in. inlet conn. 25 (635) 24 (610) 8-in. inlet 6-in. inlet conn. conn. Approved lifting point 10.3 (260) 31.6 (803) 63 (1,600)

REAR VIEW

Approved lifting point

68.9 (1,749) Manual deck-angle adjustment one each side 61.7 (1,567) Approximate C.G. Three-motor control panel 4X 1.5 (38) 53 (1,345) @ +3 51.1 (1,297) @ 0 48.5 (1,232) @ 3

51 (1,295) 20.4 (517) Approx. C.G. 30.3 (770) Approximate C.G. 63 (1,600) 64.5 (1,638) Approved lift point

41.6 (1,057) 29 (737) Weir height

Approved lift point

Deck-angle indicator one each side Unit tag

Mud outlet one each side

33.5 (851) 92.9 (2,359) 123 (3,123)

42.9 (1,090)

Earth grounding point (both sides)

39


Basic Mongoose PT shaker with header boxSolids Control: Shakers Basic mongoose PT shaker with header box specificationsSpecifications

Basket Isolation

Length: Linear motion: 116 in. (2,946 mm) Dual motion: 120 in. (3,048 mm) Width: 63 in. (1,600 mm) Weir height: 29 in. (737 mm) Height: 51 in. (1,295 mm) Weigh: 3,800 lb (1,724 kg) Screen area: Gross: 29.4 ft2 (2.73 m2) Net (API): 21.2 ft2 (1.97 m2) Deck-angle adjustment: 3 to +3 Screen type: Pre-tensioned 4 x 2 ft (1.2 x 0.61 m) Four screen panels per shaker

Powder-coated steel springs Two (2) main 2 hp vibrator motors One (1) additional 0.6 hp vibrator motor on dual-motion model 460V/60 Hz/1,800 rpm or 400V/50 Hz/1,500 rpm Explosion proof Class I, Groups C and D UL/cUL, CE, ATEX, NORSOK 600 gpm (2,271 L/min)



Nominal Fluid Capacity

All dimensions are expressed in inches (millimeters).

63 (1,600) 31.5 (800) Bolt circle for 10-in. (254-mm) 150-lb (68-kg) flange

Approximate location of electrical connection ( in. [19.1 mm] FNPT)30 15 37.9 (964)

Removable inspection covers (10-in. [254-mm] opening) 112.6 (2,860)

Motion generator 0.6-hp (voltage per customer contract) explosion-proof

30 (762)

Motion generator 2-hp (voltage per customer contract) explosion-proof (2 places)


10.5 (267) 31.5 (800)

Approved lifting point 10-in. (254-mm) inlet connection weld cover plate

REAR VIEW

Manual deck-angle adjustment one each side

59.7 (1,516) Approximate C.G.

3-motor control panel

1.5 4X (38)

51 (1,295) 21.8 (553) Approx. C.G. 30.3 (770) Approximate C.G. 63 (1,600) 64.5 (1,638) 68.9 (1,749) Approved lifting point

53 (1,346) @ +3 Approx. 51.1 (1,297) @ 0 48.5 (1,232) @ 3

29 30 (737) (762) Weir Inlet height C/L Deck-angle indicator one each side Unit nameplate Mud outlet one each side 92.9 (2,359) 104.4 (2,651) 106.3 (2,701) 116 (2,946)

42.8 (1,088) Approx.


33.5 (851)

32.5 (826) Earth grounding point (both sides)

40


Mongoose PT dual and triple shakersSolids Control Systems & Products: Shakers: mongoose pT Linear- and Dual-Motion Shale Shaker

Solids Control Systems & Products: Shakers Take performance to a new levelNow, Mongoose PT shakers can be yoked together to deliver even more capability. Two, or even three, Mongoose PT shakers can be pre-aligned at the factory and mounted together on a single skid using a common collection box. A single lift moves the shakers into place, allowing them quickly to be put into service. Economy of motion as the shakers are installed is the first step in cost savings. The next step is the improved processing that a dual or triple Mongoose PT shaker delivers. Now, you can easily double or triple the top-of-the-line performance you get from the M-I-SWACO Mongoose PT shaker.

mongoose PT Dual Shaker specificationsSpecifications

Length: 128 in. (3,241 mm) Width: 145 in. (3,689 mm) Weir height: 29 in. (737 mm) Height: 51 in. (1,295 mm) Weight: 9,400 lb (4,264 kg) Nominal fluid capacity: 1,200 gpm (4,542 L/min)


Combines two or three Mongoose PT shakers into one integral assembly by bolting together skids with field-installable kit Standard assembly includes common possum belly Can be lifted/rigged as single unit Single flowline connection to shakers Feeder slide gates integral to possum belly Flow distribution controlled by slide gates Flow can be opened/closed to any shaker Flow can be regulated by adjusting slide gate height Available options: Multiple header boxes Mud cleaner Lifting frame

41


mongoose PT Triple Shaker specifications

Specifications Length: 137 in. (3,481 mm) Width: 213 in. (5,413 mm) Weir height: 33 in. (838 mm) Height: 55 in. (1,297 mm) Weight: 15,000 lb (6,804 kg) Nominal fluid capacity: 1,800 gpm (6,813 L/min)

42


The Mongoose PT shaker configures to your needsSolids Control Systems & Products: Shakers: mongoose pT Linear- and Dual-Motion Shale Shaker

Solids Control Systems & Products: Shakers

Unique screen-locking mechanism

Bypass door

Deck-angle adjustment

Bed-angle adjustment

Adjustable feeder slide gates control flow distribution

43


The Mongoose PT Mud CleanerSolids Control Systems & Products: ShakersMud cleaners can be installed on the single, dual and triple configurations:

D-sanDer* is available in two- or three-cone D-silter* is available in six, eight or ten twin-cone In dual and triple configurations, header box is replaced with a common possum belly. Multiple header-box setup is also an option Low profile (approx. 64 in. [1,626 mm] to top of trough) Integral bypass between shaker and D-silter/D-sanDer Compact footprint Allows inspection/maintenance without ladders or scaffolds Operates as D-silter, D-sanDer and flowline shaker independently

mongoose PT mud cleaner

44


Vibratory systeMs analysis testing (VSAT) ProgramSolids Control Systems & Products: Shakers: VibraTory sysTems analysis TesTing (VsaT) Program

Solids Control Systems & Products: Shakers

The Vibratory systeMs analysis testing* (VSAT*) program is a field proven solution for operators experiencing sub-par shale shaker performance. The VSAT service, provided as part of the VSAT program, includes an inspection of the problem shakers, a review of rig practices, a vibratory-motion analysis of the shakers, a written evaluation of the findings and recommendations for improving performance. As an option, the VSAT specialist can conduct a training session for the shaker hands. Subjects covered include screen selection, rig-specific operation and maintenance procedures, and best practices compiled from worldwide operating experience. The VSAT program is ideal for rigs that are encountering screen failures, drilling fluid flowing off the end of the shaker screens, poor solids conveyance and for situations when energy (G-force) output is less than expected.

Features

Advantages

Applicable to all common brands of shakers and screens Precise determination of all shaker-related problems Detailed equipment database of shakers and screens Clear, detailed written reports Training available for rig crews

Improved shaker performance, immediately and long-term Drier cuttings and lower disposal volumes Improved ROP and drilling fluid recovery Better drilling-fluid performance and longer life Better solids handling Cuts costs Reduced drilling waste volumes Longer screen life, better screen performance

45

Drilling Waste Management Version 5

High-Volume Mud CleanersSolids Control Systems & Products: Mud Cleaners

Environmentally efficient Removing and drying drilled solids helps meet environmental regulations by minimizing waste generated and reducing disposal costs. Minimizes maintenance Continuous removal of sand and abrasive cuttings from drilling fluids cuts downtime and reduces repair and replacement of worn parts on downstream equipment. Wide range of mud cleaners for your drilling-fluid system M-I SWACO mud cleaners are available in a variety of configurations. The Model 6T4 (12 clone), Model 8T4 (16 clone) and Model 10T4 (20 clone) D-silters, when matched with an M-I SWACO shale shaker, provide processing rates from 900 to 1,500 GPM (3,406.9 to 5,678.1 L/min). The Model 2-12 D-sanDer, when matched with an M-I SWACO shaker, provides processing capabilities to 1,000 GPM (3,785.4 L/min). The three-in-one Model 2-12 D-sanDer and Model 6T4 (12 clone) D-silter mounted over an M-I SWACO high-performance shaker provides the most versatile separation combination package with rates of 1,000 and 900 GPM (3,785.4 and 3,406.9 L/min) respectively.


Assists with environmental compliances Cuts downtime and reduces repair Complete product line provides diverse configuration options Field-proven performance Lowers drilling-fluid and disposal costs Minimizes maintenance on downstream equipment Compatible with oil- or water-base muds Effective in controlling drilled solids and retaining expensive barite

The M-I SWACO line of mud cleaners consists of a two-stage separation process using a combination of hydrocyclones mounted over a shale shaker to operate as a single unit. Designed to handle the entire circulating volume, mud cleaners are effective on both weighted and unweighted drilling-fluid systems in removing and drying solids while retaining the expensive liquid. The hydrocyclones make the primary separation with underflow directed onto the shakers vibrating screen. Used correctly, the M-I SWACO mud cleaners lower both drilling-fluid and disposal costs. Versatile M-I SWACO mud cleaners can be configured with an M-I SWACO D-silter*, a D-sanDer* or both over a highperformance shaker to process weighted or unweighted drilling-fluid systems.

46

Version 5 Drilling Waste Management

Solids Control Systems & Products: Mud Cleaners: High-Volume Mud Cleaners

Works with oilor water-base mudsM-I SWACO mud cleaners are designed to work with either oil- or water-base weighted muds, as well as with either dispersed or non-dispersed muds. They are also effective on unweighted drilling-fluid systems, removing fine drilled solids while retaining expensive liquid phases. Field-proven, M-I SWACO mud cleaners are especially effective in controlling drilled solids and retaining expensive barite when used in conjunction with M-I SWACO fine-screen shale shakers and centrifuges.

and economically reducing hole problems associated with excessive drilled solids. Drilling fluid passes through a series of hydrocyclones either D-silter or D-sanDer units that separate the fine, light particles from the heavy, coarse particles. Barite and other heavy drilled solids are then carried in the underflow to a 100- to 200-mesh vibrating screen. There, they are separated, with the barite passing through the screen and returning to the active system. The M-I SWACO D-silter unit features the exclusive polyurethane twin swaCone* D-silter cones with a unique 20 taper angle (compared to the 15 taper angle on most other units). The twin-cone design provides a 50% greater capacity than other 4 in. (102 mm) cones. The M-I SWACO D-sanDer Models 2-12 and 3-12 are designed to remove sands and abrasive cuttings - 95% of all particles to 74 microns and more than 50% of particles to 40 microns.

The D-sanDer features your choice of two or three 12 in.- (304.8 mm) diameter replaceable, wear-resistant, polyurethane hydrocyclones and quick-release stainless-steel clamps for simplified changeout. These high-volume mud-cleaner product combinations provide drillers a wide range of efficient, space-saving processing options including connection to centrifuges for barite recovery. Mud cleaners can be installed on the single, dual and triple configurations:

The D-sanDer unit is available in two- or three-cone The D-silter unit is available in six, eight or ten twin-cone Low profile (approx. 64 in. [1,626 mm] to top of trough) Integral bypass between shaker and D-silter/D-sanDer units Compact footprint Allows inspection/maintenance without ladders or scaffolds Operates as D-silter and D-sanDer units and flowline shaker independently

How it worksMud cleaners combine

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