Software - Permit to Work Procedure - ASK EHS

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The Permit to work system aims to ensure proper consideration is given to the risks of a particular task. The permit to work software allows user to find written document electronically, which authorizes certain people to carry out specific work, at certain times and dates.ASK-EHS Engineering Consultants provide the full fledged as well as customized Permit to work (P.T.W) software.

Transcript of Software - Permit to Work Procedure - ASK EHS

  • Designed for use withinOil & Gas, Power, Chemical, Facility / Utility, Construction, Pharmaceuticals,

    Steel industries, offshore complexes and others

    http://www.ask-ehs.com

    e-PTWpermit to work complete solutions e -PTW

    Isolation

    management

    Permit monitoring

    Job Safety

    Analysis

    Certificates

    Warning & Alerts

    External

    references

    Role based

    authorization

    Permits

    Knowledge

    sharing

    Area map

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    Introduction

    Permit Control

    Isolation & Control

    Job Safety Analysis

    Features

    Our Approach & Implementation

    System Configuration

    Summary

    Support

    Contents

    e-PTW

  • Why e-PTW?

    For lengthy, intricate, and voluminous jobs engaging large

    number of agencies and work-force and tackling variety of

    hazardous work situation with application of lockout-tagout

    isolation systems, it becomes a gigantic work to run about, contact

    people personally, take their clearances, making entries on the forms with

    signature etc.

    When the control centers are located at far distances and in tough geographical

    terrain, exercising physical control becomes extremely tedious and time consuming

    If any reference is needed with previous jobs undertaken earlier, one has to search the

    same physically from maintained library of documents

    The authority in command is faced with large number of PTW applications for the

    various location of the complex and he has to scrutinize among them taking into

    consideration the entire work process

    e-PTW software proves to be a very useful and convenient tool to establish Control, Co-

    ordination and Communication following correct work sequences among the participating

    agencies through computer system, facilitating:

    Full view of the entire work scenario to enable the in charge to take correct and fast

    decision

    Right, definite and quick communication

    Smooth flow of work, saving time, avoiding lengthy paper work

    Easy & quickly retrieval data bank

    ASK-EHS has successfully designed custom-made module and implemented the above

    required system in India & abroad which are excellent by working the entire satisfaction of

    the clients.

    Introduction Make it Safe. Make it Happen

    e-PTW permit to work complete solutions

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  • Management of permit to work documents and certificates. System supports the full cycle

    of Permits and Certificates and comes with a customized workflow to validate steps to

    promote safe working practices.

    FEATURING

    Notification generation

    Permit creation

    Role & Rule controlled

    Awareness & Acknowledgement

    Concurrence & Authorization

    Email notification

    Issue & Surrender control

    Re-issue control

    Issue for testing

    Valid to & Expiry

    Surprise inspection by safety team

    Full audit trail & History

    Gas testing

    Related safety documents

    Attachment

    TYPE OF DOCUMENTS

    Risk Assessment (JHA, JSA, TRA)

    Hot work permit

    Cold work permit

    Isolation certificate

    Confined space certificate

    Radiography certificate

    Scaffolding certificate

    Dive certificate

    Excavation certificate

    Gas testing records

    e-PTW controls the sequence of

    status changes a permit is moved

    through during its life cycle with its

    flow engine. The software provides

    facility to authorized parties to

    mention all necessary procedures,

    isolations and authorization are

    completed before moving to the

    next stage in the sequence.

    e-PTW manages the entire permit

    process, including: granting

    permission, preparing & approving

    a permit, issuing it for work to

    commence, testing it and closing it

    following job completion.

    PERMIT FLOW

    STATE EXAMPLES

    Raised

    Submitted

    Approved

    Available

    Issued

    Surrendered

    Closed

    Cancelled

    On Hold

    History

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    Permit Control Everybody understands simplicity

    Isolation(LOTO)

    Certificates

    Job Safety Anal.

    Dashboard

    Visual Display

    Gas

    Testing

    Work

    Request

    Authorised

    Prepared

    Assigned

    Issued

    Closed

    Re-Validated

    Expired

    Hard

    Copy

    Email

    Concur

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    Isolation & Control Making plant SAFE to work on

    FEATURING

    Isolation points & types

    Isolation states

    Shared isolations

    Procedure attachments

    Tag & lock box detail

    Audit & History

    e-PTW system facilities barcode tag labels and

    RFID tag item identification technology. Mobile

    devices can be used to upload specified

    isolation points in order to provide plant

    engineers the ability to locate and confirm the

    isolation points as specified.

    Appropriate isolation sequences and individual

    points are provided to the user to perform and

    confirm the work using RFID plant identification

    and matching tag label barcodes. On

    completion, the information can be uploaded

    to affirm specified isolation points have been

    applied. The system facilities de-isolation

    procedure in a similar manner.

    ISOLATION POINT VERIFICATION

    e-PTW contains feature to manage the entire isolation process with

    controls and checks to support logical process flow, ensuring the

    synchronization of plant isolation with permits.

    The software guides users through the process by selecting the

    isolations required while checking if they are already being shared by

    other work.

    The isolation & de-isolation process can be managed with Lock or Tag

    control. It gives engineer the ability to print out Isolations list & Tags

    that can be taken to the worksite and used to carry out the required

    isolations which are then recoded in the software.

    1. Build an Isolation

    3. Do Isolation

    4. Confirm Done in System

    2. Print Isolation Lists & Tags

  • Job Safety Analysis

    Job safety analysis provides the work team with identified hazards, controls, barriers and

    safety documents that require communicating prior to work commencement. The JSA can

    act as or support a Toolbox Talk where the individual input, agreement, roles and

    responsibilities can be agreed with the working party prior to starting work.

    CLEAR WORKING PARTY COMMUNICATION

    Following task definition the job can be broken down into a series of work steps, each being

    recorded on the JSA. Each work step is then analyzed separately to determine the potential

    hazards related to it.

    A client-specific Hazard library is provided to stimulate thought and to assist in defining the

    hazards and controls of each work step.

    Draft JSAs can be printed and used to visit the worksite to evaluate the hazard present,

    followed with the JSA update, refinement and addition of hazards and controls.

    Supplementary assessments such as materials, hazards, lifting plans or crafts can also be

    supported with the document attachment facilities of the system.

    JSA STEPS

    Work Request, Define and

    Categorize Work

    Raise JSA and define the

    Equipment and Work Scope

    Form a JSA Team (if required)

    Define Work Steps

    Conduct Work Site Assessment

    Conduct Risk Assessment

    Identify all the Hazards and

    determine risk ratings

    Assign controls to risks that

    are not acceptable

    Determine risk ratings after

    controls are applied

    Re-assign controls until all

    risks are acceptable

    Finalize documents

    Submit for approval

    Approve or Re-Assess

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    PROVID

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    Features

    Knowledge sharing

    Knowledge-based processing of safety information, such as JSA, Isolations, allied

    with the capture of lesson learnt following work tasks and experiences gathered at

    work sites during execution of actual job, provide safety engineers and other

    associated agencies with powerful tool to process permits and certificates in an

    informed and highly integrated manner.

    Isolation management

    Application maintains record of each equipment, their isolation points and isolation

    procedure with relevant aids like actual photographs, drawings and diagrams. It can

    incorporate the uses application of different Lock-out / Tag-out accessories.

    Area Map

    Area map is an aerial view of the plant layout which depicts the current status of

    permits issued and application waiting

    Identified dangerous zone classification, content of area, danger from &

    associated risk factor

    Color codes and symbols identify the nature of permits

    Identification marks for different permits with their brief work description

    With a single click, entire status of permits and application appears

    Identification marks for different isolation points with status

    Unique identification marks for confined space and continuous gas testing

    monitoring depicted

    Warning & Alerts

    Software warn issuer if permit being raised coincides with a permit in current use on

    same location or grid reference, thereby saving time and effort

    Location hazard warning with danger zone classification ensures that users are

    aware of the potential dangers, so that the appropriate protection and control

    measures can be taken

    Reminder for the permit validity expired

    State-flow also encompasses email, concurrence, notifications, lesson learned, gas

    testing and many other trigger features to support the safety processes

    External References

    Facility to attach any external references in form of electronic document such as

    work procedures, photographs, drawing, diagrams etc.

    Permit Monitoring

    Facilitates to maintain log of ongoing permits with wireless hand held devices

    Dynamic monitoring

    The safety team should remain aware of the potential for new hazards as work

    progress and not become complacent. If necessary, they should STOP THE JOB and

    request to re-assess the task.

    Permit Tracker

    Track the permits and its current status

    Management Information

    Rule-based structure within a defined authorization process and flexible analysis

    functions deliver real-time management information

    Built in management reports like permit issued, suspended permits, Isolation list,

    JSA list, Hazards list etc.

    Graphical presentation of history to carry out statistical analysis

    System supports all reports, permits and certificates to be exported as PDF files for

    easy distribution purpose

    Complex Job-history

    Complex job having large number of permits have been planned, executed and

    closed, the same will be kept in storage sequentially for reference

    Gas test monitoring

    Log of continuous / frequent gas test data using wireless handheld devices

    Approval Mechanism

    This mechanism validates both the users and the data before allowing a change.

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    Security

    System offers advanced configurable security features extending to single sign-

    on, security switching, roll and skill matching

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    Our Approach & Implementation In your game, good enough isnt just good enough

    The strength of ASK-EHS lies in its pool of

    t a l e n t , e x p e r t i s e , e x p e r i e n c e a n d

    resourcefulness in software solution. Our

    strength in software solution acquires

    exclusive reputation from the fact that we not

    only develop and deliver software to our

    clients but also work hand-in-hand with them

    to implement the requisite measures at work

    places. Our composite team takes the full

    responsibility of software implantation; train

    the client to use and execute the software

    application in real-time environment with

    confidence and competence, thereby

    deriving full benefit from the software

    application. A qualified team of project

    leaders, computer programmers, software

    testing professionals and implementation

    specialist take-up software and technical

    development and implementation works.

    5. Go-Live

    4. Training

    3. Testing

    2. Software Configuration

    1. Requirements

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    Our Approach & Implementation

    Requirements

    The initial stage will confirm the objectives and scope of the project, identify tasks

    to be carried out and determine software configuration.

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    Software Configuration

    This stage involves making the baseline software work the way a customer wants.

    A core element to this process is to build a set of WYSIWYG. These are data input

    screens that closely resembles the resulting hard copy printouts and rule logic.

    2

    Testing

    Testing is normally split into two phases, Factory Acceptance Testing (FAT) and

    User Acceptance Testing (UAT)

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    Training

    While administrator and customer project manager will have undergone

    sufficient training to enable them to participate in tasks such as process mapping,

    FAT and UAT, additional staff training is still required.

    Formal, role-specific training and assessment materials have to be prepared, IT

    staff needs formal training on system administration and we normally organize

    roll-out training sessions led by the administrator to provide confidence.

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    Go-Live

    With preparation, configuration, testing and training completed we reach the

    moment everyone has been working for go-live. Staff should be aware of the

    impending switch from an existing system to an electronic system from a

    combination of a co-ordinate awareness campaign and roll-out training.

    Final data is set up, software is installed and tested on user workstations and key

    users are selected to begin the process of using the system to process the live

    data.

    ASK-EHS provides on-site support to staff during this early confidence building

    stage and finally the project is signed off and formally handed over to the ASK-EHS

    support department who provide ongoing support as and when required.

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    System Configuration Your system, your rules

    Permits and Certificates ability to operate client specific forms for all

    document types in the form of software screens that closely represent the

    paper JSA, Permits and Certificates. The system supports any number of

    types, which has its own layout, logic and data to provide users with

    immediate familiarity and rule based.

    Hard copy Certificates and Permits The format of printed Permits and

    documents is also client specific. ASK-EHS has implemented different sizes,

    color, styles, watermarks, single/double side and continuation sheet

    handling on many printer types.

    Isolation and Lock-out / Tag-out methods The software can be

    configured to match the full range of methods used by different companies

    for isolation procedure with features and process flow to support the use of

    isolation certificates or the alternative method of showing isolations on

    permits. A range of Lock-out/Tag-out methods are matched to suit client

    preferences tailor-made tags.

    Hazard & Control library Risk assessment is supported by Hazard library.

    This can be changed by client to contain their own applicable hazards and

    potential controls. The library can be added to and developed by the client

    to evolve as new hazard and controls are recognized through work tasks.

    User roles & rights ability to assign specific roles and rights to authorized

    person to view, add, edit e-PTW system various stages.

    Integration e-PTW system is open for integration to other systems. The

    multi-tier object-oriented architecture with its fully exposed APIs is

    designed to communicate with other systems like MSDS, SAP, ERP systems.

    A core design goal of e-PTW system is to provide you with a system

    that adapts to your process and required permit forms and

    checklists, rather than forcing procedural change to match the

    software. The architecture allows the system to be configured precise

    requirements using instruction sets that are utilized by you. Some of the

    common configuration features are;

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    Summary Improved Safety, Cost Reduction, Improved Uptime

    Although cost benefits are secondary to that of safety it is beneficial to understand that

    adopting an electronic safe system of work can substantially contribute to the goal of

    operating excellence while reducing operational costs relatively well.

    In summary, benefits are based on more effective and efficient administration systems to

    enforce safety procedures prior to, during and after work activities as well as achieving

    fewer incidents due to greater safety vigilance.

    BETTER

    Isolation points & types

    Information

    Assessment

    Knowledge

    Rule adoption

    Process

    Transparency

    Application

    Responsibility

    Communication

    Awareness

    Behavior

    Audit

    PERSONAL ADVANTAGES

    Easier to access the process

    Knowledge and awareness

    Quick availibity of authorities

    without any personal

    communication

    EXTRA CONTROL

    Cross checks

    Role checks

    Alerts

    Planning & Awareness

    Quality

    Statistical Analysis

    History

    BETTER COMMUNICATION

    Central information

    Faster communication

    Confirmed communication

    OPERATIONAL EFFECTIVENESS

    Increased efficiency

    Increased Uptime

    Lower operational cost

    C

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    Hot WorkPermit No: 50

    Hydro testing

    Support

    Su

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    ort

    We pride ourselves in our excellent quality

    of support, which ranges from helpdesk, to

    s y s t e m u p g r a d e s , m a i n t e n a n c e a n d

    administration. Our team is smart and experienced

    enough in the EHS and IT domains.

    *This document, or any related presentation about ASK-EHS strategy, strength and possible future

    developments, directions and functionality of products and/or platforms, are all subject to change and may

    be changed by ASK-EHS at any time due to any reason without notice. The information in this document is

    not a commitment, promise or legal obligation to deliver any material, code or functionality.

    Instant Online Support

    Email :

    Website :

    Contact No. : +91 98251 00917

    [email protected]

    http://www.ask-ehs.com

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