Solenoid Valve SVA20 Series · SVA 20S-D24 SVA 20D-D24 SVA 20A-D24 SVA 20R-D24 SVA 20P-D24 SVA...

Push-In Fitting Incorporated Type Manifold Solenoid ValveSolenoid Valve SVA20 Series

●Lightweight and Large Capacity

●Various Valve Selections

●Effective Sectional Area 18mm2 (Cv 0.97) with valve width 16mm (5/8" )

http:/http://www./www.piscopisco.com

Solenoid Valve SVA20 Series SOLENOID VALVE Series

■ Characteristics●Easy maintenance by a single-screw mechanism.

●3 selections of wiring; Sub-D, Flat (Ribbon) Cable and Individual Plug-in Connector

　●2 selections of connector lead-out direction: (Top and Side)

　●2 color selections: Black and Light Gray

　●Check Valve can be selected for each exhaust port for each to prevent back pressure

　●2 actuators are operated independently and simultaneously by Twin 3-Way Solenoid Valve

Vacuum-Operable 2 / 3-Port Solenoid Valve●Vacuum-Operable 2 / 3-Port Solenoid Valve which does not require an

external piping and has the same function as external pilot system.

　●Elimination of external piping thus allowing these valves to be mounted along with other types of valves. This saves wiring, piping, and space.

●Selectable from single solenoid and double solenoid.

DIN Rail Mounting Bracket● Easy and speedy attachment and detachment of DIN rail (width:

35mm).

● Installing a valve manifold on a DIN rail firmly.

Dual Pressure Option

●Possible to control 2 different pressures in one manifold.

■ Construction● 2-Position, 5-Port, Single Solenoid Valve (SVA □ S)

JIS

5(R1)

3(R2)

4(A)2(B)

12

14

1(P)

①②

⑩ ⑦ ⑧ ⑨ ⑬ ③

④⑤⑫⑪⑥

No. Part Material1 Fitting Ass'y2 Manifold-block Polyamide Base Plastic3 Pilot Valve Ass'y4 Electric Component Ass'y5 Valve Body PBT GF15%6 Check Valve Ass'y7 Piston Nickel-plated brass (Electroless Ni plating)8 Spool Aluminum Alloy9 Sleeve Aluminum Alloy10 Slide Part POM GF25%11 Fixing Bracket Nickel-plated brass (Electroless Ni plating)12 Spool Seal Rubber NBR13 Push-Lock Manual Button

● 2-Position, 5-Port Double Solenoid Valve (SVA □ D)

JIS

5(R1)

3(R2)

4(A)2(B)

12

14

1(P)

①②

⑩ ⑦ ⑧ ⑨ ⑬ ③

④⑤⑫①⑥

No. Part Material1 Fitting Ass'y2 Manifold-block Polyamide Base Plastic3 Pilot Valve Ass'y4 Electric Component Ass'y5 Valve Body PBT GF15%6 Check Valve Ass'y7 Piston Nickel-plated brass (Electroless Ni plating)8 Spool Aluminum Alloy9 Sleeve Aluminum Alloy10 Slide Part POM GF25%11 Fixing Bracket Nickel-plated brass (Electroless Ni plating)12 Spool Seal Rubber NBR13 Push-Lock Manual Button



● 2 Position, 3-Port, Solenoid Valve (Twin 3-Way Valve)

JIS

A / B Port: Normally Open (SVA□F)

5(R1)

3(R2)

4(A)

2(B)

1(P)

A / B Port: Normally Closed (SVA□E)

5(R1)

3(R2)

4(A)

2(B)

1(P)

JIS

JIS

A Port: Normally Closed, B Port: Normally Open

5(R1)

3(R2)

4(A)

2(B)

1(P)

JIS

A Port: Normally Open, B Port: Normally Closed

5(R1)

3(R2)

4(A)

2(B)

12

14

12

14

12

14

12

14

1(P)

● 3-Position, 5-Port, Double Solenoid Valve

Pressure Center (SVA□P)

5(R1)

3(R2)

4(A)2(B)

12

14

1(P)

JIS

Closed Center (SVA□A)

5(R1)

3(R2)

4(A)2(B)

12

14

12

14

1(P)

JIS

Exhaust Center (SVA□R)

5(R1)

3(R2)

4(A)2(B)1(P)

JIS

● Vacuum-Operable 2/3 Port Solenoid Valve

2-Position, 2-Port, Single Solenoid Valve (SVA□T)

JIS

2(A)

12

12

12

12

10

10

10

10

1(B)

P

2-Position, 2-Port, Double Solenoid Valve (SVA□U)

JIS

2(A)1(B)

P

2-Position,3-Port, Double Solenoid Valve (SVA□W)

JIS

2(A)1(B)3(R)

P

2-Position, 3-Port Single Solenoid Valve (SVA□V)

JIS

2(A)1(B)

P

3(R)



■ Model Designation of SVA20 Manifold Type(Example)

SVA 20

Resin Solenoid Valve

S

Intake Port Size

⑥Exhaust Port Size

③ Output Port SizeFitting Type Push-In Fitting (mm) Push-In Fitting (inch)

Code 1C 6C 8C1L 6L 8L1/4C 5/16C 1/4L 5/16L

Size (O.D.)Combination of Port Size

ø6 ø8Combination of Port Size

ø6 ø8

Pipingdirection

SideTop

SideTop

⑥ Exhaust Port SizeFitting Type Push-In Fitting (mm)Push-In Fitting (inch) Silencer (Open-air exhaust)

Code 8 0 25/16 3/8 1/2 SSize (O.D.) ø8 ø10 ø12ø1/2 －

* The piping direction of Exhaust Port is the same direction as that of Intake Port.

08 A A08

20 Series (Valve width: 5/8" (16mm) ) ①

⑤Exhaust Check Valve

① Number of StationsCode 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

No. of stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

② Intake & Exhaust BlockA：Intake & Exhaust Block on Both SidesB：Intake & Exhaust Block on One Side

④ Intake Port SizeFitting Type Push-In Fitting (mm)Push-In Fitting (inch)

Code 8C 0C 2C 8L 0L 2L5/16C 3/8C 1/2C 5/16L 3/8L 1/2LSize (O.D.) ø8 ø10 ø12 ø8 ø10 ø12

Pipingdirection

SideTop

SideTop

⑤ Exhaust Check ValveNo Code：without Check ValveA□：with Check Valve

Code A01 A02 A03 A04 A05 A06 A07 A08 A09 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

* Use the order format when ordering.

ø5/16 ø3/8

Max. 12 stations for Sub-D connector specifications

ø5/16 ø3/8 ø1/2 ø5/16 ø3/8 ø1/2

ø5/16 ø5/16ø1/4ø1/4

3/8L A081/4C

Output Port Size ④

Number of Stations ②Intake & Exhaust Block ③

(Elbow fitting) (Elbow fitting)

(Elbow fitting)(Elbow fitting)

⑩Valve Coil Voltage

F W K

⑧Color

⑨Valve Type

⑨ Valve TypeCode Position # of Port Valve Function Code Position # of Port Valve Function

S 2 5 Single Solenoid T 2 2 Single Solenoid (available for vacuum system)D 2 5 Double Solenoid U 2 2 Double Solenoid (available for vacuum system)E 2 3 4(A).2(B).Normally Closed (Twin 3-Way Valve) V 2 3 Single Solenoid (available for vacuum system)F 2 3 4(A).2(B).Normally Open (Twin 3-Way Valve) W 2 3 Double Solenoid (available for vacuum system)G 2 3 4(A).Normally Closed, 2(B).Normally Open K Combination of ValvesH 2 3 4(A).Normally Open, 2(B).Normally Closed B Block Plate

Closed Center M Manifold-base OnlyR 3 5 Exhaust CenterP 3 5 Pressure Center

D24

⑩

⑫DIN Rail Mounting Bracket⑪

Dual Pressure Option

⑦Wiring Type

⑦ Wiring TypeD：Sub-D ConnectorS：Individual Plug-in ConnectorF：Flat (Ribbon) Cable Connector

⑧ ColorB：BlackW：Light Gray

⑫ DIN Rail Mounting BracketNo Code：Without BracketD：With Bracket ( 1 set (2pcs) is equipped.)

MC

⑬ Common Input

No Code：Positive common

MC：Negative common

⑬ Common Polarity Specification

Negative common, MC is selectable when coil voltage is 24VDC

3 5A

Valve Coil VoltageD24：DC24V100：AC100V

Dual Pressure OptionNo Code：Single PressureP：Dual Pressure (*)

Please specify where on the manifold to mount using the order form. (Refer to the code example) For the manifold type with Dual Pressure, Intake & Exhaust Block “A” (Intake & Exhaust Block on Both Sides) is only selectable.

⑪

⑩

Solenoid Valve SVA20 Series

■ Model Designation of Mounting Unit (Example)

SVA 20

Resin Solenoid Valve

20 Series (Valve width: 5/8" (16mm))②Valve Coil Voltage

D BD24

②

④Color

①Valve Type

① Valve TypeCode Position No. of Port Valve Type Code Position No. of Port Valve Type

S 2 5 Single Solenoid A 3 5 Closed CenterD 2 5 Double Solenoid R 3 5 Exhaust CenterE 2 3 4(A).2(B).Normally Closed (Twin 3-Way Valve) P 3 5 Pressure CenterF 2 3 4(A).2(B).Normally Open (Twin 3-Way Valve) T 2 2 Single Solenoid (available for vacuum system)G 2 3 4(A).Normally Closed, 2(B).Normally Open U 2 2 Double Solenoid (available for vacuum system)H 2 3 4(A).Normally Open, 2(B).Normally Closed V 2 3 Single Solenoid (available for vacuum system)

W 2 3 Double Solenoid (available for vacuum system)

④ ColorB：BlackW：Ivory

② Valve Coil VoltageD24：DC24V100：AC100V

D

③Wiring Type

③ Wiring TypeD：Concentrated wiring (Sub-D connector / Flat (Ribbon) Cable Connector)S：Individual Plug-in Connector

■ Model Code of DIN Rail Mounting Bracket

DRF35S

DIN Rail Mounting Bracket

MC

Common Input

⑤

Negative common, MC is selectable when coil voltage is 24VDC

⑤ Common Polarity Specification

No Code：Positive common

MC：Negative common

■ Code ExampleModel Series Number of

Stations①

Intake /Exh. Block config.

②

Output Port Size

③

Intake Port Size

④

Exhaust Check Valve

⑤

Exhaust Port Size

⑥

Wiring Type

⑦

Color

⑧

Valve Type

⑨

Coil Voltage

⑩

Dual Pressure Option⑪

DIN Rail Bracket

⑫SVA 20 08 A 1C 3/8C A03 S F B K D24 P D

Station Number Output Port Size Exhaust Check Valve Valve Type Dual Pressure OptionSt 1 1/4 SVA20 SSt 2 SVA20 SSt 3 6 SVA20 SSt 4 6 SVA20 W

OSt 5 5/16 SVA 20 WSt 6 A SVA 20 DSt 7 8 A SVA 20 DSt.8 8 A SVA 20 D

St.1 St.2 St.3 St.8

※ . Station Number is counted

St.1, St.2, St.3 …St.8 from

left side with the tube

fittings at the front as

shown in the figure.


Common Input⑬MC

1/4

5/16


Order Form: SVA 20 SeriesTo: PISCO USA, Inc.

From :

Name :

Order # :

Date :

Requested EX-W PISCO Date : Quantity :

Series Number of Stations

① ②

Output Port Size

③

Intake Port Size

④

Exhaust Check Valve

⑤

Exhaust Port Size

⑥

Wiring Type

⑦

Color

⑧

Valve Type

⑨

Coil Voltage

⑩

Dual Pressure Option⑪

DIN Rail Bracket

⑫SVA 20

Station No. Output Port Size Exhaust Check Valve Valve Type Dual Pressure OptionSt 1 SVSt 2 SVSt 3 SVSt 4 SVSt 5 SVSt 6 SVSt 7 SVSt.8 SVSt.9 SV

St.10 SVSt.11 SVSt.12 SVSt.13 SVSt.14 SVSt.15 SVSt.16 SVSt.17 SVSt.18 SVSt.19 SVSt.20 SV

* Write a circle for Dual Pressure Option to indicate the border where the air pressure is separated.

※ Make a copy of this page and use it for ordering.

ModelInput⑬

Common Intake /Exh. Block config.

■ Manifold Specification

■ Solenoid Valve Specifications (DC24V)Model

Item

SVA 20S-D24 SVA 20D-D24 SVA 20A-D24

SVA 20R-D24

SVA 20P-D24

SVA 20E-D24

SVA 20F-D24

SVA 20G-D24

SVA 20H-D24

SVA 20T-D24 SVA 20U-D24 SVA 20V-D24 SVA 20W-D24

Pilot Valve

Valve Type Direct Acting Valve

Valve Stracture Elastic Seal, Poppet Valve

Rated Coil Voltage DC24V

Tolerance of Voltage Range DC21.6 ～ 26.4V

Power Consumption 1.2W (With LED)

Surge Protection Circuit Diode

Manual Operation Non-Lock Push Button

Operating Pressure Range

Main Valve

Valve Type Pneumatic Operation by Pilot Valve

Valve Stracture Elastic Seal, Spool Valve

Number of Position 2-Position 3-Position 2-Position

Number of Port 5-Port 3-Port×2 (*1) 2-Port 3-Port

Valve Function Single Solenoid Double Solenoid Single Solenoid×2 Single Solenoid Double Solenoid Single Solenoid Double Solenoid

# of pilot points 1 2 1 2 1 2

Response Time (*2) 18msec 12msec 18msec 15msec

Max. Operation Cycle 5Hz

Min. Excitation Time 50msec 50msec 50msec

Lubrication Not Required


ModelItem SVA 20…A－…－D SVA 20…B－…－D SVA 20…A－…－F SVA 20…B－…－F SVA 20…A－…－S SVA 20…B－…－S

Fluid Medium Air

Operating Pressure Range 30~100psi (0.2 ～0.7MPa)Pressure ResistanceOperating Temp. Range (5～50ºC)

Installing Direction No Restriction (*1)

Max. Mountable Number of Valve Unit Max. 12 units Max. 19 units

Fitting O.D.1(P).5(R1).3(R2)Port

ø8mm×2 ø8mm×1 ø8mm×2 ø8mm×1 ø8mm×2 ø8mm×1



4(A).2(B) Port Push-In Fitting：1/4", 5/16", ø6mm, ø8mm

Wiring TypeType Sub-D connector Flat (Ribbon) Cable Connector Individual Plug-in Connector

# of Pin 9 pins and 25 pins (*2) 10 pins, 26 pins and 40 pins (※3) 3 pins

Silencer Standard equipment only for 5(R1) and 3(R2) port with open-air exhaust.

*1. Refer to “Warning” of “Detailed Safety Instructions”. *2. 2 to 4 stations: 9 pins, 5 to 12 stations: 25 pins

*3. 2 to 4 stations: 10 pins, 5 to 12 stations: 26 pins, 13 to 19 stations: 40 pins


150psi (1.05MPa)40~ 120°F

*1. This is a valve construction incorporating 2× 3-port valves. 1(P) is common.

*2. Values are at air pressure of 72.5psi (0.5MPa) and from power off to on. For 3 positions valve, the value is from neutral position of all port block valve.

30~100psi (0.2 ～0.7MPa)

30~100psi (0.2 ～0.7MPa) -14.5~100psi (-0.1 ～ 0.7MPa)

ø5/16"×2

ø3/8"×2

ø1/2"×2

ø5/16"×1ø3/8"×1ø1/2"×1

ø5/16"×1ø3/8"×1ø1/2"×1

ø5/16"×1ø3/8"×1ø1/2"×1

ø5/16"×2

ø3/8"×2

ø1/2"×2

ø5/16"×2

ø3/8"×2

ø1/2"×2


■ Solenoid Valve Specifications (AC100V)Model

Item

SVA 20S-100 SVA 20D-100 SVA 20A-100

SVA 20R-100

SVA 20P-100

SVA 20E-100

SVA 20F-100

SVA 20G-100

SVA 20H-100

SVA 20T-100 SVA 20U-100 SVA 20V-100 SVA 20W-100

Pilot Valve

Valve Type Direct Acting Valve

Valve Stracture Elastic Seal, Poppet Valve

Rated Coil Voltage AC100V

Tolerance of Voltage Range AC90 ～ 110V

Power Consumption 1.5VA (with LED)

Surge Protection Circuit Diode

Manual Operation Non-Lock Push Button


Main Valve

Valve Type Pneumatic Operation by Pilot Valve

Valve Stracture Elastic Seal, Spool Valve

Number of Position 2-Position 3-Position 2-Position

Number of Port 5-Port 3-Port×2 (*1) 2-Port 3-Port

Valve Function Single Solenoid Double Solenoid Single Solenoid×2 Single Solenoid Double Solenoid Single Solenoid Double Solenoid

# of pilot points 1 2 1 2 1 2

Response Time (*2) 18msec 12msec 18msec 15msec

Max. Operation Cycle 5Hz

Min. Excitation Time 50msec 50msec 50msec

Lubrication Not Required

Operating Pressure Range -14.5~100psi (-0.1 ～ 0.7MPa)*1. There are two 3-port solenoid valves incorporated in one valve. Port 1(P) is common.

*2. Response Time represents the value at air pressure of 72.5psi (0.5Mpa) (OFF to ON) and that of 3-Position Solenoid Valve

represents the value from the neutral position with all ports blocked.

30~100psi (0.2 ～0.7MPa)

30~100psi (0.2 ～0.7MPa)

■ Cylinder Speed Table

Cylinder Speed (mm/s)Cylinder Tube bore (mm)

φ20 φ25 φ32 φ40 φ50 φ63 φ80 φ100 φ125 φ140100200300400500600700800

Note) ● The cylinder average speed is referential at 72.5psi (0.5MPa) of pressure, 30% of load factor and 1m of tube length.

● The cylinder speed can vary according to the configuration of piping and fittings.

● The data in the above table represents the value when ø8mm Push-In Fitting is used on 4(A) and 2(B) ports of

SVA20S-D24.

■ DIN Rail Mounting BracketRecommended Tightening Torque 0.3 ～ 0.4N･m

Max. Load 100N

■ Flow CharacteristicsModel

Piping Port

SVA 20S-□ SVA 20D-□ SVA 20A-□SVA 20R-□SVA 20P-□

SVA 20E-□SVA 20F-□SVA 20G-□SVA 20H-□

SVA 20T-□SVA 20U-□

SVA 20V-□SVA 20W-□

1(P)→4(A).2(B) (φ 3 / 8 " , 10mm)(*2)C (*3)S (*4)

1(P)→4(A).2(B) (φ5/16", 8mm)(*2)C (*3) 3.2 3.2 2.4 2.9 2.7 2.7

S (*4) 16(0.86) 16(0.86) 12(0.65) 14.5(0.78) 13.5(0.73) 13.5(0.73)

1(P)→4(A).2(B) (φ1/4", 6mm)(*2)C (*3) 2.1 2.1 1.9 2.1 1.8 1.8

S (*4) 10.5(0.56) 10.5(0.56) 9.5(0.51) 10.5(0.56) 9(0.49) 9(0.49)

4(A).2(B) (φ3/8", 10mm)→5(R1).3(R2) without Check Valve (*1)

C (*3)S (*4)

4(A).2(B) (φ5/16", 8mm)→5(R1).3(R2) with Check Valve (*1)

C (*3) 3.4 3.4 2.6 2.5 2.8

S (*4) 17(0.92) 17(0.92) 13(0.7) 12.5(0.67) 14(0.76)


C (*3) 4.2 4.2 3 2.7 3.1

S (*4) 21(1.13) 21(1.13) 15(0.81) 13.5(0.73) 15.5(0.84)

4(A).2(B) (φ1/4", 6mm)→5(R1).3(R2) with Check Valve (*1)

C (*3) 2.1 2.1 2 2 2

S (*4) 10.5(0.56) 10.5(0.56) 10(0.54) 10(0.54) 10(0.54)


C (*3) 2.1 2.1 2 2 1.9

S (*4) 10.5(0.56) 10.5(0.56) 10(0.54) 10(0.54) 9.5(0.51)

*1. The value of .5(R1) and 3(R2) ports with Open-air Exhaust.

*2. 2(B) → 4(A) piping is applied to valve type T・U・V・W.

*3. C: Sonic Conductance C(dm3/(s-bar)

*4. S: Effective Sectional Area S(mm2(CV)).



■ Electric Circuit (DC24V)

(Black) A side coil

(White) B side coil

(Red) COMMON+V

Note) The color in parenthesis is lead wire color.

61

72

83

94

5

A side coilB side coilA side coilB side coilA side coilB side coilA side coilB side coil

COMMON+V

st 1

st 2

st 3

st 4

9 pins 25 pins14

1

152

163

174

518

619

720

821

922

1023

1124

1225

13


COMMON

st 1

st 2

st 3

st 4A side coilB side coilst 5A side coilB side coilst 6A side coilB side coilst 7A side coilB side coilst 8A side coilB side coilst 9A side coilB side coilst 10A side coilB side coilst 11A side coilB side coilst 12

+V

10 pins

2

4

6

8

10

1

3

5

7

9


st 1

st 2

st 3

st 4

COMMON+V

Triangle mark indication

Note) COMMON(+V) pins No.9 and 10 are short-circuited inside.

20 pins

2

4

6

8

10

1

3

5

7

9

12

14

16

18

20

11

13

15

17

19


st 1

st 2

st 3

st 4A side coilB side coilst 5A side coilB side coilA side coilB side coilA side coilB side coilA side coilB side coil

st 6

st 7

st 8

st 9

COMMON+V



26 pins

2

4

6

8

10

12

14

16

18

20

22

24

26

1

3

5

7

9

11

13

15

17

19

21

23

25


st 1

st 2

st 3


COMMON+V



40 pins

2

4

6

8

10

12

14

16

18

20

22

24

40

1

3

5

7

9

11

13

15

17

19

21

23

39


st 1

st 2

st 3


2625A side coilB side coilst 13







COMMON+V



●Sub-D connector

●Individual Plug-in Connector

●Flat (Ribbon) Cable Connector

■ Electric Circuit (AC100V)

Single Solenoid

(～) Blue (～) Blue

+ -

Double Solenoid

(～) Common(Blue)

(～) A side coil(Black)

(～) B side coil(White)

+ -

+ -

9 pins6

1

72

83

94

5


COMMON

st 1

st 2

st 3

st 4

+ -+ -

25 pins14

1

152

163

174

518

619

720

821

922

1023

1124

1225

13


COMMON

st 1

st 2

st 3


+ -

+ -

●Sub-D connector

●Individual Plug-in Connector

●Flat (Ribbon) Cable Connector

20 pins


2

4

6

8

10

1

3

5

7

9

12

14

16

18

20

11

13

15

17

19


st 1

st 2

st 3

st 4A side coilB side coilst 5A side coilB side coilA side coilB side coilA side coilB side coilA side coilB side coil

st 6

st 7

st 8

st 9

COMMON


+ -

+ -

26 pins


2

4

6

8

10

12

14

16

18

20

22

24

26

1

3

5

7

9

11

13

15

17

19

21

23

25


st 1

st 2

st 3


COMMON


+ -

+ -

40 pins


2

4

6

8

10

12

14

16

18

20

22

24

40

1

3

5

7

9

11

13

15

17

19

21

23

39


st 1

st 2

st 3









COMMON


+ -

+ -


10 pins

2

4

6

8

10

1

3

5

7

9


st 1

st 2

st 3

st 4

COMMON


+ -

+ -



Manifold Type Exhaust Type Wiring Weight (g)One Side Block Tube Exhaust Individual Connector 154.5One Side Block Tube Exhaust 9 Pins Sub-D connector 178.5One Side Block Tube Exhaust 25 Pins Sub-D connector 185One Side Block Tube Exhaust 10 Pins Flat (Ribbon) Cable Connector 173.5One Side Block Tube Exhaust 26 Pins Flat (Ribbon) Cable Connector 175One Side Block Tube Exhaust 40 Pins Flat (Ribbon) Cable Connector 179One Side Block Open-air Exhaust Individual Connector 153One Side Block Open-air Exhaust 9 Pins Sub-D connector 177One Side Block Open-air Exhaust 25 Pins Sub-D connector 183.5One Side Block Open-air Exhaust 10 Pins Flat (Ribbon) Cable Connector 172One Side Block Open-air Exhaust 26 Pins Flat (Ribbon) Cable Connector 173.5One Side Block Open-air Exhaust 40 Pins Flat (Ribbon) Cable Connector 177.5Both Sides Block Tube Exhaust Individual Connector 221Both Sides Block Tube Exhaust 9 Pins Sub-D connector 245Both Sides Block Tube Exhaust 25 Pins Sub-D connector 251.5Both Sides Block Tube Exhaust 10 Pins Flat (Ribbon) Cable Connector 240Both Sides Block Tube Exhaust 26 Pins Flat (Ribbon) Cable Connector 241.5Both Sides Block Tube Exhaust 40 Pins Flat (Ribbon) Cable Connector 245.5Both Sides Block Open-air Exhaust Individual Connector 217.5Both Sides Block Open-air Exhaust 9 Pins Sub-D connector 241.5Both Sides Block Open-air Exhaust 25 Pins Sub-D connector 248Both Sides Block Open-air Exhaust 10 Pins Flat (Ribbon) Cable Connector 236.5Both Sides Block Open-air Exhaust 26 Pins Flat (Ribbon) Cable Connector 238Both Sides Block Open-air Exhaust 40 Pins Flat (Ribbon) Cable Connector 242

SVA 20 Cartridge Fitting Weight (g)CJC 14-06 11.5CJC 14-08 10CJC 18-08 20CJC 18-10 19CJC 18-12 26CJL 14-06 15CJL 14-08 18CJL 18-08 25CJL 18-10 31.5CJL 18-12 37.5

CJLL 14-06 31CJLL 14-08 24.5CJLL 18-08 55CJLL 18-10 65CJLL 18-12 86

CJP 18 6

Valve Type Weight (g)SVA 20S 84.5SVA 20D 120.5SVA 20E 122.5SVA 20F 122.5SVA 20G 122.5SVA 20H 122.5SVA 20A 123.5SVA 20P 123SVA 20R 123SVA 20B 36.5SVA 20T 82SVA 20U 118SVA 20V 80SVA 20W 118

Manifold-base Weight/Station (g)Individual Connector Type 45.5Concentrated Wiring Type 47.5Individual Connector Type with Check Valve 46.5Concentrated Wiring Type with Check Valve 48.5

Manifold Block for Dual Pressure Type Weight/Station (g)Individual Connector Type 46Concentrated wiring Type 48Individual Connector type with Check Valve 49Concentrated Wiring type with Check Valve 47

Connector cable Type Weight (g)2P 33P 4.5

■ Weight List

■ Use the following formula to calculate the weight of SVA20 Series.

(Manifold-base x Station Qty) + Manifold Type + (Cartridge Fitting x Qty) + (Individual Connector Cable x Qty) + (Valve Type x Qty)Example 1 SVA 2005

①6C③

S⑤

- D24W- -

227.5 ＋ 154.5 ＋ 57.5 ＋ 40 ＋ 15 ＋ 422.5 ＝ 917

① Manifold-base: 45.5g x 5

② Manifold Type: 154.5g

③ Cartridge Fitting for Output (CJC14-06): 11.5g x 6

④ Cartridge Fitting for Intake and Exhaust (CJC18-08): 20g x 2

⑤ Individual Connector Cable (2P): 3g x 5

⑥ Valve Type (SVA20S): 84.5g x 5

B②

8C8④

S⑥

-

Example 2 SVA 2003①

6C③

- D24B- -

142.5 ＋ 241.5 ＋ 69 ＋ 40 ＋ 361.5 ＝ 854.5g

① Manifold-base: 47.5g x 3

② Manifold Type: 241.5g

③ Cartridge Fitting for Output (CJC14-06): 11.5g x 6

④ Cartridge Fitting for Intake and Exhaust (CJC18-08): 20g x 2

⑤ Valve Type (SVA20D): 120.5g x 3

A②

8CS④

D⑤

-D



■ Flow Characteristics

Output Pressure(MPa) 0.7

0.6

0.5

0.4

0.3

0.2

0.1

0 200 400Flow Rate (l/min(ANR))

600 800

1(P) Port：φ12mm4(A)･2(B) Port：φ6mm

Intake Pressure(MPa)

0.70.6

0.50.4

0.3

0.2

Output Pressure(MPa) 0.7

0.6

0.5

0.4

0.3

0.2

0.1

0 200 400Flow Rate (l/min(ANR))

600 800 1000 1200 1400

1(P) Port：φ12mm4(A)･2(B) Port：φ8mm

Intake Pressure(MPa)

0.7

0.6

0.50.4

0.3

0.2

■ Standard Size ListType Port Fitting Type Tube O.D.

SVA Sub-D connector

4(A)2(B)

Push-In Fitting

(Straight / Elbow) ø6mmIntake & Exhaust Block

ø8mmon Both Sides Individual Plug-in

ø1/4

Tube Exhaust Connector

ø5/16

Flat (Ribbon) Cable

1(P)

5/3(R)

Push-In Fitting

(Straight / Elbow) ø8mm

Connector

ø10mmø12mm

ø5/16ø3/8ø1/2

on One Side

Open-air Exhaust


Refer to the pages below

Output port

Intake port

Exhaust port

Type Port Fitting Type Tube O.D.

SVA Sub-D connector

4(A)2(B)

Push-In Fitting


ø8mmIndividual Plug-in

ø1/4

Tube Exhaust Connector

ø5/16

Flat (Ribbon) Cable

1(P)

5/3(R)

Push-In Fitting


Connector

ø10mmø12mm

ø5/16ø3/8ø1/2


Output port

Intake port

Exhaust port


SVA Sub-D connector

4(A)2(B)

Push-In Fitting


ø8mmon Both Sides Individual Plug-in

ø1/4

Connector

ø5/16

Flat (Ribbon) Cable

1(P)

Push-In Fitting


Connector

ø10mmø12mm

ø5/16ø3/8ø1/2


Output port

Intake port

Open-air Exhaust


SVA Sub-D connector

4(A)2(B)

Push-In Fitting


ø8mmIndividual Plug-in

ø1/4

Connector

ø5/16

Flat (Ribbon) Cable

1(P)

Push-In Fitting


Connector

ø10mmø12mm

ø5/16ø3/8ø1/2


Output port

Intake port

on One Side


SVA

Model CodeCAD

file name

SVA20□A-□□□□ -D□ -□□ -□ -□□

SVA-016SVA-018SVA-028SVA-030SVA-038

16n+41(n = # of stations)16n+70

LED

Sub-D ConnectorPush-Lock Manual Button

Screw Hole for 2-M4

220.5P=1620.5

25pi

n 47

9pin

25

25pi

n 26

.59p

in 4

8.5

210

2-32.5

4(A)・2(B) Port 1(P) Port

3/5(R) Port

39

12 21 3418

51.5

65

83 101

Intake & Exhaust Block on Both SidesTube Exhaust20

■ Sub-D Connector

SVA

Model CodeCAD

file name

SVA20□B-□□□□ -D□ -□□ -□ -□□



LED

Sub-D Connector

Push-Lock Manual Button

Screw Hole for 2-M4

2P=1620.5

25pi

n 47

9pin

25

25pi

n 26

.59p

in 4

8.5

210

2-32.5

4(A)・2(B) Port1(P) Port

3/5(R) Port

39

12 2134 18

51.5

65

83 101

Intake & Exhaust Block on One SideTube Exhaust20

Unit：mm

SVA

Model CodeCAD

file name

SVA20□A-□□□S-D□ -□□ -□ -□□



LED

Sub-D ConnectorExhaust Window


Screw Hole for 2-M4

220.5P=1620.5

25pi

n 47

9pin

25

25pi

n 26

.59p

in 4

8.5

210

2-32.5


3921 3418

51.5

65

83 101

Intake & Exhaust Block on Both SidesOpen-air Exhaust20

SVA

Model CodeCAD

file name

SVA20□B-□□□S-D□ -□□ -□ -□□



LED

Sub-D ConnectorExhaust Window


Screw Hole for 2-M4

2P=1620.5

25pi

n 47

9pin

25

25pi

n 26

.59p

in 4

8.5

210

2-32.5


392134 18

51.5

65

83 101

Intake & Exhaust Block on One SideOpen-air Exhaust20


Unit：mm


SVA

Model CodeCAD

file name

SVA20□A-□□□□ -S□ -□□ -□ -□□SVA-014SVA-026SVA-038


LED

ConnectorPush-Lock Manual Button

Screw Hole for 2-M4

220.5P=1620.52

App

rox.

500

2-32.5


3/5(R) Port

39

12 21 34

51.5

6588

.56

83 106.

56

Intake & Exhaust Block on Both SidesTube Exhaust20

■ Individual Plug-in Connector

SVA

Model CodeCAD

file name

SVA20□B-□□□□ -S□ -□□ -□ -□□SVA-015SVA-027SVA-038


LED

ConnectorPush-Lock Manual Button

Screw Hole for 2-M4

2P=1620.52

App

rox.

500

2-32.5


39

12 2134

3/5(R) Port

51.5

65

88.5

6

83 106.

56


Unit：mm

SVA

Model CodeCAD

file name

SVA20□A-□□□S-S□ -□□ -□ -□□SVA-014SVA-026SVA-038


LED

Connector

Exhaust WindowPush-Lock Manual Button

Screw Hole for 2-M4

220.5P=1620.52

App

rox.

500

2-32

.5


3921 34

51.5

6588

.56

83 106.

56


SVA

Model CodeCAD

file name

SVA20□B-□□□S-S□ -□□ -□ -□□SVA-015SVA-027SVA-038


LED

Connector

Exhaust Window


Screw Hole for 2-M4

2P=1620.52

App

rox.

500

2-32.5


392134

51.5

65

88.5

6

83 106.

56

Intake & Exhaust Block on One SideOpen-air Exhaust20


Unit：mm


SVA

Model CodeCAD

file name

SVA20□A-□□□□ -F□ -□□ -□ -□□

SVA-020SVA-022SVA-024SVA-032SVA-034SVA-036SVA-038 16n+41(n = # of stations)

16n+70

LED

Flat (Ribbon) Cable Connector (Conforming to MIL-C-83503)


Screw Hole for 2-M4

2P=1620.5 20.5

26pi

n 54

10pi

n 34

40pi

n 71

26pi

n 23

10pi

n 43

40pi

n 6

210

2-32.5


3/5(R) Port

39

12 21 3430.5

51.5Triangle Mark

65

83 101

Intake & Exhaust Block Both SidesTube Exhaust20

■ Flat (Ribbon) Cable Connector

SVA

Model CodeCAD

file name

SVA20□B-□□□□ -F□ -□□ -□ -□□

SVA-021SVA-023SVA-025SVA-033SVA-035SVA-037SVA-038


LED

Flat (Ribbon) Cable Connector (Conforming to MIL-C-83503)


Screw Hole for 2-M4

2P=1620.5

26pi

n 54

10pi

n 34

40pi

n 71

26pi

n 23

10pi

n 43

40pi

n 6

210

2-32.5

20.5


3/5(R) Port

39

12 2134 30.5

51.5Triangle Mark

65

83 101


Unit：mm

SVA

Model CodeCAD

file name

SVA20□A-□□□S-F□ -□□ -□ -□□



LEDFlat (Ribbon) Cable Connector (Conforming to MIL-C-83503)

Exhaust Window Push-Lock Manual Button

Screw Hole for 2-M4

2P=1620.5

26pi

n 54

10pi

n 34

40pi

n 71

26pi

n 23

10pi

n 43

40pi

n 6

210

2-32.5


3921 3430.5

51.5Triangle Mark

65

83 101


SVA

Model CodeCAD

file name

SVA20□B-□□□S-F□ -□□ -□ -□□


16n+25(Screw Hole for 2-M4)16n+54

LEDFlat (Ribbon) Cable Connector (Conforming to MIL-C-83503)

Exhaust Window Push-Lock Manual Button

n = No. of stations

2P=1620.5

26pi

n 54

10pi

n 34

40pi

n 71

26pi

n 23

10pi

n 43

40pi

n 6

210

2-32.5


392134 30.5

51.5Triangle Mark

65

83 101

Intake & Exhaust Block one One SideOpen-air Exhaust20


Unit：mm


■ Dimension of Fitting Part

Unit：mm

Tube O.D. øD1 C1 L1

Tube O.D. øD1 C2 L2

4(A)Port2(B)Port

6(1/4) 17 12 －－－8(5/16) 18.5 13.5 －－－

1(P)Port3/5(R)Port

－－－ 8(5/16) 18.5 12.5－－－ 10(3/8) 21 15－－－ 12(1/2) 23.5 19

Unit：mm

Tube O.D. øD1・øD1 C1・C2 L1 L2 L3・L4

4(A)Port2(B)Port

6(1/4) 17 14 27 20

8(5/16) 18.5 17 30 23

1(P)Port3/5(R)Port

8(5/16) 18.5 17 30 23

10(3/8) 20.5 21 35.5 26.5

12(1/2) 23.5 23 37.5 29.5

øD14(A)・2(B) Port

1(P)・3/5(R) Port

øD2

C1

L1

L2 C2

C1 C2L3 L4ø

D2

øD

1

L1L2

Straight Type Elbow Type

■ DIN Rail Mounting Bracket

DRF35S

Model CodeCAD

file name

DRF35S SVA-047

(78)72.55.60.6(Max.)

2-M4×0.7(Fixing Screw)

8199

.516

.5

2-M3×0.5

(Fixing Screw for Bracket)

●Dimension with SVA20 Series mounted

37.5 26.5

13

97.52133.5

20

14

2-M3×0.5 (Screw Hole for SVR10 Manifold-base)

M4×0.7 (Screw Hole for SVA20 Manifold-base)

DIN Rail Mounting Bracket

■ Method for Attaching / Detaching DIN Rail Bracket and DIN Rail

Screw for Manifold-block

(1)

DIN Rail

DRF35S Mounting Screw

(2) (3)

(1) Fix a solenoid valve on DIN Rail Bracket (DRF35S) by tightening a screw. (*1).

*1 Use a screw with the designated size.

Screw: M4x0.7 (L=62~64)

(2) Mount DIN Rail Bracket (DRF35S) on DIN Rail. Tighten the fixing screw of DIN Rail Bracket (DRF35S) with

the designated tightening torque in the below table.

■ Table. Tightening Torque of Fixing Screw

Tightening Torque for Fixing Screw 0.3 ~ 0.4N·m

Max. Load 100N

(3) Loosen the fixing screw of DRF35S and lean forward the solenoid valve in the way like pulling it up, detach it

from the rail as following figure shows.

Safety Instructions for DIN Rail Mounting Bracket1. Fixing shall be tightened within the designated tightening torque.

2. Do not place anything which exceeds the maximum load on DIN Rail and Bracket.

3. Do not place DIN rail on a place with extreme vibration (9.8m/s2or less).



Detailed Safety InstructionsBefore using PISCO products, be sure to read “Safety Instructions” and “Safety Instruction Manual” and “Common Safety Instructions for Solenoid Valve Series”.

Warning1. When a solenoid valve is operated under viblation less than 5G, install it so that a spool

valve is at a right angle to the vibrating direction.*Refer to the figure of “4. Installation” under “Precautions for Use”.

Caution1. When the valves are used with Valve Manifold, back pressure can cause malfunctions

of the actuator (single acting cylinder, etc.) In such a case, provide a check valve to theexhaust port.

2. Do not use a 3-position valve for accurate mid-stroke positioning of the cylinder.Compressiveness of air may not allow accuracy in stop position. Also, the valve permitsleakage, so that the stop position may not remain constant for a long time

3. Do not give excessive tension or bending to the individual plug-in connector (Cable).Disconnection or damage to the connector may be caused.

4. The Cartridge Fitting can be disconnected by removing the lock pin. However, make surethat the lock pin is properly in place before using.

5. Read the manual carefully for proper installation and removal of valves. Also, keep themanual at hand.

6. Read the method for replacing Cartridge Fitting in the catalog carefully.7. Read the method for replacing Cartridge Fitting and piping ø8mm Compression Fitting in

the catalog carefully.

Safety Instructions for Vacuum-Operateble 2/3-Port Solenoid Valve● Connect 2(B) Port with air supply port and 4(A) Port with an actuator port. The reverse connection

causes troubles.

● Place a filter to prevent foreign particles from etering inside.

● Triangle Mark indicates the partition to

separate supply pressure. Refer to the

right figure. The intake air pressure of

the partitioned right side including the

traiangle marked-manifold block is suppled

from P2, and that of the partitioned left

side is supplied from P1.

(In the right figure, St.1 to 2 is P1 side,

and St.3 to 8 is on P2 side.)

● Air partition border can not be change its

position after shipment.

● Selectable Intake and Exhaust Port is

only “A” for Dual Pressure option.

Partition Wall Position (Triangle Mark)

P2P1

St 1St 2

St 3St 4

St 5St 6

St 7St8

Precautions for Dual Pressure Option

Safety Rules for Use

■ Impurities contained in air may cause malfunctions or troubles of solenoid valves. Remove drain and dust

from the supply air.

■ Apply flushing to both supplying and cylinder sides when piping. Place a filter (filtering accuracy: 5μm or

less) close to a solenoid valve.

■ A large amount of drain, excessive lubrication and super dry air may cause malfunctions or troubles. Pay

special attention to air quality.

1. Air Quality

■Operate solenoid valves under the following environment.

・Within Operating Temp. Range

・Avoid dew condensation by temperature change

・No water / oil drops and dust

・No corrosive gas

2. Operating Environment

■ When a solenoid valve is operated by a programmable controller, leakage current in output side shall be

less than 1mA. There is a risk that the leakage current of the output can cause malfunctions.

3. Leakage Current

■ When a solenoid valve is operated under a

vibrating condition, install it so that a spool valve

is at a right angle to the vibrating direction.

(Operate the valve under a vibration of less than

49m/s2)

4. Installation

Top View Side view

Allowable No good

■No lubrication is necessary.

■ When a system needs to be lubricated, use Turbine Oil Class 1 (ISO VG 32) / free of additives. If the

lubrication is stopped supplying to the system in the middle of operation, malfunctions may be caused

due to the loss of the initial lubricant on valves. Keep providing lubricant.

5. Lubrication

① Loosen the one fixing screw with a Philips

screwdriver and take it out completely from

the valve unit. (One screw clamping function)

6. Method for Attaching / Detaching Solenoid Valve

P

R

B

A

A

B

B

A

A

B

B

A

A

B

B

A

A

B

A

A

B

A

A

B

A

A

B

A

A

B

Fixing Screw

Philips ScrewdriverP

R

■ In order to attach or detach a valve unit on a Manifold-block, follow the instructions below.



② There is a concave niche on the back of the solenoid valve as figure 1 shows. Insert a flathead

screwdriver into it and to pull up a solenoid valve as figure 2 shows.

A

A

A

A

A

A

Flathead Screwdriver

P

R

B

A

A

B

B

A

A

B

B

A

A

B

B

A

A

B

A

A

B

A

A

B

A

A

B

A

A

B

Solenoid Valve

P

R

Figure 1 Figure 2

③ To mount a solenoid valve on a manifold base, insert the valve toward the arrowed direction with

attentions to the connection of a base connector and a fixing pin.

A

Fixing pin

Fixing screw

P

R

B

A

A

B

B

A

A

B

B

A

A

B

A

B

B

A

Manifold side

Base connector

④ Tighten a fixing screw with the tightening torque 0.35-0.4Nm.

7. Detachable Individual Plug-in Connector● Detachable Individual Plug-in Connector■The individual Plug-in Connector is attached by inserting the connector into the socket.(Figure 3)

■ In order to detach the connector, push the latch to the arrowed direction in the figure below and pull out

the connector.

A

A

A

A

A

A

A

A

Valve

Connector

* Insert to a socket with the latch facing down.

Connector back sideLatch

Black: A side coil

White: B side coil

Red: COM+V

■ All Fittings at connecting ports(A port & B ports) are

deatchable. Follow the instructions below.

① Pull up a lock pin with a tool such as a flathead

screwdriver and take it out.

② Pull out Cartridge Fitting (Push-In Fitting or Compression

Fitting) to the fitting taken-out direction.

* When installing a cartridge fitting, make sure no dust or

fluffs stuck on O-ring.

8. Replacement of Cartridge Fitting

P

R

B

AB

AB

AB

AB

AB

AB

A

A

B

A

B

A

B

A

B

A

B

A

B

A

B

①Lock Pin

②Cartridge Fittings(ø1/4", 5/16", 6 and 8mm)

■ A valve can be switched over by a manual operation

only when pilot air is supplied.

Push a manual button on the valve top with a precision

driver until it stops.

●2-Position Single Solenoid Valve

Push a button A for a A Port output and by releasing

the button A, B Port output becomes available.

●2-Position Double Solenoid Valve

Push a button A to hold an output of A Port and

by releasing the button A, B Port output becomes

available.

9. Manual Operation

P

R

B

A

A

B

B

A

A

B

B

A

A

B

B

A

A

B

B

A

A

B

B

A

A

B

B

A

A

B

B

A

A

B

B

A

A

B

Precision Driver

A Port

B Port

■ Follow the instructions below for the replacement of

Silencer Element.

① Take out 6 screws fixing an element cover.

② Take out the element (Model code: SVA20EX-E

(2pcs/set))

③ Install a new element, set back the element

cover and fix it by tightening the screws.

(Tapping screws for resin are used for this

product. Confirm the mesh with a precision

driver first, then completely tighten all of them.

Recommended tightening torque: 0.4-05Nm)

10. Replacement of Silencer Element

A

A

B

A

A

B

A

A

B

P

R

Tapping screw

Element Cover

Element



■ Construction Specification of SVA20 Series(Manifold type) with Sub-D Connector

P

R

P

R

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

P

R

P

R

Double Solenoid Valve

Open-air ExhaustSub-D Connector

Fixing Screw for Solenoid Valve

Single Solenoid Valve

Tube ExhaustSub-D Connector

Both Sides Intake with Silencer Exhaust Port Block

Both Sides Intake with Tube Exhaust Port Block

One Side Intake / Exhaust Port

Fixing Screw for Manifold-base

■ Construction Specification of SVA20 Series (Manifold type) with Individual Plug-in Connector

P

R

P

R

B

A

A

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

P

R

P

R


Open-air ExhaustIndividual Connector




Tube ExhaustIndividual Connector

Both Sides Intake with Silencer Exhaust Port

Both Sides Intake with Tube Exhaust Port




■ Construction Specification of SVA20 Series (Manifold type) with Flat (Ribbon) Cable Connector

P

R

P

R

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

A

B

P

R

A

B

A

P

R


Open-air Exhaust Flat(Ribbon) Cable Connector




Tube Exhaust Flat(Ribbon) Cable Connector

Both Sides Intake with Silencer Exhaust Port

Both Sides Intake with Tube Exhaust Port


■ Related Products of SVA20 Series

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●Sub-D Connector Enables Simple and space-saving wiring.

There are the following related products for SVA20 Series.(Sub-D Connector is only available for Wiring Type: Sub-D Connector. When Individual Plug-in Connector isselected, Individual Plug-in Connectors are accompanied by, but Flat (Ribbon) Cable is Not accompanied.Please prepare a Flat (Ribbon) Cable separately on your own.

●DIN Rail Mounting Bracket Suitable for 35mm width of DIN rail.

●Tube for pneumatic system Flexible Polyurethane Tube and NylonTube wi th excel lent res is tance topressure, abrasion and cold are suitable. (ø8 mm tube fittings on Port A and Bare Compression Fittings special toPolyurethane tubes.)


Safety Instructions

SAFETY Instructions

Warning

　This safety instructions aim to prevent personal injury and damage to properties by requiring proper use of PISCO products.　Be certain to follow ISO 4414 and JIS B 8370

ISO 4414：Pneumatic fluid power…Recomendations for the application of equipment to transmission and control systems.

JIS B 8370：General rules and safety requirements for systems and their components.This safety instructions is classified into “Danger”, “Warning” and “Caution” depending on the degree of danger or damages caused by improper use of PISCO products.

1. Selection of pneumatic products① A user who is a pneumatic system designer or has sufficient experience

and technical expertise should select PISCO products.② Due to wide variety of operating conditions and applications for PISCO

products, carry out the analysis and evaluation on PISCO products.The pneumatic system designer is solely responsible for assuring thatthe user's requirements are met and that the application presents nohealth or safety hazards. All designers are required to fully understandthe specifications of PISCO products and constitute all systems basedon the latest catalog or information, considering any malfunctions.

2. Handle the pneumatic equipment with enough knowledge and experience① Improper use of compressed air is dangerous. Assembly, operation

and maintenance of machines using pneumatic equipment should beconducted by a person with enough knowledge and experience.

3. Do not operate machine / equipment or remove pneumatic equipment untilsafety is confirmed.① Make sure that preventive measures against falling work-pieces or

sudden movements of machine are completed before inspection ormaintenance of these machine.

② Make sure the above preventive measures are completed. Acompressed air supply and the power supply to the machine must beoff, and also the compressed air in the systems must be exhausted.

③ Restart the machines with care after ensuring to take all preventivemeasures against sudden movements.

Danger Hazardous conditions. It can cause death or seriouspersonal injury.

Warning Hazardous conditions depending on usages. Improper use ofPISCO products can cause death or serious personal injury.

Caution Hazardous conditions depending on usages. Improper use of PISCOproducts can cause personal injury or damages to properties.

※ . This safety instructions are subject to change without notice.

Disclaimer1. PISCO does not take any responsibility for any incidental or indirect

loss, such as production line stop, interruption of business, lossof benefits, personal injury, etc., caused by any failure on use orapplication of PISCO products.

2. PISCO does not take any responsibility for any loss caused by naturaldisasters, fires not related to PISCO products, acts by third parties, andintentional or accidental damages of PISCO products due to incorrectusage.

3. PISCO does not take any responsibility for any loss caused by improperusage of PISCO products such as exceeding the specification limit or notfollowing the usage the published instructions and catalog allow.

4. PISCO does not take any responsibility for any loss caused by remodelingof PISCO products, or by combinational use with non-PISCO products andother software systems.

5. The damages caused by the defect of Pisco products shall be covered butlimited to the full amount of the PISCO products paid by the customer.


Safety Instructions

SAFETY INSTRUCTION MANUAL

Danger1. Do not use PISCO products for the following applications.

① Equipment used for maintaining / handling human life and body.② Equipment used for moving / transporting human.③ Equipment specifically used for safety purposes.

Warning1. Do not use PISCO products under the following conditions.

① Beyond the specifications or conditions stated in the catalog, or the instructions.② Under the direct sunlight or outdoors.③ Excessive vibrations and impacts.④ Exposure / adhere to corrosive gas, inflammable gas, chemicals, seawater, water and vapor. *

＊ Some products can be used under the condition above(④), refer tothe details of specification and condition of each product.

2. Do not disassemble or modify PISCO products, which affect theperformance, function, and basic structure of the product.

3. Turn off the power supply, stop the air supply to PISCO products, and make surethere is no residual air pressure in the pipes before maintenance and inspection.

4. Do not touch the release-ring of push-in fitting when there is a working pressure.The lock may be released by the physical contact, and tube may fly out or slip out.

5. Frequent switchover of compressed air may generate heat, and there is arisk of causing burn injury.

6. Avoid any load on PISCO products, such as a tensile strength, twistingand bending. Otherwise, there is a risk of causing damage to the products.

7. As for applications where threads or tubes swing / rotate, use RotaryJoints, High Rotary Joints or Multi-Circuit Rotary Block only. The otherPISCO products can be damaged in these applications.

8. Use only Die Temperature Control Fitting Series, Tube Fitting Stainless SUS316Series, Tube Fitting Stainless SUS316 Compression Fitting Series or Tube FittingBrass Series under the condition of over 60℃ (140°F) water or thermal oil. OtherPISCO products can be damaged by heat and hydrolysis under the condition above.

9. As for the condition required to dissipate static electricity or provide an antistaticperformance, use EG series fitting and antistatic products only, and do not use other PISCOproducts. There is a risk that static electricity can cause system defects or failures.

10. Use only Fittings with a characteristic of spatter-proof such as Anti-spatter or Brass series in a place where flame and weld spatter isproduced. There is a risk of causing fire by sparks.

11. Turn off the power supply to PISCO products, and make sure there isno residual air pressure in the pipes and equipment before maintenance.Follow the instructions below in order to ensure safety.① Make sure the safety of all systems related to PISCO products before maintenance.② Restart of operation after maintenance shall be proceeded with care after

ensuring safety of the system by preventive measures against unexpectedmovements of machines and devices where pneumatic equipment is used.

③ Keep enough space for maintenance when designing a circuit.12. Take safety measures such as providing a protection cover if there is a

risk of causing damages or fires on machine / facilities by a fluid leakage.

PISCO products are designed and manufactured for use in general industrial machines. Be sure to read and follow the instructions below.

Caution1. Remove dusts or drain before piping. They may get into the peripheral

machine / facilities and cause malfunction.2. When inserting an ultra-soft tube into push-in fitting, make sure to place

an Insert Ring into the tube edge. There is a risk of causing the escape oftube and a fluid leakage without using an Insert Ring.

3. The product incorporating NBR as seal rubber material has a risk ofmalfunction caused by ozone crack. Ozone exists in high concentrationsin static elimination air, clean-room, and near the high-voltage motors,etc. As a countermeasure, material change from NBR to HNBR or FKM isnecessary. Consult with PISCO for more information.

4. Special option “Oil-free” products may cause a very small amount of a fluidleakage. When a fluid medium is liquid or the products are required to beused in harsh environments, contact us for further information.

5. In case of using non-PISCO brand tubes, make sure the tolerance of theouter tube diameter is within the limits of Table 1.●Table 1. Tube O.D. Tolerance

mm size Nylon tube Polyurethane tube inch size Nylon tube Polyurethane tubeø1.8mm ─ ±0.05mm ø1/8 ±0.1mm ±0.15mmø3mm ─ ±0.15mm ø5/32 ±0.1mm ±0.15mmø4mm ±0.1mm ±0.15mm ø3/16 ±0.1mm ±0.15mmø6mm ±0.1mm ±0.15mm ø1/4 ±0.1mm ±0.15mmø8mm ±0.1mm ±0.15mm ø5/16 ±0.1mm ±0.15mmø10mm ±0.1mm ±0.15mm ø3/8 ±0.1mm ±0.15mmø12mm ±0.1mm ±0.15mm ø1/2 ±0.1mm ±0.15mmø16mm ±0.1mm ±0.15mm ø5/8 ±0.1mm ±0.15mm

6. Instructions for Tube Insertion① Make sure that the cut end surface of the tube is at right angle without

a scratch on the surface and deformations.② When inserting a tube, the tube needs to be inserted fully into the push-

in fitting until the tubing edge touches the tube end of the fitting asshown in the figure below. Otherwise, there is a risk of leakage.

Tube end

Sealing

Tube is not fully inserted up to tube end.

③ After inserting the tube, make sure it is inserted properly and not to bedisconnected by pulling it moderately.

※. When inserting tubes, Lock-claws may be hardly visible in the hole, observedfrom the front face of the release-ring. But it does not mean the tube willsurely escape. Major causes of the tube escape are the followings;①Shear drop of the lock-claws edge②The problem of tube diameter (usually small)Therefore, follow the above instructions from ① to ③, even lock-clawsis hardly visible.


Good Incomplete

7. Instructions for Tube Disconnection① Make sure there is no air pressure inside of the tube, before disconnecting it.② Push the release-ring of the push-in fitting evenly and deeply enough to

pull out the tube toward oneself. By insufficient pushing of the release-ring, the tube may not be pulled out or damaged by scratch, and tubeshavings may remain inside of the fitting, which may cause the leakagelater.

8. Instructions for Installing a fitting① When installing a fitting, use proper tools to tighten a hexagonal-column

or an inner hexagonal socket. When inserting a hex key into the innerhexagonal socket of the fitting, be careful so that the tool does nottouch lock-claws. The deformation of lock-claws may result in a poorperformance of systems or an escape of the tube.

② Refer to Table 2 which shows the recommended tightening torque. Donot exceed these limits to tighten a thread. Excessive tightening maybreak the thread part or deform the gasket and cause a fluid leakage.Tightening thread with tightening torque lower than these limits maycause a loosened thread or a fluid leakage.

③ Adjust the tube direction while tightening thread within these limits,since some PISCO products are not rotatable after the installation.

●Table 2: Recommended tightening torque / Sealock color / GasketmaterialsThread type Thread size Tightening torque Sealock color Gasket materials

Metric thread

M3×0.5 0.7N·m

─

SUS304NBR

M5×0.8 1.0 ~ 1.5N·mM6×1 2 ~ 2.7N·m

M3×0.5 0.5 ~ 0.6N·m

POMM5×0.8 1 ~ 1.5N·m

M6×0.75 0.8 ~ 1N·mM8×0.75 1 ~ 2N·m

Taper pipe thread

R1/8 7 ~ 9N·m

White ─R1/4 12 ~ 14N·mR3/8 22 ~ 24N·mR1/2 28 ~ 30N·m

Unified thread No.10-32UNF 1.0 ~ 1.5N·m ─ SUS304、NBR

National pipe thread taper

1/16-27NPT 7 ~ 9N·m

White ─1/8-27NPT 7 ~ 9N·m1/4-18NPT 12 ~ 14N·m3/8-18NPT 22 ~ 24N·m1/2-14NPT 28 ~ 30N·m

※ These values may differ for some products. Refer to each specification as well.9. Instructions for removing a fitting

① When removing a fitting, use proper tools to loosen a hexagonal-columnor an inner hex bolt.

② Remove the sealant stuck on the mating equipment. The remainedsealant may get into the peripheral equipment and cause malfunctions.

10. Arrange piping avoiding any load on fittings and tubes such as twist,tensile, moment load, shaking and physical impact. These may causedamages to fittings, tube deformations, bursting and the escape of tubes.

Safety Instructions

Common Safety Instructions for Solenoid Valve Series

Warning

Before selecting or using PISCO products, read the following instructions. Read the detailed instructions for individual series.

1. When piping, pipe flushing is required for pipes at both air supply and actuatorsides. A filter (filtering accuracy should be 5μm or less) should be locatedclose to a solenoid valve on the upstream side. Drain or dust can causemalfunctions.

2. Do not supply compressed air or dry air more than necessary. Deterioration ofseal rubber or oil can cause malfunctions.

3. Do not use a solenoid valve in the location where it is exposed to water, oil anddust falling. Using in such circumstance may cause malfunctions or damages,since the valve is neither drip- nor dust- proof. (Protection Structure: IP30)

4. Solennoid valve is not explosive-proof. Do not use a solenoid valve in thelocation it is exposed to inflammable and explosive gasses or liquid. Using insuch circumstance can cause a fire or explosion.

5. Do not use a solenoid valve in the location where it is exposed to corrosivegas. Using in such circumstance can cause trouble.

6. Do not use a solenoid valve in the location where it is exposed excessivevibrating or shock. Using in such circumstance can cause malfunctions ortrouble.

7. Make sure a leakage current is 1mA or less before starting the valve. Aleakage current more than 1mA can cause malfunctions.

8. The coil in a valve generates heat by the following (1) to (3) conditions.Heating can impair the product life or cause problems in operation. Heating canalso cause getting burnt or damaging peripheral machines.Contact us when energization is necessary under the following conditions:(1) The power is continuously on for more than 2 hours.(2) High-cycle operation(3) The total operation time per day is longer than non-operation time even the

generator is operated intermittently.


SOLENOID VALVE Series

Caution1. A solenoid valve allows air leakage. Do not use the valve for applications which

requires air tightness.

2. Do not use a solenoid valve for a large air-blow. A drop of inner pressure cancause the internally pilotted-valve structure malfunctions.

3. When a solenoid valve is switched over by a manual operation, connectedactuators start operation. Confirm the safety before the system is operated.

4. Make sure to turn off the power supply and wire colors before wiring.

5. Solenoid valves work without lubrication. When lubrication is necessary, useTurbine Oil Class 1 (ISO VG 32). If lubrication is stopped in the middle of theoperation, it can cause malfunctions due to the loss of initial lubricant onvalves. Keep providing lubricant.

6. Make sure each port by a marking on a solenoid valve body when piping.

7. Turn off the power and air supply and make sure the residual pressure becomeszero before maintenance. It should be noted that the residual pressure existsbetween a solenoid valve and an actuator in Three-Position Closed Center type.

8. Clogged element of a manifold with silencer increases the exhaust resistance.It can also cause impairing the performance in a whole pneumatic system.Carry out the maintenance periodically.

9. Thoroughly read and understand instructions and precautions in this catalogbefore replacing a silencer element.

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